TGI_3819P31001A06_c1v1_redact.pdf

FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: SA79243K MCHRY EDG-1 AY A 0 1

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE:

(RE) F/O-S/A79243K, PREPARE NEW MCHRY COMPONENTS FOR EDG NO.ONE

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

TOSHIO NONAKA 232. 315-243-4507 17 FEB 2025

APPROVED BY: CODE PHONE DATE

HIDEMI SENDA 232. 315-243-5615 17 FEB 2025

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

Wrote duplicate sentence.

CHANGE INSTRUCTIONS:

CH-1: Delete the duplicated sentence under Paragraph 5.2.1.1.

SPECIAL REQUIREMENTS:

CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL II & III

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: SA79243K MCHRY EDG-1 AY A 0

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SHIP: LCC-19 CHG/VER: 1/1

LIST OF EFFECTIVE PAGES

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-14 J-1 M-1

QA28

(1-9)

1. SCOPE/PURPOSE

1.1 Title: New Machinery Components for Emergency Diesel Generator No.One (EDG1) to accomplish Ship Alteration 79243K.

1.2 Location of Work:

1.2.1 Contractor’s Shop

1.3 Identification:

1.3.1 Quantity (One EA), EDG1 Generator Heat Exchanger Seawater (SW) Inlet Cutout Valve (1-DGSW-V-8)

Mfr: Various Mfr Id: 803-4384536-81B1AF Type: Globe, In-Line Stop Size: 2.000 Inch IPS

NSN: 4820-00-483-0698

Remarks: Item Number V9, Label Plate List L3 of 2.3

1.3.2 Quantity (One EA), EDG1 Generator (GEN) Heat Exchanger SW Outlet Cutout Valve (1-DGSW-V-9)

Mfr: Various Mfr Id: 803-4384536-81B1AF Type: Globe, In-Line Stop Size: 2.000 Inch IPS

NSN: 4820-00-483-0698

Remarks: Item Number V9, Label Plate List L4 of 2.3

1.3.3 Quantity (One EA), EDG1 High Pressure Air Compressor (HPAC) Overboard Cutout Vave

Mfr: Various Mfr Id: 803-4384536-71B1AF Type: Globe, In-Line Stop Size: 1.500 Inch IPS

NSN: 4820-00-495-6263

Remarks: Item Number V10, Label Plate List L16 of 2.3

1.3.4 Quantity (One EA), EDG1 Jacket Water (JW)/Separate Circuit After Cooling (SCAC)/GEN Heat Exchanger Back Flush Overboard Isolation Valve (1-DGSW-V-14)

Mfr: Various Mfr Id: 803-4384536-61B1AF Type: Globe, In-Line Stop Size: 1.250 Inch IPS

NSN: 4820-00-483-0697

Remarks: Item Number V11, Label Plate List L10 of 2.3

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SHIP: LCC-19 CHG/VER: 1/1

1.3.5 Quantity (One EA), Quantity (One EA), EDG1 SW Pump Seachest Blowdown Valve

Mfr: Various Mfr Id: 803-4384536-51B1AF Type: Globe, In-Line Stop Size: 1.000 Inch IPS

NSN: 4820-00-188-8247

Remarks: Item Number V12, Label Plate List L17 of 2.3

1.3.6 Quantity (One EA), EDG1 SW Cooling Pump Continuous Vent Cutout Valve (1-DGSW-V-18)

Mfr: Various Mfr Id: 803-4384536-61B1AF Type: Globe, In-Line Stop Size: 0.750 Inch IPS

NSN: 4820-01-162-6330

Remarks: Item Number V13, Label Plate List L7 of 2.3

1.3.7 Quantity (One EA), EDG1 JW/SCAC/GEN Heat Exchanger Back Flush Supply Cutout Valve (1-DGSW-V-12)

Mfr: Various Mfr Id: 803-4384536-61B1AF Type: Globe, In-Line Stop Size: 0.750 Inch IPS

NSN: 4820-01-162-6330

Remarks: Item Number V13, Label Plate List L11 of 2.3

1.3.8 Quantity (One EA), LP Air Seachest Blow Bleed Valve (ALPN-V-107)

Mfr: Various Mfr Id: 803-4384536-11B1AF Type: Globe, In-Line Stop Size: 0.250 Inch IPS

NSN: 4820-01-577-0271

Remarks: Item Number V3, Label Plate List L10 of 2.4

1.3.9 Quantity (One EA), LP Air Seachest Blow Throttle Valve (ALPN-V-104)

Mfr: Various Mfr Id: 803-4384536-45B1AF Type: Needle Size: 0.750 Inch IPS Remarks: Item Number V4, Label Plate List L7 of 2.4

1.3.10 Quantity (One EA), LP Air Seachest Blow Stop Check Valve (ALPN-V-105)

Mfr: Various Mfr Id: 803-4384536-42B1AF Type: Globe, In-Line Stop Check Size: 0.750 Inch IPS

NSN: 4820-00-186-3829

Remarks: Item Number V5, Label Plate List L8 of 2.4

1.3.11 Quantity (One EA), LP Air Seachest Blow Root Valve (ALPN-V-101) (7-39-2-X)

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SHIP: LCC-19 CHG/VER: 1/1

Mfr: Various Mfr Id: 803-4384536-61B1AF Type: Globe, In-Line Stop Size: 0.750 Inch IPS

NSN: 4820-01-162-6330

Remarks: Item Number V6, Label Plate List L4 of 2.4

1.3.12 Quantity (One EA), LP Air Seachest Blow Cutout Valve (ALPN-V-102)

Mfr: Various Mfr Id: 803-4384536-61B1AF Type: Globe, In-Line Stop Size: 0.750 Inch IPS

NSN: 4820-01-162-6330

Remarks: Item Number V6, Label Plate List L5 of 2.4

1.3.13 Quantity (One EA), LP AIR SEACHEST BLOW ROOT BYPASS ALPN-V-103 (7-39-4-X)

Mfr: Various Mfr Id: 803-4384536-61B1AF Type: Globe, In-Line Stop Size: 0.750 Inch IPS

NSN: 4820-01-162-6330

Remarks: Item Number V6, Label Plate List L6 of 2.4

1.3.14 Quantity (One EA), Start Air Bleed Shutoff Valve (7-30-13)

Mfr: Various Mfr Id: 803-4384536-11A2AF Type: Globe, In-Line Stop Size: 0.250 Inch IPS

NSN: 4820-01-596-5650

Remarks: Item Number V11, Label Plate List L5 of 2.5

1.3.15 Quantity (One EA), Start Air Bleed Shutoff Valve (7-30-17)

Mfr: Various Mfr Id: 803-4384536-11A2AF Type: Globe, In-Line Stop Size: 0.250 Inch IPS

NSN: 4820-01-596-5650

Remarks: Item Number V11, Label Plate List L7 of 2.5

1.3.16 Quantity (One EA), Start Air Gage Isolation Valve (7-30-23)

Mfr: Various Mfr Id: 803-4384536-11A2AF Type: Globe, In-Line Stop Size: 0.250 Inch IPS

NSN: 4820-01-596-5650

Remarks: Item Number V11, Label Plate List L10 of 2.5

1.3.17 Quantity (One EA), Silencer Drain Valve (Primary)

Mfr: Various Mfr Id: 803-21277525-S3A1AF

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SHIP: LCC-19 CHG/VER: 1/1

Type: Globe, In-Line Stop Size: 0.500 Inch IPS

NSN: 4820-01-541-4658

Remarks: Item Number V1, Label Plate List L1 of 2.6

1.3.18 Quantity (One EA), Silencer Drain Valve (Secondary)

Mfr: Various Mfr Id: 803-2177525-C7A1AF Type: Globe, In-Line Stop Size: 0.500 Inch IPS

NSN: 4820-01-541-4658

Remarks: Item Number V1, Label Plate List L1 of 2.6

1.3.19 Quantity (One EA), Auxiliary Lube Oil (LO) EDG1 Fill Pump Discharge Cutout Valve

Mfr: Various Mfr Id: 803-2177525-C7A1AF Type: Globe, In-Line Stop Size: 1.500 Inch IPS

NSN: 4820-01-554-1212

Remarks: Item Number V1, Label Plate List L1 of 2.7

1.3.20 Quantity (One EA), Auxiliary LO EDG1 Fill Pump Suction Cutout Valve

Mfr: Various Mfr Id: 803-2177525-C7A1AF Type: Globe, In-Line Stop Size: 1.500 Inch IPS

NSN: 4820-01-554-1212

Remarks: Item Number V1, Label Plate List L2 of 2.7

1.3.21 Quantity (One EA), LO Fill to Storage Tank Cutout Valve

Mfr: Various Mfr Id: 803-2177525-C7A1AF Type: Globe, In-Line Stop Size: 1.500 Inch IPS

NSN: 4820-01-554-1212

Remarks: Item Number V1, Label Plate List L4 of 2.7

1.3.22 Quantity (One EA), LO Fill to Storage Tank Low Point Drain Valve

Mfr: Various Mfr Id: 803-2177525-C3A1AF Type: Globe, In-Line Stop Size: 0.500 Inch IPS

NSN: 4820-01-538-3547

Remarks: Item Number V4, Label Plate List L8 of 2.7

1.3.23 Quantity (One EA), Hand LO Pump Discharge Cutout Valve

Mfr: Various Mfr Id: 803-2177525-C3A1AF Type: Globe, In-Line Stop Size: 1.000 Inch IPS

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SHIP: LCC-19 CHG/VER: 1/1

NSN: 4820-01-554-0944

Remarks: Item Number V4, Label Plate List L8 of 2.7

1.3.24 Quantity (One EA), Self-Contained Breathing Apparatus (SCBA) High Pressure (HP) Supply Bulkhead Cutout Valve (7-37-2-W)

Mfr: Various Specification: MIL-V-24109 Type: Globe Size: 0.375 Inch IPS

NSN: 4820-01-184-9371

Remarks: Item Number V1, Label Plate List L1 of 2.4

1.3.25 Quantity (One EA), HP Air Flask No.One Cutout Valve (7-33-2-W)

Mfr: Various Specification: MIL-V-24109 Type: Globe Size: 0.375 Inch IPS

NSN: 4820-01-184-9371

Remarks: Item Number V1, Label Plate List L2 of 2.4

1.3.26 Quantity (One EA), SCBA HP AIR FWD HEADER COV (4-39-2-W)

Mfr: Various Specification: MIL-V-24109 Type: Globe Size: 0.375 Inch IPS

NSN: 4820-01-184-9371

Remarks: Item Number V1, Label Plate List L1 of 2.4

1.3.27 Quantity (One EA), SCBA HP AIR FWD HEADER COV (4-39-2-W)

Mfr: Various Specification: MIL-V-24109 Type: Globe Size: 0.375 Inch IPS

NSN: 4820-01-184-9371

Remarks: Item Number V1, Label Plate List L1 of 2.4

1.3.28 Quantity (One EA), HP Air Reducing Station Outlet Isolation Valve (7-30-15)

Mfr: Admiral Valve Mfr Id: PLC-13543 Type: Globe Stop with Micro Switch Size: 2.000 Inch IPS Remarks: Item Number V4, Label Plate List L6 of 2.5

1.3.29 Quantity (One EA), Air Supply Shutoff Valve to EDG1 (7-34-1)

Mfr: Admiral Valve Mfr Id: PLC-13543 Type: Globe Stop with Micro Switch Size: 2.000 Inch IPS Remarks: Item Number V4, Label Plate List L24 of 2.5

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SHIP: LCC-19 CHG/VER: 1/1

1.3.30 Quantity (One EA), HP Air 350 PIS Gage Root Valve

Mfr: Various Specification: MIL-DTL-24578,Type I, Class 2 Type: Globe, In-Line Size: 0.250 Inch OD Remarks: Item Number V5, Label Plate List L30 of 2.5

1.3.31 Quantity (One EA), HP Air Normal Flask Gage Root Valve

Mfr: Various Specification: MIL-DTL-24578,Type I, Class 2 Type: Globe, In-Line Size: 0.250 Inch OD Remarks: Item Number V5, Label Plate List L31 of 2.5

1.3.32 Quantity (One EA), HP Air Standby Flask Gage Root Valve

Mfr: Various Specification: MIL-DTL-24578,Type I, Class 2 Type: Globe, In-Line Size: 0.250 Inch OD Remarks: Item Number V5, Label Plate List L32 of 2.5

1.3.33 Quantity (One EA), Quantity (One EA), Ship Service Diesel Generator (SSDG) Starting Air Inlet Press to Transmitter Cutout Valve

Mfr: Various Specification: MIL-DTL-24578,Type I, Class 2 Type: Globe, In-Line Size: 0.250 Inch OD Remarks: Item Number V5, Label Plate List L33 of 2.5

1.3.34 Quantity (One EA), HP Air Reducing Station Inlet Isolation Valve (7-31-5)

Mfr: Admiral Valve Mfr Id: D-8183(SE) Type: Globe Stop with Micro Switch Size: 1.000 Inch IPS

NSN: 4820-01-527-1073

Remarks: Item Number V6, Label Plate List L19 of 2.5

1.3.35 Quantity (One EA), HP Air Flask Isolation Valve (7-30-27)

Mfr: Admiral Valve Mfr Id: PLC-13544 Type: Globe Stop with Dual Micro Switches Size: 1.000 Inch IPS Remarks: Item Number V7, Label Plate List L12 of 2.5

1.3.36 Quantity (One EA), Normal HP Air Flask Isolation Valve (7-30-33)

Mfr: Admiral Valve Mfr Id: PLC-13544 Type: Globe Stop with Dual Micro Switches

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SHIP: LCC-19 CHG/VER: 1/1

Size: 1.000 Inch IPS Remarks: Item Number V7, Label Plate List L14 of 2.5

1.3.37 Quantity (One EA), HP Air Reducing Station Bypass Valve (7-30-21)

Mfr: Variouis Mfr Id: 803-6397247-1521 Type: Needle Size: 1.000 Inch IPS Remarks: Item Number V8, Label Plate List L9 of 2.5

1.3.38 Quantity (One EA), HP Air Inlet to EDG1 Root Valve (7-30-7)

Mfr: Variouis Mfr Id: 803-6397247-211 Type: Globe Size: 0.375 Inch IPS

NSN: 4820-01-184-9371

Remarks: Item Number V9, Label Plate List L1 of 2.5

1.3.39 Quantity (One EA), HP Air Inlet to EDG1 Check Valve Bypass Valve (7-30-9)

Mfr: Variouis Mfr Id: 803-6397247-211 Type: Globe Size: 0.375 Inch IPS

NSN: 4820-01-184-9371

Remarks: Item Number V9, Label Plate List L2 of 2.5

1.3.40 Quantity (One EA), HP Air Inlet to EDG1 Shutoff Valve (7-30-11)

Mfr: Variouis Mfr Id: 803-6397247-211 Type: Globe Size: 0.375 Inch IPS

NSN: 4820-01-184-9371

Remarks: Item Number V9, Label Plate List L3 of 2.5

1.3.41 Quantity (One EA), HP Air Vital Main Shutoff Valve (7-30-12)

Mfr: Variouis Mfr Id: 803-6397247-211 Type: Globe Size: 0.375 Inch IPS

NSN: 4820-01-184-9371

Remarks: Item Number V9, Label Plate List L4 of 2.5

1.3.42 Quantity (One EA), HP Air Inlet Check Valve

Mfr: Hydraserch Company Mfr Id; 6GC80-2-WNT PL-2820 Type: Inline Check Size: 0.375 Inch IPS

NSN: 4820-01-385-8985

Remarks: Item Number V10 of 2.5

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SHIP: LCC-19 CHG/VER: 1/1

1.3.43 Quantity (One EA), Normal HP Air Flask Drain Valve (7-30-29)

Mfr: Variouis Spesification: MIL-V-24109 Type: Globe Size: 0.250 Inch IPS

NSN: 4820-00-070-6918

Remarks: Item Number V12, Label Plate List L13 of 2.5

1.3.44 Quantity (One EA), Normal HP Air Flask Drain Valve (7-30-35)

Mfr: Variouis Spesification: MIL-V-24109 Type: Globe Size: 0.250 Inch IPS

NSN: 4820-00-070-6918

Remarks: Item Number V12, Label Plate List L15 of 2.5

1.3.45 Quantity (One EA), Normal HP Air Flask Press Gage Isolation Valve (7-30-37)

Mfr: Variouis Spesification: MIL-V-24109 Type: Globe Size: 0.250 Inch IPS

NSN: 4820-00-070-6918

Remarks: Item Number V12, Label Plate List L16 of 2.5

1.3.46 Quantity (One EA), Standby HP Air Flask Drain Valve (7-31-7)

Mfr: Variouis Spesification: MIL-V-24109 Type: Globe Size: 0.250 Inch IPS

NSN: 4820-00-070-6918

Remarks: Item Number V12, Label Plate List L20 of 2.5

1.3.47 Quantity (One EA), Standby HP Air Flask Drain Valve (7-31-11)

Mfr: Variouis Spesification: MIL-V-24109 Type: Globe Size: 0.250 Inch IPS

NSN: 4820-00-070-6918

Remarks: Item Number V12, Label Plate List L22 of 2.5

1.3.48 Quantity (One EA), Standby HP Air Flask Press Gage Isolation Valve (7-31-13)

Mfr: Variouis Spesification: MIL-V-24109 Type: Globe Size: 0.250 Inch IPS

NSN: 4820-00-070-6918

Remarks: Item Number V12, Label Plate List L23 of 2.5

1.3.49 Quantity (One EA), SSDG Starting Air Inlet Press Transmitter Isolation Valve (7-30-31)

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SHIP: LCC-19 CHG/VER: 1/1

Mfr: Variouis Spesification: MIL-V-24109 Type: Globe Size: 0.250 Inch IPS

NSN: 4820-00-070-6918

Remarks: Item Number V12, Label Plate List L28 of 2.5

1.3.50 Quantity (One EA), External Sencing Cutout Valve (7-30-19)

Mfr: Variouis Mfr Id: 803-5001003-M111 Type: Ball, Strainght Size: 0.250 Inch IPS

NSN: 4820-01-189-6552

Remarks: Item Number V13, Label Plate List L8 of 2.5

1.3.51 Quantity (One EA), Pressure Reducing Station

Inlet Pressure: 3000 PSIG Regulating Pressure: 350 PSIG Remarks: See Detail 44-A of 2.5

1.3.51.1 Quantity (One EA), HP Air Press Reducing Regulator (7-31-1)

Mfr: Tescom Corp Mfr Id: 26F1261-1161-119 Type: Regulator, Pressure Reducing Size: 1.000 Inch IPS

NSN: 4820-01-605-2639

Remarks: Item Number V1, Label Plate List L17 of 2.5

1.3.51.2 Quantity (One EA), Pilot Pressure Regulator (7-31-3)

Mfr: Tescom Corp Mfr Id: 26-1663-14 Type: Regulator, Pilot Pressure Size: 0.250 Inch IPS Remarks: Item Number V2, Label Plate List L18 of 2.5

1.3.52 Quantity (One EA), Low Pressure (LP) Air Seachest Blow Filter and Regulator (ALPN-V-108)

Mfr: Norgren C A Co Mfr Id: B74G-6AT-QD3-RFG Size 0.750 Inch FPT

NSN: 4820-01-577-0271

Remarks: Item Number V2, Label Plate List L11 of 2.4

1.3.53 Quantity (One EA), LP Air Seachest Blow Relief Valve (ALPN-V-106)

Mfr: Norgren C A Co Mfr Id: V74G-6AT-NFG Size 0.750 Inch FPT

NSN: 4820-01-577-0257

Remarks: Item Number V7, Label Plate List L9 of 2.4

1.3.54 Quantity (One EA), HP Air Relief Valve (7-30-25)

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SHIP: LCC-19 CHG/VER: 1/1

Mfr: Dante Valve Company Mfr Id: BCSJJ10SJJ Specification: MIL-V-22549 Type: Angle, Flanged Size: 2.500 Inch IPS Remarks: Item Number V3, Label Plate List L11 of 2.5

1.3.55 Quantity (One EA), Seawater Pump

Remarks: Item Number V75 of 2.3 Rotation: Clockwise

1.4 Security Classification: None.

1.5 Initial Condition: None.

1.6 Contractor work start date: 1/12/2026

1.7 Contractor work completion date: 8/5/2027

2. REFERENCES:

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N

3 DWG 209-

8576339

DG SEA WATER PIPING

INSTALLATION - EDG #1

GENERATOR UPGRADE

B Y AL

L

4 DWG 513-

8577757

HP/LP AIR SYSTEM PIPING

MODS INCID EMER DIESEL GEN

NO. 1 UPGRADE

A Y AL

L

5 DWG 513-

8974781

STARTING AIR INSTALLATION

EDG 1 (7-30-0-E)

A Y AL

L

6 DWG 300-

8574535

DIESEL EXHAUST SYSTEM

PIPING MODS EMERGENCY

DIESEL GENERATOR NO. 1

A Y AL

L

7 DWG 300-

8576345

LUBE OIL PIPING MODS - EDG #1

GENERATOR UPGRADE

A Y AL

L

8 TM 0948-LP-

012-5000

Standard Navy Valves 31 N

9 DWG 803-

4384536

Valves; Bronze; 1/4"-2" Union End;

Globe; In-Line & Angle; Stop Check & Needle

N N

10 LAR SRFY-

0014-25

DWG DISCREPANCY FOR SW

COOLING PIPING SYSTEM

- Y AL

L

11 TM S9086-

RK-STM-

010/CH-505

Piping System 6 N

12 DWG 803-

2177525

1/4" - 2" BW & SW 900 LB ANSI

Valve

Y N

13 DWG 998-

1107-F-28

PRELIMINA

RY

4 X 3 X 7 Seawater Pump B Y AL L

3. APPENDICES:

3.1 Appendix “J” TGI Job Summary Information Sheet

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SHIP: LCC-19 CHG/VER: 1/1

3.2 Appendix "M" TGI Material List

3.3 Appendix “D” Deficiency Form

4. GENERAL REQUIREMENTS:

4.1 Not Applicable

5. PROCEDURE:

5.1 Accomplish a bonnet ring torque check of each new valve listed in 1.3.1 through 1.3.16 in accordance with Paragraph 4.3.3.9, Step (7) of 2.8, using 2.9 for guidance.

(V) “TORQUE CHECK”

5.1.1 Tighten each bonnet ring of each new valve. Torque values must be in accordance with Table 4.3-10 of 2.8.

5.2 Accomplish a mechanical joint tightness test of each new valve listed in 1.3.1 through 1.3.16 in accordance with 2.11, using 2.3, 2.4, 2.5, and 2.10 for guidance.

5.2.1 For each new sea water system valve listed in 1.3.1 through 1.3.7 for body-to-bonnet joint tightness with stem in the half open position, using clean, fresh water at 50 PSIG for a minimum of 3 minutes. Allowable external leakage: None.

(I)(G) "MECHANICAL JOINT TIGHTNESS TEST"

5.2.1.1 Document each shop test result on QA Form 28, Enclosure-01-1.

5.2.2 For each new low pressure air system valve listed in 1.3.8 through 1.3.13 for body-to-bonnet joint tightness with stem in the half open position, using clean, fresh water at 150 PSIG for a minimum of 3 minutes. Allowable external leakage: None.

(I)(G) "MECHANICAL JOINT TIGHTNESS TEST"

5.2.2.1 Document each shop test result on QA Form 28, Enclosure-01-2.

5.2.3 For each new medium pressure air system valve listed in 1.3.14 through 1.3.16 for body-to-bonnet joint tightness with stem in the half open position, using clean, fresh water at 350 PSIG for a minimum of 3 minutes.

Allowable external leakage: None.

(I)(G) "MECHANICAL JOINT TIGHTNESS TEST"

5.2.3.1 Document each shop test result on QA Form 28, Enclosure-01-3.

5.2.4 After satisfactory completion of each test, drain water and blow each valve to remove moisture.

5.3 Accomplish a visual inspection of each groove pin of each new valve listed in 1.3.1.17 through 1.3.23 in accordance with Paragraph 4 of NAVSEALOGCENDET PORTSMOUTH BULLETIN 4855 Ser 6231/B11-2 22Nov2011 of 2.12.

(V) "VISUAL INSPECTION"

5.4 Accomplish a strength test of each new valve listed in 1.3.17 through 1.3.23 with the valve half open position, using clean, fresh water at 50 PSIG for a minimum of 30 minutes in accordance with 2.11, using 2.6 and 2.7 for guidance.

(I)(G) "STRENGTH TEST"

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SHIP: LCC-19 CHG/VER: 1/1

5.4.1 Document each shop test result on QA Form 28, Enclosure-01-4 and Enclosure-01-5.

5.4.2 After satisfactory completion of each test, drain water and blow each valve to remove moisture.

5.5 Accomplish a strength test of each new valve listed in 1.3.24 through 1.3.50 with the valve half open position, using clean, fresh water at 4050 PSIG for a minimum of 30 minutes in accordance with 2.11, using 2.4 and 2.5 for guidance.

(I)(G) "STRENGTH TEST"

5.5.1 Document each shop test result on QA Form 28, Enclosure-01-6.

5.5.2 After satisfactory completion of each test, drain water and blow each valve to remove moisture.

5.6 Accomplish a strength test of each new valve listed in 1.3.51.1 and 1.3.51.2 with the valve half open position, using clean, dry air at 4050 PSIG for a minimum of 30 minutes in accordance with 2.11, using 2.5 for guidance.

(I)(G) "STRENGTH TEST"

5.6.1 Document each shop test result on QA Form 28, Enclosure-01-7.

5.7 Accomplish a performance check and pre-adjustment of each valve listed in 1.3.51 and 1.3.52, using clean, dry air, using 2.4 and 2.5 for guidance.

(V) “PRE-ADJUSTMENT”

5.7.1 Ensure the inlet pressure is 3000 PSIG and regulated pressure is 350 PSIG for each valve listed in 1.3.51.

5.7.2 Ensure the inlet pressure is 150 PSIG and regulated pressure is 35 PSIG for each valve listed in 1.3.52.

5.8 Accomplish a lifting test and reseating test of each valve listed in 1.3.53 and 1.3.54 in accordance with 2.11, using 2.4 and 2.5 for guidance.

(I)(G) "SHOP TEST"

5.8.1 Ensure the test medium is clean, fresh water.

5.8.2 For each new valve listed in 1.3.53, ensure the lifting pressure is 40 PSIG. Ensure the reseating pressure is minimum 32 PSIG.

5.8.2.1 Document each shop test result on QA Form 28, Enclosure-01-8.

5.8.3 For each new valve listed in 1.3.54, ensure the lifting pressure is 361 PSIG. Ensure the reseating pressure is minimum 324 PSIG.

5.8.3.1 Document each shop test result on QA Form 28, Enclosure-01-9.

5.8.4 After satisfactory completion of each test, drain water and blow each valve to remove moisture.

5.8.5 Fabricate and attach a metal tag to each valve, stamped with the following information:

5.8.5.1 Ship name and hull number

5.8.5.2 Valve number or identification

FOUO

SHIP: LCC-19 CHG/VER: 1/1

5.8.5.3 Valve lifting pressure

5.8.5.4 Date valve tested and set

5.8.5.5 Name of repair facility

5.9 Ensure that the rotation direction of each new pump listed in 1.3.55 is correct, using 2.13 for guidance.

5.9.1 Rotate shaft by hand one complete revolution. Rubbing or binding of the rotating assembly is not allowed.

5.10 Notes:

5.10.1 Planner: Code 232 T. Nonaka, 243-4507

5.10.2 Work Integration Manager (WIM): C333 T. Yaginuma, 080-5419-0598

5.10.3 JCN EE01-L106 is related to this TGI.

5.11 Government Furnished Material (GFM): None.

5.12 SRF-JRMC will provide the following service work: (TGI No.3819P31001S02)

5.12.1 [C106.1] Safety inspection for SRF-JRMC employees.

5.12.2 [C106.2] Gas free inspection for SRF-JRMC employees.

5.12.3 [C133] QA Inspection for (G) symbol(s).

FOUO

J-1

SHIP: LCC-19 CHG/VER: 1/1

APPENDIX "J"

TGI JOB SUMMARY INFORMATION SHEET

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

SA79243K MCHRY EDG-1 AY A 0 1

CU PHASE TITLE:

(RE) F/O-S/A79243K, PREPARE NEW MCHRY COMPONENTS FOR EDG NO.ONE

PRIMARY COMPONENT:

COMPONENT UNIT LIST (FOR ASSEMBLIES):

#1 EDG SW CLG PUMP PU VALVE TEST SHOP T- #1 EDG SW CLG PUMP MO

ATTACHMENT LIST:

1. ENCLOSURE-01 (3819P31001A06-QA28.docx) saved on 17-FEB-2025 0000.

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

YAGINUMA ,TAKEHIDE

JO: KO: TOTAL MAN HRS: PLANNING ACCEPTANCE:

3819P31001 A06

TOTAL MAT’L COST TOTAL DURATION:

CU PHASE DESCRIPTION:

The purpose of this TGI is to prepare new machinery components for Emergency Diesel Generator No.One to accomplish Ship Alteration 79243K.

Location of Work: Contractor’s Shop

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

5.1 IMCH HRs 22 KE PC

5.2 IMCH HRs, QA HRs 22 KE PC

5.3 IMCH HRs 22 KE PC

5.4 IMCH HRs, QA HRs 22 KE PC

5.5 IMCH HRs, QA HRs 22 KE PC

5.6 IMCH HRs, QA HRs 22 KE PC

5.7 IMCH HRs 22 KE PC

5.8 IMCH HRs, QA HRs 22 KE PC

5.9 IMCH HRs 22 KE PC

CFM: for MISC such as rags, plastic bag/sheet, cleaner, lubricant, and etc.

22 MQ CS

Process Funding Document. 10 CT OM

Version-01 Add the references and revise the attachment. C232 Y. Kubo, 02/17/2025, -/-/N.

V-01

TGI NO.: SA79243K MCHRY EDG-

AY A 0

FOUO

M-1

SHIP: LCC-19 CHG/VER: 1/1

APPENDIX “M”

TGI MATERIAL LIST

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

SA79243K MCHRY EDG-1 AY A 0 1

CU PHASE TITLE:

(RE) F/O-S/A79243K, PREPARE NEW MCHRY COMPONENTS FOR EDG NO.ONE

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV

JOB ORDER: KEY OP:

3819P31001 A06

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

NOTES:

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR APPENDIX "D"

DEFICIENCY FORM

☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One)

2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

LCC-19 SA79243K MCHRY EDG-1 AY A 0

4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:

3819P31001 A06

7. DESCRIPTION:

8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

9. CORRECTIVE ACTION:

10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

FOR NON-NUCLEAR USE ONLY

11. RFD/RFW REQ’D ☐ LAR REQ'D ☐

ILS MOD REQ’D ☐

SRD/PLAN REV REQ'D ☐

DWG NO.: _____________________ S/A NO.: ___________________

12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:

SATISFACTORY:

13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

YES ☐ NO ☐

14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE:

15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

_________:YES ☐ NO ☐

16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE (DR ONLY)

DL’s ISSUED

(DR ONLY)

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

LCC-19 SA79243K MCHRY EDG-1 AY A 0

COMUSFLTFORCOMINST 4790.3 REV D CHG 3

07 Nov 2023

SHOP TEST RECORD Page 1 of 2 QA FORM 28 (6/05) Planning must fill in blocks identified by a prior to issuing

1. SHIP HULL NO. 2. JCN 3. LWC/SHOP 4. CWP/REC SER NO. 5. SYSTEM/COMPONENT/ROTATABLE POOL SER NO.

USS BLUE RIDGE LCC-19 EE01-L106 KTR N/A S/A 79243K, EDG #1 SW SYSTEM VALVES

6. REFERENCES: TEST REF (E.G., MS, TECH MAN) & OTHER REFS (E.G., VLV DWG) 7. TEST GAGE RANGE /INSTRUMENT USED SERIAL NO. CAL DUE DATE 8. RELIEF VLV SET POINT

A. DWG: 209-8576339 REV.B

B. T/M: S9086-RK-STM-010/CH-505 REV.6

C.

D.

9. TEST REQUIREMENTS & RESULTS

TEST TYPE KEY H = STRENGTH AND POROSITY/ELEVATED PRESSURE TEST J = MECHANICAL JOINT TIGHTNESS ST = SEAT TIGHTNESS OP = OPERATIONAL O = OTHER

(SPECIFY): ______________________

TE

ST

T Y

PE

(S

EE

K

EY

) PARAGRAPH

DESCRIBING

VALVE POSITION

AND POINT OF

ENTRY

REF

LTR

GAGE

USED

(LTR

FROM

BLK 7)

REQUIRED

MEDIUM

USED

PRESSURE

ACTUAL

MINIMUM

DURATION

ALLOWED

LEAKAGE

ACTUAL

LEAKAGE SAT/UNSAT SIGNATURE, BADGE NO. & DATE

J 5.2.1 MECHANICAL

JOINT TIGHTNESS

TEST FOR 1.3.1

A,B Clean, Fresh Water

50 PSIG 3 Minutes None

J 5.2.1 MECHANICAL

JOINT TIGHTNESS

TEST FOR 1.3.2

A,B Clean, Fresh Water

50 PSIG 3 Minutes None

J 5.2.1 MECHANICAL

JOINT TIGHTNESS

TEST FOR 1.3.3

A,B Clean, Fresh Water

50 PSIG 3 Minutes None

J 5.2.1 MECHANICAL

JOINT TIGHTNESS

TEST FOR 1.3.4

A,B Clean, Fresh Water

50 PSIG 3 Minutes None

10. REMARKS. (CRAFTSMAN/QAI SUBMIT A DF TO RESOLVE UNSAT DATA)

11. QA INSPECTOR/SHOP SUPERVISOR SIGNATURE/BADGE NO. (RECORD

REVIEWED FOR FINAL ACCEPTANCE)

DATE 12. QAS SIGNATURE/BADGE NO. (RECORD HAS BEEN REVIEWED FOR

COMPLETENESS)

DATE

3819P31001A06 ENCLOSURE-01-1 TOTAL 9

SHOP TEST RECORD Page 2 of 2 QA FORM 28 (6/05) Planning must fill in blocks identified by a prior to issuing

1. SHIP HULL NO. 2. JCN 3. LWC/SHOP 4. CWP/REC SER NO. 5. SYSTEM/COMPONENT/ROTATABLE POOL SER NO.

USS BLUE RIDGE LCC-19 EE01-L106 KTR N/A S/A 79243K, EDG #1 SW SYSTEM VALVES

6. REFERENCES: TEST REF (E.G., MS, TECH MAN) & OTHER REFS (E.G., VLV DWG) 7. TEST GAGE RANGE /INSTRUMENT USED SERIAL NO. CAL DUE DATE 8. RELIEF VLV SET POINT

A. DWG: 209-8576339 REV.B

B. T/M: S9086-RK-STM-010/CH-505 REV.6

C.

D.

9. TEST REQUIREMENTS & RESULTS

TEST TYPE KEY H = STRENGTH AND POROSITY/ELEVATED PRESSURE TEST J = MECHANICAL JOINT TIGHTNESS ST = SEAT TIGHTNESS OP = OPERATIONAL O = OTHER

(SPECIFY): ______________________

TE

ST

T

K

EY

) PARAGRAPH

DESCRIBING

VALVE POSITION

GAGE

USED

(LTR

ACTUAL

LEAKAGE SAT/UNSAT SIGNATURE, BADGE NO. & DATE

J 5.2.1 MECHANICAL

JOINT TIGHTNESS

TEST FOR 1.3.5

A,B Clean, Fresh Water

50 PSIG 3 Minutes None

J 5.2.1 MECHANICAL

JOINT TIGHTNESS

TEST FOR 1.3.6

A,B Clean, Fresh Water

50 PSIG 3 Minutes None

J 5.2.1 MECHANICAL

JOINT TIGHTNESS

TEST FOR 1.3.7

A,B Clean, Fresh Water

50 PSIG 3 Minutes None

10. REMARKS. (CRAFTSMAN/QAI SUBMIT A DF TO RESOLVE UNSAT DATA)

11. QA INSPECTOR/SHOP SUPERVISOR SIGNATURE/BADGE NO. (RECORD

REVIEWED FOR FINAL ACCEPTANCE)

DATE 12. QAS SIGNATURE/BADGE NO. (RECORD HAS BEEN REVIEWED FOR

COMPLETENESS)

3819P31001A06 ENCLOSURE-01-1 TOTAL 9

SHOP TEST RECORD Page 1 of 1 QA FORM 28 (6/05) Planning must fill in blocks identified by a prior to issuing

1. SHIP HULL NO. 2. JCN 3. LWC/SHOP 4. CWP/REC SER NO. 5. SYSTEM/COMPONENT/ROTATABLE POOL SER NO.

USS BLUE RIDGE LCC-19 EE01-L106 KTR N/A S/A 729243K, EDG #1 LP AIR SYSTEM VALVES

6. REFERENCES: TEST REF (E.G., MS, TECH MAN) & OTHER REFS (E.G., VLV DWG) 7. TEST GAGE RANGE /INSTRUMENT USED SERIAL NO. CAL DUE DATE 8. RELIEF VLV SET POINT

A. DWG: 513-8577757 REV.A

B. T/M: S9086-RK-STM-010/CH-505 REV.6

C.

D.

9. TEST REQUIREMENTS & RESULTS

TEST TYPE KEY H = STRENGTH AND POROSITY/ELEVATED PRESSURE TEST J = MECHANICAL JOINT TIGHTNESS ST = SEAT TIGHTNESS OP = OPERATIONAL O = OTHER

(SPECIFY): ______________________

TE

ST

T

K

EY

) PARAGRAPH

DESCRIBING

VALVE POSITION

RE

F

LT

R

GAGE

USED

(LTR

ACTUAL

LEAKAGE SAT/UNSAT SIGNATURE, BADGE NO. & DATE

J 5.2.2 MECHANICAL

JOINT TIGHTNESS

TEST FOR 1.3.8

A, B

Clean, Fresh Water

150 PSIG 3 Minutes None

J 5.2.2 MECHANICAL

JOINT TIGHTNESS

TEST FOR 1.3.9

A, B

Clean, Fresh Water

150 PSIG 3 Minutes None

J 5.2.2 MECHANICAL

JOINT TIGHTNESS

TEST FOR 1.3.10

A, B

Clean, Fresh Water

150 PSIG 3 Minutes None

J 5.2.2 MECHANICAL

JOINT TIGHTNESS

TEST FOR 1.3.11

A, B

Clean, Fresh Water

150 PSIG 3 Minutes None

J 5.2.2 MECHANICAL

JOINT TIGHTNESS

TEST FOR 1.3.12

A, B

Clean, Fresh Water

150 PSIG 3 Minutes None

J 5.2.2 MECHANICAL

JOINT TIGHTNESS

TEST FOR 1.3.13

A, B

Clean, Fresh Water

150 PSIG 3 Minutes None

10. REMARKS. (CRAFTSMAN/QAI SUBMIT A DF TO RESOLVE UNSAT DATA)

11. QA INSPECTOR/SHOP SUPERVISOR SIGNATURE/BADGE NO. (RECORD

REVIEWED FOR FINAL ACCEPTANCE)

DATE 12. QAS SIGNATURE/BADGE NO. (RECORD HAS BEEN REVIEWED FOR

COMPLETENESS)

3819P31001A06 ENCLOSURE-01-2 TOTAL 9

SHOP TEST RECORD Page 1 of 1 QA FORM 28 (6/05) Planning must fill in blocks identified by a prior to issuing

1. SHIP HULL NO. 2. JCN 3. LWC/SHOP 4. CWP/REC SER NO. 5. SYSTEM/COMPONENT/ROTATABLE POOL SER NO.

USS BLUE RIDGE LCC-19 EE01-L106 KTR N/A S/A 79243K, EDG #1 STARTING AIR SYSTEM VALVES

6. REFERENCES: TEST REF (E.G., MS, TECH MAN) & OTHER REFS (E.G., VLV DWG) 7. TEST GAGE RANGE /INSTRUMENT USED SERIAL NO. CAL DUE DATE 8. RELIEF VLV SET POINT

A. DWG: 513-8974781 REV.A

B. T/M: S9086-RK-STM-010/CH-505 REV.6

C.

D.

9. TEST REQUIREMENTS & RESULTS

TEST TYPE KEY H = STRENGTH AND POROSITY/ELEVATED PRESSURE TEST J = MECHANICAL JOINT TIGHTNESS ST = SEAT TIGHTNESS OP = OPERATIONAL O = OTHER

(SPECIFY): ______________________

TE

ST

T

K

EY

) PARAGRAPH

DESCRIBING

VALVE POSITION

LT

R

GAGE

USED

(LTR

ACTUAL

LEAKAGE SAT/UNSAT SIGNATURE, BADGE NO. & DATE

J 5.2.3 MECHANICAL

JOINT TIGHTNESS

TEST FOR 1.3.14

A,B Clean, Fresh Water

350 PSIG 3 Minutes None

J 5.2.3 MECHANICAL

JOINT TIGHTNESS

TEST FOR 1.3.15

A,B Clean, Fresh Water

350 PSIG 3 Minutes None

J 5.2.3 MECHANICAL

JOINT TIGHTNESS

TEST FOR 1.3.16

A,B Clean, Fresh Water

350 PSIG 3 Minutes None

10. REMARKS. (CRAFTSMAN/QAI SUBMIT A DF TO RESOLVE UNSAT DATA)

11. QA INSPECTOR/SHOP SUPERVISOR SIGNATURE/BADGE NO. (RECORD

REVIEWED FOR FINAL ACCEPTANCE)

DATE 12. QAS SIGNATURE/BADGE NO. (RECORD HAS BEEN REVIEWED FOR

COMPLETENESS)

3819P31001A06 ENCLOSURE-01-3 TOTAL 9

SHOP TEST RECORD Page 1 of 1 QA FORM 28 (6/05) Planning must fill in blocks identified by a prior to issuing

1. SHIP HULL NO. 2. JCN 3. LWC/SHOP 4. CWP/REC SER NO. 5. SYSTEM/COMPONENT/ROTATABLE POOL SER NO.

USS BLUE RIDGE LCC-19 EE01-L106 KTR N/A S/A 70243K, EDG #1 EXHAUST SYSTEM VALVES

6. REFERENCES: TEST REF (E.G., MS, TECH MAN) & OTHER REFS (E.G., VLV DWG) 7. TEST GAGE RANGE /INSTRUMENT USED SERIAL NO. CAL DUE DATE 8. RELIEF VLV SET POINT

A. DWG: 300-8574535 REV.A

B. T/M: S9086-RK-STM-010/CH-505 REV.6

C.

D.

9. TEST REQUIREMENTS & RESULTS

TEST TYPE KEY H = STRENGTH AND POROSITY/ELEVATED PRESSURE TEST J = MECHANICAL JOINT TIGHTNESS ST = SEAT TIGHTNESS OP = OPERATIONAL O = OTHER

(SPECIFY): ______________________

TE

ST

T

K

EY

) PARAGRAPH

DESCRIBING

VALVE POSITION

LT

R

GAGE

USED

(LTR

ACTUAL

LEAKAGE SAT/UNSAT SIGNATURE, BADGE NO. & DATE

H 5.4 STRENGTH

TEST FOR 1.3.17

A,B Clean, Fresh Water

50 PSIG 30 Minutes None

H 5.4 STRENGTH

TEST FOR 1.3.18

A,B Clean, Fresh Water

50 PSIG 30 Minutes None

10. REMARKS. (CRAFTSMAN/QAI SUBMIT A DF TO RESOLVE UNSAT DATA)

11. QA INSPECTOR/SHOP SUPERVISOR SIGNATURE/BADGE NO. (RECORD

REVIEWED FOR FINAL ACCEPTANCE)

DATE 12. QAS SIGNATURE/BADGE NO. (RECORD HAS BEEN REVIEWED FOR

COMPLETENESS)

3819P31001A06 ENCLOSURE-01-4 TOTAL 9

SHOP TEST RECORD Page 1 of 1 QA FORM 28 (6/05) Planning must fill in blocks identified by a prior to issuing

1. SHIP HULL NO. 2. JCN 3. LWC/SHOP 4. CWP/REC SER NO. 5. SYSTEM/COMPONENT/ROTATABLE POOL SER NO.

USS BLUE RIDGE LCC-19 EE01-L106 KTR N/A S/A 70243K, EDG #1 LUBE OIL SYSTEM VALVES

6. REFERENCES: TEST REF (E.G., MS, TECH MAN) & OTHER REFS (E.G., VLV DWG) 7. TEST GAGE RANGE /INSTRUMENT USED SERIAL NO. CAL DUE DATE 8. RELIEF VLV SET POINT

A. DWG: 300-8576345 REV.A

B. T/M: S9086-RK-STM-010/CH-505 REV.6

C.

D.

9. TEST REQUIREMENTS & RESULTS

TEST TYPE KEY H = STRENGTH AND POROSITY/ELEVATED PRESSURE TEST J = MECHANICAL JOINT TIGHTNESS ST = SEAT TIGHTNESS OP = OPERATIONAL O = OTHER

(SPECIFY): ______________________

TE

ST

T

K

EY

) PARAGRAPH

DESCRIBING

VALVE POSITION

LT

R

GAGE

USED

(LTR

ACTUAL

LEAKAGE SAT/UNSAT SIGNATURE, BADGE NO. & DATE

H 5.4 STRENGTH

TEST FOR 1.3.19

A,B Clean, Fresh Water

50 PSIG 30 Minutes None

H 5.4 STRENGTH

TEST FOR 1.3.20

A,B Clean, Fresh Water

50 PSIG 30 Minutes None

H 5.4 STRENGTH

TEST FOR 1.3.21

A,B Clean, Fresh Water

50 PSIG 30 Minutes None

H 5.4 STRENGTH

TEST FOR 1.3.22

A,B Clean, Fresh Water

50 PSIG 30 Minutes None

H 5.4 STRENGTH

TEST FOR 1.3.23

A,B Clean, Fresh Water

50 PSIG 30 Minutes None

10. REMARKS. (CRAFTSMAN/QAI SUBMIT A DF TO RESOLVE UNSAT DATA)

11. QA INSPECTOR/SHOP SUPERVISOR SIGNATURE/BADGE NO. (RECORD

REVIEWED FOR FINAL ACCEPTANCE)

DATE 12. QAS SIGNATURE/BADGE NO. (RECORD HAS BEEN REVIEWED FOR

COMPLETENESS)

3819P31001A06 ENCLOSURE-01-5 TOTAL 9

SHOP TEST RECORD Page 1 of 7 QA FORM 28 (6/05) Planning must fill in blocks identified by a prior to issuing

1. SHIP HULL NO. 2. JCN 3. LWC/SHOP 4. CWP/REC SER NO. 5. SYSTEM/COMPONENT/ROTATABLE POOL SER NO.

USS BLUE RIDGE LCC-19 EE01-L106 KTR N/A S/A 79243K, EDG #1 HP AIR SYSTEM VALVES

6. REFERENCES: TEST REF (E.G., MS, TECH MAN) & OTHER REFS (E.G., VLV DWG) 7. TEST GAGE RANGE /INSTRUMENT USED SERIAL NO. CAL DUE DATE 8. RELIEF VLV SET POINT

A. DWG: 513-8577757 REV.A

B. T/M: S9086-RK-STM-010/CH-505 REV.6

C.

D.

9. TEST REQUIREMENTS & RESULTS

TEST TYPE KEY H = STRENGTH AND POROSITY/ELEVATED PRESSURE TEST J = MECHANICAL JOINT TIGHTNESS ST = SEAT TIGHTNESS OP = OPERATIONAL O = OTHER

(SPECIFY): ______________________

TE

ST

T

K

EY

) PARAGRAPH

DESCRIBING

VALVE POSITION

LT

R

GAGE

USED

(LTR

ACTUAL

LEAKAGE SAT/UNSAT SIGNATURE, BADGE NO. & DATE

H 5.5 STRENGTH

TEST FOR 1.3.24

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

H 5.5 STRENGTH

TEST FOR 1.3.25

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

H 5.5 STRENGTH

TEST FOR 1.3.26

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

H 5.5 STRENGTH

TEST FOR 1.3.27

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

10. REMARKS. (CRAFTSMAN/QAI SUBMIT A DF TO RESOLVE UNSAT DATA)

11. QA INSPECTOR/SHOP SUPERVISOR SIGNATURE/BADGE NO. (RECORD

REVIEWED FOR FINAL ACCEPTANCE)

DATE 12. QAS SIGNATURE/BADGE NO. (RECORD HAS BEEN REVIEWED FOR

COMPLETENESS)

3819P31001A06 ENCLOSURE-01-6 TOTAL 9

SHOP TEST RECORD Page 2 of 7 QA FORM 28 (6/05) Planning must fill in blocks identified by a prior to issuing

1. SHIP HULL NO. 2. JCN 3. LWC/SHOP 4. CWP/REC SER NO. 5. SYSTEM/COMPONENT/ROTATABLE POOL SER NO.

USS BLUE RIDGE LCC-19 EE01-L106 KTR N/A S/A 79243K, EDG #1 HP AIR SYSTEM VALVES

6. REFERENCES: TEST REF (E.G., MS, TECH MAN) & OTHER REFS (E.G., VLV DWG) 7. TEST GAGE RANGE /INSTRUMENT USED SERIAL NO. CAL DUE DATE 8. RELIEF VLV SET POINT

A. DWG: 513-8974781 REV.A

B. T/M: S9086-RK-STM-010/CH-505 REV.6

C.

D.

9. TEST REQUIREMENTS & RESULTS

TEST TYPE KEY H = STRENGTH AND POROSITY/ELEVATED PRESSURE TEST J = MECHANICAL JOINT TIGHTNESS ST = SEAT TIGHTNESS OP = OPERATIONAL O = OTHER

(SPECIFY): ______________________

TE

ST

T

K

EY

) PARAGRAPH

DESCRIBING

VALVE POSITION

LT

R

GAGE

USED

(LTR

ACTUAL

LEAKAGE SAT/UNSAT SIGNATURE, BADGE NO. & DATE

H 5.5 STRENGTH

TEST FOR 1.3.28

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

H 5.5 STRENGTH

TEST FOR 1.3.29

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

H 5.5 STRENGTH

TEST FOR 1.3.30

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

H 5.5 STRENGTH

TEST FOR 1.3.31

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

10. REMARKS. (CRAFTSMAN/QAI SUBMIT A DF TO RESOLVE UNSAT DATA)

11. QA INSPECTOR/SHOP SUPERVISOR SIGNATURE/BADGE NO. (RECORD

REVIEWED FOR FINAL ACCEPTANCE)

DATE 12. QAS SIGNATURE/BADGE NO. (RECORD HAS BEEN REVIEWED FOR

COMPLETENESS)

3819P31101A06 ENCLOSURE-01-6 TOTAL 9

SHOP TEST RECORD Page 3 of 7 QA FORM 28 (6/05) Planning must fill in blocks identified by a prior to issuing

1. SHIP HULL NO. 2. JCN 3. LWC/SHOP 4. CWP/REC SER NO. 5. SYSTEM/COMPONENT/ROTATABLE POOL SER NO.

USS BLUE RIDGE LCC-19 EE01-L106 KTR N/A S/A 79243K, EDG #1 HP AIR SYSTEM VALVES

6. REFERENCES: TEST REF (E.G., MS, TECH MAN) & OTHER REFS (E.G., VLV DWG) 7. TEST GAGE RANGE /INSTRUMENT USED SERIAL NO. CAL DUE DATE 8. RELIEF VLV SET POINT

A. DWG: 513-8974781 REV.A

B. T/M: S9086-RK-STM-010/CH-505 REV.6

C.

D.

9. TEST REQUIREMENTS & RESULTS

TEST TYPE KEY H = STRENGTH AND POROSITY/ELEVATED PRESSURE TEST J = MECHANICAL JOINT TIGHTNESS ST = SEAT TIGHTNESS OP = OPERATIONAL O = OTHER

(SPECIFY): ______________________

TE

ST

T

K

EY

) PARAGRAPH

DESCRIBING

VALVE POSITION

LT

R

GAGE

USED

(LTR

ACTUAL

LEAKAGE SAT/UNSAT SIGNATURE, BADGE NO. & DATE

H 5.5 STRENGTH

TEST FOR 1.3.32

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

H 5.5 STRENGTH

TEST FOR 1.3.33

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

H 5.5 STRENGTH

TEST FOR 1.3.34

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

H 5.5 STRENGTH

TEST FOR 1.3.35

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

10. REMARKS. (CRAFTSMAN/QAI SUBMIT A DF TO RESOLVE UNSAT DATA)

11. QA INSPECTOR/SHOP SUPERVISOR SIGNATURE/BADGE NO. (RECORD

REVIEWED FOR FINAL ACCEPTANCE)

DATE 12. QAS SIGNATURE/BADGE NO. (RECORD HAS BEEN REVIEWED FOR

COMPLETENESS)

SHOP TEST RECORD Page 4 of 7 QA FORM 28 (6/05) Planning must fill in blocks identified by a prior to issuing

1. SHIP HULL NO. 2. JCN 3. LWC/SHOP 4. CWP/REC SER NO. 5. SYSTEM/COMPONENT/ROTATABLE POOL SER NO.

USS BLUE RIDGE LCC-19 EE01-L106 KTR N/A S/A 79243K, EDG #1 HP AIR SYSTEM VALVES

6. REFERENCES: TEST REF (E.G., MS, TECH MAN) & OTHER REFS (E.G., VLV DWG) 7. TEST GAGE RANGE /INSTRUMENT USED SERIAL NO. CAL DUE DATE 8. RELIEF VLV SET POINT

A. DWG: 513-8974781 REV.A

B. T/M: S9086-RK-STM-010/CH-505 REV.6

C.

D.

9. TEST REQUIREMENTS & RESULTS

TEST TYPE KEY H = STRENGTH AND POROSITY/ELEVATED PRESSURE TEST J = MECHANICAL JOINT TIGHTNESS ST = SEAT TIGHTNESS OP = OPERATIONAL O = OTHER

(SPECIFY): ______________________

TE

ST

T

K

EY

) PARAGRAPH

DESCRIBING

VALVE POSITION

LT

R

GAGE

USED

(LTR

ACTUAL

LEAKAGE SAT/UNSAT SIGNATURE, BADGE NO. & DATE

H 5.5 STRENGTH

TEST FOR 1.3.36

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

H 5.5 STRENGTH

TEST FOR 1.3.37

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

H 5.5 STRENGTH

TEST FOR 1.3.38

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

H 5.5 STRENGTH

TEST FOR 1.3.39

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

10. REMARKS. (CRAFTSMAN/QAI SUBMIT A DF TO RESOLVE UNSAT DATA)

11. QA INSPECTOR/SHOP SUPERVISOR SIGNATURE/BADGE NO. (RECORD

REVIEWED FOR FINAL ACCEPTANCE)

DATE 12. QAS SIGNATURE/BADGE NO. (RECORD HAS BEEN REVIEWED FOR

COMPLETENESS)

SHOP TEST RECORD Page 5 of 7 QA FORM 28 (6/05) Planning must fill in blocks identified by a prior to issuing

1. SHIP HULL NO. 2. JCN 3. LWC/SHOP 4. CWP/REC SER NO. 5. SYSTEM/COMPONENT/ROTATABLE POOL SER NO.

USS BLUE RIDGE LCC-19 EE01-L106 KTR N/A S/A 79243K, EDG #1 HP AIR SYSTEM VALVES

6. REFERENCES: TEST REF (E.G., MS, TECH MAN) & OTHER REFS (E.G., VLV DWG) 7. TEST GAGE RANGE /INSTRUMENT USED SERIAL NO. CAL DUE DATE 8. RELIEF VLV SET POINT

A. DWG: 513-8974781 REV.A

B. T/M: S9086-RK-STM-010/CH-505 REV.6

C.

D.

9. TEST REQUIREMENTS & RESULTS

TEST TYPE KEY H = STRENGTH AND POROSITY/ELEVATED PRESSURE TEST J = MECHANICAL JOINT TIGHTNESS ST = SEAT TIGHTNESS OP = OPERATIONAL O = OTHER

(SPECIFY): ______________________

TE

ST

T

K

EY

) PARAGRAPH

DESCRIBING

VALVE POSITION

LT

R

GAGE

USED

(LTR

ACTUAL

LEAKAGE SAT/UNSAT SIGNATURE, BADGE NO. & DATE

H 5.5 STRENGTH

TEST FOR 1.3.40

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

H 5.5 STRENGTH

TEST FOR 1.3.41

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

H 5.5 STRENGTH

TEST FOR 1.3.42

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

H 5.5 STRENGTH

TEST FOR 1.3.43

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

10. REMARKS. (CRAFTSMAN/QAI SUBMIT A DF TO RESOLVE UNSAT DATA)

11. QA INSPECTOR/SHOP SUPERVISOR SIGNATURE/BADGE NO. (RECORD

REVIEWED FOR FINAL ACCEPTANCE)

DATE 12. QAS SIGNATURE/BADGE NO. (RECORD HAS BEEN REVIEWED FOR

COMPLETENESS)

SHOP TEST RECORD Page 6 of 7 QA FORM 28 (6/05) Planning must fill in blocks identified by a prior to issuing

1. SHIP HULL NO. 2. JCN 3. LWC/SHOP 4. CWP/REC SER NO. 5. SYSTEM/COMPONENT/ROTATABLE POOL SER NO.

USS BLUE RIDGE LCC-19 EE01-L106 KTR N/A S/A 79243K, EDG #1 HP AIR SYSTEM VALVES

6. REFERENCES: TEST REF (E.G., MS, TECH MAN) & OTHER REFS (E.G., VLV DWG) 7. TEST GAGE RANGE /INSTRUMENT USED SERIAL NO. CAL DUE DATE 8. RELIEF VLV SET POINT

A. DWG: 513-8974781 REV.A

B. T/M: S9086-RK-STM-010/CH-505 REV.6

C.

D.

9. TEST REQUIREMENTS & RESULTS

TEST TYPE KEY H = STRENGTH AND POROSITY/ELEVATED PRESSURE TEST J = MECHANICAL JOINT TIGHTNESS ST = SEAT TIGHTNESS OP = OPERATIONAL O = OTHER

(SPECIFY): ______________________

TE

ST

T

K

EY

) PARAGRAPH

DESCRIBING

VALVE POSITION

LT

R

GAGE

USED

(LTR

ACTUAL

LEAKAGE SAT/UNSAT SIGNATURE, BADGE NO. & DATE

H 5.5 STRENGTH

TEST FOR 1.3.44

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

H 5.5 STRENGTH

TEST FOR 1.3.45

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

H 5.5 STRENGTH

TEST FOR 1.3.46

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

H 5.5 STRENGTH

TEST FOR 1.3.47

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

10. REMARKS. (CRAFTSMAN/QAI SUBMIT A DF TO RESOLVE UNSAT DATA)

11. QA INSPECTOR/SHOP SUPERVISOR SIGNATURE/BADGE NO. (RECORD

REVIEWED FOR FINAL ACCEPTANCE)

DATE 12. QAS SIGNATURE/BADGE NO. (RECORD HAS BEEN REVIEWED FOR

COMPLETENESS)

SHOP TEST RECORD Page 7 of 7 QA FORM 28 (6/05) Planning must fill in blocks identified by a prior to issuing

1. SHIP HULL NO. 2. JCN 3. LWC/SHOP 4. CWP/REC SER NO. 5. SYSTEM/COMPONENT/ROTATABLE POOL SER NO.

USS BLUE RIDGE LCC-19 EE01-L106 KTR N/A S/A 79243K, EDG #1 HP AIR SYSTEM VALVES

6. REFERENCES: TEST REF (E.G., MS, TECH MAN) & OTHER REFS (E.G., VLV DWG) 7. TEST GAGE RANGE /INSTRUMENT USED SERIAL NO. CAL DUE DATE 8. RELIEF VLV SET POINT

A. DWG: 513-8974781 REV.A

B. T/M: S9086-RK-STM-010/CH-505 REV.6

C.

D.

9. TEST REQUIREMENTS & RESULTS

TEST TYPE KEY H = STRENGTH AND POROSITY/ELEVATED PRESSURE TEST J = MECHANICAL JOINT TIGHTNESS ST = SEAT TIGHTNESS OP = OPERATIONAL O = OTHER

(SPECIFY): ______________________

TE

ST

T

K

EY

) PARAGRAPH

DESCRIBING

VALVE POSITION

LT

R

GAGE

USED

(LTR

ACTUAL

LEAKAGE SAT/UNSAT SIGNATURE, BADGE NO. & DATE

H 5.5 STRENGTH

TEST FOR 1.3.48

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

H 5.5 STRENGTH

TEST FOR 1.3.49

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

H 5.5 STRENGTH

TEST FOR 1.3.50

A,B Clean, Fresh Water

4050 PSIG 30 Minutes None

10. REMARKS. (CRAFTSMAN/QAI SUBMIT A DF TO RESOLVE UNSAT DATA)

11. QA INSPECTOR/SHOP SUPERVISOR SIGNATURE/BADGE NO. (RECORD

REVIEWED FOR FINAL ACCEPTANCE)

DATE 12. QAS SIGNATURE/BADGE NO. (RECORD HAS BEEN REVIEWED FOR

COMPLETENESS)

SHOP TEST RECORD Page 1 of 1 QA FORM 28 (6/05) Planning must fill in blocks identified by a prior to issuing

1. SHIP HULL NO. 2. JCN 3. LWC/SHOP 4. CWP/REC SER NO. 5. SYSTEM/COMPONENT/ROTATABLE POOL SER NO.

USS BLUE RIDGE LCC-19 EE01-L106 KTR N/A S/A 79243K, EDG #1 HP AIR SYSTEM VALVES

6. REFERENCES: TEST REF (E.G., MS, TECH MAN) & OTHER REFS (E.G., VLV DWG) 7. TEST GAGE RANGE /INSTRUMENT USED SERIAL NO. CAL DUE DATE 8. RELIEF VLV SET POINT

A. DWG: 513-8974781 REV.A

B. T/M: S9086-RK-STM-010/CH-505 REV.6

C.

D.

9. TEST REQUIREMENTS & RESULTS

TEST TYPE KEY H = STRENGTH AND POROSITY/ELEVATED PRESSURE TEST J = MECHANICAL JOINT TIGHTNESS ST = SEAT TIGHTNESS OP = OPERATIONAL O = OTHER

(SPECIFY): ______________________

TE

ST

T

K

EY

) PARAGRAPH

DESCRIBING

VALVE POSITION

GAGE

USED

(LTR

ACTUAL

LEAKAGE SAT/UNSAT SIGNATURE, BADGE NO. & DATE

H 5.6 STRENGTH

TEST FOR 1.3.51.1

A,B Clean, Dry Air

4050 PSIG 30 Minutes None

H 5.6 STRENGTH

TEST FOR 1.3.51.2

A,B Clean, Dry Air

4050 PSIG 30 Minutes None

10. REMARKS. (CRAFTSMAN/QAI SUBMIT A DF TO RESOLVE UNSAT DATA)

11. QA INSPECTOR/SHOP SUPERVISOR SIGNATURE/BADGE NO. (RECORD

REVIEWED FOR FINAL ACCEPTANCE)

DATE 12. QAS SIGNATURE/BADGE NO. (RECORD HAS BEEN REVIEWED FOR

COMPLETENESS)

3819P31001A06 ENCLOSURE-01-7 TOTAL 9

SHOP TEST RECORD Page 1 of 1 QA FORM 28 (6/05) Planning must fill in blocks identified by a prior to issuing

1. SHIP HULL NO. 2. JCN 3. LWC/SHOP 4. CWP/REC SER NO. 5. SYSTEM/COMPONENT/ROTATABLE POOL SER NO.

USS BLUE RIDGE LCC-19 EE01-L106 KTR N/A S/A 79243K, EDG #1 LP AIR SYSTEM VALVE

6. REFERENCES: TEST REF (E.G., MS, TECH MAN) & OTHER REFS (E.G., VLV DWG) 7. TEST GAGE RANGE /INSTRUMENT USED SERIAL NO. CAL DUE DATE 8. RELIEF VLV SET POINT

A. DWG: 513-8577757 REV.A

B. T/M: S9086-RK-STM-010/CH-505 REV.6

C.

D.

9. TEST REQUIREMENTS & RESULTS

TEST TYPE KEY H = STRENGTH AND POROSITY/ELEVATED PRESSURE TEST J = MECHANICAL JOINT TIGHTNESS ST = SEAT TIGHTNESS OP = OPERATIONAL O = OTHER

(SPECIFY): ______________________

TE

ST

T

K

EY

) PARAGRAPH

DESCRIBING

VALVE POSITION

GAGE

USED

(LTR

ACTUAL

LEAKAGE SAT/UNSAT SIGNATURE, BADGE NO. & DATE

OP 5.8 LIFTING TEST

FOR 1.3.53

A,B Clean, Fresh Water

40 PSIG N/A N/A

OP 5.8 RESEATING

TEST FOR 1.3.53

A,B Clean, Fresh Water

32 PSIG

Minimum

N/A N/A

10. REMARKS. (CRAFTSMAN/QAI SUBMIT A DF TO RESOLVE UNSAT DATA)

11. QA INSPECTOR/SHOP SUPERVISOR SIGNATURE/BADGE NO. (RECORD

REVIEWED FOR FINAL ACCEPTANCE)

DATE 12. QAS SIGNATURE/BADGE NO. (RECORD HAS BEEN REVIEWED FOR

COMPLETENESS)

3819P31001A06 ENCLOSURE-01-8 TOTAL 9

SHOP TEST RECORD Page 1 of 1 QA FORM 28 (6/05) Planning must fill in blocks identified by a prior to issuing

1. SHIP HULL NO. 2. JCN 3. LWC/SHOP 4. CWP/REC SER NO. 5. SYSTEM/COMPONENT/ROTATABLE POOL SER NO.

USS BLUE RIDGE LCC-19 EE01-L106 KTR N/A S/A 79243K, EDG #1 STARTING AIR SYSTEM VALVE

6. REFERENCES: TEST REF (E.G., MS, TECH MAN) & OTHER REFS (E.G., VLV DWG) 7. TEST GAGE RANGE /INSTRUMENT USED SERIAL NO. CAL DUE DATE 8. RELIEF VLV SET POINT

A. DWG: 513-8974781 REV.A

B. T/M: S9086-RK-STM-010/CH-505 REV.6

C.

D.

9. TEST REQUIREMENTS & RESULTS

TEST TYPE KEY H = STRENGTH AND POROSITY/ELEVATED PRESSURE TEST J = MECHANICAL JOINT TIGHTNESS ST = SEAT TIGHTNESS OP = OPERATIONAL O = OTHER

(SPECIFY): ______________________

TE

ST

T

K

EY

) PARAGRAPH

DESCRIBING

VALVE POSITION

GAGE

USED

(LTR

ACTUAL

LEAKAGE SAT/UNSAT SIGNATURE, BADGE NO. & DATE

OP 5.8 LIFTING TEST

FOR 1.3.54

A,B Clean, Fresh Water

361 PSIG N/A N/A

OP 5.8 RESEATING

TEST FOR 1.3.54

A,B Clean, Fresh Water

324 PSIG

Minimum

N/A N/A

10. REMARKS. (CRAFTSMAN/QAI SUBMIT A DF TO RESOLVE UNSAT DATA)

11. QA INSPECTOR/SHOP SUPERVISOR SIGNATURE/BADGE NO. (RECORD

REVIEWED FOR FINAL ACCEPTANCE)

DATE 12. QAS SIGNATURE/BADGE NO. (RECORD HAS BEEN REVIEWED FOR

COMPLETENESS)

3819P31001A06 ENCLOSURE-01-9 TOTAL 9