TGI_3819P31001A03_c0v0_redact.pdf
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About this file
This document is a Task Group Instruction (TGI) for structural, sheet metal, preservation, insulation, and deck covering work on Emergency Diesel Generator (EDG) No. One Generator Set Upgrade for the USS Blue Ridge (LCC-19). The work will be performed across multiple compartments and spaces throughout the ship, including the Emergency Generator Room, fan rooms, various offices, and deck areas, with specific focus on frames between 30 and 40.
The task involves comprehensive modifications including foundation work, second platform plating, welding, air hose testing, and non-destructive inspections. The contract work is scheduled to start on 1/12/2026 and is expected to be completed by 8/5/2027. Key requirements include maintaining cleanliness standards, conducting gas-free inspections, performing welding procedures, and ensuring no leakage during air hose tests. The work will be executed under multiple referenced drawings and engineering instructions, with specific attention to structural integrity and preservation of ship components.
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FOUO
FOUO: Public availability to be determined under 5 USC 552
TASK GROUP INSTRUCTION
AIM REV 20.11.4.0 (OCTOBER 2020)
TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:
NO.: S/A 79243 EDG1 STRCT AY A 0 0
SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P
CU PHASE TITLE:
(RE) F/O - S/A 79243K, ACCOMPLISH STRL, SH MET, & PSVTN WORK FOR EDG ONE UPGRADE
PREPARING ACTIVITY:
PREPARED BY: CODE PHONE DATE
TATSUYA OOSERA 231B 315-243-9935 17-FEB-2025
APPROVED BY: CODE PHONE DATE
RYOUTA TAKAGI 231B 315-243-4502 17-FEB-2025
CONCURRED BY: CODE PHONE DATE
CONCURRED BY: CODE PHONE DATE
CONCURRED BY: CODE PHONE DATE
CONCURRED BY: CODE PHONE DATE
REASON FOR WORK/NEED FOR CHANGE:
CHANGE INSTRUCTIONS:
SPECIAL REQUIREMENTS:
CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL III
This work affects a fire zone boundary. Fabrication and/or staging of a non-flammable closure is required.
WORK CERTIFICATION SIGNATURES
COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:
ACCEPTANCE OF COMPLETED WORK
PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:
REQUIRED:☐YES ☒NO
RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:
TGI NO.: S/A 79243 EDG1 STRCT AY A 0
FOUO
SHIP: LCC-19 CHG/VER: 0/0
LIST OF EFFECTIVE PAGES
SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.
1-11 Engrg Inst (1- 2)
QA17
(1-2)
J1-3 Sketch (1-4)
M1-4 Map (1-2)
Engrg Inst (1- 3)
QA20
(1-9)
1. SCOPE/PURPOSE
1.1 Title: S/A 79243K, Structural, Sheet Metal, Preservation, Insulation, and Deck Covering Work for Emergency Diesel Generator (EDG) No. One Generator Set Upgrade; accomplish
1.2 Location of Work:
1.2.1 Emergency Generator Room No. One (7-30-0-E)
1.2.1.1 Vent Plenum for HVAC Exhaust System (ES) 1-37-2, Frames between 39 and 40, Port
1.2.2 01 Level Weather, Frames between 35 and 38, Port and Starboard (Stbd)
1.2.3 Fan Room (1-34-1-Q)
1.2.4 Fan Room (1-34-2-Q)
1.2.5 Fan Room (1-36-0-Q)
1.2.5.1 EDG No. One Combustion Air Trunk
1.2.6 Fan Room (1-36-2-Q)
1.2.6.1 Vent Plenum for HVAC Natural Supply System Frames between 36 and 37, Port
1.2.7 Fan Room (1-38-0-Q)
1.2.7.1 Vent Plenum for HVAC Supply Systems (SS) 1-39-1, Frames between 37 and 39, Stbd
1.2.8 Fan Room (1-38-2-Q)
1.2.9 Main Deck Weather, Frames between 35 and 41, Port and Stbd
1.2.10 N3 Office (2-30-1-Q)
1.2.10.1 EDG No. One Combustion Air Trunk
1.2.10.2 Vent Plenum for HVAC Natural Supply System Frames between 35 and 36, Stbd
1.2.11 N3 Acos Office (2-33-2-Q)
1.2.12 N3 Admin Office (2-33-4-Q)
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SHIP: LCC-19 CHG/VER: 0/0
1.2.13 N7 Office (2-36-0-Q)
1.2.13.1 Vent Plenum for HVAC Supply System (SS) 1-37-1, Frames between 39 and 40, Stbd
1.2.13.2 Vent Plenum for HVAC ES 1-37-2, Frames between 39 and 40, Port
1.2.14 Passage (2-40-0-L)
1.2.15 S-5 Office (3-30-0-Q)
1.2.15.1 EDG No. One Combustion Air Trunk
1.2.15.2 Vent Plenum for HVAC Natural Supply System Frames between 33 and 34, Stbd
1.2.16 Passage (3-30-01-L)
1.2.16.1 Vent Plenum for HVAC SS 1-37-1, Frames between 39 and 40, Stbd
1.2.16.2 Vent Plenum for HVAC ES 1-37-2, Frames between 39 and 40, Port
1.2.17 Diesel Exhaust Piping Space and Deck Gear Locker (3-31-3-Q)
1.2.18 Wardroom Galley (3-34-0-Q)
1.2.19 Wardroom Scullery (3-34-2-Q)
1.2.20 Wardroom Messroom (3-40-0-L)
1.2.21 Stbd Gear Locker (3-40-3-A)
1.2.22 Sponson, Third Deck Weather, Frames between 50 and 51, Stbd
1.2.23 Crew and Troop Messroom and Forward Battle Dressing Station (4-30-0-L)
1.2.24 Fan Room (4-30-3-Q)
1.2.25 Diesel Exhaust Piping Space (4-31-3-Q)
1.2.26 Crew Scullery (4-36-0-Q)
1.2.26.1 Vent Plenum for HVAC SS 1-37-1, Frames between 39 and 40, Stbd
1.2.26.2 Vent Plenum for HVAC ES 1-37-2, Frames between 39 and 40, Port
1.2.27 Batlle Dressing Storeroom (4-39-1-A)
1.2.28 Crew Messroom (4-40-0-L)
1.2.29 Void (4-40-1-V)
1.2.30 Crew Living Space (5-30-01-L)
1.2.30.1 Vent Plenum for HVAC SS 1-37-1, Frames between 39 and 40, Stbd
1.2.30.2 Vent Plenum for HVAC ES 1-37-2, Frames between 39 and 40, Port
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SHIP: LCC-19 CHG/VER: 0/0
1.2.31 Crew Lounge (5-35-2-L)
1.2.32 Passage (5-37-1-L)
1.2.33 Passage (5-37-2-L)
1.2.34 Crew Living Space (5-40-0-L)
1.2.34.1 Vent Trunk for HVAC Supply System (SS) 1-40-1
1.2.35 Crew Living Space (5-40-01-L)
1.2.36 N4 (C7F) Storeroom (6-30-1-A)
1.2.37 Emer Switchgear Room No. One (6-30-2-E)
1.2.38 UPC (6-30-4-Q)
1.2.39 Passage (6-36-1-L)
1.2.40 Passage (6-36-2-L)
1.2.41 Storeroom (6-36-3-A)
1.2.42 Main GSK/SD Storeroom (6-40-0-A)
1.2.43 LCPO Office (6-40-1-Q)
1.2.44 SD Storeroom (7-18-0-A)
1.2.45 Stores Conveyor Trunk No. One (7-29-1-T)
1.2.46 SD Storeroom (7-30-1-A)
1.2.47 Crew Baggage Storeroom (7-30-2-A)
1.2.48 Auxiliary Fuel Service Tank (7-39-5-F)
1.2.49 Lube Oil Storage Tank (7-39-7-F)
1.2.50 Air Conditioning Machinery Room No. One and Refrigeration Machinery Room (7-40-0-E)
1.2.51 Trunk (7-40-5-T)
1.2.52 Distillate Fuel Overflow or Ballast (9-24-0-F)
1.2.53 Distillate Fuel Overflow or Ballast (9-30-0-F)
1.2.54 Distillate Fuel or Ballast (9-30-1-F)
1.2.55 Distillate Fuel or Ballast (9-30-2-F)
1.2.56 Distillate Fuel or Ballast (9-40-0-F)
1.2.57 Underwater Hull Weather, Frames between 36 and 40, Stbd
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SHIP: LCC-19 CHG/VER: 0/0
1.2.58 Freeboard Weather, Frames between 36 and 40, Stbd
1.3 Identification:
1.3.1 Quantity (One Lot), Structural, Sheet Metal, Preservation, Insulation, and Deck Covering Work for S/A 79243K EDG No. One Generator Set Upgrade
Remarks: See 2.3 through 2.34, Engrg Inst Enclosure-01, and Engrg Inst Enclosure-02 for material and detail
1.3.1.1 Quantity (400 SF), Foundation, including second platform plating where disturbed by hot work in 7-30-0-E, between Frames 32 and 38, and Longitudinals 2P and 7S, Port and Stbd
Remarks: See Sheets One and 2 of Sketch Enclosure-03 for location details
1.3.1.2 Quantity (160 SF), Foundation, including second platform plating where disturbed by hot work in 7-30-0-E, between Frames 30 and 33, and Longitudinals 3P and 7P, Port
Remarks: See Sheets One and 3 of Sketch Enclosure-03 for location details
1.3.1.3 Quantity (140 SF), Foundation, including second platform plating where disturbed by hot work in 7-30-0-E, between Frames 30 and 32, and Longitudinals 2P and 6S, Port and Stbd
Remarks:
See Sheets One and 4 of Sketch Enclosure-03 for location details.
The area includes vertical surface up to height of 6 inches from deck plating
1.3.1.4 Quantity (150 SF), Entire Interior Surface of Vent Plenum for HVAC SS 1-37-1 in 1-36-0-Q, Frames between 36 and 38, Port and Stbd
1.3.1.5 Quantity (360 SF), Entire Interior Surface of Vent Plenum for Combustion Air Trunk in 1-36-2-Q, Frames between 36 and 37, Port
1.3.2 Quantity (One Lot), Piping Work for S/A 79243K EDG No. One Generator Set Upgrade
Remarks: See 2.18 for material and detail
1.3.2.1 Quantity (One EA), Gate Valve
Remarks: See Item Number V1 of 2.18
1.3.2.2 Quantity (2 EA), Globe Valve
Remarks: See Item Number V2 of 2.18
1.4 Security Classification:
1.4.1 Spaces - 1.2.10 through 1.2.13
1.5 Initial Condition:
1.5.1 Potential Lead Hazard.
1.5.2 Potential Asbestos Hazard
1.5.3 Critical Coated Area: CCNY-LCC19-074-25 for the area listed in 1.3.1.1 through 1.3.1.5.
1.5.4 Dry Dock Work
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SHIP: LCC-19 CHG/VER: 0/0
1.6 Contractor work start date: 1/12/2026
1.7 Contractor work completion date: 8/5/2027
2. REFERENCES:
REF.
NO.
DOCUMENT
/DRAWING
NUMBER
DOCUMENT/DRAWING TITLE REV CHG
NO.
COPY
REQ’D
(Y/N)
SOURCE
DOC
(Y/N)
PARA SEC PG CHP
1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N
3 DWG 115-
8578016 Installation Cable Trunk Emergency Diesel Generator No. 1 EDG Room No. 1 (7-30-0
A Y AL
L
4 DWG 123-
8578017
ESLP SS/EDG Genset Upgrade Hatch, Scuttle, MH, AVHC & Ladder
EDG NO. 1
B Y AL
L
5 DWG 145-
8578018
Shipping Access EDG No. 1 (7-30- 0-E) SS/EDG Upgrade
A Y AL
L
6 DWG 145-
8578019
ESLP SS/EDG Genset Upgrade EDG1 Compartment & Access & Label Plate Modifications
A Y AL
L
7 DWG 104-
8578021
Structural Modifications EDG NO. 1 (7-30-0-E) SS/EDG Upgrade
A Y AL
L
8 DWG 113-
8578022
SSD/EDG Upgrade EDG NO. 1 (7- 30-0-E) Foundation Removals
A Y AL
L
9 DWG 113-
8578023
SS/EDG Genset Upgrade Foundation Instl & Prefab Emergency Diesel Generator Rm 1
B Y AL
L
10 DWG 210-
8578024
SS/EDG Upgrade Tank Modifications EDG No. 1 (7-30-0-E)
A Y AL
L
11 DWG 600-
8578025
Padeye Modifications EDG No. 1 (7-30-0-E) SS/EDG Upgrade
A Y AL
L
12 DWG 603-
8578026
SS/EDG Upgrade Grating Modifications EDG No. 1 (7-30-0-E)
B Y AL
L
13 DWG 114-
8578027
Deck House Modifications Main Deck Emergency Diesel Generator No. 1
A Y AL
L
14 DWG 114-
8578037
Ventilation Plenum Removal Forward Frame 40 Emergency Diesel Generator No. 1
A Y AL
L
15 DWG 114-
8578038
Ventilation Plenum Installation Forward FR 40 Emergency Diesel Generator No. 1
A Y AL
L
16 DWG 600-
8893448
Liferail Modifications Incidental to SS/EDG Genset Upgrade
- Y AL
L
17 DWG 113-
8974330
SS/EDG Upgrade HVAC Foundation Installation EDG 1
A Y AL
L
18 DWG 300-
8576340
Combustion Air Modifications - EDG No. 1 Generator Upgrade
B Y AL
L
19 DWG 300-
8621716
Combustion Air Intake Outside EDG No. 1 2nd THRU 5th Deck
A Y AL
L
20 DWG 501-
8620513
HVAC MODs EDG No. 1 Supply MN – 2nd PLATF FR 35-40 (P&S)
A Y AL
L
21 DWG 501-
8620514
HVAC Installation EDG 1 Exhaust MN DK – 2nd PLATF FR 35-40 (Port)
A Y AL
L
22 DWG 501-
8620515
HVAC MODs EDG 1 Natural Supply MN – 2nd PLATF FR 30-36 (P&S)
A Y AL
L
23 DWG 501-
8621698
HVAC Modifications EDG 1 Interference 2nd Deck & 4th Deck
A Y AL
L
24 DWG 501-
8620520
HVAC MODs EDG Cableway INTF 1st PLAT, FR 33-49 (P&S)
A Y AL
L
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SHIP: LCC-19 CHG/VER: 0/0
REF.
NO.
DOCUMENT
/DRAWING
NUMBER
DOCUMENT/DRAWING TITLE REV CHG
NO.
COPY
REQ’D
(Y/N)
SOURCE
DOC
(Y/N)
PARA SEC PG CHP
25 DWG 604-
8578028
Metal Joiner Bulkhead Modifications 3rd Deck Emergency Diesel Generator No. 1
A Y AL
L
26 DWG 607-
8578036
Sheathing Modification Ward Scullery 3-34-2-Q Emergency Diesel Generator No. 1
A Y AL
L
27 DWG 611-
8578030
Crew Scullery Arrangement Mods (4-36-0-Q) Emergency Diesel Generator No. 1
A Y AL
L
28 DWG 611-
8578032
Ward Galley & Scullery Arrangement Modification Emergency Diesel Generator No. 1
A Y AL
L
29 DWG 612-
8578034
Passage 4-30-01-L Arrangement Modifications Emergency Diesel Generator No. 1
A Y AL
L
30 DWG 612-
8578035
Living Space Modifications EDG No. 1 Upgrade Crew Living Space (5-30-01-L)
A Y AL
L
31 DWG 613-
8578031
Office Arrangement Modifications 2nd Deck EDG 1
A Y AL
L
32 DWG 605-
8578020
ESLP SS/EDG Genset Upgrade EDG 1 Paint, Insulation & Deck Covering Modifications
A Y AL
L
33 PDD 501-
ELM-250160
Patch for Removed STRL PEN INCID to EDG No. 1 Upgrade
- Y AL
L
34 PDD 103-
ELM-250166
Patch for Removed Hull Penetration Incid to SCD 9243
- Y AL
L
35 DWG 603-
2492591
STD DETS-FL FRAMING-MACHY
SP
F Y AL
L
36 DWG 804-
8436638
Fall Protection, Aloft Arrangement and Details
- N
37 DWG 805-
1624071
HATCH W.T. RAISED
INDIVIDUALLY DOGGED DOG,
HINGE, BRACE, & MISC DETAILS
D N
38 DWG 805-
1624072
HATCH W.T. RAISED
INDIVIDUALLY DOGGED MISC
DETAILS
C N
39 DWG
3303085
Air Vent Hose Connections A Y AL L
40 DWG 803-
1623056
Scuttle. WT. Flush Quick Acting. 21 Dia 17 PSI - Arrangement
K N
41 DWG 803-
1401891
SCUTTLE, WT, RAISED QUICK
ACTING, 21 DIA 30 & 18 PSI -
ARRANGEMENT
H N
42 DWG 805-
1360280
LADDERS, VERTICAL
ASSEMBLIES & DETAILS
(ALUMINUM)
H N
43 DWG 804-
1749113
INCLINED LADDERS, ALUMINUM
ASSEMBLIES & DETAILS
E N
44 DWG 805-
1624139
Hatch(Companion) W.T. Raised Individually Dogged 36X72 with Scuttle 15 PSI ARR
D N
45 PDD 167-
ELM-160649
SRF-JRMC STD ELM
REFERENCE DWG FOR
MANHOLE
- Y AL
L
46 DWG 805-
1480210
FLUSH DK. W.T & O.T BOLTED
PLATE MANHOLE 15" X 18"
K N
47 DWG 803-
8499809
MANHOLES, WATERTIGHT &
OILTIGHT
- N
48 DWG 804-
1927788
PSNS TYPE DRAWING LABELS
AND LABEL PLATES
Q N
49 DWG 803-
5184133
Padeye, Machinery Lifting B N
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SHIP: LCC-19 CHG/VER: 0/0
REF.
NO.
DOCUMENT
/DRAWING
NUMBER
DOCUMENT/DRAWING TITLE REV CHG
NO.
COPY
REQ’D
(Y/N)
SOURCE
DOC
(Y/N)
PARA SEC PG CHP
50 DWG 603-
2492595
HR & HANGER MCHRY SP DET C Y AL
51 DWG 803-
6397261
WATERTIGHT, INDIVIDUALLY
DOGGED ARRANGEMENT
B N
52 DWG 803-
6397262
WATERTIGHT, INDIVIDUALLY
DOGGED SUB-ASSY & DETAILS
B N
53 DWG 803-
2258314
Pins, Toggle B N
54 DWG 805-
1626726
FLUSH W.T. & O.T. BOLTED
PLATE MANHOLE 15" X 23" & 15"
X 18"
F N
55 DWG 107-
2491059
MN DK PLTG STEM - FR 51-1/2 G Y AL
56 DWG 106-
2491056
2ND DK PLTG STEM - FR 52 M Y AL
57 DWG 105-
2491053
3RD DK PLTG STEM - FR 52 M Y AL
58 DWG 104-
2491047
5TH DK PLTG STEM - FR 51 1/2 H Y AL
59 DWG 114-
2491155
TRANSV BHD FR 40, Pump RM BHD and Trunk BHD FR 44-45
K Y AL
60 DWG 104-
2491050
4TH DK PLTG STEM - FR 51 1/2 J Y AL
61 MIL MIL-
STD-1627
Bending of Pipe or Tube for Ship Piping Systems
C N
3. APPENDICES:
3.1 Appendix “J” TGI Job Summary Information Sheet
3.2 Appendix "M" TGI Material List
3.3 Appendix “D” Deficiency Form
4. GENERAL REQUIREMENTS:
4.1 Not Applicable.
5. PROCEDURE:
5.1 Accomplish the structural, sheet metal, preservation, insulation, and deck covering work listed in 1.3.1 in accordance with 2.3 through 2.54, Enclosure-01, and Enclosure-02, using 2.55 through 2.60 for guidance.
5.1.1 Drill hole(s) on each existing stanchion located in 1.2.1 and 1.2.5 for gas free inspection.
5.1.2 Accomplish build up weld of remaining hole(s) on each stanchion.
5.1.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, C, and D, Lines One through 7.
5.1.3.1 Accomplish nondestructive testing in accordance with Line 9.
5.1.3.2 Accomplish the requirements of 099-911YO of 2.2, using QA Form 20 Enclosure-05-1 through Enclosure-05-
3. Each joint identification number must be in accordance with Mapping Plan Enclosure-04.
5.1.3.3 Accomplish the requirements of 009‐09 of 2.1 for welding procedure of each joint shown on Mapping Plan Enclosure‐04.
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SHIP: LCC-19 CHG/VER: 0/0
5.1.4 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of the watertight/airtight structural boundary. Allowable leakage: None.
5.1.4.1 Document the local air hose test on QA Form 17 Enclosure-06-1.
5.1.5 Temporary access must be in accordance with 2.5 and Enclosure-02.
5.1.5.1 Accomplish the requirements of 099-911YO of 2.2, using QA Form 20 Enclosure-05-4 through Enclosure-05-
9. Each joint identification number must be in accordance with Mapping Plan Enclosure-04.
5.1.5.2 Accomplish the requirements of 009‐09 of 2.1 for welding procedure of each joint shown on Mapping Plan Enclosure‐04.
5.1.5.3 Document the local air hose test on QA Form 17 Enclosure-06-2.
5.1.6 Accomplish the requirements of 009-25 of 2.1 for a chalk test of each watertight door, watertight hatch, and watertight scuttle.
5.1.7 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of door/hatch/scuttle panel gasket and knife edge mating area of each watertight door, watertight hatch, and watertight scuttle. Allowable leakage: None.
5.1.8 Accomplish an operational test of each watertight door, watertight hatch, watertight scuttle, and louvered door to assure unobstructed operation. Allowable sticking or binding: None.
(V)(G) “OPERATION TEST”
5.1.9 Accomplish the requirements of 009-11 of 2.1 to install new duct and compartment insulation.
5.1.9.1 Accomplish the requirements of 009-12 of 2.1.
5.1.9.2 Accomplish the requirements of 009-32 of 2.1 for receiving surface and top surface where new insulation is installed.
5.1.10 Accomplish the requirements of 009-26 of 2.1.
5.1.10.1 Accomplish the requirements of 009-32 of 2.1.
5.1.11 Accomplish the requirements of 009-32 of 2.1.
5.1.12 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line(s) 13, for each area listed in 1.3.1.1 through 1.3.1.3.
5.1.13 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line(s) 15, for each area listed in 1.3.1.4.
5.1.14 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line(s) 18, for each area listed in 1.3.1.5.
5.2 Accomplish the piping work listed in 1.3.2 in accordance with 2.18.
5.2.1 Bend new pipe in accordance with 2.61.
5.2.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.
5.2.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.
5.2.4 Cycle each valve listed in 1.3.2.1 and 1.3.2.2 from full closed to full open to full closed 4 times. Allowable sticking or binding: None.
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SHIP: LCC-19 CHG/VER: 0/0
(V) “VALVE CYCLING”
5.3 Confirm that all personnel have exited the space prior to closure of the space listed in 1.2.1.1, 1.2.5.1, 1.2.6.1, 1.2.7.1, 1.2.10.1, 1.2.10.2, 1.2.13.1, 1.2.13.2, 1.2.15.1, 1.2.15.2, 1.2.16.1, 1.2.16.2, 1.2.26.1, 1.2.26.2, 1.2.30.1, 1.2.30.2, 1.2.34.1, and each new plenum drawn on 2.15. Designate one person to account for all personnel who may have entered the space.
5.4 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.
5.5 Notes:
5.5.1 Planner: Code 231B T. Oosera, 243-9935
Planner: Code 231B Y. Arakawa, 243-4496 Planner: Code 231B M. Haga, 243-2513 Planner: Code 231B A. Suzuki, 243-0968 Planner: Code 233 K. Ono, 080-9350-1438 Planner: Code 234 O. Mitsui, 243-0976 Engineer: Code 250 D. Nagasato, 243-5301 Engineer: Code 250 I. Hayasaka, 243-4334
5.5.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598
5.5.3 Opening, initial cleaning, and closing of each space listed in 1.2.29, 1.2.48, 1.2.49, and 1.2.52 through 1.2.56 will be covered by the following TGI No(s).
Void (4-40-1-V): 3819P12376A01 (KTR TGI) Auxiliary Fuel Service Tank (7-39-5-F): 3819P12327A01 (KTR TGI) Lube Oil Storage Tank (7-39-7-F): 3819P12327A01 (KTR TGI) Distillate Fuel Overflow or Ballast (9-24-0-F): 3819P12312A01 (KTR TGI) Distillate Fuel Overflow or Ballast (9-30-0-F): 3819P12313A01 (KTR TGI) Distillate Fuel or Ballast (9-30-1-F): 3819P12314A01 (KTR TGI) Distillate Fuel or Ballast (9-30-2-F): 3819P12315A01 (KTR TGI) Distillate Fuel or Ballast (9-40-0-F): 3819P12316A01 (KTR TGI)
5.5.4 Preservation work for disturbed exterior surfaces of underwater hull and freeboard will be covered by TGI No.
3819P11001A01 (KTR TGI).
5.5.5 Preservation work for new and disturbed surfaces of overhead plating, bulkhead plating, and structural stiffener of each space listed in 1.2.7.1 will be covered by TGI No. 3819P13102A01 (KTR TGI).
5.5.6 Preservation work for new and disturbed surfaces of each space listed 1.2.25, and 1.2.52 through 1.2.56 will be covered by the following TGI No(s).
Diesel Exhaust Piping Space (4-31-3-Q): 3819P13408A01 (KTR TGI) Distillate Fuel Overflow or Ballast (9-24-0-F): 3819P12312A01 (KTR TGI) Distillate Fuel Overflow or Ballast (9-30-0-F): 3819P12313A01 (KTR TGI) Distillate Fuel or Ballast (9-30-1-F): 3819P12314A01 (KTR TGI) Distillate Fuel or Ballast (9-30-2-F): 3819P12315A01 (KTR TGI) Distillate Fuel or Ballast (9-40-0-F): 3819P12316A01 (KTR TGI)
5.5.7 Replacement of electrical grade sheet deck covering system of each space listed in 1.2.37 will be covered by TGI No. 3819P14122A01 (KTR TGI).
5.5.8 Work per this instruction involves cutting an access (or removal of a door) through a fire zone bulkhead, through the hull of the ship above the turn of the bilge, through ventilation components (ducting, plenums, etc.), or
FOUO
SHIP: LCC-19 CHG/VER: 0/0
through any air-tight, fume-tight or watertight bulkheads normally used to control air flow in the event of a shipboard fire. A nonflammable closure is required in accordance with COMNAVSEASYSCOM MSG R 261400Z JUL 12. The closure, if not continuously in use, shall be staged near the access, readily visible and accessible, so that any emergency responder can install the closure to affect proper air flow onboard the ship.
5.5.9 JCN EE01-L106 is related to this TGI.
5.6 Government Furnished Material (GFM):
5.6.1 All installing activity furnished (IAF) material and manufactured item (MN) material except hazardous material listed in each S/A drawing will be provided as kitted material by SRF-JRMC.
5.6.2 SRF-JRMC will provide GFM listed in Appendix “M”.
5.7 SRF-JRMC will provide the following service work: (TGI No. 3819P31001S02).
5.7.1 [C740] Crane and crane rigging service.
5.7.2 [X99E] Utility service, electrical.
5.7.3 [X99M] Utilities service, including water supply, steam supply, and low pressure air supply except on-board blasting work.
5.7.4 [C106.1] Safety inspection for SRF-JRMC employees.
5.7.5 [C106.2] Gas free inspection for SRF-JRMC employees.
5.7.6 [C133] QA inspection for (G) symbol(s) and review of coating application data.
5.7.7 [C135] QA inspection for (G) symbol(s).
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J-1
SHIP: LCC-19 CHG/VER: 0/0
APPENDIX "J"
TGI JOB SUMMARY INFORMATION SHEET
SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH
VERSION:
CASREP
CAT:
S/A 79243 EDG1 STRCT AY A 0 0
CU PHASE TITLE:
(RE) F/O - S/A 79243K, ACCOMPLISH STRL, SH MET, & PSVTN WORK FOR EDG ONE UPGRADE
PRIMARY COMPONENT:
COMPONENT UNIT LIST (FOR ASSEMBLIES):
CMPT 1-34-2-Q MS EM DOOR 1-36-1 HA FO/BLST 9-24-0-F TK VNT SS 1-39-1 DT
VNT S1-37-1 DT CMPT 7-30-0-E IN CMPT 6-36-2-L MSCMPT 6-30-2-E MSCMPT 6-30-2-E
IN CMPT 5-37-2-L DC CMPT 5-30-01-L MS CMPT 5-30-01-L IN CMPT 5-30-01-L DC
CMPT 4-36-0-Q MS CMPT 4-36-0-Q DCCMPT 4-36-0-Q IN VNT E1-37-2 DT CMPT
3-31-3-Q MS CMPT 3-30-0-Q MS #1 EDG INTAKE DUCT IT CMPT 3-30-01-L IN CMPT
3-30-01-L MS CMPT 2-36-0-Q MS CMPT 2-36-0-Q IN CMPT 1-38-0-Q MS CMPT
1-38-0-Q IN MAIN DECK WEA PORT MS MAIN DECK WEA STBD MS CMPT 1-36-2-Q MS
CMPT 1-36-2-Q IN CMPT 1-34-1-Q MS CMPT 1-34-1-Q IN 01 LVL WEA PORT MS
01 LVL WEA STBD MS COMPT 7-30-1-A MS UH FWD-FR40 STBD UH CMPT 4-30-0-L
MS AVHC CV 7-39-2 HA MANHOLE 7-37-2 HA VNT NAT 1-36-2-Q DT VNT NAT 2-30-
1-Q DT VNT NAT 2-33-2-Q DT VNT NAT 2-36-0-Q DT VNT NAT 3-30-0-Q DT VNT
NAT 3-34-0-Q DT VNT NAT 4-31-0-L DT VNT NAT 5-30-01-L DT VNT NAT 7-30-0-E DT
AUX FO SVC 7-39-5-F TK FO/BLST 9-30-0-F TK FO/BLST 9-30-2-F TK FO/BLST 9-40-
0-F TK CMPT 7-30-0-E MSCMPT 6-36-1-L MSMANHOLE 7-30-2 HA EM DOOR 1-36-2
HA LO STWG 7-39-7-F TK CMPT 1-36-0-Q MS HATCH 5-37-2 HA SCUTTLE 6-37-2
HA SCUTTLE 6-37-4 HA AVHC CV 6-38-1 HA AT/WT DOOR 1-38-1 HA AT/WT DOOR
1-38-2 HA FO/BLST 9-30-1-F TK
ATTACHMENT LIST:
1. ENCLOSURE-01 (3819P31001A03-Engrg Inst-01.pdf) saved on 15-FEB-2025 0000.
2. ENCLOSURE-02 (3819P31001A03-Engrg Inst-02.pdf) saved on 15-FEB-2025 0000.
3. ENCLOSURE-03 (3819P31001A03-Sketch.pdf) saved on 12-FEB-2025 0000.
4. ENCLOSURE-04 (3819P31001A03-Map.pdf) saved on 15-FEB-2025 0000.
5. ENCLOSURE-05 (3819P31001A03-QA20.docx) saved on 15-FEB-2025 0000.
6. ENCLOSURE-06 (3819P31001A03-QA17.docx) saved on 15-FEB-2025 0000.
ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:
YAGINUMA ,TAKEHIDE
JO: KO: TOTAL MAN HRS: PLANNING ACCEPTANCE:
3819P31001 A03
TOTAL MAT’L COST TOTAL DURATION:
CU PHASE DESCRIPTION:
The purpose of this TGI is to accomplish structural work, sheet metal work, preservation work, insulation work, and deck covering work for S/A 79243K emergency diesel generator (EDG) No. one generator set upgrade.
Location of Work:
Emergency Generator Room No. One (7-30-0-E) Vent Plenum for HVAC Exhaust System (ES) 1-37-2, Frames between 39 and 40, Port 01 Level Weather, Frames between 35 and 38, Port and Starboard (Stbd) Fan Room (1-34-1-Q) Fan Room (1-34-2-Q) Fan Room (1-36-0-Q) EDG No. One Combustion Air Trunk Fan Room (1-36-2-Q) Vent Plenum for HVAC Natural Supply System Frames between 36 and 37, Port
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J-2
SHIP: LCC-19 CHG/VER: 0/0
CU PHASE DESCRIPTION:
Fan Room (1-38-0-Q) Vent Plenum for HVAC Supply Systems (SS) 1-39-1, Frames between 37 and 39, Stbd Fan Room (1-38-2-Q) Main Deck Weather, Frames between 35 and 41, Port and Stbd N3 Office (2-30-1-Q) Vent Plenum for HVAC Natural Supply System Frames between 35 and 36, Stbd N3 Acos Office (2-33-2-Q) N3 Admin Office (2-33-4-Q) N7 Office (2-36-0-Q) Vent Plenum for HVAC Supply System (SS) 1-37-1, Frames between 39 and 40, Stbd Passage (2-40-0-L) S-5 Office (3-30-0-Q) Vent Plenum for HVAC Natural Supply System Frames between 33 and 34, Stbd Passage (3-30-01-L) Diesel Exhaust Piping Space and Deck Gear Locker (3-31-3-Q) Wardroom Galley (3-34-0-Q) Wardroom Scullery (3-34-2-Q) Wardroom Messroom (3-40-0-L) Stbd Gear Locker (3-40-3-A) Sponson, Third Deck Weather, Frames between 50 and 51, Stbd Crew and Troop Messroom and Forward Battle Dressing Station (4-30-0-L) Fan Room (4-30-3-Q) Diesel Exhaust Piping Space (4-31-3-Q) Crew Scullery (4-36-0-Q) Batlle Dressing Storeroom (4-39-1-A) Crew Messroom (4-40-0-Q) Void (4-40-1-V) Crew Living Space (5-30-01-L) Crew Lounge (5-35-2-L) Passage (5-37-1-L) Passage (5-37-2-L) Crew Living Space (5-40-0-L) Vent Trunk for HVAC Supply System (SS) 1-40-1 Crew Living Space (5-40-01-L) N4 (C7F) Storeroom (6-30-1-A) Emer Switchgear Room No. One (6-30-2-E)
UPC (6-30-4-Q)
Passage (6-36-1-L) Passage (6-36-2-L) Storeroom (6-36-3-A) Main GSK/SD Storeroom (6-40-0-A) LCPO Office (6-40-1-Q) SD Storeroom (7-18-0-A) Stores Conveyor Trunk No. One (7-29-1-T) SD Storeroom (7-30-1-A) Crew Baggage Storeroom (7-30-2-A) Auxiliary Fuel Service Tank (7-39-5-F) Lube Oil Storage Tank (7-39-7-F) Air Conditioning Machinery Room No. One and Refrigeration Machinery Room (7-40-0-E) Trunk (7-40-5-T) Distillate Fuel Overflow or Ballast (9-24-0-F) Distillate Fuel Overflow or Ballast (9-30-0-F) Distillate Fuel or Ballast (9-30-1-F) Distillate Fuel or Ballast (9-30-2-F) Distillate Fuel or Ballast (9-40-0-F)
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J-3
SHIP: LCC-19 CHG/VER: 0/0
CU PHASE DESCRIPTION:
Underwater Hull Weather, Frames between 36 and 40, Stbd Freeboard Weather, Frames between 36 and 40, Stbd
TASK NAME
SHOP TSD/WC TS CREW# MHRS
HIGH RAD
HOURS
RC
GRID#
5.1 SFTR , WELD, SMTL, INSL , CARP, PNTR, IMCH, RGRS
ELEC , PFTR , QA
22 KE PC
5.2 PFTR , WELD , QA , IMCH , OMCH 22 KE PC
5.3 SFTR 22 KE PC
5.4 PNTR , QA 22 KE PC
Structure Work CFM for fire watch, confined space watch, tank watch cost, marine chemist cost, UT inspection cost, deck covering material, asbestos sampler and analysis cost for compartment insulation, air compressor rental cost and fuel oil cost for air hose test, lead sampling/analysis cost, fastener, gasket, ---continue to below---
22 MQ CS
---continued from above---insulation pin, label plate, and MISC such as electrode, gases, temporary closure, and covering material, and other consumable.
22 MQ CS
Sheet Metal Work CFM or fire watch, UT inspection cost, asbestos sampler and analysis cost for compartment/duct insulation, air compressor rental cost and fuel oil cost for air hose test, lead sampling/analysis cost, deck coverings, fastener, gasket, insulation pin, wall paper, label plate, ---continue to below---
22 MQ CS
---continued from above---and MISC such as rivets, electrode, gases, temporary closure, and covering material, and etc.
22 MQ CS
Preservation Work CFM for all paints, thinner, and grit including disposal cost, deck covering material, lead sampling/analysis cost, asbestos sample and analyze cost for compartment insulation, deck tile, and underlayment, adhesive for pin, pin, tyvex suit, plastic bags, tank watch cost, ---continue to below---
22 MQ CS
---continued from above---and MISC such as covering material and other consumable.
22 MQ CS
Electrical Work CFM for miscellaneous material. 22 MQ CS
Piping Work CFM for fire watch cost and MISC such as pipe hanger, gases, label plate, electrode, saw blades, painting material, plastic bag/sheet and etc.
22 MQ CS
Process Funding Document. 10 CT OM
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M-1
SHIP: LCC-19 CHG/VER: 0/0
APPENDIX “M”
TGI MATERIAL LIST
SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH
VERSION:
CASREP
CAT:
S/A 79243 EDG1 STRCT AY A 0 0
CU PHASE TITLE:
(RE) F/O - S/A 79243K, ACCOMPLISH STRL, SH MET, & PSVTN WORK FOR EDG ONE UPGRADE
MATERIAL REFERENCES
REF
NO.
DOCUMENT/DRAWING
NUMBER
DOCUMENT/DRAWING TITLE REV
1 605-8578020 A
JOB ORDER: KEY OP:
3819P31001 A03
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
001 M INSULATI, ORDERED FOR KTR
ORIG: C231B, T. OOSERA 243-
9Q 5640 008096312 NA 4 N 50455475
400/EA
002 M INSULATI, ORDERED FOR KTR
ORIG: C231B, T. OOSERA 243-
9Q 5640 008096315 NA 4 N 50455274 50/EA
003 M SOUND CO, ORDERED FOR
KTR
ORIG: C231B, T. OOSERA 243-
9Q 5640 007565866 NA 4 N 50455473
190/SH
004 M TAPE,TEX, ORDERED FOR
KTR
ORIG: C231B, T. OOSERA 243-
9B 8315 002671632 NA 4 N 50455276 80/RO
005 M TAPE,TEX, ORDERED FOR
KTR
ORIG: C231B, T. OOSERA 243-
9B 8315 002671633 NA 4 N 50455279 80/RO
006 M CAP,SNAP, ORDERED FOR
KTR
ORIG: C231B, T. OOSERA 243-
9B 5325 007377648 NA 4 N 50455054
1800/E
A
NOTES:
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M-2
SHIP: LCC-19 CHG/VER: 0/0
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
007 M ADHESIVE, ORDERED FOR
KTR
ORIG: C231B, T. OOSERA 243-
9B 8040 002738708 NA 4 Y 50455041 84/GL
008 M SEALING, DWG: 115-8578016 A
PC.7 (1 KT),
DWG: 113-8578023 B PC.53 (2
KT),
DWG: 603-8578026 B PC.14 (1
KT),
DWG: 113-8974330 A PC.13 (1
KT),
ORDER FOR KTR
ORIG: C226 H.SHIMIZU, 080-
9350-1431
9B 8030 007235343 NA 4 Y 50455241 5/KT
019 M SEALING, MATERIAL ORDER
FOR KTR
ORIG: C231B M.HAGA 243-2513
9B 8030 001742588 NA 4 Y 50455499
148/GL
020 27 1 M FLOOR COVERING, LONSEAL
FLOORING, UV SERIES,
FLOOR COVERING
INSULATION FOR HIGH
VOLTAGE APPLICATION,
SPEC: MIL-DTL-15562 TYPE 1,
SIZE: 6 FT W X 0.128"
OVERALL THK X 30 FT LG,
COLOR: BLUE MARBLE,
SURFACE CONDITION:
SMOOTH SURFACE,
ORDER FOR KTR
ORIG: C226 H.SHIMIZU, 080-
9350-1431
7220 NA 4 N 1/RO
021 M TAPE,CORR PROTECTION,
MATERIAL ORDER FOR KTR
ORIG: C231B M.HAGA 243-2513
9D 8305 LL4820191 NA 4 N 50457469 1/RO
022 M PLATE,ME, 5FT X 10FT
ORDERED FOR KTR
ORIG: C231B, Y.ARAKAWA,
PHONE: 243-4496
9B 9515 001533236 NA 4 N 50455208 50/SF
023 M BAR,METAL, ORDERED FOR
KTR
ORIG: C231B, Y.ARAKAWA,
PHONE: 243-4496
9B 9530 005422585 NA 4 N 50455314 50/FT
024 M ANGLE,STRUCTURAL,
ORDERED FOR KTR
ORIG: C231B, Y.ARAKAWA,
PHONE: 243-4496
9B 9540 005422696 NA 4 N 50455345 50/FT
025 M EW,CAP,H, ORDERED FOR
KTR
ORIG: C231B, Y.ARAKAWA,
PHONE: 243-4496
9B 5305 015294402 NA 4 N 50455056 10/PG
026 M SCREW,CAP,HEXAGON H,
ORDERED FOR KTR
ORIG: C231B, Y.ARAKAWA,
PHONE: 243-4496
9B 5305 014519220 NA 4 N 50455347
1000/E
A
027 M NUT,SELF, ORDERED FOR
KTR
ORIG: C231B, Y.ARAKAWA,
PHONE: 243-4496
9B 5310 013954695 NA 4 N 50455059
1500/E
A
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M-3
SHIP: LCC-19 CHG/VER: 0/0
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
028 M WASHER,F, ORDERED FOR
KTR
ORIG: C231B, Y.ARAKAWA,
PHONE: 243-4496
9B 5310 008238804 EY NA 4 N 50455060
2000/E
A
029 M SCREW,CAP,HEXAGON H,
ORDERED FOR KTR
ORIG: C231B, Y.ARAKAWA,
PHONE: 243-4496
9B 5305 001159526 NA 4 N 50455313 10/HD
030 M SCREW,CA, ORDERED FOR
KTR
ORIG: C231B, Y.ARAKAWA,
PHONE: 243-4496
9B 5305 002693211 NA 4 N 50455063
1000/E
A
031 M NUT,SELF, ORDERED FOR
KTR
ORIG: C231B, Y.ARAKAWA,
PHONE: 243-4496
9B 5310 015050245 NA 4 N 50455066
1500/E
A
032 M WASHER,F, ORDERED FOR
KTR
ORIG: C231B, Y.ARAKAWA,
PHONE: 243-4496
9B 5310 007737618 NA 4 N 50455069
2000/E
A
033 M STRIP,METAL, ORDERED FOR
KTR
ORIG: C231B, Y.ARAKAWA,
PHONE: 243-4496
9B 9515 002043974 NA 4 N 50455307 50/FT
034 M ANGLE,STRUCTURAL,
ORDERED FOR KTR
ORIG: C231B, Y.ARAKAWA,
PHONE: 243-4496
9B 9520 002774903 NA 4 N 50455303 70/FT
035 M SCREW, HEX CAP, , CREW,
HEX CAP, SIZE; 1/2"-13UNC-2A
X 4-1/4"LG, MATL: STEEL GR5
MIL-DTL-1222, TYPE I
ORDERED FOR KTR
ORIG: C231B, Y.ARAKAWA,
PHONE: 243-4496
NA 4 N 60/EA
036 M SCREW,CAP,HEXAGON H,
ORDERED FOR KTR
ORIG: C231B, Y.ARAKAWA,
PHONE: 243-4496
9B 5305 013017852 NA 4 N 50455349 2/BX
037 M SCREW,CAP,HEXAGON H,
ORDERED FOR KTR
ORIG: C231B, Y.ARAKAWA,
PHONE: 243-4496
9B 5305 012834211 NA 4 N 50455519 54/EA
038 M SCREW, 3/8"-16UNC-2A,
SCREW, HEX CAP, 3/8"-16UNC-
2A X 4-1/4"L, STEEL,
MIL-DTL-1222, TY-1, GRADE-
5,QQ-Z-325, TY-II,
ELECTRODEPOSITED ZINC
COATING
ORDERED FOR KTR
ORIG: C231B, Y.ARAKAWA,
PHONE: 243-4496
LL9006748 NA 4 N 60/EA
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M-4
SHIP: LCC-19 CHG/VER: 0/0
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
039 M SCREW, HEX CAP, 3/8",
SCREW,HEX CAP.3/8"-16UNC-
2A X 4"LG,CRES 316,MIL-DTL-
1222, TYPE I
LL9001440 NA 4 N 24/EA
400 M COUPLING,TUBE, 3/4" IPS, CU-
NI 90-10, SW
ORDERED FOR KTR
ORIG:C234 O. MITSUI 070-
7787-2048
9B 4730 014635878 NA 4 N 50455072 2/EA
401 M COUPLING,PIPE, 1-1/2" IPS,
CU-NI 70-30, SW
ORDERED FOR KTR
ORIG:C234 O. MITSUI 070-
7787-2048
9B 4730 014214722 NA 4 N 50455074 2/EA
FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____
☐ NUCLEAR APPENDIX "D"
DEFICIENCY FORM
☐ NON-NUCLEAR
1. SHIP/HULL NO.: 2a. DL or DR No.
(Circle One)
2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:
LCC-19 S/A 79243 EDG1 STRCT AY A 0
4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:
3819P31001 A03
7. DESCRIPTION:
8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:
9. CORRECTIVE ACTION:
10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:
FOR NON-NUCLEAR USE ONLY
11. RFD/RFW REQ’D ☐ LAR REQ'D ☐
ILS MOD REQ’D ☐
SRD/PLAN REV REQ'D ☐
DWG NO.: _____________________ S/A NO.: ___________________
12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:
SATISFACTORY:
13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.
YES ☐ NO ☐
14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.
COMPLETE:
15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.
_________:YES ☐ NO ☐
16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.
COMPLETE (DR ONLY)
DL’s ISSUED
(DR ONLY)
FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____
☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR
1. SHIP/HULL NO.: 2a. DL or DR No.
(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:
LCC-19 S/A 79243 EDG1 STRCT AY A 0
SUBJECT: SUPPLEMENTAL INSTRUCTION FOR DWG NO.21O-8578O24 REV-A
ICN: 3819P31001
JCN: EE01-L106
ORIGINATOR: C250 D.NAGASATO
DATE: 01/31/2025
REFERENCES:
(a) LCC19-210-8578024 "A", SS/EDG UPGRADE TANK MOD EDG1 (7-30-0-E)
NOTES:
1. THE PURPOSE OF THIS ENGINEERING INSTRUCTION IS TO PROVIDE SUPPLEMENTAL INSTRUCTION FOR SCD DWG N0.210-8578024 REV-A (REF a) TO SUPPORT SHIALT 79243 ON USS BLUE
RIDGE (LCC 19).
2. THE DIMENSION FOR HOLE CUT ON SECTION 11-D AND NEW REINFORCED OPENING ON SECTION 22-A OF REF (a) SHALL BE PER SHEET N0.2 AND 3 OF THIS INSTRUCTION.
3. FOR ALL OTHER INFORMATION, SEE REF ( a).
ENGRG INST
SHEET 1 OF 3 ENCLOSURE-013819P31001A03
CUT LINE
<TYP>
<D 10. 2# PL
REF I
II El LONG. BHD II
<TYP>
L-7(S)
-i-
PORTION OF TANK BHD TANK OPENINGS RI
II
< 4> PLACES < TYP>
<D 14 X 8 X 43# 1-
/j
I I
I I 14½
HOLE CUT
15 1 2 x 23 1 2 F0 TYP
L-5(S)
=====-1-== ==r
- lST PLATF 23' -o• ABL
CD 12, 75# PL
REF 3
I
I
I
J
(E) 10 X 8 X 39# 1-T
CTYP)
�\ <DI0.2#PL
REF I
CUT LINE
3 DIA WEEP HOLE
(4) PLACES
I I
<D4X4X6,5#T
< FS> < 3) PLACES
(E) 3 X �6 FB
/J
I II
i (TYP)
(2) PLACES I
1 +- I m ,a« rn� ,_, 7I7----- �-A-
-;;..__,._(E) 4½ X ¾ FB
SECT ION 11-D
STBD LKG AFT
39 FWD FR 40
SCALE, !½'=!' -o• <10-Al
ENGRG INST
PORTION OF TANK BHD AIR AND DRAIN HOLES
(7) PLACES
SHEET 2 OF 3 3819P31001A03 ENCLOSURE-01
ENCLOSURE-013819P31001A03
3819P31001A01 ENCLOSURE-02 Sheet 1 of 2
AutoCAD SHX Text SUBJECT: SUPPLEMENTAL INFO FOR NDT INSPECTION FOR TEMP ACCESS HOLE SUPPLEMENTAL INFO FOR NDT INSPECTION FOR TEMP ACCESS HOLE INCID TO SCD 9243 ICN; 3819P31001 ; 3819P31001 3819P31001 JCN; EE01-L106 ; EE01-L106 EE01-L106 ORIGINATOR; C250 I.HAYASAKA GINATOR; C250 I.HAYASAKA INATOR; C250 I.HAYASAKA ; C250 I.HAYASAKA C250 I.HAYASAKA I.HAYASAKA DATE; 2/5/2025 2/5/2025 /5/2025 5/2025 /2025 2025 REFERENCE: (a) LCC19-145-8578018 "A", SCD 9243 SHIPPING ACCESS EDG NO.1 (7-30-0-E) LCC19-145-8578018 "A", SCD 9243 SHIPPING ACCESS EDG NO.1 (7-30-0-E) SCD 9243 SHIPPING ACCESS EDG NO.1 (7-30-0-E) - OQE IS REQUIRED (SEE NOTE NO. 3) - NOTES: 1. THE PURPOSE OF THIS ENGINEERING INSTRUCTION IS TO PROVIDE SUPPLEMENTAL INFORMAON FOR NDT THE PURPOSE OF THIS ENGINEERING INSTRUCTION IS TO PROVIDE SUPPLEMENTAL INFORMAON FOR NDT TO PROVIDE SUPPLEMENTAL INFORMAON FOR NDT INSPECTION FOR TEMPORARY ACCESS HOLE INCIDENTAL TO SCD 9243 OF USS BLUE RIDGE (LCC 19). . 2. ALL WELDING AND INSPECTION FOR STEEL MATERIALS SHALL BE CONDUCTED IN ACCORDANCE WITH ALL WELDING AND INSPECTION FOR STEEL MATERIALS SHALL BE CONDUCTED IN ACCORDANCE WITH SRF-JRMC PROCESS INSTRUCTION NO. 100-2 OR TABLE 2 OF NAVSEA STD ITEM NO. 009-12 RESPECTIVELY. VT INSPECTION SHALL BE REQUIRED IN ACCORDANCE WITH PARAGRAPH 6.4 OF IN ACCORDANCE WITH PARAGRAPH 6.4 OF MIL-STD-1689. . 3. FOR WELDS REFERENCED TO THIS NOTE, UT INSPECTION SHALL BE REQUIRED BY SECTION I.E.(2) OF FOR WELDS REFERENCED TO THIS NOTE, UT INSPECTION SHALL BE REQUIRED BY SECTION I.E.(2) OF E.(2) OF .(2) OF 2) OF ) OF TABLE-III OF MIL-STD-1689 AND PERFORMED IN ACCORDANCE WITH NOTE 2. QA FORM-20 SHALL BE 2. QA FORM-20 SHALL BE . QA FORM-20 SHALL BE REQUIRED FOR EACH WELD AND UT INSPECTION AS OBJECTIVE QUALITY EVIDENCE (OQE) RECORD RETENTION FOR PRIMARY HULL STRUCTURAL WELDING IN ACCORDANCE WITH COMUSFLTFORCOMINST 4790.3 (JFMM), VOLUME-V, PART I, PARAGRAPH 2.2.4.d.(3). ). 4. FOR INFORMATION OF HULL STRUCTURE NOT SHOWN ON THIS INSTRUCTION, SEE REF (a).FOR INFORMATION OF HULL STRUCTURE NOT SHOWN ON THIS INSTRUCTION, SEE REF (a). SHOWN ON THIS INSTRUCTION, SEE REF (a)., SEE REF (a).a).).
AutoCAD SHX Text_1
ENGRG INST
3819P31001A01 ENCLOSURE-02 Sheet 2 of 2
AutoCAD SHX Text_2
ENGRG INST
AutoCAD SHX Text_3 STGR-14 (S) 16 x 7 x 40# I-T MS
AutoCAD SHX Text_4 STGR-13 (S) 16 x 7 x 40# I-T MS
AutoCAD SHX Text_5
2ND PLATF 14'-0 ABL
AutoCAD SHX Text_6
1ST PLATF 23'-0 ABL
AutoCAD SHX Text_7
AutoCAD SHX Text_8
AutoCAD SHX Text_9
AutoCAD SHX Text_10
AutoCAD SHX Text_11
AutoCAD SHX Text_12
REF LINE
AutoCAD SHX Text_13
TRANSV BHD FR 40
AutoCAD SHX Text_14
FWD
AutoCAD SHX Text_15
AutoCAD SHX Text_16
AutoCAD SHX Text_17 B
AutoCAD SHX Text_18 B
AutoCAD SHX Text_19 FAB & INSTL & INSTL INSTL SHELL PLTG (NOT EXPANDED) EXPANDED) ) STBD, LKG INBD FOR INFO NOT SHOWN, SEE REF (a)
AutoCAD SHX Text_20
EL 2-A 2-A2-A-AA
AutoCAD SHX Text_21 STGR-13 (S) & 14 (S) 16 x 7 x 40# I-T, MS
AutoCAD SHX Text_22
AutoCAD SHX Text_23
AutoCAD SHX Text_24
AutoCAD SHX Text_25
AutoCAD SHX Text_26
REF LINE
AutoCAD SHX Text_27
FWD
AutoCAD SHX Text_28
FAB & INSTL & INSTL INSTL STGR-13 (S) & 14 (S)
AutoCAD SHX Text_29
PLAN 2-B 2-B2-B-BB
AutoCAD SHX Text_30
SHELL
AutoCAD SHX Text_31
B2(S)V.2 (S)V.2 S)V.2 )V.2 V.2 2 NOTE 3 TYP
AutoCAD SHX Text_32
TEMP SHIPPING ACCESS REUSED
Sketch
3819P31001A03 ENCLOSURE-03 Sheet 1 of 4
PLAN VIEW
7-30-0-E, Frames Between 30 and 40
Identification 1.3.1.2
See Plan View 3-A
Identification 1.3.1.1
See Plan View 2-A
Identification 1.3.1.3
See Plan View 4-A
L#2 (P)
L#3 (P)
L#4 (P)
L#5 (P)
L#6 (P)
L#7 (P)
L#8 (P)
___CL
L#2 (S)
L#3 (S)
L#4 (S)
L#5 (S)
L#6 (S)
L#7 (S)
L#8 (S)
3819P31001A03 ENCLOSURE-03 Sheet 2 of 4
PLAN VIEW 2-A
Foundation and Second Platform Palting, between Frames 32 and 38, and Londitudinals 2P and 7S
__CL
L#2(P)
L#2(S)
L#3(S)
L#4(S)
L#5(S)
L#6(S)
L#7(S)
3819P31001A03 ENCLOSURE-03 Sheet 3 of 4
PLAN VIEW 3-A
between Frames 30 and 33, and Londitudinals 3P and 7P
L#5 (P)
3819P31001A03 ENCLOSURE-03 Sheet 4 of 4
PLAN VIEW 4-A
between Frames 30 and 32, and Londitudinals 2P and 6S
L4S
L5S lRANSV BHD FR37 1 /2 I lRANSV BHD FR36
-�-�r-----------<t--------------------
LONG BHD "===¼==---
L-2P r _ ----l>====II- ____ _
L -3s r
_ ----J)====II-
HJ-1-2
HJ-1-3
FWD_
l SHIP
37 36
HJ-1-1
MN DK PLTG
15.3#, MIL-S-22698 GR-A (TYP)
PLAN 1-A
MN DK
SCALE: NONE
MAPPING PLAN
----l>====U - - �
3819P31001A03 Sheet 1 of 2
ENCLOSURE-04
3819P31001A03 ENCLOSURE-04 Sheet 2 of 2
EL 2-A
AutoCAD SHX Text_33 STGR-14 (S) 16 x 7 x 40# I-T MS
AutoCAD SHX Text_34 STGR-13 (S) 16 x 7 x 40# I-T MS
AutoCAD SHX Text_35
2ND PLATF 14'-0 ABL
AutoCAD SHX Text_36
1ST PLATF 23'-0 ABL
AutoCAD SHX Text_37
AutoCAD SHX Text_38
AutoCAD SHX Text_39
AutoCAD SHX Text_40
AutoCAD SHX Text_41
AutoCAD SHX Text_42
REF LINE
AutoCAD SHX Text_43
TRANSV BHD FR 40
AutoCAD SHX Text_44
FWD
AutoCAD SHX Text_45
FAB & INSTL & INSTL INSTL SHELL PLTG (NOT EXPANDED) EXPANDED) ) STBD, LKG INBD
AutoCAD SHX Text_46
EL 1-A 1-A1-A-AA
AutoCAD SHX Text_47
25.5# MS
AutoCAD SHX Text_48
30.6# MS
AutoCAD SHX Text_49
25.5# MS
AutoCAD SHX Text_50
30.6# MS
AutoCAD SHX Text_51
HJ-1-4
AutoCAD SHX Text_52
HJ-1-5
AutoCAD SHX Text_53
MAPPING PLAN
AutoCAD SHX Text_54
HJ-1-6
AutoCAD SHX Text_55
HJ-1-7
AutoCAD SHX Text_56
HJ-1-8
AutoCAD SHX Text_57
HJ-1-9
COMUSFLTFORCOMINST 4790.3 REV D CHG 3
07 Nov 2023
3819P31001A03 ENCLOSURE-05-1 TOTAL 9
WELDING IN PROCESS CONTROL/NONDESTRUCTIVE TEST RECORD
QA FORM 20 (FRONT)
When the form is used for production welding, the blocks marked with a must be completed by the planner. 1. PAGE 1 OF 2
2. SHIP USS BLUE RIDGE
HULL NO. LCC-19
3. JCN
EE01-L106
4. CWP/REC SER. NO.
N/A
5. LWC
KTR
6. DATE
15 FEB 2025
7. SYSTEM
PRIMARY STRUCTURE
8. COMPONENT
MAIN DECK PLTG
9. DWG NO.
501-ELM-250160 REV. “-”
10. CWP STEP NO.
5.1.3.2
11. JOINT ID
HJ-1-1
12. JOINT DESIGN
B2V.1
13. INST LOCATION: [ ] STBD
COMPT: [ ] C/L
FR: [ ] PORT
14. WELDED LOCATION:
[ ] SHOP
[ ] FIELD
BASE MATERIAL DATA
15. COMP DATA 16. MATERIAL 17. SIZE 18. THICKNESS 19. MATL SPEC 20. MIC NO.
COMPONENT A:
COMPONENT B:
21. [ ] SEAL RING
[ ] BACK RING/STRIP
22. MATERIAL 23. SIZE 24. THICKNESS 25. MATL SPEC 26. MIC NO.
WELDING MATERIAL SPECIFICATIONS AND DATA
27. TYPE OF FILLER(S) 28. SIZE 29. MATL 30. MIL-SPEC 31. MIC NO.
WELD HISTORY
32. WELDING
STANDARD:
MIL-STD-1689A
33. WELDING
PROCEDURE:
34. DATA SHEET 35. POSITION: [ ] VERT [ ] FLAT [ ] FIXED [ ] 45 DEG
[ ] HORZ [ ] OVHD [ ] ROLLED
36. ACCESSIBILITY:
[ ] 12”OR LESS
[ ] UNRESTRICTED
37. PREHEAT TEMP 38. PREHEAT METHOD 39. POST HEAT. START TIME:
TEMP REQD: STOP TIME:
40. PURGE
GAS:
41. FLOW RATE 42. SHIELD GAS 43. FLOW RATE 44. CUP SIZE 45. TUNGSTEN SIZE
46. WELD LAYER 47. PROCESS 48. QUAL EXP DATE 49. AMPS 50. INTERPASS TEMP 51. WELDER SIGNATURE 52. DATE
53. INSPECTION DATA CONTAINED ON REVERSE OF THIS PAGE
REMARKS:
94. FINAL DISPOSITION:
[ ] ACCEPT
[ ] REJECT
95. NDT SUPERVISOR DATE
THE PERSON DESIGNATED TO SIGN FOR AN ACTION VERIFIES, BASED ON PERSONAL
OBSERVATION OR CERTIFIED RECORDS, AND CERTIFIES BY THEIR SIGNATURE THAT
THE ACTION HAS BEEN PERFORMED IN ACCORDANCE WITH THE SPECIFIED
REQUIREMENTS.
3819P31001A03 ENCLOSURE-05-1 TOTAL 9
WELDING IN PROCESS CONTROL/NONDESTRUCTIVE TEST RECORD
QA FORM 20 (BACK) PAGE 2 OF 2
NDT INSPECTION DATA
54. INSPECTION STANDARD 55. WELD CLASS 56. ACCEPTANCE STANDARD 57. ACCEPT CLASS
58. WELD PREP 59. INSP METHOD 60. ACCEPT/REJECT 61. NDT INSPECTOR SIGNATURE 62. DATE
COMPONENT A [ ] ACCEPT [ ] REJECT
COMPONENT B [ ] ACCEPT [ ] REJECT
63. JOINT FITUP [ ] ACCEPT [ ] REJECT
64. INSP LAYER 65. INSP METHOD 66. INSP PROC NO 67. ACCEPT/REJECT 68. NDT INSPECTOR SIGNATURE 69. DATE
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
70. NDT INSPECTION DATA REPAIR NO._____ Defect: L W D
71. Repair Method: Excavation: L W D
72. INSP LAYER 73. INSP METHOD 74. INSP PROC NO. 75. ACCEPT/REJECT 76. NDT INSPECTOR SIGNATURE 77. DATE
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
78. NDT INSPECTION DATA REPAIR NO._____ Defect: L W D
79. Repair Method: Excavation: L W D
80. INSP LAYER 81. INSP METHOD 82. INSP PROC NO. 83. ACCEPT/REJECT 84. NDT INSPECTOR SIGNATURE 85. DATE
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
86. NDT INSPECTION DATA REPAIR NO._____ Defect: L W D
87. Repair Method: Excavation: L W D
88. INSP LAYER 89. INSP METHOD 90. INSP PROC NO. 91. ACCEPT/REJECT 92. NDT INSPECTOR SIGNATURE 93. DATE
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
53. REMARKS (Continued):
THE PERSON DESIGNATED TO SIGN FOR AN ACTION VERIFIES, BASED ON PERSONAL
OBSERVATION OR CERTIFIED RECORDS, AND CERTIFIES BY THEIR SIGNATURE THAT
3819P31001A03 ENCLOSURE-05-2 TOTAL 9
WELDING IN PROCESS CONTROL/NONDESTRUCTIVE TEST RECORD
QA FORM 20 (FRONT)
When the form is used for production welding, the blocks marked with a must be completed by the planner. 1. PAGE 1 OF 2
2. SHIP USS BLUE RIDGE
HULL NO. LCC-19
3. JCN
EE01-L106
4. CWP/REC SER. NO.
N/A
5. LWC
KTR
6. DATE
15 FEB 2025
7. SYSTEM
PRIMARY STRUCTURE
8. COMPONENT
MAIN DECK PLTG
9. DWG NO.
501-ELM-250160 REV. “-”
10. CWP STEP NO.
5.1.3.2
11. JOINT ID
HJ-1-2
12. JOINT DESIGN
B2V.1
13. INST LOCATION: [ ] STBD
COMPT: [ ] C/L
FR: [ ] PORT
14. WELDED LOCATION:
[ ] SHOP
[ ] FIELD
BASE MATERIAL DATA
15. COMP DATA 16. MATERIAL 17. SIZE 18. THICKNESS 19. MATL SPEC 20. MIC NO.
COMPONENT A:
COMPONENT B:
21. [ ] SEAL RING
[ ] BACK RING/STRIP
22. MATERIAL 23. SIZE 24. THICKNESS 25. MATL SPEC 26. MIC NO.
WELDING MATERIAL SPECIFICATIONS AND DATA
27. TYPE OF FILLER(S) 28. SIZE 29. MATL 30. MIL-SPEC 31. MIC NO.
WELD HISTORY
32. WELDING
STANDARD:
MIL-STD-1689A
33. WELDING
PROCEDURE:
34. DATA SHEET 35. POSITION: [ ] VERT [ ] FLAT [ ] FIXED [ ] 45 DEG
[ ] HORZ [ ] OVHD [ ] ROLLED
36. ACCESSIBILITY:
[ ] 12”OR LESS
[ ] UNRESTRICTED
37. PREHEAT TEMP 38. PREHEAT METHOD 39. POST HEAT. START TIME:
TEMP REQD: STOP TIME:
40. PURGE
GAS:
41. FLOW RATE 42. SHIELD GAS 43. FLOW RATE 44. CUP SIZE 45. TUNGSTEN SIZE
46. WELD LAYER 47. PROCESS 48. QUAL EXP DATE 49. AMPS 50. INTERPASS TEMP 51. WELDER SIGNATURE 52. DATE
53. INSPECTION DATA CONTAINED ON REVERSE OF THIS PAGE
REMARKS:
94. FINAL DISPOSITION:
[ ] ACCEPT
[ ] REJECT
95. NDT SUPERVISOR DATE
THE PERSON DESIGNATED TO SIGN FOR AN ACTION VERIFIES, BASED ON PERSONAL
OBSERVATION OR CERTIFIED RECORDS, AND CERTIFIES BY THEIR SIGNATURE THAT
3819P31001A03 ENCLOSURE-05-2 TOTAL 9
WELDING IN PROCESS CONTROL/NONDESTRUCTIVE TEST RECORD
QA FORM 20 (BACK) PAGE 2 OF 2
NDT INSPECTION DATA
54. INSPECTION STANDARD 55. WELD CLASS 56. ACCEPTANCE STANDARD 57. ACCEPT CLASS
58. WELD PREP 59. INSP METHOD 60. ACCEPT/REJECT 61. NDT INSPECTOR SIGNATURE 62. DATE
COMPONENT A [ ] ACCEPT [ ] REJECT
COMPONENT B [ ] ACCEPT [ ] REJECT
63. JOINT FITUP [ ] ACCEPT [ ] REJECT
64. INSP LAYER 65. INSP METHOD 66. INSP PROC NO 67. ACCEPT/REJECT 68. NDT INSPECTOR SIGNATURE 69. DATE
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
70. NDT INSPECTION DATA REPAIR NO._____ Defect: L W D
71. Repair Method: Excavation: L W D
72. INSP LAYER 73. INSP METHOD 74. INSP PROC NO. 75. ACCEPT/REJECT 76. NDT INSPECTOR SIGNATURE 77. DATE
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
78. NDT INSPECTION DATA REPAIR NO._____ Defect: L W D
79. Repair Method: Excavation: L W D
80. INSP LAYER 81. INSP METHOD 82. INSP PROC NO. 83. ACCEPT/REJECT 84. NDT INSPECTOR SIGNATURE 85. DATE
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
86. NDT INSPECTION DATA REPAIR NO._____ Defect: L W D
87. Repair Method: Excavation: L W D
88. INSP LAYER 89. INSP METHOD 90. INSP PROC NO. 91. ACCEPT/REJECT 92. NDT INSPECTOR SIGNATURE 93. DATE
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
53. REMARKS (Continued):
THE PERSON DESIGNATED TO SIGN FOR AN ACTION VERIFIES, BASED ON PERSONAL
OBSERVATION OR CERTIFIED RECORDS, AND CERTIFIES BY THEIR SIGNATURE THAT
3819P31001A03 ENCLOSURE-05-3 TOTAL 9
WELDING IN PROCESS CONTROL/NONDESTRUCTIVE TEST RECORD
QA FORM 20 (FRONT)
When the form is used for production welding, the blocks marked with a must be completed by the planner. 1. PAGE 1 OF 2
2. SHIP USS BLUE RIDGE
HULL NO. LCC-19
3. JCN
EE01-L106
4. CWP/REC SER. NO.
N/A
5. LWC
KTR
6. DATE
15 FEB 2025
7. SYSTEM
PRIMARY STRUCTURE
8. COMPONENT
MAIN DECK PLTG
9. DWG NO.
501-ELM-250160 REV. “-”
10. CWP STEP NO.
5.1.3.2
11. JOINT ID
HJ-1-3
12. JOINT DESIGN
B2V.1
13. INST LOCATION: [ ] STBD
COMPT: [ ] C/L
FR: [ ] PORT
14. WELDED LOCATION:
[ ] SHOP
[ ] FIELD
BASE MATERIAL DATA
15. COMP DATA 16. MATERIAL 17. SIZE 18. THICKNESS 19. MATL SPEC 20. MIC NO.
COMPONENT A:
COMPONENT B:
21. [ ] SEAL RING
[ ] BACK RING/STRIP
22. MATERIAL 23. SIZE 24. THICKNESS 25. MATL SPEC 26. MIC NO.
WELDING MATERIAL SPECIFICATIONS AND DATA
27. TYPE OF FILLER(S) 28. SIZE 29. MATL 30. MIL-SPEC 31. MIC NO.
WELD HISTORY
32. WELDING
STANDARD:
MIL-STD-1689A
33. WELDING
PROCEDURE:
34. DATA SHEET 35. POSITION: [ ] VERT [ ] FLAT [ ] FIXED [ ] 45 DEG
[ ] HORZ [ ] OVHD [ ] ROLLED
36. ACCESSIBILITY:
[ ] 12”OR LESS
[ ] UNRESTRICTED
37. PREHEAT TEMP 38. PREHEAT METHOD 39. POST HEAT. START TIME:
TEMP REQD: STOP TIME:
40. PURGE
GAS:
41. FLOW RATE 42. SHIELD GAS 43. FLOW RATE 44. CUP SIZE 45. TUNGSTEN SIZE
46. WELD LAYER 47. PROCESS 48. QUAL EXP DATE 49. AMPS 50. INTERPASS TEMP 51. WELDER SIGNATURE 52. DATE
53. INSPECTION DATA CONTAINED ON REVERSE OF THIS PAGE
REMARKS:
94. FINAL DISPOSITION:
[ ] ACCEPT
[ ] REJECT
95. NDT SUPERVISOR DATE
THE PERSON DESIGNATED TO SIGN FOR AN ACTION VERIFIES, BASED ON PERSONAL
OBSERVATION OR CERTIFIED RECORDS, AND CERTIFIES BY THEIR SIGNATURE THAT
3819P31001A03 ENCLOSURE-05-3 TOTAL 9
WELDING IN PROCESS CONTROL/NONDESTRUCTIVE TEST RECORD
QA FORM 20 (BACK) PAGE 2 OF 2
NDT INSPECTION DATA
54. INSPECTION STANDARD 55. WELD CLASS 56. ACCEPTANCE STANDARD 57. ACCEPT CLASS
58. WELD PREP 59. INSP METHOD 60. ACCEPT/REJECT 61. NDT INSPECTOR SIGNATURE 62. DATE
COMPONENT A [ ] ACCEPT [ ] REJECT
COMPONENT B [ ] ACCEPT [ ] REJECT
63. JOINT FITUP [ ] ACCEPT [ ] REJECT
64. INSP LAYER 65. INSP METHOD 66. INSP PROC NO 67. ACCEPT/REJECT 68. NDT INSPECTOR SIGNATURE 69. DATE
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
70. NDT INSPECTION DATA REPAIR NO._____ Defect: L W D
71. Repair Method: Excavation: L W D
72. INSP LAYER 73. INSP METHOD 74. INSP PROC NO. 75. ACCEPT/REJECT 76. NDT INSPECTOR SIGNATURE 77. DATE
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
78. NDT INSPECTION DATA REPAIR NO._____ Defect: L W D
79. Repair Method: Excavation: L W D
80. INSP LAYER 81. INSP METHOD 82. INSP PROC NO. 83. ACCEPT/REJECT 84. NDT INSPECTOR SIGNATURE 85. DATE
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
86. NDT INSPECTION DATA REPAIR NO._____ Defect: L W D
87. Repair Method: Excavation: L W D
88. INSP LAYER 89. INSP METHOD 90. INSP PROC NO. 91. ACCEPT/REJECT 92. NDT INSPECTOR SIGNATURE 93. DATE
[ ] ACCEPT [ ] REJECT
[ ] ACCEPT [ ] REJECT
53. REMARKS (Continued):
THE PERSON DESIGNATED TO SIGN FOR AN ACTION VERIFIES, BASED ON PERSONAL
OBSERVATION OR CERTIFIED RECORDS, AND CERTIFIES BY THEIR SIGNATURE THAT
3819P31001A03 ENCLOSURE-05-4 TOTAL 9
WELDING IN PROCESS CONTROL/NONDESTRUCTIVE TEST RECORD
QA FORM 20 (FRONT)
When the form is used for production welding, the blocks marked with a must be completed by the planner. 1. PAGE 1 OF 2
2. SHIP USS BLUE RIDGE
HULL NO. LCC-19
3. JCN
EE01-L106
4. CWP/REC SER. NO.
N/A
5. LWC
KTR
6. DATE
15 FEB 2025
7. SYSTEM
PRIMARY STRUCTURE
8. COMPONENT
SHELL PLTG
9. DWG NO.
145-8578018 REV. A
10. CWP STEP NO.
5.1.5.1
11. JOINT ID
HJ-1-4
12. JOINT DESIGN
B2(S)V.2
13. INST LOCATION: [ ] STBD
COMPT: [ ] C/L
FR: [ ] PORT
14. WELDED LOCATION:
[ ] SHOP
[ ] FIELD
BASE MATERIAL DATA
15. COMP DATA 16. MATERIAL 17. SIZE 18. THICKNESS 19. MATL SPEC 20. MIC NO.
COMPONENT A:
COMPONENT B:
21. [ ] SEAL RING
[ ] BACK RING/STRIP
22. MATERIAL 23. SIZE 24. THICKNESS 25. MATL SPEC 26. MIC NO.
WELDING MATERIAL SPECIFICATIONS AND DATA
27. TYPE OF FILLER(S) 28. SIZE 29. MATL 30. MIL-SPEC 31. MIC NO.
WELD HISTORY
32. WELDING
STANDARD:
MIL-STD-1689A
33. WELDING
PROCEDURE:
34. DATA SHEET 35. POSITION: [ ] VERT [ ] FLAT [ ] FIXED [ ] 45 DEG
[ ] HORZ [ ] OVHD [ ] ROLLED
36. ACCESSIBILITY:
[ ] 12”OR LESS
[ ] UNRESTRICTED
37. PREHEAT TEMP 38. PREHEAT METHOD 39. POST HEAT. START TIME:
TEMP REQD: STOP TIME:
40. PURGE
GAS:
41. FLOW RATE 42. SHIELD GAS 43. FLOW RATE 44. CUP SIZE 45. TUNGSTEN SIZE
46. WELD LAYER 47. PROCESS 48. QUAL EXP DATE 49. AMPS 50. INTERPASS TEMP 51.
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