TGI_3819P31001A02_c2v1_redact.pdf

FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: SA 79243K PP #1 EDG AY A 0 2

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE:

(RE) F/O - S/A 79243K, ACCOMPLISH MODIFICATION OF VARIOUS PIPING FOR EDG NO.ONE

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

OKUTO MITSUI 234. 315-243-0976 17-FEB-2025

APPROVED BY: CODE PHONE DATE

HIDEO HARADA 234. 315-243-5176 17-FEB-2025

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

Add CFM.

Contents need to be revised.

CHANGE INSTRUCTIONS:

CH-1 Revised the procedure (Paragraph 5.25.3). (03/03/2025) CH-2 Revised CH-1 CHANGE INSTRUCTIONS from “Paragraph 5.25.3” to “Paragraph 5.23.5” (03/04/2025)

SPECIAL REQUIREMENTS:

CLASS P-1 PIPING.

CLASS P-2 PIPING.

CLASS P-3B PIPING.

CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL II and III This Work Affects a Fire Zone Boundary. Fabrication and/or Staging of a Non-Flammable Closure is required.

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: SA 79243K PP #1 EDG AY A 0

FOUO

SHIP: LCC-19 CHG/VER: 2/1

LIST OF EFFECTIVE PAGES

SHT NO. CHG

NO.

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-25 Map-4 (1-4)

QA28-2

(1-2)

QA28-

10 (1)

QA28-

18 (1)

J1-4 Map-5 (1-3)

QA28-3

(1)

QA28-

11 (1)

QA28-

19 (1-2)

M1-8 Map-6 (1)

QA28-4

(1-3)

QA28-

12 (1)

QA34A-

1 (1-4)

Engrg Inst (1)

QA20-1

(1)

QA28-5

(1)

QA28-

13 (1)

QA34A-

2 (1)

Sketch (1- 6)

QA20-2

(1-18)

QA28-6

(1-3)

QA28-

14 (1-2)

Map-1 (1) QA20-3 (1-98)

QA28-7

(1-2)

QA28-

15 (1-2)

Map-2 (1- 2)

QA20-4

(1-152)

QA28-8

(1)

QA28-

16 (1-3)

Map-3 (1- 3)

QA28-1

(1-2)

QA28-9

(1-2)

QA28-

17 (1)

1. SCOPE/PURPOSE

1.1 Title: S/A 79243K, Modification of Various Piping for Emergency Diesel Generator (EDG) No. One Upgrade;

accomplish

1.2 Location of Work:

1.2.1 01 Level Weather, Frames between 36 and 37, Center

1.2.2 Fan Room (1-36-2-Q)

1.2.3 Fan Room (1-36-0-Q)

1.2.4 N7 Office (2-36-0-Q)

1.2.5 WR Storeroom (2-36-3-A)

1.2.6 Passage (2-40-0-L)

1.2.7 Main Deck Weather, Frames between 36 and 37, Center

1.2.8 Sponson, Third Deck Weather, between Frames 46 and 47, Port

1.2.9 Sponson, Third Deck Weather, between Frames 46 and 47, Starboard

1.2.10 Passage (3-30-01-L)

1.2.11 Wardroom Scullery (3-34-2-Q)

1.2.12 Wardroom Messroom (3-40-0-L)

1.2.13 Crew and Troop Messroom and FWD Battle Dressing Station (4-30-0-L)

1.2.14 Crew Sculley (4-36-0-Q)

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SHIP: LCC-19 CHG/VER: 2/1

1.2.15 Crew Messroom (4-40-0-L)

1.2.16 Crew Living Space (5-30-01-L)

1.2.17 Passage (5-37-1-L)

1.2.18 Crew Living Space (5-40-0-L)

1.2.19 Uptake Space (5-76-0-Q)

1.2.20 Passage (6-36-1-L)

1.2.21 SD Storeroom (6-18-0-A)

1.2.22 Emergency Switchgear Room No. One (6-30-2-E)

1.2.23 Main GSK / SD Storeroom (6-40-0-A)

1.2.24 Trunk (7-40-5-T)

1.2.25 SD Storeroom (7-18-0-A)

1.2.26 Emergency Generator Room No. One (7-30-0-E)

1.2.27 SD Storeroom (7-30-1-A)

1.2.28 Auxiliary Fuel Service Tank (7-39-5-F)

Remarks: Tank name is changed to Lube Oil Storage Tank by this S/A.

1.2.29 Lube Oil Storage Tank (7-39-7-F)

Remarks: Tank name is changed to Auxiliary Fuel Service Tank by this S/A.

1.2.30 Lube Oil Drain Tank (7-39-1-F)

1.2.31 Oily Water Drain Tank (7-39-2-F)

1.2.32 Used Lube Oil Tank (7-39-3-F)

1.2.33 Jacket Water Expansion Tank No. One

1.2.34 After Cooler Expansion Tank

1.2.35 Air Conditioning Machinery Room No. One and Refrigeration Machinery Room (7-40-0-E)

1.2.36 Escape Trunk (8-77-2-T)

1.2.37 Fire Room (8-76-0-E)

1.2.38 Distillate Fuel Marine Tank (8-48-1-F)

1.2.39 Distillate Fuel Marine Tank (8-48-2-F)

1.2.40 Distillate Fuel Overflow or Ballast (9-30-0-F)

1.2.41 Distillate Fuel Overflow or Ballast (9-30-1-F)

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SHIP: LCC-19 CHG/VER: 2/1

1.2.42 Reserve Feed Water Tank (9-79-2-W)

1.2.43 Underwater Hull Weather, Frames between 39 and 40, Port

1.3 Identification:

1.3.1 Quantity (One EA), Lube Oil Drain Tank

Tank No.: 7-39-1-F Capacity: 29 Gallons

1.3.2 Quantity (One EA), Oily Water Drain Tank

Tank No.: 7-39-2-F Capacity: 29 Gallons

1.3.3 Quantity (One EA), Used Lube Oil Tank

Tank No.: 7-39-3-F Capacity: 157 Gallons

1.3.4 Quantity (One Lot), Seawater Cooling System Piping

Remarks: See 2.4 through 2.10 for material and location details.

1.3.4.1 Quantity (One EA), Existing Seawater Pump

Remarks: See Item Number R1 of 2.4

1.3.4.2 Quantity (One EA), New Seawater Pump

Remarks: See Item Number F75 of 2.5

1.3.4.3 Quantity (One EA), Butterfly Valve

Remarks: See Item Number V1 of 2.5

1.3.4.4 Quantity (5 EA), Butterfly Valve

Remarks: See Item Number V2 of 2.5

1.3.4.5 Quantity (One EA), Gate Valve

Remarks: See Item Number V3 of 2.5

1.3.4.6 Quantity (One EA), Gate Valve

Remarks: See Item Number V4 of 2.5

1.3.4.7 Quantity (2 EA), Gate Valve

Remarks: See Item Number V5 of 2.5

1.3.4.8 Quantity (2 EA), Globe Valve

Remarks: See Item Number V9 of 2.5

1.3.4.9 Quantity (One EA), Globe Valve

Remarks: See Item Number V10 of 2.5

1.3.4.10 Quantity (One EA), Globe Valve

Remarks: See Item Number V11 of 2.5

1.3.4.11 Quantity (One EA), Globe Valve

Remarks: See Item Number V12 of 2.5

1.3.4.12 Quantity (2 EA), Globe Valve

Remarks: See Item Number V13 of 2.5

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SHIP: LCC-19 CHG/VER: 2/1

1.3.4.13 Quantity (One EA), Ball Valve

Remarks: See Item Number V14 of 2.5

1.3.4.14 Quantity (15 EA), Globe Valve

Remarks: See Item Number V1 of 2.6

1.3.4.15 Quantity (7 EA), Gate Valve

Remarks: See Item Number V2 of 2.6

1.3.5 Quantity (One Lot), Jacket Water System Piping

Remarks: See 2.14 for material and location details.

1.3.6 Quantity (One Lot), Fuel Oil (FO) System Piping

Remarks: See 2.10 and 2.15 for material and location details.

1.3.6.1 Quantity (One EA), Gate Valve

Remarks: See Item Number V1 of 2.15

1.3.6.2 Quantity (One EA), Gate Valve

Remarks: See Item Number V2 of 2.15

1.3.7 Quantity (One Lot), Lube Oil (LO) System Piping

Remarks: See 2.10 and 2.23 for material and location details.

1.3.7.1 Quantity (One EA), LO Fill Pump

Remarks: See Item Number F2 (R2) of 2.23

1.3.7.2 Quantity (One EA), LO Drain Pump

Remarks: See Item Number F3 (R3) of 2.23

1.3.7.3 Quantity (3 EA), Globe Valve

Remarks: See Item Number V1 of 2.23

1.3.7.4 Quantity (One EA), Needle Valve

Remarks: See Item Number V3 of 2.23

1.3.7.5 Quantity (One EA), Globe Valve

Remarks: See Item Number V4 of 2.23

1.3.7.6 Quantity (2 EA), Ball Valve

Remarks: See Item Number V5 of 2.23

1.3.7.7 Quantity (One EA), Globe Valve

Remarks: See Item Number V6 of 2.23

1.3.8 Quantity (One Lot), FO Supply / Return System Piping

Remarks: See 2.10 and 2.24 for material and location details.

1.3.8.1 Quantity (One EA), Emergency Pull Cable for Quick Closing Valve (Remarks: Item Number V1 of 2.24

1.3.8.2 Quantity (One EA), Ball Valve

Remarks: See Item Number V2 of 2.24

1.3.8.3 Quantity (3 EA), Ball Valve

Remarks: See Item Number V4 of 2.24

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SHIP: LCC-19 CHG/VER: 2/1

1.3.9 Quantity (One Lot), Chilled Water System Piping

Remarks: See 2.10 and 2.27 for material and location details.

1.3.9.1 Quantity (2 EA), Butterfly Valve

Remarks: See Item Number V1 of 2.27

1.3.9.2 Quantity (2 EA), Gate Valve

Remarks: See Item Number V2 of 2.27

1.3.9.3 Quantity (2 EA), Gate Valve

Remarks: See Item Number V3 of 2.27

1.3.10 Quantity (One Lot), Drain System Piping , FO Vent System Piping, Oily Water Vent System Piping Remarks: See 2.10, 2.29, and 2.30 for material and location details.

1.3.10.1 Quantity (One EA), Ball Valve

Remarks: See Item Number V1 of 2.29

1.3.11 Quantity (One Lot), Firemain / Seawater System Piping

Remarks: See 2.10 and 2.31 for material and location details.

1.3.11.1 Quantity (One EA), Gate Valve

Remarks: See Item Number V1 (R7) of 2.31

1.3.11.2 Quantity (One EA), Butterfly Valve

Remarks: See Item Number V2 (R8) of 2.31

1.3.11.3 Quantity (One EA), Butterfly Valve

Remarks: See Item Number V3 (R9) of 2.31

1.3.11.4 Quantity (One EA), Gate Valve

Remarks: See Item Number V4 (R10) of 2.31

1.3.11.5 Quantity (One EA), Globe Valve

Remarks: See Item Number V5 (R14) of 2.31

1.3.11.6 Quantity (One EA), Butterfly Valve

Remarks: See Item Number V6 of 2.31

1.3.12 Quantity (One Lot), Countermeasure Washdown (CMWD) System Piping Remarks: See 2.10, 2.32, and 2.33 for material and location details.

1.3.13 Quantity (One Lot), Halon System Piping

Remarks: See 2.34 and 2.35 for material and location details.

1.3.13.1 Quantity (One Lot), Halon System Piping and Hose Assembly for Onboard Shop Hydrostatic Test, Dehydration and Vacuum of Halon System Piping Listed in 1.3.13

Remarks: See 2.34 and Sheet 2 of 2.36 for details.

1.3.13.2 Quantity (One EA), Time Delay Bypass Valve (BPV-01)

Remarks: See Item Number V2 of 2.37

1.3.14 Quantity (One Lot), Aqueous Film Forming Foam (AFFF) System Piping Remarks: See 2.10, 2.38, and 2.39 for material and location details.

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SHIP: LCC-19 CHG/VER: 2/1

1.3.15 Quantity (One Lot), Oily Waste Transfer System Piping

Remarks: See 2.10 and 2.40 for material and location details.

1.3.15.1 Quantity (One EA), Gate Valve

Remarks: See Item Number V1 of 2.40

1.3.16 Quantity (One Lot), Potable Water System Piping

Remarks: See 2.10 and 2.41 for material and location details.

1.3.16.1 Quantity (One EA), Gate Valve

Remarks: See Item Number V1 (R1) of 2.41

1.3.16.2 Quantity (One EA), Gate Valve

Remarks: See Item Number V2 (R2) of 2.41

1.3.17 Quantity (One Lot), FO Overflow System Piping

Remarks: See 2.10 and 2.43 for material and location details.

1.3.18 Quantity (One Lot), LO / Oily Water (OW) Drain Tank Air Escape System Piping Remarks: See 2.10 and 2.44 for material and location details.

1.3.19 Quantity (One Lot), High Pressure (HP) / Low Pressure (LP) Air System Piping Remarks: See 2.10, 2.45, and 2.46 for material and location details.

1.3.19.1 Quantity (One EA), High Pressure Air Compressor (HPAC) Remarks: See Item Number F13 (R7) of 2.45

1.3.19.2 Quantity (4 EA), Globe Valve

Remarks: See Item Number V1 of 2.45

1.3.19.3 Quantity (One EA), Globe Valve

Remarks: See Item Number V3 of 2.45

1.3.19.4 Quantity (One EA), Needle Valve

Remarks: See Item Number V4 of 2.45

1.3.19.5 Quantity (One EA), Globe Valve

Remarks: See Item Number V5 of 2.45

1.3.19.6 Quantity (3 EA), Globe Valve

Remarks: See Item Number V6 of 2.45

1.3.20 Quantity (One Lot), Starting Air System Piping

Remarks: See 2.10, 2.46, 2.48 through 2.50 for material and location details.

1.3.20.1 Quantity (2 EA), Globe Valve

Remarks: See Item Number V4 of 2.48

1.3.20.2 Quantity (4 EA), Globe Valve

Remarks: See Item Number V5 of 2.48

1.3.20.3 Quantity (One EA), Globe Valve

Remarks: See Item Number V6 of 2.48

1.3.20.4 Quantity (2 EA), Globe Valve

Remarks: See Item Number V7 of 2.48

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SHIP: LCC-19 CHG/VER: 2/1

1.3.20.5 Quantity (One EA), Needle Valve

Remarks: See Item Number V8 of 2.48

1.3.20.6 Quantity (4 EA), Globe Valve

Remarks: See Item Number V9 of 2.48

1.3.20.7 Quantity (3 EA), Globe Valve

Remarks: See Item Number V11 of 2.48

1.3.20.8 Quantity (7 EA), Globe Valve

Remarks: See Item Number V12 of 2.48

1.3.20.9 Quantity (One EA), Ball Valve

Remarks: See Item Number V13 of 2.48

1.3.21 Quantity (One Lot), Service Steam System Piping

Remarks: See 2.10 and 2.51 for material and location details.

1.3.22 Quantity (One Lot), Distilled Water System Piping

Remarks: See 2.10 and 2.52 for material and location details.

1.3.22.1 Quantity (One EA), Gate Valve

Remarks: See Item Number V1 of 2.52

1.3.23 Quantity (One Lot), Reserve Feed Water Tank Vent System Piping / Ship Service Steam Drain System Piping Remarks: See 2.53 for material and location details.

1.4 Security Classification:

1.4.1 Spaces – 1.2.4

1.5 Initial Condition:

1.5.1 Potential Asbestos Hazard.

1.5.2 Potential Lead Hazard.

1.5.3 Dry Dock Work.

1.6 Contractor work start date:

1.7 Contractor work completion date:

2. REFERENCES:

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N

3 DWG 300-

7642398

INSTALLATION AND

FABRICATION OF DRAIN TANKS

FOR EMERGENCY DIESEL

GENSETS 1 & 2

A Y 1,4

1/12/2026

8/5/2027

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SHIP: LCC-19 CHG/VER: 2/1

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

4 DWG 209-

8576334

DIESEL GENERATOR SEAWATER

COOLING PIPING REMOVAL EDG

#1 INCID GENERATOR UPGRADE

A Y AL

L

5 DWG 209-

8576339

DG SEA WATER PIPING

INSTALLATION - EDG #1

GENERATOR UPGRADE

B Y AL

L

6 DWG 209-

8576366

SEAWATER INSTRUMENTATION

EDG #1 (7-30-0-E) GENERATOR

UPGRADE

B Y AL

L

7 LAR SRFY-

0254-24

SCD 9243 DWG DISCREPANCY

FOR SW COOLING PP WORK

- Y AL

L

8 LAR

NSWCPD-

0602-24

LCC19 SEA WATER PIPING 3

WAY VALVE MODIFICATION

- Y AL

L

9 LAR SRFY-

0014-25

DWG DISCREPANCY FOR SW

COOLING PIPING SYSTEM

- Y AL

L

10 PDD 103-

ELM-250166

Patch for Removed Hull Penetration Incid to SCD 9243

- Y AL

L

11 DWG 114-

2491155

TRANSV BHD FR 40, Pump RM BHD and Trunk BHD FR 44-45

K Y AL

L

12 DWG 101-

2491020

WEBS FR 42, 44, 46, 48 & 50 J Y AL

L

13 MIL MIL-

STD-1627

Bending of Pipe or Tube for Ship Piping Systems

C N

14 DWG 300-

8576337

JACKET WATER PIPING

REMOVAL EDG #1 INCID

GENERATOR UPGRADE

A Y AL

L

15 DWG 300-

8576344

FUEL OIL PIPING

MODIFICATIONS EDG #1

GENERATOR UPGRADE

B Y AL

L

16 DWG 103-

2491035

1st PLATF PLTG FR 8 - FR 52 F Y AL L

17 DWG 114-

2491166

MISC STRUCT BHD BELOW 1ST

PLATF FWD FR98

R Y 3,4 ,48

18 DWG 104-

2491047

5TH DK PLTG STEM - FR 51 1/2 H Y AL

L

19 DWG 103-

2491032

2ND PLTF PLATING FR 8-52 G Y AL

L

20 DWG 102-

2491030

INNER BOTTOM PLTG FR8-1/2 -

51-1/2

G Y AL

L

21 PDD 505-

ELM-210146

TEST GUIDANCE FOR REQD

ELEVATED NDT OF

INACCESSIBLE WELDING JOINT

ON PIPING SYS

- Y AL

L

22 TM S9AA0-

AB-GOS-

010/GSO

General Specifications for Overhaul of Surface Ships (GSO)

11 N

23 DWG 300-

8576345

LUBE OIL PIPING MODS - EDG #1

GENERATOR UPGRADE

A Y AL

L

24 DWG 300-

8576346

FUEL OIL SUPPLY & RETURN

PIPING MODS EDG #1

GENERATOR UPGRADE

A Y AL

L

25 TM S6430-

AE-TED-010

Piping Devices, Flexible Hose Assemblies

7 N

26 TM S9086-

RK-STM-

010/CH-505

Piping System 6 N

27 DWG 502-

8621393

CHILLED WATER MODIFICATION

INCID TO EDG1 INSTL 4TH DK FR

31-35 (S)

A Y AL

L

28 DWG 104-

2491050

4TH DK PLTG STEM - FR 51 1/2 J Y AL

L

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SHIP: LCC-19 CHG/VER: 2/1

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

29 DWG 505-

8620690

DRAIN MODIFICATIONS

INCIDENTAL EDG 1 UPGRADE

01-5TH DK, FR 36-40 P/S

A Y AL

30 LAR SRFY-

0267-24

DWG DISCREPANCY, PP SIZE &

SYS

- Y AL

31 DWG 506-

8620688

FM & SW COOLING SYSTEM

PIPING MODS INCID EMER

DIESEL GEN NO. 1 UPGRADE

32 DWG 506-

8620745

WASHDOWN

COUNTERMEASURE SYS MOD

INCID TO EDG 1 UPGRADE 2ND

DK, FR 38-42, P/S

33 LAR SRFY-

0253-24

S/A 79243K DWG DISCREPANCY

FOR CMWD PP WORK

34 DWG 507-

8577753

HALON PIPING MODIFICATION

INCIDENTAL EDG 1 UPGRADE

5TH DK-1ST PLATF, FR 30-35 (P

35 LAR

PSNSIMF-

0003-25

HALON UPDATES TO INCORP

NAVSEA COMMENTS

36 DWG 507-

6549330

INSTL HALON IN PUMP RM - GEN

RM HALON OP INST AND

DIAGRAMS

A Y 2

37 DWG 507-

6549331

INSTL HALON IN PMP & GEN RM

HALON F/E SYS CONTROL

PANEL FAB DET

38 DWG 507-

8787321

AFFF SPRINKLING MODS EDG

NO. 1 (7-30-0-E) 1ST & 2ND

PLATF, FR 30-40 (P/S)

39 LAR

PSNSIMF-

0921-24

AFFF SPRINKLING UPDATES TO

INCORP NAVSEA COMMENTS

40 DWG 508-

8576343

OILY WASTE TRANSFER

MODIFICATIONS - EDG #1

GENERATOR UPGRADE

41 DWG 509-

8620689

POTABLE WATER SYSTEM

MODS INCID EDG NO. 1

UPGRADE 3RD DECK THRU 2ND

PLATFORM

42 DWG 105-

2491053

3RD DK PLTG STEM - FR 52 M Y AL

43 DWG 511-

8576336

FUEL OIL OVERFLOW PIPING

MODS - EDG #1 GENEREATOR

UPGRADE

44 DWG 511-

8576341

LUBE OIL/OILY WASTE DRAIN

TANK AIR ESCAPE MODS EDG #1

- GENERATOR UPGRADE

45 DWG 513-

8577757

HP/LP AIR SYSTEM PIPING

MODS INCID EMER DIESEL GEN

NO. 1 UPGRADE

46 LAR SRFY-

0266-24

REVICING OF HP & STG AIR PP

ARR

47 DWG 101-

2491019

WEBS FR 32, 34,36, & 38 H Y AL

48 DWG 513-

8974781

STARTING AIR INSTALLATION

EDG 1 (7-30-0-E)

49 LAR SRFY-

0011-25

CL 400 FTG IN 3000 PSI DESIGN

PRESS STG AIR PP

50 LAR SRFY-

0044-25

TYPOGRAPHICAL ERROR FOR

LABEL PLATE OF STARTING AIR

SYSTEM

51 DWG 514-

8620738

STEAM MODIFICATIONS

INCIDENTAL TO EDG 1

UPGRADE MN-2ND DK, FR 36-41

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SHIP: LCC-19 CHG/VER: 2/1

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

52 DWG 517-

8576342

DISTILLED PIPING MODS IWO

VENT-EDG #1 GENERATOR

UPGRADE

53 DWG 208-

8574548

RSV FD & SHIP SVCE ST DR

INTRF INCID CABLEWAY MOD

SSDG & EDG FIRE ROOM

3. APPENDICES:

3.1. Appendix “J” TGI Job Summary Information Sheet

3.2. Appendix "M" TGI Material List

3.3. Appendix “D” Deficiency Form

4. GENERAL REQUIREMENTS:

4.1 Not Applicable.

5. PROCEDURE:

5.1 Accomplish the requirements of 099-902YO of 2.2 for each tank listed in 1.3.1 through 1.3.3.

5.1.1 Accomplish the requirements of 009-107 of 2.1.

5.1.1.1 Ensure General Cleaning must be Level III.

5.1.2 Install new alloy steel nuts conforming to Item No. 14 in Material List of 2.3 for each tank listed in 1.3.1 and 1.3.2.

5.2 Accomplish modification of seawater cooling system piping listed in 1.3.4 with associated work in accordance with 2.4 through 2.10, using 2.11 and 2.12 for guidance.

5.2.1 Remove existing pump listed in 1.3.4.1 and install new pump listed in 1.3.4.2 in accordance with 2.4 and 2.5.

5.2.1.1 Align the piping to the pump. Piping must be supported independently and must not impose a strain.

5.2.2 Bend each new piping in accordance with 2.13.

5.2.3 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A and B, Lines One through 10.

5.2.4 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.2.5 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 50 PSIG, for new and disturbed seawater cooling pump suction piping systems.

5.2.5.1 Document shop hydrostatic test results on QA Form 28 Enclosure-13-1.

5.2.6 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 54 PSIG, for new and disturbed seawater cooling pump discharge piping systems.

5.2.6.1 Document shop hydrostatic test results on QA Form 28 Enclosure-13-2.

5.2.7 Accomplish clad weld of penetration sleeve on shell plating in accordance with 2.5.

FOUO

SHIP: LCC-19 CHG/VER: 2/1

5.2.7.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) D, Lines One through 7.

5.2.7.2 Accomplish nondestructive testing in accordance with Line 10.

5.2.7.3 Accomplish the requirements of 099-911YO of 2.2, using QA Form 20 Enclosure-09-1. Each joint identification number must be in accordance with Mapping Plan Enclosure-03.

5.2.7.4 Accomplish the requirements of 009‐09 of 2.1 for welding procedure of each joint shown on Mapping Plan Enclosure‐03.

5.2.8 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each watertight/airtight structural boundary. Allowable leakage: None.

5.2.9 Cycle each valve listed in 1.3.4.3 through 1.3.4.15 from full closed to full open to full closed 4 times. Allowable sticking or binding: None.

(V) “VALVE CYCLING”

5.2.10 Accomplish the requirements of 009-11 of 2.1 to install each new insulation and lagging to seawater cooling system piping listed in 1.3.4 with associated fittings, using 2.4 through 2.9 for guidance.

5.2.11 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.3 Accomplish removal of jacket water system piping listed in 1.3.5 with associated work in accordance with 2.14.

5.3.1 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.4 Accomplish modification of FO system piping listed in 1.3.6 with associated work in accordance with 2.10, 2.15, and Enclosure-01, using 2.16 through 2.20 and Enclosure-02 for guidance.

5.4.1 Bend each new piping in accordance with 2.13.

5.4.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.4.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.4.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 50 PSIG, for new and disturbed FO piping systems.

5.4.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-14-1.

5.4.5 Accomplish following elevated non-destructive testing (ENDT) inspection for Class P-2 FO overflow, vent and radar tank level indicator (RTLI) piping listed in 1.3.6.

5.4.5.1 Accomplish liquid penetrant test on final layer of each Class P-2 onboard weld joint in accordance with Paragraph 4.3.a of 2.21. The accept or reject criteria must be in accordance with Paragraph 4.3.a of 2.21.

(I)(G) “ELEVATED NDT INSPECTION”

5.4.5.2 The area of ENDT is shown on Enclosure-02.

5.4.6 Accomplish an unobstructed air flow test of FO overflow and vent piping listed in 1.3.6 prior to final tank closure with pressure source at not greater than 100 PSIG to ensure free flow capability and to ensure all blanks, caps or plugs have been removed, using compressed air in accordance with Section 506h of 2.22.

FOUO

SHIP: LCC-19 CHG/VER: 2/1

(V)(G) “UNOBSTRUCTED AIR FLOW TEST”

5.4.7 Accomplish the requirements of 009-71 of 2.1 for a low pressure air tightness test, using low pressure air at 50 PSIG, for each field weld joint of new and disturbed FO piping systems.

5.4.7.1 Document air tightness test results on QA Form 28 Enclosure-14-2.

5.4.8 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each watertight/airtight structural boundary. Allowable leakage: None.

5.4.9 Accomplish the requirements of 009-71 of 2.1 for the drop test of each RTLI piping listed in 1.3.6.

5.4.10 Cycle each valve listed in 1.3.6.1 and 1.3.6.2 from full closed to full open to full closed 4 times. Allowable sticking or binding: None.

(V) “VALVE CYCLING”

5.4.11 Install each new silicone coated aluminized cloth spray shield to each mechanical joint of the FO system piping listed in 1.3.6 in accordance with ASTM-F1138.

5.4.12 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.5 Accomplish modification of LO system piping listed in 1.3.7 with associated work in accordance with 2.10 and 2.23, using 2.16 and 2.17 for guidance.

5.5.1 Relocate each pump listed in 1.3.7.1 and 1.3.7.2 in accordance with 2.23.

5.5.1.1 Restore each mating surface exposed by removal. Repair by removing each high spot, burr, abrasion, and foreign matter, where removal can be accomplished by hand tool.

5.5.1.2 Align the piping to the pump. Piping must be supported independently and must not impose a strain.

5.5.2 Bend each new piping in accordance with 2.13.

5.5.3 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A and B, Lines One through 10.

5.5.4 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.5.5 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using lubricating oil at 50 PSIG, for new and disturbed LO piping systems.

5.5.5.1 Document shop hydrostatic test results on QA Form 28 Enclosure-15-1.

5.5.6 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each watertight/airtight structural boundary. Allowable leakage: None.

5.5.7 Accomplish flow check of each new LO drain piping using clean, fresh water. Allowable external leakage:

None.

(V)(G) “FLOW CHECK”

5.5.8 Cycle each valve listed in 1.3.7.3 and 1.3.7.7 from full closed to full open to full closed 4 times. Allowable sticking or binding: None.

(V) “VALVE CYCLING”

FOUO

SHIP: LCC-19 CHG/VER: 2/1

5.5.9 Install each new silicone coated aluminized cloth spray shield to each mechanical joint of the LO system piping listed in 1.3.7 in accordance with ASTM-F1138.

5.5.10 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.6 Accomplish modification of fuel oil supply / return system piping with associated work listed in 1.3.8 in accordance with 2.10 and 2.24, using 2.17 for guidance.

5.6.1 Bend each new piping in accordance with 2.13.

5.6.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.6.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.6.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 50 PSIG, for new and disturbed fuel oil supply / return piping systems.

5.6.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-16-1.

5.6.5 Accomplish a shop hydrostatic test of each complete FO supply / return hose assembly evidence of external leakage and/or deformation, using clean fresh water at 1,250 PSIG for one minute to 5 minutes in accordance with Chapter 7 of 2.25, using Paragraph 505-11.1.3 of 2.26 for guidance. Allowable external leakage and/or deformation:

None.

(I)(G) “HYDROSTATIC TEST”

5.6.5.1 Document shop test record on QA Form 28 Enclosure-16-2.

5.6.5.2 Install a new identification tag on each hose assembly in accordance with Paragraph 7-4 of 2.25.

5.6.6 Accomplish the requirements of 009-71 of 2.1 for a low pressure air tightness test, using low pressure air at 50 PSIG, for each field weld joint of new and disturbed fuel oil supply / return piping systems.

5.6.6.1 Document air tightness test results on QA Form 28 Enclosure-16-3.

5.6.7 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each watertight/airtight structural boundary. Allowable leakage: None.

5.6.8 Disconnect, reroute, adjust, and connect each cable listed in 1.3.8.1 in accordance with 2.24.

5.6.8.1 Verify the remote operating gear for ease of operation and proper alignment by opening and closing each valve from its remote operating station through 3 complete cycles. Allowable sticking or binding: None.

(V) “VALVE CLOSING”

5.6.9 Cycle each valve listed in 1.3.8.2 and 1.3.8.3 from full closed to full open to full closed 4 times. Allowable sticking or binding: None.

(V) “VALVE CYCLING”

5.6.10 Install each new silicone coated aluminized cloth spray shield to each mechanical joint of the fuel oil supply / return system piping listed in 1.3.8 in accordance with ASTM-F1138.

5.6.11 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

FOUO

SHIP: LCC-19 CHG/VER: 2/1

5.7 Accomplish modification of chilled water system piping listed in 1.3.9 in accordance with 2.10 and 2.27, using

2.28 for guidance.

5.7.1 Bend each new piping in accordance with 2.13.

5.7.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.7.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.7.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 125 PSIG, for new and disturbed chilled water piping systems.

5.7.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-17-1.

5.7.5 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each watertight/airtight structural boundary. Allowable leakage: None.

5.7.6 Cycle each valve listed in 1.3.9.1 through 1.3.9.3 from full closed to full open to full closed 4 times. Allowable sticking or binding: None.

(V) “VALVE CYCLING”

5.7.7 Accomplish the requirements of 009-11 of 2.1 to install each new insulation and lagging to chilled water system piping listed in 1.3.9 with associated fittings, using 2.27 for guidance.

5.7.8 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.8 Accomplish modification of drain system piping, oily water tank vent system piping, and FO tank vent system piping listed in 1.3.10 in accordance with 2.10, 2.29 and 2.30, using Enclosure-02 for guidance.

5.8.1 Bend each new piping in accordance with 2.13.

5.8.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A and B, Lines One through 10.

5.8.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.8.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 50 PSIG, for new and disturbed drain piping systems.

5.8.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-18-1.

5.8.5 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 50 PSIG, for new and disturbed oily water tank vent piping systems.

5.8.5.1 Document shop hydrostatic test results on QA Form 28 Enclosure-18-2.

5.8.6 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 50 PSIG, for new and disturbed FO tank vent piping systems.

5.8.6.1 Document shop hydrostatic test results on QA Form 28 Enclosure-18-3.

5.8.7 Accomplish following elevated non-destructive testing (ENDT) inspection for Class P-2 oily water tank vent piping system and FO tank vent piping system listed in 1.3.10.

FOUO

SHIP: LCC-19 CHG/VER: 2/1

5.8.7.1 Accomplish liquid penetrant test on final layer of each Class P-2 onboard weld joint in accordance with Paragraph 4.3.a of 2.21. The accept or reject criteria must be in accordance with Paragraph 4.3.a of 2.21.

(I)(G) “ELEVATED NDT INSPECTION”

5.8.7.2 The area of ENDT is shown on Enclosure-02.

5.8.8 Accomplish an unobstructed air flow test of oily water tank vent system piping and FO tank vent system piping listed in 1.3.10 prior to final tank closure with pressure source at not greater than 100 PSIG to ensure free flow capability and to ensure all blanks, caps or plugs have been removed, using compressed air in accordance with Section 506h of 2.22.

(V)(G) “UNOBSTRUCTED AIR FLOW TEST”

5.8.9 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each watertight/airtight structural boundary. Allowable leakage: None.

5.8.10 Accomplish flow check of each new drain piping using clean, fresh water. Allowable external leakage: None.

(V)(G) “FLOW CHECK”

5.8.11 Cycle each valve listed in 1.3.10.1 from full closed to full open to full closed 4 times. Allowable sticking or binding: None.

(V) “VALVE CYCLING”

5.8.12 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.9 Accomplish modification of firemain / seawater system piping listed in 1.3.11 in accordance with 2.10 and 2.31.

5.9.1 Bend each new piping in accordance with 2.13.

5.9.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.9.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.9.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 225 PSIG, for new and disturbed firemain / seawater cooling piping systems upstream of reducing station.

5.9.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-19-1.

5.9.5 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 75 PSIG, for new and disturbed seawater cooling piping systems downstream of reducing station.

5.9.5.1 Document shop hydrostatic test results on QA Form 28 Enclosure-19-2.

5.9.6 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each watertight/airtight structural boundary. Allowable leakage: None.

5.9.7 Cycle each valve listed in 1.3.11.1 through 1.3.11.6 from full closed to full open to full closed 4 times.

Allowable sticking or binding: None.

(V) “VALVE CYCLING”

5.9.8 Accomplish the requirements of 009-11 of 2.1 to install each new insulation and lagging to firemain and seawater system piping listed in 1.3.11 with associated fittings, using 2.31 for guidance.

FOUO

SHIP: LCC-19 CHG/VER: 2/1

5.9.9 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.10 Accomplish modification of CMWD system piping listed in 1.3.12 in accordance with 2.10, 2.32 and 2.33.

5.10.1 Bend each new piping in accordance with 2.13.

5.10.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.10.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.10.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 200 PSIG, for new and disturbed CMWD piping systems.

5.10.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-20-1.

5.10.5 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each watertight/airtight structural boundary. Allowable leakage: None.

5.10.6 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.11 Accomplish modification of halon system piping listed in 1.3.13 with associated work in accordance with 2.34 and 2.35, using 2.36 and Enclosure-04 for guidance.

5.11.1 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.11.1.1 Accomplish the requirements of 009-09 of 2.1.

5.11.1.2 Accomplish nondestructive testing in accordance with Lines 13.

5.11.1.3 Accomplish the requirements of 099-911YO of 2.2, using QA Form 20 Enclosure-10-1 through Enclosure- 10-18. Each joint identification number must be in accordance with Mapping Plan Enclosure-04.

5.11.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.11.3 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 1,600 PSIG, for new and disturbed halon discharge piping systems.

5.11.3.1 Document shop hydrostatic test results on QA Form 28 Enclosure-21-1.

5.11.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 2,800 PSIG, for new and disturbed CO2 actuation piping systems.

5.11.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-21-2.

5.11.5 Accomplish dehydration with vacuum for each halon system piping in accordance with Test Notes T-3 and T- 4 of 2.34.

5.11.6 Disconnect and reconnect each halon system piping and hose assembly listed in 1.3.13.1 and each valve listed in 1.3.13.2 for onboard hydrostatic test in accordance with 2.34, using 2.36 and 2.37 for guidance as controlled assembly.

5.11.6.1 Restore each mating surface exposed by removal. Repair by removing high spots, burrs, abrasions, and foreign matter, where removal can be accomplished by hand tools.

5.11.7 Connect each mechanical joint shown on Mapping Plan Enclosure-07.

FOUO

SHIP: LCC-19 CHG/VER: 2/1

5.11.7.1 Document the controlled assembly joints on QA Form 34A Enclosure-32-1.

(I) "CONTROLLED ASSEMBLY JOINT INSTALLATION"

5.11.8 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each penetration sleeve. Allowable leakage: None.

5.11.9 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.12 Accomplish modification of AFFF system piping listed in 1.3.14 in accordance with 2.10, 2.38 and 2.39.

5.12.1 Bend each new piping in accordance with 2.13.

5.12.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A and B, Lines One through 10.

5.12.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.12.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 225 PSIG, for new and disturbed AFFF piping systems.

5.12.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-22-1.

5.12.5 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each penetration sleeve. Allowable leakage: None.

5.12.6 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.13 Accomplish modification of oily waste transfer system piping listed in 1.3.15 in accordance with 2.10 and 2.40, using 2.16 and 2.19 for guidance.

5.13.1 Bend each new piping in accordance with 2.13.

5.13.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.13.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.13.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 67.5 PSIG, for new and disturbed oily waste transfer piping systems.

5.13.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-23-1.

5.13.5 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each watertight/airtight structural boundary. Allowable leakage: None.

5.13.6 Cycle each valve listed in 1.3.15.1 from full closed to full open to full closed 4 times. Allowable sticking or binding: None.

(V) “VALVE CYCLING”

5.13.7 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.14 Accomplish modification of potable water system piping listed in 1.3.16 in accordance with 2.10 and 2.41, using 2.16, 2.18, 2.19, and 2.42 for guidance.

FOUO

SHIP: LCC-19 CHG/VER: 2/1

5.14.1 Accomplish the requirements of 009-87 of 2.1 for potable water piping.

5.14.1.1 Accomplish the requirements of 009-09 of 2.1 for chlorination and bacteriological tests. Analysis and testing conducted by a qualified Japanese laboratory (accredited by ISO 17025 or equal) are authorized by the

SUPERVISOR.

5.14.1.2 Record results of chlorination and bacteriological tests on a Laboratory Analysis Record(s) and DD Form 686, and submit one legible copy, in hard copy or approved transferrable media, of completed record(s) and form(s) to the SUPERVISOR.

5.14.2 Bend each new piping in accordance with 2.13.

5.14.3 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A and B, Lines One through 10.

5.14.4 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.14.5 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 112.5 PSIG, for new and disturbed potable water piping systems.

5.14.5.1 Document shop hydrostatic test results on QA Form 28 Enclosure-24-1.

5.14.6 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each watertight/airtight structural boundary. Allowable leakage: None.

5.14.7 Cycle each valve listed in 1.3.16.1 and 1.3.16.2 from full closed to full open to full closed 4 times. Allowable sticking or binding: None.

(V) “VALVE CYCLING”

5.14.8 Accomplish the requirements of 009-11 of 2.1 to install each new insulation and lagging to potable water system piping listed in 1.3.16 with associated fittings, using 2.41 for guidance.

5.14.9 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.15 Accomplish modification of FO overflow system piping listed in 1.3.17 in accordance with 2.10 and 2.43, using Enclosure-02 for guidance.

5.15.1 Bend each new piping in accordance with 2.13.

5.15.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.15.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.15.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 50 PSIG, for new and disturbed FO overflow piping systems.

5.15.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-25-1.

5.15.5 Accomplish following elevated non-destructive testing (ENDT) inspection for Class P-2 FO overflow system piping listed in 1.3.17.

5.15.5.1 Accomplish liquid penetrant test on final layer of each Class P-2 onboard weld joint in accordance with Paragraph 4.3.a of 2.21. The accept or reject criteria must be in accordance with Paragraph 4.3.a of 2.21.

(I)(G) “ELEVATED NDT INSPECTION”

FOUO

SHIP: LCC-19 CHG/VER: 2/1

5.15.5.2 The area of ENDT is shown on Enclosure-02.

5.15.6 Accomplish an unobstructed air flow test of FO overflow system piping listed in 1.3.17 prior to final tank closure with pressure source at not greater than 100 PSIG to ensure free flow capability and to ensure all blanks, caps or plugs have been removed, using compressed air in accordance with Section 506h of 2.22.

(V)(G) “UNOBSTRUCTED AIR FLOW TEST”

5.15.7 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each watertight/airtight structural boundary. Allowable leakage: None.

5.15.8 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.16 Accomplish modification of LO / OW drain tank air escape system piping listed in 1.3.18 in accordance with

2.10 and 2.44, using 2.16, 2.18, and Enclosure-02 for guidance.

5.16.1 Bend each new piping in accordance with 2.13.

5.16.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A and B, Lines One through 10.

5.16.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.16.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 50 PSIG, for new and disturbed LO drain air escape piping systems.

5.16.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-26-1.

5.16.5 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 50 PSIG, for new and disturbed OW drain air escape piping systems.

5.16.5.1 Document shop hydrostatic test results on QA Form 28 Enclosure-26-2.

5.16.6 Accomplish following elevated non-destructive testing (ENDT) inspection for Class P-2 LO/OW drain air escape piping listed in 1.3.18.

5.16.6.1 Accomplish liquid penetrant test on final layer of each Class P-2 onboard weld joint in accordance with Paragraph 4.3.a of 2.21. The accept or reject criteria must be in accordance with Paragraph 4.3.a of 2.21.

(I)(G) “ELEVATED NDT INSPECTION”

5.16.6.2 The area of ENDT is shown on Enclosure-02.

5.16.7 Accomplish an unobstructed air flow test of LO drain air escape system piping and OW drain air escape system piping listed in 1.3.18 prior to final tank closure with pressure source at not greater than 100 PSIG to ensure free flow capability and to ensure all blanks, caps or plugs have been removed, using compressed air in accordance with Section 506h of 2.22.

(V)(G) “UNOBSTRUCTED AIR FLOW TEST”

5.16.8 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each watertight/airtight structural boundary. Allowable leakage: None.

5.16.9 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

FOUO

SHIP: LCC-19 CHG/VER: 2/1

5.17 Accomplish modification of HP/LP air system piping listed in 1.3.19 with associated work in accordance with 2.10, 2.45, and 2.46, using 2.16, 2.18, 2.28, 2.42, and 2.47 for guidance.

5.17.1 Relocate each compressor listed in 1.3.19.1 in accordance with 2.45.

5.17.1.1 Restore each mating surface exposed by removal. Repair by removing each high spot, burr, abrasion, and foreign matter, where removal can be accomplished by hand tool.

5.17.2 Bend each new piping in accordance with 2.13.

5.17.3 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A and B, Lines One through 10.

5.17.3.1 Accomplish the requirements of 009-09 of 2.1.

5.17.3.2 Accomplish nondestructive testing in accordance with Lines 13.

5.17.3.3 Accomplish the requirements of 099-911YO of 2.2, using QA Form 20 Enclosure-11-1 through Enclosure- 11-98. Each joint identification number must be in accordance with Mapping Plan Enclosure-05.

5.17.4 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.17.5 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 4,500 PSIG, for new and disturbed HP air piping systems.

5.17.5.1 Document shop hydrostatic test results on QA Form 28 Enclosure-27-1.

5.17.6 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 203 PSIG, for new and disturbed LP air piping systems.

5.17.6.1 Document shop hydrostatic test results on QA Form 28 Enclosure-27-2.

5.17.7 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each watertight/airtight structural boundary. Allowable leakage: None.

5.17.8 Cycle each valve listed in 1.3.19.2 through 1.3.19.6 from full closed to full open to full closed 4 times.

Allowable sticking or binding: None.

(V) “VALVE CYCLING”

5.17.9 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.18 Accomplish modification of starting air system piping listed in 1.3.20 with associated work in accordance with 2.46, 2.48 through 2.50.

5.18.1 Bend each new piping in accordance with 2.13.

5.18.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.18.2.1 Accomplish the requirements of 009-09 of 2.1.

5.18.2.2 Accomplish nondestructive testing in accordance with Lines 13.

5.18.2.3 Accomplish the requirements of 099-911YO of 2.2, using QA Form 20 Enclosure-12-1 through Enclosure- 12-152. Each joint identification number must be in accordance with Mapping Plan Enclosure-06.

FOUO

SHIP: LCC-19 CHG/VER: 2/1

5.18.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.18.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 4,050 PSIG, for new and disturbed 3000 PSIG starting air piping systems.

5.18.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-28-1.

5.18.5 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 473 PSIG, for new and disturbed 350 PSIG starting air piping systems.

5.18.5.1 Document shop hydrostatic test results on QA Form 28 Enclosure-28-2.

5.18.6 Accomplish a shop hydrostatic test of each complete starting air hose assembly evidence of external leakage and/or deformation, using clean fresh water at 2,250 PSIG for one minute to 5 minutes in accordance with Chapter 7 of 2.25, using Paragraph 505-11.1.3 of 2.26 for guidance. Allowable external leakage and/or deformation: None.

(I)(G) “HYDROSTATIC TEST”

5.18.6.1 Document shop test record on QA Form 28 Enclosure-28-3.

5.18.6.2 Install a new identification tag on each hose assembly in accordance with Paragraph 7-4 of 2.25.

5.18.7 Cycle each valve listed in 1.3.20.1 through 1.3.20.9 from full closed to full open to full closed 4 times.

Allowable sticking or binding: None.

(V) “VALVE CYCLING”

5.18.8 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.19 Accomplish modification of service steam system piping listed in 1.3.21 in accordance with 2.10 and 2.51.

5.19.1 Bend each new piping in accordance with 2.13.

5.19.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.19.2.1 Accomplish nondestructive testing in accordance with Line 13 for liquid penetrant testing accomplished to satisfy operational pressure test option for service steam system piping.

5.19.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.19.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 113 PSIG, for new and disturbed service steam piping systems.

5.19.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-29-1.

5.19.5 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each watertight/airtight structural boundary. Allowable leakage: None.

5.19.6 Accomplish the requirements of 009-11 of 2.1 to install each new insulation, lagging and reusable cover to service steam system piping listed in 1.3.21 with associated fittings, using 2.51 for guidance.

5.19.7 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.20 Accomplish modification of distillated water system piping listed in 1.3.22 with associated work in accordance with 2.52.

FOUO

SHIP: LCC-19 CHG/VER: 2/1

5.20.1 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.20.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.20.3 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 50 PSIG, for new and disturbed distillated water piping systems.

5.20.3.1 Document shop hydrostatic test results on QA Form 28 Enclosure-30-1.

5.20.4 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each watertight/airtight structural boundary. Allowable leakage: None.

5.20.5 Cycle each valve listed in 1.3.22.1 from full closed to full open to full closed 4 times. Allowable sticking or binding: None.

(V) “VALVE CYCLING”

5.20.6 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.21 Accomplish modification of reserve feed water tank vent system piping and service steam drain system piping listed in 1.3.23 in accordance with 2.53, using Enclosure-02 for guidance.

5.21.1 Bend each new piping in accordance with 2.13.

5.21.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s) A, Lines One through 10.

5.21.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.21.4 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using clean, fresh water at 50 PSIG, for new and disturbed reserve feed water tank vent piping systems.

5.21.4.1 Document shop hydrostatic test results on QA Form 28 Enclosure-31-1.

5.21.5 Accomplish the requirements of 009-71 of 2.1 for hydrostatic test, using feed water at 50 PSIG, for new and disturbed service steam drain piping systems.

5.21.5.1 Document shop hydrostatic test results on QA Form 28 Enclosure-31-2.

5.21.6 Accomplish following elevated non-destructive testing (ENDT) inspection for Class P-2 reserve feed water tank vent piping listed in 1.3.23.

5.21.6.1 Accomplish liquid penetrant test on final layer of each Class P-2 onboard weld joint in accordance with Paragraph 4.3.a of 2.21. The accept or reject criteria must be in accordance with Paragraph 4.3.a of 2.21.

(I)(G) “ELEVATED NDT INSPECTION”

5.21.6.2 The area of ENDT is shown on Enclosure-02.

5.21.7 Accomplish an unobstructed air flow test of reserve feed water tank vent system piping listed in 1.3.23 prior to final tank closure with pressure source at not greater than 100 PSIG to ensure free flow capability and to ensure all blanks, caps or plugs have been removed, using compressed air in accordance with Section 506h of 2.22.

(V)(G) “UNOBSTRUCTED AIR FLOW TEST”

5.21.8 Disconnect and connect each mechanical joint in accordance with 2.53…