Ultrasonic Report 2011.pdf

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ADF&G FY27 RV Medeia Shipyard Services - Request for Information (RFI)
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ADF&G FY27 RV Medeia Shipyard Services - Request for Information (RFI)
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Alaska

About this file

This is an Ultrasonic Examination Report prepared by Elander Inspection Ltd., a certified nondestructive testing and marine inspection organization, for Allied Shipbuilders Ltd. The report documents ultrasonic thickness measurements (UTM) of piping systems aboard the R.V. Medeia, conducted on March 17, 2011. The inspection encompassed multiple piping systems including engine room salt water ballast manifolds and associated piping, the sea chest with forward nozzle, bilge pump piping, bow salt water ballast tank intake and discharge piping, 4-inch Schedule 80 salt water toilet discharge piping, three engine room through-hull penetration pipes, four void room through-hull penetration pipes, and two engine room air receivers. The inspection was performed using PANAMETRICS EPOCH II and EPOCH XT equipment with calibration standards per IIW DSC and step block specifications, and followed CSA W59 Section 8.2 and ASTM E 797 methodologies.

The testing revealed that original pipe thicknesses were unknown for all areas tested, and in some instances the stated pipe schedules appeared to be incorrect or not as built. Allan Elander, a CGSB Level II UT certified technician (Certification No. 1136), conducted the examination and recommended that confirmation of all original thicknesses be completed before utilizing any diminution calculations in the data report. The report includes detailed photographs of tested locations, measurement data sheets indicating thickness results, and general comments noting the discrepancies between nominal and actual pipe specifications. No pricing, contractual terms, or funding information is contained within this technical inspection document.

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E 1 1 - 0 1 8 - 0 0 4 R 0 1 P O 1 9 5 3 U T M – R V M e d e i a , P i p i n g M a r c h 1 7 , 2 0 1 1 P a g e 1

C E R T I F I E D W E L D I N G I N S P E C T I O N O R G A N I Z A T I O N - C S A W 1 7 8 . 1

ELANDER INSPECTION LTD.

Suite128 – 11800 River Road, Richmond, B.C. Canada V6X 1Z7 Phone: (604)214-1318 Fax: (604)214-1349 E-mail: Elander@intergate.ca

Web Page: Elanderinspection.ca Nondestructive Testing and Marine Inspection

REPORT OF ULTRASONIC EXAMINATION

CLIENT: Allied Shipbuilders Ltd. PROJECT NO: E11-018-004 1870 Harbour Road REPORT DATE: March 18, 2011 North Vancouver, BC V7H 1A1 TEST DATE: March 17, 2011

P.O. NO: 1953

CLIENT'S NO:

REPORT NO: R01

LOCATION: Same As Above CODE: See below PROJECT: R.V. Medeia – Piping Survey PAGE: 1 of 11

EQUIPMENT: PANAMETRICS EPOCH II EPOCH XT 38 DL+ UNIT BASIC SENSITIVITY: 0.060" (1.2 mm), 60% Full Screen

Standard Step Block Calibration on 2 thicknesses

TRANSDUCER: Angle: 0, Dual FREQUENCY:

.5 Mhz 1 Mhz 10 Mhz

2.25 Mhz 5 Mhz 15 Mhz

CALIBRATION BLOCK:

IIW DSC DAC

Other Std Step Block

COUPLANT:

Cel-Gel Oil Other

INSPECTION TECHNIQUE: CSA W59 Section 8.2 Other ASTM E 797 Measuring Thickness by Manual Ultrasonic Pulse-Echo Contact Method.

INSPECTION CODE: CSA W59, Section 11 Section 12

Other Transport Canada

MATERIAL: Carbon Steel FORMING PROCESS: Plate SURFACE CONDITION: Clean Painted

DESCRIPTION: UTM of piping as directed on Allied Shipbuilders job procedure Item 17.

Areas Tested: Piping as described below

Nominal thickness was not known at time of testing for all areas. Areas identified with nominal thicknesses are shown in the data sheets.

TEST RESULTS

1. Engine Room salt water ballast manifolds and associated piping. The Suction and discharge manifold and first pipe from the manifold was tested. See Figure 1

2. Sea Chest – the sea chest was tested including the middle pipe nozzle going fwd.

3. Bilge pump and associated piping in the area was tested. See Figure 2.

4. Bow salt water ballast tank intake/discharge pipe from the engine room salt water ballast manifold to the bow ballast tank. The pipe goes through 3 fuel tanks.

5. Testing of 4” Sch. 80 pipe identified as salt water toilet discharge pipe from the Port and Starboard heads to the void room Starboard side overboard discharge valve.

6. UTM of 3 – Engine room through-hull penetration pipes.

7. UTM of 4 – Void room through-hull penetration pipes.

8. UTM of 2 – Engine Room air receivers.

See attached photos on tested locations and data sheets for thickness results.

General Comments Original thickness of pipes was unknown for all areas and in some instances the given schedule of pipe appears to be incorrect or not as built. It is recommended that confirmation of all original thicknesses to be done before using the diminution calculations in the data report.

TECHNICIAN: Allan Elander ELANDER INSPECTION LTD.

CGSB Level II UT, Cert. No. 1136

Allan Elander, Manager, NDT

E 1 1 - 0 1 8 - 0 0 4 R 0 1 P O 1 9 5 3 U T M – R V M e d e i a , P i p i n g M a r c h 1 7 , 2 0 1 1 P a g e 2

C E R T I F I E D W E L D I N G I N S P E C T I O N O R G A N I Z A T I O N - C S A W 1 7 8 . 1

ELANDER INSPECTION LTD.

Suite128 – 11800 River Road, Richmond, B.C. Canada V6X 1Z7 Phone: (604)214-1318 Fax: (604)214-1349 E-mail: Elander@intergate.ca

Web Page: Elanderinspection.ca Nondestructive Testing and Marine Inspection

PHOTO LOG

Figure 1 General view of the Suction and Discharge manifold and associated piping.

Suction and discharge pipes were tested at the same locations.

Figure 2 General view of the bilge pump and associated piping.

P1 P2 P3 P4 P5

P6 P7

P8

S1-P

S2-S S1-S

MEASUREMENT

ON THIS PIPE

MEASUREMENT

ON THIS PIPE

B3

B1

B2

B4

E 1 1 - 0 1 8 - 0 0 4 R 0 1 P O 1 9 5 3 U T M – R V M e d e i a , P i p i n g M a r c h 1 7 , 2 0 1 1 P a g e 3

C E R T I F I E D W E L D I N G I N S P E C T I O N O R G A N I Z A T I O N - C S A W 1 7 8 . 1

Figure 3 General view of the Fwd. Void Space through-hull penetration, Port Side.

Figure 4 General view of the waste water to tank piping, Stbd. side showing the pipe coming from the Fwd. heads.

OB-1 UTM Fwd of BHD – Pipe not shown.

OB-3

OB-2

E 1 1 - 0 1 8 - 0 0 4 R 0 1 P O 1 9 5 3 U T M – R V M e d e i a , P i p i n g M a r c h 1 7 , 2 0 1 1 P a g e 4

C E R T I F I E D W E L D I N G I N S P E C T I O N O R G A N I Z A T I O N - C S A W 1 7 8 . 1

Figure 5 General view of the waste water to tank piping, Stbd. side showing the pipe Aft of the valve.

Figure 6 General view of the waste water to tank piping in closet, Stbd. Side

OB-3

OB-4

SD-1

SD-2

SD-3

SD-4

SD-5

SD-6

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