RV_Medeia_Paint_Specification.docx

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ADF&G FY27 RV Medeia Shipyard Services - Request for Information (RFI)
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ADF&G FY27 RV Medeia Shipyard Services - Request for Information (RFI)
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Alaska

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This is a coating (paint) specification sheet for the Research Vessel Medeia prepared by PPG/Ameron Protective & Marine Coatings, dated August 7, 2026. The specification covers surface preparation and protective coating systems for two distinct service environments: above-waterline atmospheric surfaces (hull topsides, superstructure, deckhouse, and weather decks) and below-waterline immersed surfaces (underwater hull). System A for above-waterline applications specifies a six-coat system comprising a Dimetcote 302 H inorganic zinc primer (2.0–4.0 mils), stripe/mist-tie coat and two intermediate coats of Amercoat 235 phenalkamine epoxy (4.0–6.0 mils each), and two finish coats of PSX 700 engineered siloxane (3.0–5.0 mils each), with a nominal total dry film thickness (DFT) of approximately 16–24 mils excluding the stripe coat. System B for below-waterline applications specifies a five-coat system using Amercoat 235 phenalkamine epoxy as both stripe and anticorrosive coats (4.0–6.0 mils each) and two coats of ABC 3 tin-free self-polishing antifouling (4.0–6.0 mils each), achieving a nominal DFT of 16–24 mils excluding the stripe coat.

Surface preparation requirements mandate solvent cleaning to SSPC-SP1 followed by abrasive blast preparation to SSPC-SP6/NACE No. 3 (commercial blast) minimum for above-waterline bare steel and SSPC-SP10/NACE No. 2 (near-white blast) for below-waterline immersed surfaces, with specified angular anchor profiles. All application and environmental conditions must comply with current PPG/Ameron Product Data Sheets, including substrate temperature requirements (minimum 5°F above dew point and rising), relative humidity below 85%, and specified recoat windows ranging from 1.5 hours minimum for Dimetcote 302 H to 4 hours minimum for Amercoat 235. Contrasting color schemes must be applied for intermediate and anticorrosive coats to verify full coverage, and DFT measurements must be verified per SSPC-PA 2 before each subsequent coat application with comprehensive documentation of ambient conditions, batch numbers, and application records maintained throughout the project.

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COATING (PAINT) SPECIFICATION SHEET

R/V MEDEIA

PPG / Ameron Protective & Marine Coatings

Vessel
R/V Medeia
Date
August 7, 2026
Coating supplier
PPG / Ameron (PMC)
Spec rev.
Draft 1
Application method
Airless spray (brush/roll for stripe & touch-up)
DFT gauge
Per SSPC-PA 2

1. Scope Covers surface preparation and coating build for the R/V Medeia across two service environments: (A) above-waterline atmospheric surfaces — hull topsides, superstructure/deckhouse, and weather decks; and (B) below-waterline immersed surfaces — the bottom / underwater hull. All preparation, mixing, thinning, application, and cure shall conform to the current PPG/Ameron Product Data Sheets (PDS), which govern in case of conflict with this summary.

Product identification note: “Ameron 302” is specified here as Dimetcote 302 H (Ameron/PPG reinforced inorganic-zinc primer) — PPG’s zinc-primer line. Confirm before issue if a different product was intended.

2. Surface Preparation Standards Governing rule: surface preparation follows the minimum requirements of the applicable Ameron PDS. Solvent-clean all surfaces to SSPC-SP1 (remove oil, grease, salts) before any mechanical prep. Remove weld spatter, round sharp edges, and grind smooth per SSPC-SP2/SP3 as needed.

Condition
Standard (per Ameron PDS minimum)

Bare mild steel above waterline (under Dimetcote 302 H) SSPC-SP6 / NACE No. 3 (Commercial Blast) minimum; angular anchor profile 1.5–3.0 mils (5.0 mils max). Near-white SSPC-SP10 recommended on new steel for best service life.

Bare mild steel below waterline (under Amercoat 235, immersion) SSPC-SP10 / NACE No. 2 (Near-White Blast); angular anchor profile 2.0–4.0 mils — required for immersion / tank-lining service per Amercoat 235 PDS.

Disturbed / damaged / previously-coated areas SP1 solvent-clean, then restore to the original prep standard by spot abrasive blast where feasible. Where blasting is not feasible, power-tool clean to bare metal to SSPC-SP11 (produces a surface profile). Feather / abrade the edges of surrounding sound coating and remove all dust and residue before recoating.

3. Application & Environmental Conditions

1. Substrate temperature at least 5°F (3°C) above the dew point and rising during application and cure.

1. Relative humidity below 85%; do not apply to damp or contaminated surfaces.

1. Observe each product’s minimum/maximum application and substrate temperatures per its PDS. Dimetcote 302 H (inorganic zinc) requires ambient moisture to cure fully before topcoating.

1. Verify DFT of each coat per SSPC-PA 2 before applying the next.

4. System A — Above-Waterline (Topsides, Superstructure, Decks)

#
Coat / Step
Product
Generic Type
DFT/coat (mils)
Notes
1
Primer (DTM)
Dimetcote 302 H
Inorganic zinc
2.0–4.0 (3.0 target)
Applied direct to prepared bare steel.
2
Stripe / mist-tie coat
Amercoat 235
Phenalkamine epoxy
Brush (not in nominal DFT)
Brush-apply to welds, edges, corners, bolt heads. Mist-coat/full-coat technique over the inorganic zinc to minimize bubbling/pinholing (per 235 PDS).
3
Intermediate coat 1
Amercoat 235
Phenalkamine epoxy
4.0–6.0
Color A.
4
Intermediate coat 2
Amercoat 235
Phenalkamine epoxy
4.0–6.0
Color B — contrasting with Color A for full-coverage verification.
5
Finish coat 1
PSX 700
Engineered siloxane
3.0–5.0
Per finish color schedule.
6
Finish coat 2
PSX 700
Engineered siloxane
3.0–5.0
Final finish color.

Nominal system DFT: approx. 16–24 mils (excluding stripe coat).

Recoat windows (≈70–75°F): Dimetcote 302 H — min 1.5 h, max 3 months (power-wash before topcoating). Amercoat 235 — min 4 h, max 30 days over itself (abrade if exceeded). PSX 700 — min 3 h (20°C), max unlimited.

5. System B — Below-Waterline (Bottom / Underwater Hull) Do NOT use inorganic zinc (Dimetcote 302 H) below the waterline or under antifouling. Zinc-silicate primers are not recommended for continuous immersion beneath antifoulings. Use an epoxy anticorrosive barrier (Amercoat 235), which is an approved undercoat for ABC 3 antifouling.

#
Coat / Step
Product
Generic Type
DFT/coat (mils)
Notes
1
Stripe coat
Amercoat 235
Phenalkamine epoxy
Brush (not in nominal DFT)
Brush edges, welds, and seams before full coats.
2
Anticorrosive 1
Amercoat 235
Phenalkamine epoxy
4.0–6.0
Color A. Applied to near-white blasted steel.
3
Anticorrosive 2
Amercoat 235
Phenalkamine epoxy
4.0–6.0
Color B — contrasting for coverage verification.
4
Antifouling 1
ABC 3
Tin-free self-polishing antifouling
4.0–6.0
Over cured Amercoat 235 (within 235 max recoat, or abrade).
5
Antifouling 2
ABC 3
Tin-free self-polishing antifouling
4.0–6.0
Contrasting / signal color.

Nominal system DFT: approx. 16–24 mils (excluding stripe coat).

Recoat windows (≈70–75°F): Amercoat 235 — min 4 h. ABC 3 — min 5 h over itself; over 235 within the 235 maximum recoat window (abrade if exceeded). Observe launch (dry-to-immersion) time per the ABC 3 PDS.

Boottop / waterline band: use the Amercoat 235 anticorrosive with an appropriate atmospheric finish (PSX 700), or a dedicated boottop finish, per the yard’s color scheme.

6. General Notes

1. Colors: the two Amercoat 235 coats (and the two ABC 3 coats) shall be applied in contrasting/alternating colors so each coat’s coverage can be visually verified. Final PSX 700 finish colors per the vessel color schedule.

1. Decks & walking surfaces: where non-skid is required, incorporate an approved aggregate in the intermediate/finish coat or use a dedicated non-skid system — specify separately.

1. Mixing ratios, induction time, pot life, thinning, and cure/launch times shall follow the current PPG/Ameron PDS for each product.

1. DFT measured per SSPC-PA 2; keep application records (ambient conditions, DFT, batch numbers) for the coating log.

7. Manufacturer References

1. PPG Dimetcote 302 H — Product Data Sheet (reinforced inorganic zinc primer).

1. PPG Amercoat 235 — Product Data Sheet, May 1, 2018 (phenalkamine epoxy).

1. PPG PSX 700 — Product Data Sheet, Nov 6, 2023 (engineered siloxane).

1. PPG ABC 3 — Product Data Sheet, May 1, 2018 (tin-free self-polishing antifouling).

This specification summarizes manufacturer data for bid/planning use. The current PPG/Ameron Product Data Sheets and Application Instructions govern all work.

File details come from the government source that posted it. Updated .