TGI_3819P31002A03_c3v2_redact.pdf

FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: SA 79243K PP EDG#2 AY A 0 3

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE:

*(RE) F/O - S/A 79243K, ACCOMPLISH MDIFICATION OF VARIOUS PIPING FOR EDG NO. 2

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

HIDEKI KOMOTO 234. 070-7787-2047 17-FEB-2025

APPROVED BY: CODE PHONE DATE

HIDEO HARADA 234. 070-7787-2040 17-FEB-2025

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

Revise word from “Enclosure-07-161” to “Enclosure-07-165”.

CHANGE INSTRUCTIONS:

CH1: Add reference number 2.44. (02/26/2025) CH2: Revise Enclosure-11 of QA FORM 17.(03/05/2025) CH3: Revise word from “Enclosure-07-161” to “Enclosure-07-165”. (03/05/2025) on Procedure 5.1.5.3.

SPECIAL REQUIREMENTS:

CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL II AND III.

CLASS P-1 PIPING.

CLASS P-2 PIPING.

CLASS P-3b PIPING.

This work affects a fire zone boundary. Fabrication and/or staging of a non-flammable closure is required.

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: SA 79243K PP EDG#2 AY A 0

FOUO

SHIP: LCC-19 CHG/VER: 3/2

LIST OF EFFECTIVE PAGES

SHT NO. CHG

NO.

SHT NO. CHG

NO.

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-22 Map-04 (1)

QA34A

(1)

QA28-

07 (1-2)

QA28-

14 (1-2)

J1-4 Map-05 (1-7)

QA28-

01 (1-3)

QA28-

08 (1)

QA28-

15 (1)

M1-7 QA20-01

(1-161)

QA28-

02 (1-2)

QA28-

09 (1)

QA28-

16 (1)

Sketch (1) QA20-02 (1-56)

QA28-

03 (1-2)

QA28-

10 (1)

QA28-

17 (1)

Map-01 (1-4)

QA20-03

(1-18)

QA28-

04 (1)

QA28-

11 (1)

QA28-

18 (1-2)

Map-02 (1-3)

QA20-04

(1-2)

QA28-

05 (1-2)

QA28-

12 (1-2)

QA28-

19 (1)

Map-03 (1)

QA17 (1-

2)

QA28-

06 (1-3)

QA28-

13 (1)

QA28-

20 (1)

1. SCOPE/PURPOSE

1.1 Title: S/A 79243K, Modification of Various Piping; accomplish

1.2 Location of work:

1.2.1 Emergency Generator Room No. 2 (7-109-1-E)

1.2.2 "E" Division Storeroom (9-118-1-A)

1.2.3 Engine Room (8-86-0-E)

1.2.4 Emergency Switch Gear Room No. 2 (6-109-1-E)

1.2.5 Shaft Alley (9-98-0-Q)

1.2.6 Auxiliary Fuel Oil Service Tank (7-116-1-F)

1.2.7 Stateroom (2) (3-113-3-L)

1.2.8 Officer Washroom, Water Closet, Shower, and Decontaminate Station (Female) (3-109-7-L)

1.2.9 Stateroom (3-111-1-L)

Remarks: Compartment name is changed to Fan Room (3-111-1-Q) by this S/A.

1.2.10 Passage (3-109-5-L)

1.2.11 Fan Room (3-111-1-Q)

1.2.12 Crew Living Space (6-98-0-L)

1.2.13 Stateroom (3-116-1-L)

1.2.14 AC & R Shop (4-109-3-Q)

1.2.15 Passage (4-109-01-L)

FOUO

SHIP: LCC-19 CHG/VER: 3/2

1.2.16 X1 Stateroom (3-120-1-A)

Remarks Compartment name is changed to Fan Room (3-120-1-Q) by this S/A.

1.2.17 Crew Living Space (5-109-0-L)

1.2.18 Deck Department Cleaning Gear Storeroom (6-118-1-Q)

Remarks: Compartment name is changed to 400 Hz Equipment Room (6-118-1-Q) by this S/A.

1.2.19 1ST LT/Deck Office (4-114-1-Q)

1.2.20 2 RD Deck Weather, Frames between 119 and 121, Starboard

1.2.21 HELO DET Admin Office (2-119-1-Q)

1.2.22 Used Lube Oil Tank (7-115-1-F)

1.2.23 JP5 (9-109-1-J)

1.2.24 Distillate Fuel or Ballast (9-121-1-F)

1.2.25 Underwater Hull, Frames between 109 and 111, Starboard

1.2.26 Passage 4-109-01-L

1.3 Identification:

1.3.1 Quantity (One Lot), 3,000 PSI Start Air Piping and 350 PSI Start Air Piping Remarks: See 2.3 and Mapping Plan Enclosure-02 for material and location details.

1.3.1.1 Quantity (4 EA), Globe Valve

Remarks: See Item Number V5 of 2.3

1.3.1.2 Quantity (One EA), Needle Valve

Remarks: See Item Number V8 of 2.3

1.3.1.3 Quantity (4 EA), Globe Valve

Remarks: See Item Number V9 of 2.3

1.3.1.4 Quantity (3 EA), Globe Valve

Remarks: See Item Number V11 of 2.3

1.3.1.5 Quantity (7 EA), Globe Valve

Remarks: See Item Number V12 of 2.3

1.3.1.6 Quantity (One EA), Ball Valve

Remarks: See Item Number V13 of 2.3

1.3.2 Quantity (One Lot), Halon System Piping

Remarks: See 2.8, 2.9 and Mapping Plan Enclosure-03 for material and location details.

1.3.3 Quantity (One Lot), HP Air Piping and Low Pressure (LP) Air Piping Remarks: See 2.11 and Mapping Plan Enclosure-04 for material and location details.

1.3.3.1 Quantity (One EA), Globe Valve

Remarks: See Item Number V1 of 2.11

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SHIP: LCC-19 CHG/VER: 3/2

1.3.4 Quantity (One Lot), Collecting, Holding, and Transfer (CHT) Piping Remarks: See 2.12 and Mapping Plan Enclosure-05 for material and location details.

1.3.5 Quantity (One Lot), Seawater Cooling Piping

Remarks: See 2.13 through 2.15 and Mapping Plan Enclosure-05 for material and location details.

1.3.5.1 Quantity (One EA), Existing Seawater Pump

Remarks: See Item Number R14 of 2.14

1.3.5.2 Quantity (One EA), New Seawater Pump

Remarks: See Item Number F45 of 2.15

1.3.5.3 Quantity (14 EA), Globe Valve

Remarks: See Item Number V1 of 2.13

1.3.5.4 Quantity (8 EA), Gate Valve

Remarks: See Item Number V2 of 2.13

1.3.5.5 Quantity (One EA), Gate Valve

Remarks: See Item Number V1 of 2.15

1.3.5.6 Quantity (One EA), Gate Valve

Remarks: See Item Number V2 of 2.15

1.3.5.7 Quantity (7 EA), Butterfly Valve

Remarks: See Item Number V4 of 2.15

1.3.5.8 Quantity (2 EA), Globe Valve

Remarks: See Item Number V5 of 2.15

1.3.5.9 Quantity (3 EA), Gate Valve

Remarks: See Item Number V6 of 2.15

1.3.5.10 Quantity (2 EA), Gate Valve

Remarks: See Item Number V7 of 2.15

1.3.5.11 Quantity (One EA), Globe Valve

Remarks: See Item Number V8 of 2.15

1.3.5.12 Quantity (One EA), Remote Operating Gear (ROG) for EDG2 ASW CLG OVBD DISCH COV 2-DGSW-V-11 (V2)

Mfr: Elliott MFG CO., Remarks: Consisting of F77 through F84 of 2.15

1.3.6 Quantity (One Lot), Fuel Oil (FO) Service Piping

Remarks: See 2.16 for material and location details.

1.3.6.1 Quantity (One EA), Ball Valve

Remarks: See Item Number V2 of 2.16

1.3.6.2 Quantity (One EA), Ball Valve

Remarks: See Item Number V3 of 2.16

1.3.6.3 Quantity (4 EA), Ball Valve

Remarks: See Item Number V5 of 2.16

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SHIP: LCC-19 CHG/VER: 3/2

1.3.7 Quantity (One Lot), Fuel Oil (FO) Filing and Transfer Piping Remarks: See 2.17 for material and location details.

1.3.7.1 Quantity (One EA), Gate Valve

Remarks: See Item Number V1 of 2.17

1.3.8 Quantity (One Lot), FO Air Escape, Overflow Piping

Remarks: See 2.18 for material and location details.

1.3.9 Quantity (One Lot), Potable Water Piping

Remarks: See 2.19 for material and location details.

1.3.9.1 Quantity (2 EA), Globe Valve

Remarks: See Item Number V1 of 2.19

1.3.10 Quantity (One Lot), Lube Oil (LO) Filing and Drain Piping Remarks: See 2.20 for material and location details.

1.3.10.1 Quantity (2 EA), Globe Valve

Remarks: See Item Number V1 of 2.20

1.3.11 Quantity (One Lot), Service Steam Piping

Remarks: See 2.21 for material and location details.

1.3.11.1 Quantity (One EA), Globe Valve

Remarks: See Item Number V1 of 2.21

1.3.11.2 Quantity (One EA), Globe Valve

Remarks: See Item Number V2 of 2.21

1.3.12 Quantity (One Lot), Oily Waste Transfer Piping

Remarks: See 2.22 for material and location details.

1.3.12.1 Quantity (4 EA), Ball Valve

Remarks: See Item Number V2 of 2.22

1.3.12.2 Quantity (3 EA), Gate Valve

Remarks: See Item Number V3 of 2.22

1.3.12.3 Quantity (3 EA), Gate Valve

Remarks: See Item Number V4 of 2.22

1.3.13 Quantity (One Lot), Plumbing Drain Piping

Remarks: See 2.23 for material and location details.

1.3.13.1 Quantity (One EA), Ball Valve

Remarks: See Item Number V1 of 2.23

1.3.14 Quantity (One Lot), Chilled Water Supply and Return Piping and Condensate Drain Piping Remarks: See 2.24 for material and location details.

1.3.14.1 Quantity (2 EA), Gate Valve

Remarks: See Item Number V1 of 2.24

1.3.14.2 Quantity (4 EA), Gate Valve

Remarks: See Item Number V2 of 2.24

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SHIP: LCC-19 CHG/VER: 3/2

1.3.14.3 Quantity (2 EA), Gate Valve

Remarks: See Item Number V3 (R3) of 2.24

1.3.15 Quantity (One Lot), Chilled Water Supply and Return Piping Remarks: See 2.25 for material and location details.

1.3.15.1 Quantity (One EA), Butterfly Valve

Remarks: See Item Number V1 of 2.25

1.3.15.2 Quantity (2 EA), Gate Valve

Remarks: See Item Number V2 of 2.25

1.3.16 Quantity (One Lot), Firemain Piping

Remarks: See 2.26 for material and location details.

1.3.16.1 Quantity (One EA), Butterfly Valve

Remarks: See Item Number V2 (R7) of 2.26

1.3.16.2 Quantity (One EA), Gate Valve

Remarks: See Item Number V3 (R8) of 2.26

1.3.17 Quantity (One Lot), Distilled Water Piping

Remarks: See 2.27 for material and location details.

1.3.17.1 Quantity (One EA), Globe Valve

Remarks: See Item Number V1 of 2.27

1.3.17.2 Quantity (2 EA), Gate Valve

Remarks: See Item Number V2 of 2.27

1.3.18 Quantity (One Lot), Jacket Water Piping

Remarks: See 2.28 and 2.29 for material and location details.

1.3.18.1 Quantity (2 EA), Butterfly Valve

Remarks: See Item Number V2 of 2.29

1.3.18.2 Quantity (2 EA), Gate Valve

Remarks: See Item Number V3 of 2.29

1.3.18.3 Quantity (2 EA), Globe Valve

Remarks: See Item Number V4 of 2.29

1.3.18.4 Quantity (2 EA), Gate Valve

Remarks: See Item Number V5 of 2.29

1.3.18.5 Quantity (4 EA), Gate Valve

Remarks: See Item Number V6 of 2.29

1.3.19 Quantity (One Lot), Aqueous Film Forming Foam (AFFF) Piping Remarks: See 2.30 for material and location details.

1.3.20 Quantity (One Lot), Countermeasure Wash Down (CMWD) Piping Remarks: See 2.31 for material and location details.

1.4 Security Classification: None.

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SHIP: LCC-19 CHG/VER: 3/2

1.5 Initial Condition:

1.5.1 Potential Asbestos Hazard.

1.5.2 Potential Lead Hazard.

1.5.3 Dry Dock Work.

1.6 Contractor work start date: 1/12/2026

1.7 Contractor work completion date: 8/5/2027

2. REFERENCES:

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N

3 DWG 513-

8974782

STARTING AIR INSTALLATION

EDG 2 (7-109-1-E)

A Y AL

L

4 TM S9086-

RK-STM-

010/CH-505

Piping System 6 N

5 TM S9505-

AM-GYD-

Submarine Fastening Criteria (Non- Nuclear)

8 N

6 TM S9086-

H7-STM-

010/CH-262

Lubricating Oils, Greases, Specialty Lubricants, and Lubrication Systems

12 N

7 MIL MIL-

STD-1627

Bending of Pipe or Tube for Ship Piping Systems

C N

8 DWG 507-

8620693

HALON MODIFICATIONS INCID

EDG 2 UPGRADE 7TH DK, FR

109-118, STBD

A Y AL

L

9 LAR

PSNSIMF-

0003-25

HALON UPDATES TO INCORP

NAVSEA COMMENTS

- Y AL

L

10 DWG 507-

6549329

INSTL HALON IN PMP RM & GEN

RM INSTL HALON F/E SYS EDG

RM NO.2

- Y AL

L

11 DWG 513-

8620692

HP/LP AIR SYSTEM

MODIFICATIONS INCID EDG NO.2

UPGRADE 1ST & 2ND PLATF, FR

86-118

A Y AL

L

12 DWG 505-

8577758

COLLECTION, HOLDING &

TRANSFER (CHT) INCDT TO

EDG2 UPGR 1ST PLATF FR 109-

114 (S)

A Y AL

L

13 DWG 209-

8576369

SEAWATER INSTRUMENTATION

EDG #2 GENERATOR UPGRADE

A Y AL

L

14 DWG 209-

8576350

DIESEL GENERATOR SEAWATER

COOLING PIPING REMOVAL EDG

#2 INCID GENERATOR UPGRADE

A Y AL

L

15 DWG 209-

8576351

DG SEAWATER PIPING

INSTALLATION - EDG #2

GENERATOR UPGRADE

B Y AL

L

16 DWG 300-

8576354

FO SERVICE PIPING MOD INCDT

GENERATOR UPGRADE EDG #2

B Y AL

L

17 DWG 511-

8576355

FUEL OIL FILL & TRANSFER

PIPING MODS INCDT

GENERATOR UPGRADE EDG #2

A Y AL

L

FOUO

SHIP: LCC-19 CHG/VER: 3/2

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

18 DWG 511-

8576356

FO AE, OVFL PP MODS INCDT

GENERATOR UPGRADE EDG #2

A Y AL

L

19 DWG 509-

8620700

POTABLE WATER SYSTEM

MODS INCID EDG 2 UPGRADE

3RD DECK & 2ND PLATFORM

A Y AL

L

20 DWG 300-

8576357

LUBE OIL FILL AND DRAIN MODS

EDG #2

B Y AL

L

21 DWG 514-

8620698

SERVICE STEAM

MODIFICATIONS INCIDENTAL TO

EDG 2 UPGRADE 1ST PLAT &

3RD DK, FR 10

A Y AL

L

22 DWG 508-

8576358

OILY WASTE TRANSFER PIPING

MODS - EDG #2 GENERATOR

UPGRADE

A Y AL

L

23 DWG 505-

8620702

PLUMBING DRAIN

MODIFICATIONS INCIDENTAL

EDG 2 UPGRADE 3RD DK - 1ST

PLATF, STBD

A Y AL

L

24 DWG 502-

8621392

CHILLED WATER &

CONDENSATE DRAIN

INSTALLATION 400HZ EQPT RM

(6-118-1-Q)

A Y AL

L

25 DWG 502-

8621394

CHILLED WATER MODIFICATION

INCID TO EDG2 INSTL 3RD & 4TH

DK FR 111-115 (S)

A Y AL

L

26 DWG 506-

8620703

FM & SW COOLING SYSTEM

PIPING MODS INCID EMER

DIESEL GEN NO.2 UPGRADE

A Y AL

L

27 DWG 517-

8576365

DISTILLED WTR PIPING MOD

INCID GENERATOR UPGRADE

EDG #2 / SSDG

A Y AL

L

28 DWG 300-

8576352

JACKET WATER PIPING

REMOVAL - EDG #2 GENERATOR

UPGRADE

A Y AL

L

29 DWG 300-

8576353

JACKET WATER PIPING

INSTALLATION - EDG #2

GENERATOR UPGRADE

- Y AL

L

30 DWG 507-

8620744

AFFF PIPING SUPPLY MODS

INCID EMER DIESEL GEN NO.2

UPGR 4TH DK, FR 107-111

A Y AL

L

31 DWG 506-

8786653

WASHDOWN

COUNTERMEASURE MOD INCID

GENSET UPGRADE 2ND DK, FR

119-121, STBD

- Y AL

L

32 PDD 103-

ELM-250166

Patch for Removed Hull Penetration Incid to SCD 9243

- Y AL

L

33 DWG 100-

ELM-250162

PATCHES FOR REMOVAL OF

OVBD DISCH FTG INCIDENTAL

TO SCD 9243

- Y AL

L

34 PDD 505-

ELM-210146

TEST GUIDANCE FOR REQD

ELEVATED NDT OF

INACCESSIBLE WELDING JOINT

ON PIPING SYS

- Y AL

L

35 TM S6430-

AE-TED-010

Piping Devices, Flexible Hose Assemblies

7 N

36 DWG 103-

2491034

1ST & 2ND PLATF PLTG AFT

FR98

H Y AL

L

37 DWG 101-

2491026

Webs FR 113 & 117 J Y AL L

38 DWG 114-

2491167

MISC STRUCT BHD BELOW 1ST

PLATF FR 98-121

J Y 15, 39 DWG 114-

2491158

TRANSV BHD FR 98 &109 K Y AL

L

FOUO

SHIP: LCC-19 CHG/VER: 3/2

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

40 DWG 104-

2491051

4TH DK PLTG FR 51 1/2 - 102 1/4 J Y AL

L

41 LAR SPFY-

0044-25

TYPOGRAPHICAL ERROR FOR

LABEL PLATE OF STARTING AIR

SYSTEM

- Y AL

L

42 DWG 507-

6549331

INSTL HALON IN PMP & GEN RM

HALON F/E SYS CONTROL

PANEL FAB DET

A Y AL

L

43 TM S9AA0-

AB-GOS-

010/GSO

General Specifications for Overhaul of Surface Ships (GSO)

11 N

44 LAR SRFY-

0011-25

CL 400 FTG IN 3000 PSI DESIGN

PRESS STG AIR PP

- Y AL

L

3. APPENDICES:

3.1. Appendix “J” TGI Job Summary Information Sheet

3.2. Appendix "M" TGI Material List

3.3. Appendix “D” Deficiency Form

4. GENERAL REQUIREMENTS:

4.1 Not Applicable.

5. PROCEDURE:

5.1 Accomplish modification of 3,000 PSI start air piping and 350 PSI start air piping listed in 1.3.1 in accordance with 2.3, 2.41 and 2.44.

5.1.1 Disassemble and reassemble unions, using 505-6.7.2 of 2.4 and Appendix D of 2.5 for guidance.

5.1.2 Thread lubricants and compounds must be in accordance with 262-2.2.5 and Table 262-10-1 of 2.6.

5.1.3 Bend each new pipe in accordance with 2.7.

5.1.4 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.1.5 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.1.5.1 Accomplish the requirements of 009-09 of 2.1.

5.1.5.2 Accomplish nondestructive testing in accordance with Line 13.

5.1.5.3 Accomplish the requirements of 099-911YO of 2.2, using QA Form 20 Enclosure-07-1 through Enclosure-07-

165. Each joint identification number must be in accordance with Mapping Plan Enclosure-02.

5.1.6 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 4,050 PSIG, for each new and disturbed 3,000 PSI start air piping systems.

5.1.6.1 Document shop hydrostatic test results on QA Form 28 Enclosure-13-1.

5.1.7 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 473 PSIG, for each new and disturbed 350 PSI start air piping systems.

FOUO

SHIP: LCC-19 CHG/VER: 3/2

5.1.7.1 Document shop hydrostatic test results on QA Form 28 Enclosure-13-2.

5.1.8 Accomplish a shop hydrostatic test of each complete hose assembly of start air piping system for evidence of external leakage and/or deformation, using clean fresh water at 2,250 PSIG for one minute to 5 minutes in accordance with Chapter 7 of 2.35, using Paragraph 505-11.1.3 of 2.4 for guidance. Allowable external leakage and/or deformation: None.

(I)(G) “HYDROSTATIC TEST”

5.1.8.1 Document shop test record on QA Form 28 Enclosure-13-3.

5.1.8.2 Install a new identification tag on each hose assembly in accordance with Paragraph 7-4 of 2.35.

5.1.9 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each penetration sleeve listed in 1.3.1. Allowable leakage: None.

5.1.10 Cycle each valve listed in 1.3.1.1 through 1.3.1.6 from full closed to full open to full closed 4 times. Allowable sticking or binding: None.

(V) “VALVE CYCLING”

5.1.11 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.2 Accomplish modification of halon system piping listed in 1.3.2 in accordance with 2.8, 2.9 and 2.32, using 2.10,

2.36 and 2.42 for guidance.

5.2.1 Bend each new pipe in accordance with 2.7.

5.2.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.2.3 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.2.3.1 Accomplish the requirements of 009-09 of 2.1.

5.2.3.2 Accomplish nondestructive testing in accordance with Line 13.

5.2.3.3 Accomplish the requirements of 099-911YO of 2.2, using QA Form 20 Enclosure-08-1 through Enclosure-08-

56. Each joint identification number must be in accordance with Mapping Plan Enclosure-03.

5.2.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 2,800 PSIG, for each new and disturbed CO2 actuation piping systems.

5.2.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-14-1.

5.2.5 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 1,600 PSIG, for each new and disturbed halon piping systems.

5.2.5.1 Document shop hydrostatic test results on QA Form 28 Enclosure-14-2.

5.2.6 Accomplish to dehydrate each halon system piping in accordance with Test Notes T-3 of 2.8 and 2.9.

5.2.6.1 Inspect dew point of each halon system piping (40 degrees F or less) in accordance with Test Notes T-3 of

2.8 and 2.9.

FOUO

SHIP: LCC-19 CHG/VER: 3/2

5.2.7 Install each halon hose assembly and discharge nozzle piping listed in 1.3.2 in accordance with 2.8 and 2.9 as controlled assembly, using 2.10 for guidance.

5.2.7.1 Restore each mating surface exposed by removal. Repair by removing high spots, burrs, abrasions, and foreign matter, where removal can be accomplished by hand tools.

5.2.8 Connect each mechanical joint shown on Mapping Plan Enclosure-06.

5.2.8.1 Document the controlled assembly joints on QA Form 34A Enclosure-12-1.

(I) "CONTROLLED ASSEMBLY JOINT INSTALLATION"

5.2.9 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each penetration sleeve listed in 1.3.2 and watertight/airtight structural boundary. Allowable leakage: None.

5.2.10 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.3 Accomplish modification of HP air piping and LP air piping listed in 1.3.3 in accordance with 2.11 and 2.32, using

2.37 for guidance.

5.3.1 Bend each new pipe in accordance with 2.7.

5.3.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.3.3 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.3.3.1 Accomplish the requirements of 009-09 of 2.1.

5.3.3.2 Accomplish nondestructive testing in accordance with Line 13.

5.3.3.3 Accomplish the requirements of 099-911YO of 2.2, using QA Form 20 Enclosure-09-1 through Enclosure-09-

18. Each joint identification number must be in accordance with Mapping Plan Enclosure-04.

5.3.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 4,500 PSIG, for each new and disturbed HP air piping systems.

5.3.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-15-1.

5.3.5 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 202 PSIG, for each new and disturbed LP air piping systems.

5.3.5.1 Document shop hydrostatic test results on QA Form 28 Enclosure-15-2.

5.3.6 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each penetration sleeve listed in 1.3.3 and watertight/airtight structural boundary. Allowable leakage: None.

5.3.7 Cycle each valve listed in 1.3.3.1 from full closed to full open to full closed 4 times. Allowable sticking or binding: None.

(V) “VALVE CYCLING”

5.3.8 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.4 Accomplish modification of CHT piping listed in 1.3.4 in accordance with 2.12 and 2.33.

5.4.1 Bend each new pipe in accordance with 2.7.

FOUO

SHIP: LCC-19 CHG/VER: 3/2

5.4.2 Accomplish the requirements of 009-09 of 2.1 for the certification process.

5.4.3 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.4.4 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.4.4.1 Accomplish nondestructive testing in accordance with Line(s) 9.

5.4.4.2 Accomplish the requirements of 099-911YO of 2.2, using QA Form 20 Enclosure-10-1. Each joint identification number must be in accordance with Mapping Plan Enclosure-05.

5.4.4.3 Accomplish the requirements of 009-09 of 2.1 for welding procedure of each joint shown on Mapping Plan Enclosure-05.

5.4.5 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of the watertight/airtight structural boundary. Allowable leakage: None.

5.4.5.1 Document the local air hose test on QA Form 17 Enclosure-11-1.

5.4.6 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 75 PSIG, for each new and disturbed CHT piping systems.

5.4.6.1 Document shop hydrostatic test results on QA Form 28 Enclosure-16-1.

5.4.7 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each penetration sleeve listed in 1.3.4. Allowable leakage: None.

5.4.8 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.5 Accomplish modification of seawater cooling piping listed in 1.3.5 in accordance with 2.13 through 2.15 and 2.33.

5.5.1 Remove existing pump listed in 1.3.5.1 and install new pump listed in 1.3.5.2 in accordance with 2.14 and 2.15.

5.5.1.1 Align the piping to the pump. Piping must be supported independently and must not impose a strain.

5.5.2 Accomplish the requirements of modification and installation of each ROG listed in 1.3.5.12 in accordance with 2.15.

5.5.3 Bend each new pipe in accordance with 2.7.

5.5.4 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.5.5 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.5.5.1 Accomplish nondestructive testing in accordance with Line(s) 9.

5.5.5.2 Accomplish the requirements of 099-911YO of 2.2, using QA Form 20 Enclosure-10-2. Each joint identification number must be in accordance with Mapping Plan Enclosure-05.

5.5.5.3 Accomplish the requirements of 009-09 of 2.1 for welding procedure of each joint shown on Mapping Plan Enclosure-05.

5.5.6 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of the watertight/airtight structural boundary. Allowable leakage: None.

FOUO

SHIP: LCC-19 CHG/VER: 3/2

5.5.6.1 Document the local air hose test on QA Form 17 Enclosure-11-2.

5.5.7 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 50 PSIG, for each new and disturbed seawater cooling pump suction piping systems.

5.5.7.1 Document shop hydrostatic test results on QA Form 28 Enclosure-17-1.

5.5.8 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 54 PSIG, for each new and disturbed seawater cooling pump discharge piping systems.

5.5.8.1 Document shop hydrostatic test results on QA Form 28 Enclosure-17-2.

5.5.9 Cycle each valve listed in 1.3.5.3 through 1.3.5.11 from full closed to full open to full closed 4 times. Allowable sticking or binding: None.

(V) “VALVE CYCLING”

5.5.9.1 Verify the remote operating gear listed in 1.3.5.12 for ease of operation and proper alignment by opening and closing the valve from deck box through 3 complete cycles. Allowable binding: None.

(V) “VALVE CYCLING”

5.5.9.2 Notify the Chief Test Engineer prior to cycling the valve listed in 1.3.5.12 with the remote operating gear.

5.5.10 Accomplish the requirements of 009-11 of 2.1 to install each new insulation and lagging to seawater cooling piping listed in 1.3.5 with associated fittings, using 2.13 and 2.15 for guidance.

5.5.11 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each penetration sleeve listed in 1.3.5. Allowable leakage: None.

5.5.12 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.6 Accomplish modification of FO service piping listed in 1.3.6 in accordance with 2.16 and 2.32, using 2.38 for guidance.

5.6.1 Bend each new pipe in accordance with 2.7.

5.6.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.6.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.6.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 50 PSIG, for each new and disturbed FO service piping systems.

5.6.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-18-1.

5.6.5 Accomplish a shop hydrostatic test of each complete hose assembly of FO service piping system for evidence of external leakage and/or deformation, using clean fresh water at 1,600 PSIG for one minute to 5 minutes in accordance with Chapter 7 of 2.35, using Paragraph 505-11.1.3 of 2.4 for guidance. Allowable external leakage and/or deformation: None.

(I)(G) “HYDROSTATIC TEST”

5.6.5.1 Document shop test record on QA Form 28 Enclosure-18-2.

5.6.5.2 Install a new identification tag on each hose assembly in accordance with Paragraph 7-4 of 2.35.

FOUO

SHIP: LCC-19 CHG/VER: 3/2

5.6.6 Accomplish the requirements of 009-71 of 2.1 for air tightness test, using low pressure air at 50 PSIG, for each new and disturbed FO service piping systems.

5.6.6.1 Document shop hydrostatic test results on QA Form 28 Enclosure-18-3.

5.6.7 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each coupling listed in 1.3.6 and watertight/airtight structural boundary. Allowable leakage: None.

5.6.8 Cycle each valve listed in 1.3.6.1 through 1.3.6.3 from full closed to full open to full closed 4 times. Allowable sticking or binding: None.

(V) “VALVE CYCLING”

5.6.9 Install each new silicone coated aluminized cloth spray shield to each mechanical joint of the FO service piping listed in 1.3.6 in accordance with ASTM-F1138.

5.6.10 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.7 Accomplish modification of FO filing and transfer piping listed in 1.3.7 in accordance with 2.17 and 2.32, using

2.36 for guidance.

5.7.1 Bend each new pipe in accordance with 2.7.

5.7.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.7.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.7.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 68 PSIG, for each new and disturbed FO filing and transfer systems.

5.7.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-19-1.

5.7.5 Accomplish the requirements of 009-71 of 2.1 for air tightness test, using low pressure air at 50 PSIG, for each new and disturbed FO filing and transfer systems.

5.7.5.1 Document shop hydrostatic test results on QA Form 28 Enclosure-19-2.

5.7.6 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each coupling and penetration sleeve listed in 1.3.7, and watertight/airtight structural boundary. Allowable leakage: None.

5.7.7 Cycle each valve listed in 1.3.7.1 from full closed to full open to full closed 4 times. Allowable sticking or binding: None.

(V) “VALVE CYCLING”

5.7.8 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.8 Accomplish modification of FO air escape, overflow piping listed in 1.3.8 in accordance with 2.18.

5.8.1 Bend each new pipe in accordance with 2.7.

5.8.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.8.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

FOUO

SHIP: LCC-19 CHG/VER: 3/2

5.8.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 50 PSIG, for each new and disturbed FO air escape, overflow piping systems.

5.8.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-20-1.

5.8.5 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each coupling and penetration sleeve listed in 1.3.8. Allowable leakage: None.

5.8.6 Accomplish following elevated non-destructive testing (ENDT) inspection for Class P-2 FO air escape, overflow piping system listed in 1.3.8.

5.8.6.1 Accomplish liquid penetrant test on final layer of each Class P-2 onboard weld joint in accordance with Paragraph 4.3.a of 2.34. The accept or reject criteria must be in accordance with Paragraph 4.3.a of 2.34.

(I)(G) “ELEVATED NDT INSPECTION”

5.8.6.2 The area of ENDT is shown on Sketch Enclosure-01.

5.8.7 Accomplish an unobstructed air flow test for FO air escape, overflow piping listed in 1.3.8 with pressure source at not greater than 100 PSIG to ensure free flow capability and to ensure removal of blanks, using compressed air in accordance with Paragraph 506h of 2.43. Allowable obstruction: None.

(V)(G) "UNOBSTRUCTED AIR FLOW TEST"

5.8.8 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.9 Accomplish modification of potable water piping listed in 1.3.9 in accordance with 2.19.

5.9.1 Accomplish the requirements of 009-87 of 2.1 for each cold potable water piping.

5.9.1.1 Accomplish the requirements of 009-09 of 2.1 for chlorination and bacteriological tests. Analysis and testing conducted by a qualified Japanese laboratory (accredited by ISO 17025 or equal) are authorized by the

SUPERVISOR.

5.9.1.2 Record results of chlorination and bacteriological tests on a Laboratory Analysis Record(s) and DD Form 686, and submit one legible copy, in hard copy or approved transferrable media, of completed record(s) and form(s) to the

SUPERVISOR.

5.9.2 Bend each new pipe in accordance with 2.7.

5.9.3 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A and B, Lines One through 10.

5.9.4 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.9.5 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 113 PSIG, for each new and disturbed cold potable water piping systems.

5.9.5.1 Document shop hydrostatic test results on QA Form 28 Enclosure-21-1.

5.9.6 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each penetration sleeve listed in 1.3.9. Allowable leakage: None.

5.9.7 Cycle each valve listed in 1.3.9.1 from full closed to full open to full closed 4 times. Allowable sticking or binding: None.

FOUO

SHIP: LCC-19 CHG/VER: 3/2

(V) “VALVE CYCLING”

5.9.8 Accomplish the requirements of 009-11 of 2.1 to install each new insulation and lagging to potable water piping listed in 1.3.9 with associated fittings, using 2.19 for guidance.

5.9.9 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.10 Accomplish modification of LO filing and drain piping listed in 1.3.10 in accordance with 2.20.

5.10.1 Bend each new pipe in accordance with 2.7.

5.10.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.10.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.10.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using system fluid at 50 PSIG, for each new and disturbed LO filing and drain piping systems.

5.10.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-22-1.

5.10.5 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each penetration sleeve listed in 1.3.10. Allowable leakage: None.

5.10.6 Cycle each valve listed in 1.3.10.1 from full closed to full open to full closed 4 times. Allowable sticking or binding: None.

(V) “VALVE CYCLING”

5.10.7 Install each new silicone coated aluminized cloth spray shield to each mechanical joint of the LO filing and drain piping listed in 1.3.10 in accordance with ASTM-F1138.

5.10.8 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.11 Accomplish modification of service steam piping listed in 1.3.11 in accordance with 2.21 and 2.32, using 2.39 for guidance.

5.11.1 Bend each new pipe in accordance with 2.7.

5.11.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.11.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.11.4 Accomplish nondestructive testing in accordance with Line 13 for liquid penetrant testing accomplished to satisfy operational pressure test option.

5.11.5 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 101 PSIG, for each new and disturbed service steam piping systems.

5.11.5.1 Document shop hydrostatic test results on QA Form 28 Enclosure-23-1.

5.11.6 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each bulkhead sleeve listed in 1.3.10 and watertight/airtight structural boundary. Allowable leakage: None.

5.11.7 Cycle each valve listed in 1.3.11.1 and 1.3.11.2 from full closed to full open to full closed 4 times. Allowable sticking or binding: None.

FOUO

SHIP: LCC-19 CHG/VER: 3/2

(V) “VALVE CYCLING”

5.11.8 Accomplish the requirements of 009-11 of 2.1 to install each new insulation, lagging and reusable cover to service steam piping listed in 1.3.11 with associated fittings, using 2.21 for guidance.

5.11.9 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.12 Accomplish modification of oily waste transfer piping listed in 1.3.12 in accordance with 2.22.

5.12.1 Bend each new pipe in accordance with 2.7.

5.12.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.12.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.12.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 68 PSIG, for each new and disturbed oily waste transfer discharge piping systems.

5.12.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-24-1.

5.12.5 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 50 PSIG, for each new and disturbed oily waste transfer suction piping systems.

5.12.5.1 Document shop hydrostatic test results on QA Form 28 Enclosure-24-2.

5.12.6 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each penetration sleeve listed in 1.3.12. Allowable leakage: None.

5.12.7 Cycle each valve listed in 1.3.12.1 through 1.3.12.3 from full closed to full open to full closed 4 times.

Allowable sticking or binding: None.

(V) “VALVE CYCLING”

5.12.8 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.13 Accomplish modification of plumbing drain piping listed in 1.3.13 in accordance with 2.23 and 2.32.

5.13.1 Bend each new pipe in accordance with 2.7.

5.13.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A and B, Lines One through 10.

5.13.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.13.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 50 PSIG, for each new and disturbed plumbing drain piping systems.

5.13.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-25-1.

5.13.5 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each penetration sleeve and deck drain listed in 1.3.13, and watertight/airtight structural boundary. Allowable leakage: None.

5.13.6 Accomplish flow check of plumbing drain piping listed in 1.3.13, using clean, fresh water. Allowable external leakage: None.

(V)(G) "FLOW CHECK"

FOUO

SHIP: LCC-19 CHG/VER: 3/2

5.13.7 Cycle each valve listed in 1.3.13.1 from full closed to full open to full closed 4 times. Allowable sticking or binding: None.

(V) “VALVE CYCLING”

5.13.8 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.14 Accomplish modification of chilled water supply and return piping and condensate drain piping listed in 1.3.14 in accordance with 2.24.

5.14.1 Bend each new pipe in accordance with 2.7.

5.14.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A and B, Lines One through 10.

5.14.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.14.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 200 PSIG, for each new and disturbed chilled water supply and return piping systems.

5.14.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-26-1.

5.14.5 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 50 PSIG, for each new and disturbed condensate drain piping systems.

5.14.5.1 Document shop hydrostatic test results on QA Form 28 Enclosure-26-2.

5.14.6 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each penetration sleeve. Allowable leakage: None.

5.14.7 Cycle each valve listed in 1.3.14.1 through 1.3.14.3 from full closed to full open to full closed 4 times.

Allowable sticking or binding: None.

(V) “VALVE CYCLING”

5.14.8 Accomplish the requirements of 009-11 of 2.1 to install each new insulation and lagging to chilled water supply and return piping and condensate drain piping listed in 1.3.14 with associated fittings, using 2.24 for guidance.

5.14.9 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.15 Accomplish modification of chilled water supply and return piping listed in 1.3.15 in accordance with 2.25 and 2.32, using 2.40 for guidance.

5.15.1 Bend each new pipe in accordance with 2.7.

5.15.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.15.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.15.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 200 PSIG, for each new and disturbed chilled water supply and return piping systems.

5.15.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-27-1.

FOUO

SHIP: LCC-19 CHG/VER: 3/2

5.15.5 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each penetration sleeve and watertight/airtight structural boundary. Allowable leakage: None.

5.15.6 Cycle each valve listed in 1.3.15.1 and 1.3.15.2 from full closed to full open to full closed 4 times. Allowable sticking or binding: None.

(V) “VALVE CYCLING”

5.15.7 Accomplish the requirements of 009-11 of 2.1 to install each new insulation and lagging to chilled water supply and return piping listed in 1.3.15 with associated fittings, using 2.25 for guidance.

5.15.8 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.16 Accomplish modification of firemain piping listed in 1.3.16 in accordance with 2.26.

5.16.1 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.16.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.16.3 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 225 PSIG, for each new and disturbed firemain piping systems.

5.16.3.1 Document shop hydrostatic test results on QA Form 28 Enclosure-28-1.

5.16.4 Cycle each valve listed in 1.3.16.1 and 1.3.16.2 from full closed to full open to full closed 4 times. Allowable sticking or binding: None.

(V) “VALVE CYCLING”

5.16.5 Accomplish the requirements of 009-11 of 2.1 to install each new insulation and lagging to firemain piping listed in 1.3.16 with associated fittings, using 2.26 for guidance.

5.16.6 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.17 Accomplish modification of distilled water piping listed in 1.3.17 in accordance with 2.27 and 2.32.

5.17.1 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A and B, Lines One through 10.

5.17.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.17.3 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 50 PSIG, for each new and disturbed distilled water piping systems.

5.17.3.1 Document shop hydrostatic test results on QA Form 28 Enclosure-29-1.

5.17.4 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each penetration sleeve and watertight/airtight structural boundary. Allowable leakage: None.

5.17.5 Cycle each valve listed in 1.3.17.1 and 1.3.17.2 from full closed to full open to full closed 4 times. Allowable sticking or binding: None.

(V) “VALVE CYCLING”

5.17.6 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

FOUO

SHIP: LCC-19 CHG/VER: 3/2

5.18 Accomplish modification of jacket water piping listed in 1.3.18 in accordance with 2.28, 2.29 and 2.32, using

2.36 for guidance.

5.18.1 Bend each new pipe in accordance with 2.7.

5.18.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A and B, Lines One through 10.

5.18.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.18.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 52 PSIG, for each new and disturbed jacket water piping systems.

5.18.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-30-1.

5.18.5 Accomplish a shop hydrostatic test of each complete hose assembly of jacket water piping system for evidence of external leakage and/or deformation, using clean fresh water at 1,600 PSIG for one minute to 5 minutes in accordance with Chapter 7 of 2.35, using Paragraph 505-11.1.3 of 2.4 for guidance. Allowable external leakage and/or deformation: None.

(I)(G) “HYDROSTATIC TEST”

5.18.5.1 Document shop test record on QA Form 28 Enclosure-30-2.

5.18.5.2 Install a new identification tag on each hose assembly in accordance with Paragraph 7-4 of 2.35.

5.18.6 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each penetration sleeve and watertight/airtight structural boundary. Allowable leakage: None.

5.18.7 Cycle each valve listed in 1.3.18.1 through 1.3.18.5 from full closed to full open to full closed 4 times.

Allowable sticking or binding: None.

(V) “VALVE CYCLING”

5.18.8 Accomplish the requirement of 009-11 of 2.1 for installation of each new insulation and lagging to the piping with associated fittings.

5.18.9 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.19 Accomplish modification of AFFF piping listed in 1.3.19 in accordance with 2.30, using 2.39 for guidance.

5.19.1 Bend each new pipe in accordance with 2.7.

5.19.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.19.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.19.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 225 PSIG, for each new and disturbed AFFF piping systems.

5.19.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-31-1.

5.19.5 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each penetration sleeve and watertight/airtight structural boundary. Allowable leakage: None.

5.19.6 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

FOUO

SHIP: LCC-19 CHG/VER: 3/2

5.20 Accomplish modification of CMWD piping listed in 1.3.20 in accordance with 2.31.

5.20.1 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.20.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.20.3 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 225 PSIG, for each new and disturbed CMWD piping systems.

5.20.3.1 Document shop hydrostatic test results on QA Form 28 Enclosure-32-1.

5.20.4 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each penetration sleeve. Allowable leakage: None.

5.20.5 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.21 Notes:

5.21.1 Planner: Code 234 H. Komoto, 070-7787-2047

Planner: Code 231B T. Ashina, 070-7787-2017 Planner: Code 232 T. Funaki, 070-7787-1970 Engineer: Code 250 I. Hayasaka, 080-5962-1347 Engineer: Code 260 Y. Yonesu, 070-7787-2096 Engineer: Code 260 S. Hamaguchi, 070-7787-2101

5.21.1 Project Engineering and Planning Manager (PEPM): Code 333 T. Yaginuma, 080-5419-0598

5.21.2 Opening, initial cleaning, closing, and installation/removal of FMEs of the following spaces will be covered by the following TGI No(s).

Auxiliary Fuel Service Tank (7-116-1-F): 3819P12333A01 (KTR TGI) Lube Oil Storage Tank (7-117-3-F): 3819P12333A01 (KTR TGI)

JP5 (9-109-1-J): 3819P12320A01 (KTR TGI)

5.21.3 Opening, initial cleaning, and closing of the following spaces will be covered by the following TGI No(s).

Distillate Fuel or Ballast (9-121-1-F): 3819P12306A01 (KTR TGI) Used Lube Oil Tank (7-115-1-F): 3819P14205A01 (KTR TGI)

5.21.4 Preservation work for new and disturbed surfaces of each space listed in 1.2.23 will be covered by TGI No.

3819P12320A01 (KTR TGI).

5.21.5 Preservation work for new and disturbed surfaces of each space listed in 1.2.24 will be covered by TGI No.

3819P12306A01 (KTR TGI).

5.21.6 Preservation work for new and disturbed exterior surfaces of underwater hull will be covered by ICN

3819P11001 (KTR TGI).

5.21.7 Work per this instruction involves cutting an access (or removal of a door) through a fire zone bulkhead, through the hull of the ship above the turn of the bilge, through ventilation components (ducting, plenums, etc.), or through any air-tight, fume-tight or watertight bulkhead normally used to control air flow in the event of a shipboard fire. A non- flammable closure is required in accordance with COMNAVDEASYSCOM MSG R 261400Z JUL 12. The closure, if not continuously in use, shall be staged near the access, readily visible and accessible, so that any emergency responder can install the closure to affect proper air flow onboard the ship.

FOUO

SHIP: LCC-19 CHG/VER: 3/2

5.21.8 All Government Furnished Material (GFM) and Installing Activity Furnished (IAF) materials except hazmat material listed in each S/A drawing will be provided as kitted material.

5.21.9 Item No. F17 (Boss Outlet, Branch) of 2.3 is acceptable to change to Boss Pilot from direction by Code 260 per e-mail discussion between Code 260 and Code 234 on 14 FEB 2025.

5.21.10 JCN EE01-L105 is related to this TGI.

5.22 Government Furnished Material (GFM):

5.22.1 SRF-JRMC will provide GFM listed in Appendix “M”.

5.23 SRF-JRMC will provide the following service work: (TGI No. 3819P31002S02)

5.23.1 [C740] Crane and crane rigging service.

5.23.2 [X99E] Utility service, electrical.

5.23.3 [X99M] Utility service, including low pressure air supply, water supply, and steam supply.

5.23.4 [C106.1] Safety inspection for SRF-JRMC employees.

5.23.5 [C106.2] Gas free inspection for SRF-JRMC employees.

5.23.6 [C133] QA inspection for (G) symbol(s).

5.23.7 [C134] Provide analysis for existing material.

5.23.8 [C135] QA inspection for (G) symbol(s).

FOUO

J-1

SHIP: LCC-19 CHG/VER: 3/2

APPENDIX "J"

TGI JOB SUMMARY INFORMATION SHEET

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

SA 79243K PP EDG#2 AY A 0 2

CU PHASE TITLE:

*(RE) F/O - S/A 79243K, ACCOMPLISH MDIFICATION OF VARIOUS PIPING FOR EDG NO. 2

PRIMARY COMPONENT:

COMPONENT UNIT LIST (FOR ASSEMBLIES):

CW 4-109-01-L IN CW RTN 4-109-01-L PP CW SPLY 4-109-01-L PP SW 9-98-0-Q IN SW 9-

98-0-Q PP POL CTL 7-109-1-E PP CW RTN 6-118-1-Q PP POTW 3-111-1-Q INPOTW

3-111-1-Q PP CW RTN 4-109-3-Q PP PLMB DR 3-113-3-L PP SS 6-98-0-L IN SS 6-

98-0-L PP AFFF 4-109-3-Q PPHALON 7-109-1-E PP CW RTN 5-109-0-L PP CW SPLY 5-

109-0-L PP CW 5-109-0-L IN SW CLG 7-109-1-E IN SW CLG 7-109-1-E PP SW 7-109-1-E

IN SEW 7-109-1-E IN SEW 7-109-1-E PP #2 EDG COOLING WTR PP CW SPLY 6-118-1-Q PP

CW RTN 3-111-1-Q PP CW 3-111-1-Q IN PLMB DR 3-109-5-L PP SS 3-109-7-L IN

SS 3-109-7-L PP AFFF 4-107-3-Q PPAFFF 7-109-1-E PP PLMB DR 5-109-0-L PP POTW

3-111-1-L IN POTW 3-111-1-L PP LPA 7-109-3 V- #2EDG LO 7-109-1-E PP CMWD

2ND DK WEA (S) PP FM 7-109-1-E PP CNDS DR 7-118-1-A PP CW SPLY 3-111-1-Q PP CW 4-

114-1-Q INPLMB DR 3-111-1-L PP SS 6-109-1-L IN SS 6-109-1-L PP CMWD 2-119-1-Q

PP CW 6-118-1-Q IN CW SPLY 4-114-1-Q PP SEW 6-109-1-E IN SEW 6-109-1-E PP PLMB

DR 4-109-3-Q PP DIST WT 7-109-1-E IN DIST WT 7-109-1-E PP PLMB DR 7-109-1-E PP

POTW 7-109-1-E PP LP AIR 8-86-0-E PP PLMB DR 4-109-01-L PP POTW 3-109-7-L IN

POTW 3-109-7-L PP DRY AIR 8-86-0-E PP HP AIR 7-109-1-E PP #2EDG EXH 7-

109-1-E PP CMPT 7-109-1-E MS CMPT 9-118-1-A MS CMPT 8-86-0-E MSCMPT 6-109-1-

E MS CMPT 9-98-0-Q MS AUX FO SVC 7-116-1-F TK CMPT 3-113-3-L MS CMPT

3-109-7-L MS CMPT 3-111-1-L MS CMPT 3-109-5-L MS CMPT 3-111-1-Q MS

CMPT 6-98-0-L MSCMPT 4-109-3-Q MS CMPT 4-109-01-L MS CMPT 3-120-1-A

MS CMPT 5-109-0-L MS CMPT 2-119-1-Q MS 2EDG 7-115-1-F TKJP5 STOR 9-109-1-J

TK FO/BLST 9-121-1-F TK UH FR98-AFT STBD UH #2EDG FO 7-109-1-E PP CNDS DR 7-

109-1-E PP CW RTN 4-114-1-Q PP CW 4-109-3-Q IN PLMB DR 3-109-7-L PP SS 3-111-1-Q

IN SS 3-111-1-Q PP POTW 3-113-3-L IN POTW 3-113-3-L PP CW SPLY 4-109-3-Q PP

PLMB DR 3-116-1-L PP PLMB DR 3-111-1-Q PP FO AE/OVFL 7-109-1-E PP

ATTACHMENT LIST:

FOUO

J-2

SHIP: LCC-19 CHG/VER: 3/2

1. ENCLOSURE-01 (3819P31002A03-Sketch.pdf) saved on 13-FEB-2025 0000.

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