Repair B420 - Type B-3 - Vol 4 Specs (Div 12-33).pdf
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- Building 420 Renovation Federal contract opportunity
- Solicitation number
- W50S98-21-B-0001
About this file
This solicitation is for a construction contract to renovate Building 420 at McGhee Tyson Air National Guard Base in Tennessee. The project scope includes repairs to the dining and medical training facility. The work must be performed according to the plans and specifications. The project magnitude is estimated between $5-10 million. The North American Industry Classification System code is 236220 and the small business size standard is $39.5 million in average annual receipts. The pre-bid conference site visit will be held at a location and date specified in Section 00100. Funding is not presently available but is expected to be secured by September 30, 2021. The solicitation is set aside for small businesses. Award will be made to the responsible bidder providing the most advantageous price within an awardable range, considering price and price-related factors only.
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Text version
T Y P E B ‐ 3 F I N A L
Repair B420 Dining & Med Training Project Number PSXE162007
Volume 4 ‐ Specifications (Div 12‐33)
Prepared for
Tennessee Air National Guard McGhee Tyson ANG Base
June 2020
CH2M HILL – HDR JV
2095 Lakeside Center Way
Suite 200 Knoxville, TN 37922
Repair Dining & Med Training B420 Type B-3 Final Project Number PSXE162007 June 2020
PROJECT TABLE OF CONTENTS
DIVISION 01 - GENERAL REQUIREMENTS
01 11 00 SUMMARY OF WORK
01 14 00 WORK RESTRICTIONS
01 22 00.00 10 PRICE AND PAYMENT PROCEDURES
01 30 00 ADMINISTRATIVE REQUIREMENTS
01 32 01.00 10 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
01 33 29 SUSTAINABILITY REPORTING
01 35 13 SPECIAL PROJECT PROCEDURES
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.00 10 QUALITY CONTROL
01 45 35 SPECIAL INSPECTIONS
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS
01 58 00 PROJECT IDENTIFICATION
01 73 19 INSTALLATION OF GOVERNMENT-FURNISHED MEDICAL EQUIPMENT
01 74 19 CONSTRUCTION WASTE MANAGEMENT AND DISPOSAL
01 78 00 CLOSEOUT SUBMITTALS
01 78 23 OPERATION AND MAINTENANCE DATA
01 91 00.15 TOTAL BUILDING COMMISSIONING
DIVISION 02 - EXISTING CONDITIONS
02 41 00 DEMOLITION
DIVISION 03 - CONCRETE
03 30 00 CAST-IN-PLACE CONCRETE
03 45 00 PRECAST ARCHITECTURAL CONCRETE
DIVISION 04 - MASONRY
04 20 00 UNIT MASONRY
DIVISION 05 - METALS
05 12 00 STRUCTURAL STEEL
05 21 00 STEEL JOIST FRAMING
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
05 52 00 METAL RAILINGS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
06 20 00 FINISH CARPENTRY
06 61 16 SOLID SURFACING FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 13 53 ELASTOMERIC SHEET WATERPROOFING
07 19 00 WATER REPELLENTS
07 21 13 BOARD AND BLOCK INSULATION
07 21 16 MINERAL FIBER BLANKET INSULATION
07 22 00 ROOF AND DECK INSULATION
PROJECT TABLE OF CONTENTS Page 1 D3167800
VOLUME 3
07 27 10.00 10 BUILDING AIR BARRIER SYSTEM
07 27 19.01 SELF-ADHERING AIR BARRIERS
07 41 13 METAL ROOF PANELS
07 42 13 METAL WALL PANELS
07 53 23 ETHYLENE-PROPYLENE-DIENE-MONOMER ROOFING
07 60 00 FLASHING AND SHEET METAL
07 61 14.00 20 STEEL STANDING SEAM ROOFING
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 11 19 STAINLESS-STEEL DOORS AND FRAMES
08 14 00 WOOD DOORS
08 31 00 ACCESS DOORS AND PANELS
08 33 13 COILING COUNTER DOORS (MANUAL OPERATION)
08 33 23 OVERHEAD COILING DOORS
08 41 13 ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS
08 44 00 CURTAIN WALL AND GLAZED ASSEMBLIES
08 71 00 DOOR HARDWARE
08 81 00 GLAZING
08 91 00 METAL WALL AND DOOR LOUVERS
DIVISION 09 - FINISHES
09 29 00 GYPSUM BOARD
09 30 10 CERAMIC, QUARRY, AND GLASS TILING
09 51 00 ACOUSTICAL CEILINGS
09 54 26 SUSPENDED WOOD SPECIALTY CEILINGS
09 65 00 RESILIENT FLOORING
09 68 00 CARPETING
09 90 00 PAINTS AND COATINGS
DIVISION 10 - SPECIALTIES
10 14 00.10 EXTERIOR SIGNAGE
10 14 00.20 INTERIOR SIGNAGE
10 21 13 TOILET COMPARTMENTS
10 26 00 WALL AND DOOR PROTECTION
10 28 13 TOILET ACCESSORIES
10 44 16 FIRE EXTINGUISHERS
DIVISION 11 - EQUIPMENT
11 41 11 REFRIGERATED AND FROZEN FOOD STORAGE EQUIPMENT
11 70 00 GENERAL REQUIREMENTS FOR MEDICAL AND DENTAL EQUIPMENT
DIVISION 12 - FURNISHINGS
12 32 00 MANUFACTURED WOOD CASEWORK
12 48 13 ENTRANCE FLOOR MATS AND FRAMES
DIVISION 13 - SPECIAL CONSTRUCTION
13 34 19 METAL BUILDING SYSTEMS
13 48 00 SEISMIC BRACING FOR MISCELLANEOUS EQUIPMENT
13 49 10 X-RAY SHIELDING
PROJECT TABLE OF CONTENTS Page 2
VOLUME 4
DI VI SI ON 14 - CONVEYI NG EQUI PMENT
14 24 23 HYDRAULIC PASSENGER ELEVATORS
DI VI SI ON 21 - FI RE SUPPRESSI ON
21 13 13.00 10 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION
DI VI SI ON 22 - PLUMBI NG
22 00 00 PLUMBING, GENERAL PURPOSE
DI VI SI ON 23 - HEATI NG, VENTI LATI NG, AND AI R CONDI TI ONI NG ( HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 05 15 COMMON PIPING FOR HVAC
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC
23 09 23.02 BACNET DIRECT DIGITAL CONTROL FOR HVAC AND OTHER BUILDING
CONTROL SYSTEMS
23 11 25 FACILITY GAS PIPING
23 21 23 HYDRONIC PUMPS
23 52 00 HEATING BOILERS
23 63 00.00 10 COLD STORAGE REFRIGERATION SYSTEMS
23 64 10 WATER CHILLERS, VAPOR COMPRESSION TYPE
DI VI SI ON 26 - ELECTRI CAL
26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS
26 05 48.00 10 SEISMIC PROTECTION FOR ELECTRICAL EQUIPMENT
26 08 00 APPARATUS INSPECTION AND TESTING
26 12 19.10 THREE-PHASE, LIQUID-FILLED PAD-MOUNTED TRANSFORMERS
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 24 13 SWITCHBOARDS
26 27 13.10 30 ELECTRIC METERS
26 28 01.00 10 COORDINATED POWER SYSTEM PROTECTION
26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS
26 36 00.00 10 AUTOMATIC TRANSFER SWITCH AND BY-PASS/ISOLATION SWITCH
26 41 00 LIGHTNING PROTECTION SYSTEM
26 51 00 INTERIOR LIGHTING
26 56 00 EXTERIOR LIGHTING
DI VI SI ON 27 - COMMUNI CATI ONS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
27 51 16 RADIO AND PUBLIC ADDRESS SYSTEMS
DI VI SI ON 28 - ELECTRONI C SAFETY AND SECURI TY
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM
DI VI SI ON 31 - EARTHWORK
31 00 00 EARTHWORK
31 32 26 POLYURETHANE FOAM INJECTION GROUTING
31 62 17 STEEL GROUTED HELICAL PIERS
PROJECT TABLE OF CONTENTS Page 3
DI VI SI ON 32 - EXTERI OR I MPROVEMENTS
32 05 33 LANDSCAPE ESTABLISHMENT
32 11 23 AGGREGATE BASE COURSES
32 16 19 CONCRETE CURBS, GUTTERS AND SIDEWALKS
32 17 23 PAVEMENT MARKINGS
32 92 23 SODDING
DI VI SI ON 33 - UTI LI TI ES
33 11 00 WATER UTILITY DISTRIBUTION PIPING
33 40 00 STORM DRAINAGE UTILITIES
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 4
SECTION 12 32 00
MANUFACTURED WOOD CASEWORK
11/16
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN HARDBOARD ASSOCIATION (AHA)
AHA A135.4 (1995; R 2004) Basic Hardboard
ASME INTERNATIONAL (ASME)
ASME B18.6.1 (2016) Wood Screws (Inch Series)
APA - THE ENGINEERED WOOD ASSOCIATION (APA)
APA E30 (2016) Engineered Wood Construction Guide
APA EWCG (2011) Engineered Wood Construction Guide:
Building Requirements and Related Panel Systems
APA PS 1 (2009) Structural Plywood (with Typical APA Trademarks)
ASTM INTERNATIONAL (ASTM)
ASTM A240/A240M (2018) Standard Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General Applications
ASTM A325 (2014) Standard Specification for Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum Tensile Strength
ASTM A325M (2014) Standard Specification for Structural Bolts, Steel, Heat Treated, 830 MPa Minimum Tensile Strength (Metric)
ASTM A1008/A1008M (2016) Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardenable
ASTM F594 (2009; E 2015) Standard Specification for Stainless Steel Nuts
SECTION 12 32 00 Page 1
BUILDERS HARDWARE MANUFACTURERS ASSOCIATION (BHMA)
ANSI/BHMA A156.9 (2015) Cabinet Hardware
HARDWOOD PLYWOOD AND VENEER ASSOCIATION (HPVA)
HPVA HP-1 (2016) American National Standard for Hardwood and Decorative Plywood
KITCHEN CABINET MANUFACTURERS ASSOCIATION (KCMA)
KCMA A161.1 (2017) Performance & Construction Standards for Kitchen and Vanity Cabinets
MASTER PAINTERS INSTITUTE (MPI)
MPI 28 (2012) Varnish, Marine Spar, Exterior, Gloss (MPI Gloss Level 6)
MPI 91 (2012) Paste, Wood Filler
U.S. DEPARTMENT OF COMMERCE (DOC)
DOC/NIST PS1 (1995) Structural Plywood
U.S. GENERAL SERVICES ADMINISTRATION (GSA)
FS FF-B-588 (Rev E; Notice 1) Bolt, Toggle: and Expansion Sleeve, Screw
FS FF-S-325 (Basic; Int Amd 3; Notices 3, 4) Shield, Expansion; Nail, Expansion; and Nail, Drive Screw (Devices, Anchoring, Masonry)
FS MM-L-736 (Rev D; Notice 1) Lumber; Hardwood
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-02 Shop Drawings
Fabrication; G
Installation Drawings; G
SD-03 Product Data
Cabinets; G
Corrosion-Resistant Steel; G
Plywood; G
SECTION 12 32 00 Page 2
Hardwood; G
Hardwood Plywood; G
Filler Material; G
Varnish; G
Fasteners; G
Accessories and Hardware; G
SD-04 Samples
Accessories and Hardware; G
Manufacturer's Standard Color Charts; G
SD-07 Certificates
Corrosion-Resistant Steel
Plywood
Hardwood
Filler Material
Varnish
Fasteners
Accessories and Hardware
SD-08 Manufacturer's Instructions
Manufacturer's Instructions
1.3 QUALITY CONTROL
Submit manufacturer's standard color charts for wood and metal cabinets showing the manufacturer's recommended color and finish selections.
1.4 DELIVERY, STORAGE, AND HANDLING
Deliver, handle, and store cabinets in a manner that prevents damage or deformity.
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
Provide wood cabinets, factory-fabricated and finished in the manufacturer's standard sizes and finishes of the type, design, and configuration indicated on drawings. Construct cabinets as specified meeting the requirements of KCMA A161.1 . Provide wall and base cabinet assemblies consisting of individual units joined into continuous sections. Use fastenings that permit removal and replacement of individual units without affecting the remainder of the installation.
SECTION 12 32 00 Page 3
Provide counters with removable drawers equipped with position stops to avoid accidental complete withdrawals. Fix or adjust shelves as indicated.
2.2 FABRICATION
2.2.1 Wood Cabinet Fabrication
2.2.1.1 Hardwood Plywood
HPVA HP-1 , Type II (Interior), five-ply, with face veneer of good grade
(1) or better. Cover all exposed edges.
2.2.1.2 Hardwood
Provide hardwood for use in cabinet work, thoroughly seasoned or kiln-dried to 12-15 percent mc; without defects in any exposed parts or surfaces.
2.2.1.3 Softwood Plywood
Comply with DOC/NIST PS1 .
a. Elsewhere: Interior type, A-B Grade, may be used in lieu of hardwood plywood where HPDL finish is provided.
2.2.1.4 Hardboard
In accordance with AHA A135.4 , tempered
2.2.1.5 Steel for Cabinets
ASTM A1008/A1008M , cold rolled, commercial quality carbon steel sheet
2.2.1.6 Sinks, Lavatories and Fittings
As specified in Section 22 00 00 PLUMBING, GENERAL PURPOSE.
2.2.2 Plywood Cabinet Fabrication
Construct frameless wall and base cabinets with solid plywood panels throughout using mortise and tenon, grooved and lapped, with biscuit and dado doweled, with glue assembly. Brace top and bottom corners with hardwood blocks that are glued with water-resistant glue and nailed in place. Provide base cabinets with an integral toe space at least 2-1/2 inches deep and 4 inches high. Mount drawers on metal guides. Provide adjustable shelving as indicated on drawings.
Provide minimum thicknesses of materials for cabinet construction as follows:
a. Backs and bottoms of base cabinets and tops of wall cabinets: 3/16 inch tempered hardboard. Brace bottoms with wood members glued in place.
b. Cabinet ends: 3/4 inch standard veneer-core plywood with a plastic laminate covering
c. Doors: 3/4 inch standard veneer-core plywood laminated on all edges
SECTION 12 32 00 Page 4
d. Drawer fronts: 3/4 inch standard veneer-core plywood laminated on all edges
e. Drawer bottoms: 1/8 inch plywood or tempered hardboard. Brace drawer bottoms over 15 inches wide with wood members glued in place.
f. Drawer sides and backs: 3/4 inch standard veneer-core plywood
g. Interior partitions or dividers: 34 inch standard veneer-core plywood
h. Shelves: Supported on ends and 24 inches on centers
i. Adjustable shelves: 3/4 inch standard veneer-core plywood
j. Base cabinet shelves: 3/4 inch standard veneer-core plywood
k. Wall cabinet shelves: 3/4 inch standard veneer-core plywood
2.3 MANUFACTURED UNITS
2.3.1 Cabinets
2.3.1.1 Frame Type Cabinets
Provide cabinets with frame construction throughout. Provide 3/4 inch thick by 1-1/2 inch wide frame members; kiln-dried hardwood, glued together, either mortised and tenoned, dovetailed or doweled, nailed, stapled or screwed. Brace top and bottom corners with either hardwood blocks that are glued together with water resistant glue and nailed in place, or metal or plastic corner braces. Provide 3/8 inch thick hardwood or 3/8-inch thick plywood for backs of cabinets. Provide minimum 3/8 inch thick plywood for bottoms of cabinets, braced with wood members glued in place. Provide cabinet ends made with 5/8 inch thick hardwood plywood.
2.3.2 Finish
2.3.2.1 Cabinet Finish
Provide cabinets with a factory-applied durable finish in accordance with KCMA A161.1 requirements and of a type standard with the manufacturer.
Fabricate natural finish wood doors, drawer fronts, cabinet fronts, and exposed cabinet sides of wood, free of extreme color variations within each panel or between adjacent panels. For exposed exterior surfaces, provide hardwood or grade A-A hardwood veneer with natural stain and sprayed on factory applied finish.
2.3.3 Color, Texture, And Pattern
Provide color selected from manufacturers standard colors.
2.4 MATERIALS
Provide steel for cabinet construction conforming to ASTM A1008/A1008M .
Provide corrosion-resistant steel conforming to ASTM A240/A240M , Type 302 Finish 4.
Provide douglas-fir plywood conforming to APA E30 , APA EWCG, and APA PS 1 exterior type, fully waterproof bond.
SECTION 12 32 00 Page 5
Provide filler material conforming to MPI 91 .
Provide hardwood conforming to FS MM-L-736 , standard hardwood lumber, S2S.
Provide hardwood plywood conforming to HPVA HP-1 .
Provide varnish conforming to MPI 28 .
Provide accessories and hardware conforming to the following requirements, as applicable:
a. Extension drawer slides: ANSI/BHMA A156.9 , Type B85071
b. Semiconcealed hinges: ANSI/BHMA A156.9 , Type B81201, 1-1/2 inches
c. Bar type pulls: ANSI/BHMA A156.9 , 4-inch overall length, Type B12012
d. Semiconcealed hinges: ANSI/BHMA A156.9 , Type B81201, 40 millimeter
e. Locks, keying, and keys: As directed
f. Catches: Magnetic, 5 pound pull
Provide fasteners conforming to the following:
a. Screws: ASME B18.6.1 , Group, Type and Class as applicable
b. Anchoring Devices: FS FF-S-325 , Group, Type, and Class as applicable
c. Toggle bolts: FS FF-B-588 , Type I, Class A, Style 2
d. Nuts: ASTM F594, corrosion-resistant steel
e. Bolts: ASTM A325, heavy, hexagon head bolts corrosion-resistant steel
f. Bolts: ASTM A325M, heavy, hexagon head bolts corrosion-resistant steel
PART 3 EXECUTION
Submit manufacturer's instructions for wood and metal cabinet systems including special provisions required to install equipment components and system packages. Submit special notices to detail impedances, hazards and safety precautions.
3.1 INSTALLATION
3.1.1 Field Finishing of Wood Cabinets
For natural finish, use the applicable procedure for the type of wood selected as follows:
a. For open-grain woods: Apply one coat of paste wood filler, and remove excess filler. Then apply one coat of pale varnish thinned with turpentine, followed by one coat of pale varnish and then by one coat of satin-finish varnish, plus an additional coat of satin-finish varnish on cabinet doors and drawer fronts. Lightly sand surfaces between coats.
SECTION 12 32 00 Page 6
b. For close-grain woods: Apply one coat of pale varnish thinned with turpentine, followed by one coat of pale varnish and then by one coat of satin-finish varnish, plus an additional coat of satin-finish varnish on cabinet doors and drawer fronts. Lightly sand surfaces between coats.
3.1.2 Cabinet Installation
Install casework plumb with countertops level to within 1/16 inch in 10 feet. Level base cabinets by adjusting leveling screws. Scribe and fit scribe strips to irregularities of adjacent surfaces. Gap opening is not to exceed 0.025-inch.
Secure cases permanently to floor and wall construction using 1/4 inch diameter masonry anchors, spaced 30 inches maximum on center, with a minimum of two for each case.
Support wall cases on continuous 18-gage galvanized steel hanging brackets. Secure wall cases in position with screws to blocking. Bolt adjoining cases together. Ensure width of joints does not exceed 1/32 inch.
Provide closer strips, filler strips, and finish moldings as required.
Align doors, adjust hardware, clean and wax surfaces.
Submit installation drawings for cabinets. Include in drawings location of cabinets, details of cabinets related and dimensional positions, and locations for roughing in plumbing, including sinks, faucets, strainers and cocks.
3.2 ADJUSTING AND CLEANING
3.2.1 Inspection
Examine casework grounds and supports for adequate anchorage, foreign material, moisture, and unevenness that could prevent quality casework installation. Ensure that electrical and plumbing rough-ins for casework are complete. Do not proceed with installation until defects are corrected.
3.2.2 Cleaning
On completion of cabinet installation, touch up marred or abraded finished surfaces. Remove crating and packing materials from premises. Wipe down surfaces to remove fingerprints and markings and leave in clean condition.
-- End of Section --
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SECTION 12 32 00 Page 8
SECTION 12 48 13
ENTRANCE FLOOR MATS AND FRAMES
08/17
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM B221 (2014) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes
ASTM D2047 (2017) Standard Test Method for Static Coefficient of Friction of Polish-Coated Floor Surfaces as Measured by the James Machine
ASTM E648 (2017a) Standard Test Method for Critical Radiant Flux of Floor-Covering Systems Using a Radiant Heat Energy Source
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
36 CFR 1191 Americans with Disabilities Act (ADA) Accessibility Guidelines for Buildings and Facilities; Architectural Barriers Act (ABA) Accessibility Guidelines
1.2 SUSTAINABILITY REPORTING
Materials in this technical specification may increase contract compliance with sustainability requirements.
1.2.1 EPA Comprehensive Procurement Guidelines
See Section 01 33 29 SUSTAINABILITY REPORTING for requirements associated with EPA-designated products.
1.2.2 USDA Biobased
See Section 01 33 29 SUSTAINABILITY REPORTING for requirements associated with USDA Biobased products.
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SECTION 12 48 13 Page 1
SD-02 Shop Drawings
Installation Drawings; G
Detail Drawings; G
SD-03 Product Data
Entrance Floor Mats and Frames; G
Adhesives and Concrete Primers; G
SD-04 Samples
Entrance Floor Mats and Frames; G
SD-08 Manufacturer's Instructions
Manufacturer's Instructions
SD-10 Operation and Maintenance Data
Protection, Maintenance, and Repair Information
1.4 QUALITY CONTROL
Comply with 36 CFR 1191 Americans with Disabilities Act (ADA) Accessibility Guidelines for Buildings and Facilities; Architectural Barriers Act (ABA) Accessibility Guidelines for installed entrance floor mats and frames. Ensure that entrance floor mats and frames are slip-resistant in accordance with ASTM D2047, with a minimum 0.60 coefficient of friction, for accessible routes and are structurally capable of withstanding a uniform floor load of 300 lb/sq ft. Ensure that flammability is in accordance with ASTM E648, Class 1, Critical Radiant Flux, minimum 0.45 watts/square meter.
1.5 DELIVERY, STORAGE, AND HANDLING
Deliver materials to the project site in their original packages or containers bearing labels clearly identifying the manufacturer, brand name, and quality or grade.
Store materials in their original unbroken packages or containers in the area in which they will be installed. Unwrap, inspect, and place mats at indicated locations. Remove all excess packing materials.
PART 2 PRODUCTS
2.1 MANUFACTURED UNITS
2.1.1 Entrance Floor Mats and Frames
Submit the manufacturer's catalog data. Submit samples of assembled sections of floor mats showing corners, intersections, and other details of construction.
SECTION 12 48 13 Page 2
2.1.1.1 Carpet-Type Mats
Provide a nylon or polypropylene carpet bonded to a 1/8-inch to 1/4-inch -thick, flexible vinyl backing to form mats that are 7/16 inch thick with nonraveling edges.
2.1.1.2 Frames
Provide surface-mounted frames that have a tapered flexible vinyl edge at least 2 inches wide, with welded corners and attached to the mat at all four edges. Provide recessed frames in extruded aluminum Alloy 6061-T6 or Alloy 6063-T5 ASTM B221. Ensure that the frame depth accommodates the mat and system specified. Frame color is mill finish. Ensure that edge-frame members are fabricated in single lengths or with the fewest pieces possible, with hairline joints equally spaced and pieces spliced together by straight connecting pins. Ensure that any concealed surfaces of aluminum frames that contact cementous material are coated with the manufacturer's standard protective coating. Ensure that frames include accessories and devices required for a complete installation.
2.1.1.3 Tread Insert Options
Provide tread inserts consisting of carpet composed of solution-dyed nylon or polypropylene carpet fibers fusion-bonded to a rigid two-ply backing to prevent fraying and supplied in continuous splice-free lengths; carpet has antistatic and antistain treatments. Ensure that pile weight is a minimum 30 ounces per square yard.
2.1.2 Adhesives and Concrete Primers
Provide adhesives and concrete primers, where required, according to the manufacturer's recommendations.
2.1.3 Color and Size
Color to be selected by the Contracting Officer. Mat to be sized to cover the full area of the room in which it is scheduled.
PART 3 EXECUTION
3.1 EXAMINATION
Comply with the manufacturer's requirements for substrates and floor conditions affecting installation of floor mats and frames. Ensure that all unsatisfactory conditions have been corrected before installation.
3.2 INSTALLATION
Submit detail drawings as required. Provide installation drawings.
Provide the manufacturer's protection, maintenance, and repair information.
Install floor mats and frames according to manufacturer's instructions.
Set mat tops at the height recommended by the manufacturer for the most effective cleaning action. Provide clearance between bottoms of doors and tops of mats.
-- End of Section --
SECTION 12 48 13 Page 3
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SECTION 12 48 13 Page 4
SECTION 13 34 19
METAL BUILDING SYSTEMS
11/11
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)
AISC 325 (2017) Steel Construction Manual
AISC 341 (2016) Seismic Provisions for Structural Steel Buildings
AISC 360 (2016) Specification for Structural Steel Buildings
AMERICAN IRON AND STEEL INSTITUTE (AISI)
AISC/AISI 121 (2004) Standard Definitions for Use in the Design of Steel Structures
AISI SG03-3 (2002; Suppl 2001-2004; R 2008) Cold-Formed Steel Design Manual Set
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
ASCE 7 (2010) Minimum Design Loads for Buildings and Other Structures
AMERICAN WELDING SOCIETY (AWS)
AWS A5.1/A5.1M (2012) Specification for Carbon Steel Electrodes for Shielded Metal Arc Welding
AWS D1.1/D1.1M (2015; Errata 1 2015; Errata 2 2016) Structural Welding Code - Steel
AWS D1.3/D1.3M (2018) Structural Welding Code - Sheet Steel
ASTM INTERNATIONAL (ASTM)
ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel
ASTM A53/A53M (2018) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and
SECTION 13 34 19 Page 1
Steel Products
ASTM A153/A153M (2016) Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware
ASTM A307 (2014; E 2017) Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 PSI Tensile Strength
ASTM A325 (2014) Standard Specification for Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum Tensile Strength
ASTM A500/A500M (2018) Standard Specification for Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Rounds and Shapes
ASTM A501/A501M (2014) Standard Specification for Hot-Formed Welded and Seamless Carbon Steel Structural Tubing
ASTM A529/A529M (2014) Standard Specification for High-Strength Carbon-Manganese Steel of Structural Quality
ASTM A563 (2015) Standard Specification for Carbon and Alloy Steel Nuts
ASTM A572/A572M (2018) Standard Specification for High-Strength Low-Alloy Columbium-Vanadium Structural Steel
ASTM A606/A606M (2008) Standard Specification for Steel Sheet and Strip, High-Strength, Low-Alloy, Hot-Rolled and Cold-Rolled, with Improved Atmospheric Corrosion Resistance
ASTM A653/A653M (2018) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A755/A755M (2018) Standard Specification for Steel Sheet, Metallic Coated by the Hot-Dip Process and Prepainted by the Coil-Coating Process for Exterior Exposed Building Products
ASTM A780/A780M (2009; R 2015) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings
ASTM A992/A992M (2011; R 2015) Standard Specification for Structural Steel Shapes
ASTM A1008/A1008M (2016) Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, SECTION 13 34 19 Page 2
High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardenable
ASTM A1011/A1011M (2018a) Standard Specification for Steel Sheet and Strip, Hot-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, and Ultra-High Strength
ASTM B117 (2016) Standard Practice for Operating Salt Spray (Fog) Apparatus
ASTM B221 (2014) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes
ASTM B221M (2013) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes (Metric)
ASTM B695 (2004; R 2016) Standard Specification for Coatings of Zinc Mechanically Deposited on Iron and Steel
ASTM C920 (2018) Standard Specification for Elastomeric Joint Sealants
ASTM D522/D522M (2014) Mandrel Bend Test of Attached Organic Coatings
ASTM D523 (2014; R 2018) Standard Test Method for Specular Gloss
ASTM D714 (2002; R 2017) Standard Test Method for Evaluating Degree of Blistering of Paints
ASTM D822 (2013) Filtered Open-Flame Carbon-Arc Exposures of Paint and Related Coatings
ASTM D968 (2017) Standard Test Methods for Abrasion Resistance of Organic Coatings by Falling Abrasive
ASTM D1056 (2014) Standard Specification for Flexible Cellular Materials - Sponge or Expanded Rubber
ASTM D1308 (2013) Effect of Household Chemicals on Clear and Pigmented Organic Finishes
ASTM D1667 (2017) Standard Specification for Flexible Cellular Materials - Poly (Vinyl Chloride) Foam (Closed-Cell)
ASTM D2244 (2016) Standard Practice for Calculation of Color Tolerances and Color Differences from Instrumentally Measured Color Coordinates
SECTION 13 34 19 Page 3
ASTM D2247 (2015) Testing Water Resistance of Coatings in 100% Relative Humidity
ASTM D2794 (1993; R 2019) Standard Test Method for Resistance of Organic Coatings to the Effects of Rapid Deformation (Impact)
ASTM D3363 (2005; E 2011; R 2011; E 2012) Film Hardness by Pencil Test
ASTM D4214 (2007; R 2015) Standard Test Method for Evaluating the Degree of Chalking of Exterior Paint Films
ASTM DEFONLINE (2008) ASTM Online Dictionary of Engineering Science and Technology
ASTM E84 (2018a) Standard Test Method for Surface Burning Characteristics of Building Materials
ASTM E119 (2019) Standard Test Methods for Fire Tests of Building Construction and Materials
ASTM E136 (2019) Standard Test Method for Assessing Combustibility of Materials Using a Vertical Tube Furnace at 750 Degrees C
ASTM E283 (2004; R 2012) Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen
ASTM E331 (2000; R 2016) Standard Test Method for Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform Static Air Pressure Difference
ASTM E1592 (2005; R 2012) Structural Performance of Sheet Metal Roof and Siding Systems by Uniform Static Air Pressure Difference
ASTM E1646 (1995; R 2018) Standard Test Method for Water Penetration of Exterior Metal Roof Panel Systems by Uniform Air Pressure Difference
ASTM E1680 (2016) Standard Test Method for Rate of Air Leakage Through Exterior Metal Roof Panel Systems
ASTM F436 (2011) Hardened Steel Washers
ASTM F844 (2007a; R 2013) Washers, Steel, Plain (Flat), Unhardened for General Use
ASTM F1852 (2014) Standard Specification for "Twist
SECTION 13 34 19 Page 4
Off" Type Tension Control Structural Bolt/Nut/Washer Assemblies, Steel, Heat Treated, 120/105 ksi Minimum Tensile Strength
ASTM G152 (2013) Operating Open Flame Carbon Arc Light Apparatus for Exposure of Nonmetallic Materials
ASTM G153 (2013) Operating Enclosed Carbon Arc Light Apparatus for Exposure of Nonmetallic Materials
METAL BUILDING MANUFACTURERS ASSOCIATION (MBMA)
MBMA MBSM (2012) Metal Building Systems Manual
NATIONAL ASSOCIATION OF ARCHITECTURAL METAL MANUFACTURERS (NAAMM)
NAAMM AMP 500 (2006) Metal Finishes Manual
NATIONAL ROOFING CONTRACTORS ASSOCIATION (NRCA)
NRCA RoofMan (2017) The NRCA Roofing Manual
SHEET METAL AND AIR CONDITIONING CONTRACTORS' NATIONAL ASSOCIATION
(SMACNA)
SMACNA 1793 (2012) Architectural Sheet Metal Manual, 7th Edition
SOCIETY FOR PROTECTIVE COATINGS (SSPC)
SSPC Paint 15 (1999; E 2004) Steel Joist Shop Primer
SSPC Painting Manual (2002) Good Painting Practice, Steel Structures Painting Manual, Volume 1
SSPC SP 2 (1982; E 2000; E 2004) Hand Tool Cleaning
UNDERWRITERS LABORATORIES (UL)
UL Bld Mat Dir (updated continuously online) Building Materials Directory
1.2 GENERAL REQUIREMENTS
1.2.1 Structural Performance
Provide metal building systems capable of withstanding the effects of gravity loads and the following loads and stresses within the limits and conditions indicated.
1.2.1.1 Engineering
Design metal building systems conforming to procedures described in
MBMA MBSM.
SECTION 13 34 19 Page 5
1.2.1.2 Design Loads
Conform to the requirements of MBMA MBSM, ASCE 7, and the building code applicable to the project geographical location.
1.2.1.3 Live Loads
Include all vertical loads induced by the building occupancy indicated on the drawings, as well as loads induced by maintenance workers, materials and equipment for roof live loads.
1.2.1.4 Roof Snow Loads
Include vertical loads induced by the ground snow load at the project site of 10 psf. Allow for unbalanced and drift loads.
1.2.1.5 Wind Loads
Include horizontal loads induced by a basic wind speed Project site of 115 mph.
1.2.1.6 Collateral Loads
Include additional dead loads other than the weight of metal building system for permanent items such as sprinklers, mechanical systems, electrical systems, and ceilings.
1.2.1.7 Load Combinations
Design metal building systems to withstand the most critical effects of load factors and load combinations as required by MBMA MBSM, ASCE 7, and the building code applicable to the project location.
1.2.1.8 Deflection Limits
Engineer assemblies to withstand design loads with deflections no greater than the following:
a. Purlins and Rafters; vertical deflection of 1/240 of the span.
b. Girts; horizontal deflection of 1/240 of the span.
c. Metal Roof Panels; vertical deflection of 1/240 of the span.
d. Metal Wall Panels; horizontal deflection of 1/240 of the span.
Design secondary framing system to accommodate deflection of primary building structure and construction tolerances, and to maintain clearances at openings. Provide metal panel assemblies capable of withstanding the effects of loads and stresses indicated, based on testing according to
ASTM E1592.
1.2.2 Seismic Performance
Design and engineer metal building system capable of withstanding the effects of earthquake motions determined according to ASCE 7, AISC 341 , and the applicable portions of the building code in the geographic area where the construction will take place.
SECTION 13 34 19 Page 6
1.2.3 Thermal Movements
Provide metal panel systems that allow for thermal movements resulting from the following maximum change (range) in ambient and surface temperatures by preventing buckling, opening of joints, overstressing of components, failure of joint sealants, failure of connections, and other detrimental effects. Base engineering calculation on surface temperatures of materials due to both solar heat gain and nighttime-sky heat loss as follows:
Temperature Change (Range); 120 F, ambient; 180 F, material surfaces.
1.2.4 Air Infiltration for Metal Roof Panels
Air leakage through assembly must not exceed 0.06 cfm/sq.ft. of roof area when tested according to ASTM E1680 at negative test-pressure difference of
1.57 lb/sq.ft. .
1.2.5 Air Infiltration for Metal Wall Panels
Air leakage through assembly of not more than 0.06 cfm/sq.ft. of wall area when tested according to ASTM E283 at static-air-pressure difference of
6.24 lbf/sq.ft. .
1.2.6 Water Penetration for Metal Roof Panels
No water penetration when tested according to ASTM E1646 at test-pressure difference of 2.86 lbf/sq.ft. .
1.2.7 Water Penetration for Metal Wall Panels
No water penetration when tested according to ASTM E331 at a minimum differential pressure of 20 percent of inward-acting, wind-load design pressure of not less than 6.24 lbf/sq.ft. . and not more than 12 lbf/sq. ft.
1.2.8 Wind-Uplift Resistance
Provide metal roof panel assemblies that comply with ASCE 7.
1.3 DEFINITIONS
ASTM DEFONLINE applies to this definition paragraph.
a. Bay: Dimension between main frames measured normal to frame (at centerline of frame) for interior bays, and dimension from centerline of first interior main frame measured normal to end wall (outside face of end-wall girt) for end bays.
b. Building Length: Dimension of the building measured perpendicular to main framing from end wall to end wall (outside face of girt to outside face of girt).
c. Building Width: Dimension of the building measured parallel to main framing from sidewall to sidewall (outside face of girt to outside face of girt).
d. Clear Span: Distance between supports of beams, girders, or trusses (measured from lowest level of connecting area of a column and a rafter frame or knee).
SECTION 13 34 19 Page 7
e. Eave Height: Vertical dimension from finished floor to eave (the line along the sidewall formed by intersection of the planes of the roof and wall).
f. Clear Height under Structure: Vertical dimension from finished floor to lowest point of any part of primary or secondary structure, not including crane supports, located within clear span.
g. Terminology Standard: Refer to MBMA "Metal Building Systems Manual" for definitions of terms for metal building system construction not otherwise defined in this Section or in referenced standards.
1.4 SYSTEM DESCRIPTION
General: Provide a complete, integrated set of mutually dependent components and assemblies that form a metal building system capable of withstanding structural and other loads, thermally induced movement, and exposure to weather without failure or infiltration of water into building interior. Include primary and secondary framing, metal roof panels, metal wall panels, and accessories complying with requirements indicated.
Provide metal building system of size and with spacing, slopes, and spans indicated.
1.4.1 Primary Frame Type
a. Lean To: Solid- or truss-member, structural-framing system without interior columns, designed to be partially supported by another structure.
1.4.2 Secondary Frame Type
Provide manufacturer's standard purlins and joists and flush-framed girts.
1.4.3 Eave Height
Eave height must be Manufacturer's standard height, as indicated by nominal height on Drawings.
1.4.4 Bay Spacing
Bay Spacing must be as determined by manufacturer.
1.4.5 Roof Slope
Roof slope must be as noted on the drawings.
1.4.6 Roof System
Provide manufacturer's standard vertical-rib, standing-seam metal roof panels.
1.4.7 Exterior Wall System
Provide manufacturer's standard field-assembled, un-insulated metal wall panels.
SECTION 13 34 19 Page 8
1.5 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Manufacturer's Qualifications
SD-02 Shop Drawings
Detail Drawings
SD-03 Product Data
Manufacturer's data indicating percentage of recycle material of the following to verify sustainable acquisition compliance
Manufacturer's Catalog Data
SD-04 Samples
Coil Stock, 12 inches long by the actual panel width
Roof Panels, 12 inches long by actual panel width
Wall Panels, 12 inches long by actual panel width
Fasteners
Metal Closure Strips 10 inches long of each type
Manufacturer's Color Charts and Chips, 4 by 4 inches
SD-05 Design Data
Manufacturer's Descriptive and Technical Literature
SD-06 Test Reports
Test Reports
Coatings and Base Metals
Factory Color Finish Performance Requirements
SD-07 Certificates
System Components
Coil Stock Certification
Galvanizing Repair Paint; G
SECTION 13 34 19 Page 9
Enamel Repair Paint
SD-08 Manufacturer's Instructions
Installation of Roof and Wall panels
Shipping, Handling, and Storage
SD-11 Closeout Submittals
Manufacturer's Warranty; G
Contractor's Warranty for Installation; G
1.6 QUALITY ASSURANCE
1.6.1 Pre-Erection Conference
After submittals are received and approved but before metal building system work, including associated work, is performed, the Contracting Officer will hold a pre-erection conference to review the following:
a. The detail drawings, specifications, and manufacturer's descriptive and technical literature.
b. Finalize construction schedule and verify availability of materials, erector's personnel, equipment, and facilities needed to make progress and avoid delays.
c. Methods and procedures related to metal building system erection, including, but not limited to: manufacturer's qualifications, qualification of erector, manufacturer's catalog data, manufacturer's building design analysis, written instructions and test reports.
d. Support conditions for compliance with requirements, including alignment between and erection of structural members.
e. Flashing, special roofing and siding details, roof and wall penetrations, openings, and condition of other construction that will affect metal building system, including coatings and base metals, factory color finish performance requirements, system components, and certificates for coil stock.
f. Governing regulations and requirements for, certificates, insurance, tests and inspections if applicable.
g. Temporary protection requirements for metal panel assembly during and after installation.
h. Samples of aluminized steel repair paint, galvanizing repair paint, and enamel repair paint.
1.6.2 Manufacturer's Technical Representative
The representative must have authorization from manufacturer to approve field changes and be thoroughly familiar with the products, erection of structural framing and installation of roof and wall panels in the geographical area where construction will take place.
SECTION 13 34 19 Page 10
1.6.3 Manufacturer's Qualifications
Metal building system manufacturer must have a minimum of five (5) years' experience as a qualified manufacturer of metal building systems and accessory products.
Provide engineering services by an authorized currently licensed engineer in the geographical area where construction will take place, having a minimum of four years' experience as an engineer knowledgeable in building design analysis, protocols and procedures for the "Metal Building Systems Manual" ( MBMA MBSM); ASCE 7, and ASTM E1592.
Provide certified engineering calculations using the products submitted for:
a. Roof and Wall Wind Loads with basic wind speed, exposure category, co-efficient, importance factor, designate type of facility, negative pressures for each zone, methods and requirements of attachment.
b. Roof Dead and Live Loads
c. Collateral Loads
d. Foundation Loads
e. Roof Snow Load
f. Seismic Loads
1.6.4 Single Source
Obtain primary and secondary components and structural framing members, each type of metal roof, wall and liner panel assemblies, clips, closures and other accessories from the standard products of the single source from a single manufacturer to operate as a complete system for the intended use.
1.6.5 Welding
Qualify procedures and personnel according to AWS A5.1/A5.1M , AWS D1.1/D1.1M , and AWS D1.3/D1.3M .
1.6.6 Structural Steel
Comply with AISC 325 , AISC 360 , for design requirements and allowable stresses.
1.6.7 Cold-Formed Steel
Comply with AISC/AISI 121 and AISI SG03-3 for design requirements and allowable stresses.
1.6.8 Fire-Resistance Ratings
Where indicated, provide metal panels identical to those of assemblies tested for fire resistance per ASTM E119 by a qualified testing agency.
Identify products with appropriate markings of applicable testing agency.
Indicate design designations from UL Bld Mat Dir or from the listings of another qualified testing agency. Combustion Characteristics must conform
SECTION 13 34 19 Page 11 to ASTM E136.
1.6.9 Finishes
Comply with NAAMM AMP 500 for recommendations for applying and designating finishes.
Appearance of Finished Work: Noticeable variations in same piece are not acceptable. Variations in appearance of adjoining components are acceptable if they are within the range of approved Samples and are assembled or installed to minimize contrast.
1.7 SHIPPING, HANDLING AND STORAGE
1.7.1 Delivery
Package and deliver components, sheets, metal panels, and other manufactured items so as not to be damaged or deformed and protected during transportation and handling.
Stack and store metal panels horizontally on platforms or pallets, covered with suitable weather-tight and ventilated covering to ensure dryness, with positive slope for drainage of water. Store in a manner to prevent bending, warping, twisting, and surface damage. Do not store metal wall panels in contact with other materials that might cause staining, denting, or other surface damage. Retain strippable protective covering on metal panel for entire period up to metal panel installation.
Protect foam-plastic insulation as follows:
a. Do not expose to sunlight, except to extent necessary for period of installation and concealment.
b. Protect against ignition at all times. Do not deliver foam-plastic insulation materials to project site before installation time.
Complete installation and concealment of plastic materials as rapidly as possible in each area of construction to minimize ultraviolet exposure.
1.8 PROJECT CONDITIONS
1.8.1 Weather Limitations
Proceed with installation preparation only when existing and forecasted weather conditions permit Work to proceed without water entering into existing panel system or building.
1.8.2 Field Measurements
1.8.2.1 Established Dimensions for Foundations
Comply with established dimensions on approved anchor-bolt plans, established foundation dimensions, and proceed with fabricating structural framing. Do not proceed without verifying field measurements. Coordinate anchor-bolt installation to ensure that actual anchorage dimensions correspond to established dimensions.
SECTION 13 34 19 Page 12
1.8.2.2 Established Dimensions for Metal Panels
Where field measurements cannot be made without delaying the Work, either establish framing and opening dimensions and proceed with fabricating metal panels without field measurements, or allow for field trimming metal panels. Coordinate construction to ensure that actual building dimensions, locations of structural members, and openings correspond to established dimensions.
1.8.2.3 Verification Record
Verify locations of all framing and opening dimensions by field measurements before metal panel fabrication and indicate measurements on Shop Drawings.
1.9 COORDINATION
Coordinate metal panel assemblies with rain drainage work, flashing, trim, and construction of supports and other adjoining work to provide a leak-proof, secure, and non-corrosive installation.
1.10 WARRANTY
1.10.1 Building System Warranty
Furnish manufacturer's no-dollar-limit warranty for the metal building system. The warranty period is to be no less than 20 years from the date of acceptance of the work and be issued directly to the Government. The warranty must provide that if within the warranty period, the metal building system shows evidence of deterioration resulting from defective materials and/or workmanship, correcting of any defects is the responsibility of the metal building system manufacturer. Repairs that become necessary because of defective materials and workmanship while metal building system is under warranty are to be performed within 32 hours after notification, unless additional time is approved by the Contracting Officer. Failure to perform repairs within 32 hours of notification will constitute grounds for having emergency repairs performed by others and will not void the warranty.
1.10.2 Roof System Weather-Tightness Warranty
Furnish manufacturer's no-dollar-limit warranty for the metal panel system. The warranty period is to be no less than 20 years from the date of acceptance of the work and be issued directly to the Government.
The warranty is to provide that if within the warranty period the roof panel system shows evidence of corrosion, perforation, rupture, lost of weather-tightness or excess weathering due to deterioration of the panel system resulting from defective materials and correction of the defective workmanship is to be the responsibility of the metal building system manufacturer.
Repairs that become necessary because of defective materials and workmanship while roof panel system is under warranty are to be performed within 24 hours after notification, unless additional time is approved by the Contracting Officer. Failure to perform repairs within 24 hours of notification will constitute grounds for having emergency repairs performed by others and not void the warranty.
SECTION 13 34 19 Page 13
1.10.3 Roof and Wall Panel Finish Warranty
Furnish manufacturer's no-dollar-limit warranty for the metal panel system. The warranty period is to be no less than 20 years from the date of acceptance of the work and be issued directly to the Government.
The warranty is to provide that if within the warranty period the metal panel system shows evidence of checking, delaminating cracking, peeling, chalk in excess of a numerical rating of eight, as determined by ASTM D4214 test procedures; or change colors in excess of five CIE or Hunter units in accordance with ASTM D2244 or excess weathering due to deterioration of the panel system resulting from defective materials and finish or correction of the defective workmanship is to be the responsibility of the metal building system manufacturer.
Liability under this warranty is exclusively limited to replacing the defective coated materials.
Repairs that become necessary because of defective materials and workmanship while roof and wall panel system is under warranty are to be performed within 32 hours after notification, unless additional time is approved by the Contracting Officer. Failure to perform repairs within 32 hours of notification will constitute grounds for having emergency repairs performed by others and not void the warranty.
PART 2 PRODUCTS
2.1 STRUCTURAL FRAMING MATERIALS
2.1.1 W-Shapes
ASTM A992/A992M ; ASTM A572/A572M or ASTM A529/A529M .
2.1.2 Channel, Angles, M-Shapes and S-Shapes
ASTM A36/A36M; ASTM A572/A572M or ASTM A529/A529M .
2.1.3 Plate and Bar
ASTM A36/A36M, ASTM A572/A572M or ASTM A529/A529M .
2.1.4 Steel Pipe
ASTM A36/A36M, ASTM A53/A53M, ASTM A572/A572M or ASTM A529/A529M .
2.1.5 Cold-Formed and Hot Formed Hollow Structural Sections
Cold formed: ASTM A500/A500M or ASTM B221, ASTM B221M. Hot-formed:
ASTM A501/A501M .
2.1.6 Structural-Steel Sheet
Hot-rolled, ASTM A1011/A1011M or cold-rolled, ASTM A1008/A1008M .
2.1.7 Metallic-Coated Steel Sheet
ASTM A653/A653M , ASTM A606/A606M .
SECTION 13 34 19 Page 14
2.1.8 Metallic-Coated Steel Sheet Pre-painted with Coil Stock Coating
Steel sheet metallic coated by the hot-dip process and pre-painted by the coil-coating process to comply with ASTM A755/A755M .
a. Zinc-Coated (Galvanized) Steel Sheet: ASTM A653/A653M , and
ASTM A123/A123M .
2.1.9 High-Strength Bolts, Nuts, and Washers
ASTM A325, heavy hex steel structural bolts; ASTM A563 heavy hex carbon-steel nuts; and ASTM F436 hardened carbon-steel washers.
Finish: Hot-dip zinc coating, ASTM A153/A153M .
Tension-Control, High-Strength Bolt-Nut-Washer Assemblies: ASTM F1852, heavy-hex-head steel structural bolts with spline.
Finish: Mechanically deposited zinc coating, ASTM B695.
2.1.10 Non-High-Strength Bolts, Nuts, and Washers
ASTM A307, ASTM A563, and ASTM F844.
Finish: Plain.
2.1.11 Primer
SSPC-Paint 15, Type I, red oxide.
2.2 FABRICATION
2.2.1 General
Comply with MBMA MBSM - "Metal Building Systems Manual": Chapter IV, Section 9, "Fabrication and Erection Tolerances."
2.3 STRUCTURAL FRAMING
2.3.1 General
Cle…
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