TGI_3819P22115A08_c0v0.pdf
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This document is a Task Group Instruction (TGI) for the USS Blue Ridge (LCC-19) detailing a boiler desuperheater tightness test for the 1B Boiler. The task involves installing and removing test fittings on the desuperheater outlet piping, with work to be performed by a contractor between January 12, 2026, and May 15, 2027, at the Commander, Fleet Activities Yokosuka Naval Base in Japan. The specific objectives include conducting a tightness test for mechanical joints of the desuperheater, removing and reinstalling blank flanges, and replacing gaskets in accordance with specified military standards.
The TGI includes detailed technical specifications for the Foster Wheeler Corporation boiler, with a design pressure of 705 PSIG and maximum operating pressure of 655 PSIG. SRF-JRMC will provide supporting services including crane and rigging, utilities (low pressure air, water, and steam supply), safety inspections, gas-free inspections, and quality assurance inspections. The document specifies a cleanliness requirement for piping system/equipment at Level II and notes a potential asbestos hazard. The task is in response to a Boiler Inspection and Repair Management Information System (BIRMIS) report dated October 17, 2024.
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FOUO
WebAIM Short Form TASK GROUP INSTRUCTION
05-MAR-2025 1729
20.14.15.2.9020 (September 2024) ICN: 3819P22115 KeyOp: A08
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1B BOILER BO A 9 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P 22111
CU PHASE TITLE: *(H9-01) F/O - ACCOMPLISH SET UP AND RST OF 1B BLR DSUPHTR TIGHTNESS TEST
WORK CERTIFICATION SIGNATURES: DLs
COMPLETION OF WORK REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:
RECORDS REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:
FOUO Pg 1 of 4
EM02L192
PREPARING ACTIVITY: STATUS: APP WORKING STATUS:
PREPARED BY: CODE: PHONE: DATE:
KIMURA, REIYA 234 7076038983 11-FEB-2025
APPROVED BY: CODE: PHONE: DATE:
HARADA, HIDEO 234 3152435176 12-FEB-2025
CONCURRED BY: CODE: PHONE: DATE:
REASON FOR WORK/NEED FOR CHANGE:
JCN:
EM02-L192
SPECIAL REQUIREMENTS:
CU PHASE DESCRIPTION:
ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:
YAGINUMA, TAKEHIDE 8-76-0-E U
JOB SUMMARY ID: TOT MAN HR.: TOT DUR: TOT JML COST: PLANNING ACCEPTANCE:
221A1115
1. SCOPE/PURPOSE:
1.1 Title: Set Up and Restoration for 1B Boiler Desuperheater Tightness Test; accomplish
1.2 Location of Work:
1.2.1 Fire Room (8-76-0-E)
1.3 Identification:
1.3.1 Quantity (One EA), Boiler, Main Propulsion, 1B
Mfr: Foster Wheeler Corp.
Mfr ID: N/A Design Pressure: 705 PSIG Max Operating Pressure: 655 PSIG
FSCM: 23230
APL: 021550096
TGI Short Form
05-MAR-2025 1729
20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22115 KeyOp: A08
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1B BOILER BO A 9 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P 22111
CU PHASE TITLE: *(H9-01) F/O - ACCOMPLISH SET UP AND RST OF 1B BLR DSUPHTR TIGHTNESS TEST
FOUO Pg 2 of 4
CU PHASE DESCRIPTION (Cont.)
1.4 Security Classification: None.
1.5 Initial Condition:
1.5.1 Potential Asbestos Hazard.
1.6 Contractor work start date: 1/12/2026
1.7 Contractor work completion date: 5/15/2027
2. PROCEDURE:
2.1 Accomplish the requirements of 099-906YO of Ref. No. 2.
2.1.1 Accomplish the requirements of 009-09 of Ref. No. One.
2.2 Install test fitting to the desuperheater outlet piping of the boiler listed in 1.3.1 to accomplish tightness test for each mechanical joint of the desuperheater after reinstallation, using Ref. No. 3, Ref. No. 4 and Enclosure-01 for guidance.
2.2.1 Remove blank flange from the boiler desuperheater outlet piping.
2.3 Remove test fitting from the desuperheater outlet piping of the boiler listed in 1.3.1 after completion of tightness test for the desuperheater, using Ref. No. 3, Ref. No. 4 and Enclosure-01 for guidance.
2.3.1 Install blank flange to the boiler desuperheater outlet piping.
2.3.1.1 Remove existing and install new gasket conforming to MIL-G-24716.
2.4 Accomplish the requirements of 009-32 of Ref. No. One for each new and disturbed surface.
2.5 Notes:
2.5.1 Planner: Code 234 R. Kimura, 070-7603-8983
2.5.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598
2.5.3 Tightness Test for mechanical joints of the desuperheater will be covered by T-Phase.
2.5.4 This TGI is response to Boiler Inspection and Repair Management Information System (BIRMIS) for 1B Boiler report dated 17 OCT 2024, Line item “H9-01”.
2.5.5 JCN EM02-L192 is related to this TGI.
2.6 Government Furnished Material (GFM):
2.6.1 SRF-JRMC will provide GFM listed in the Material List.
2.7 SRF-JRMC will provide the following service work: (TGI No. 3819P22115S09)
05-MAR-2025 1729
20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22115 KeyOp: A08
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1B BOILER BO A 9 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P 22111
CU PHASE TITLE: *(H9-01) F/O - ACCOMPLISH SET UP AND RST OF 1B BLR DSUPHTR TIGHTNESS TEST
FOUO Pg 3 of 4
CU PHASE DESCRIPTION (Cont.)
2.7.1 [C740] Crane and crane rigging service.
2.7.2 [X99E] Utilities service.
2.7.3 [X99M] Utilities service, including low pressure air supply, water supply, and steam supply.
2.7.4 [C106.1] Safety inspection for SRF-JRMC employees.
2.7.5 [C106.2] Gas free inspection for SRF-JRMC employees.
2.7.6 [C133] QA Inspection for (G) symbol(s).
05-MAR-2025 1729
20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22115 KeyOp: A08
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1B BOILER BO A 9 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P 22111
CU PHASE TITLE: *(H9-01) F/O - ACCOMPLISH SET UP AND RST OF 1B BLR DSUPHTR TIGHTNESS TEST
FOUO Pg 4 of 4
OTHER SPECIAL REQUIREMENTS:
CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL II.
Ref.
No.
Document/Drawing Number DOCUMENT/DRAWING TITLE REV
CHG
NO.
CPY
REQ PARAGRAPH SECT PG CHPT
1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N
3 DWG 514-2492519 600LB H.P. AUX STM-SECT D Y ALL
4 DWG 514-2492520 600 LB H.P. AUX STM-L/M D Y SH
6A, SH
TASK NAME / TASK DESCRIPTION
SHOP/
TSD TS
SF
WC
CREW
# MHRS RWRK
2.1 QA HRs 22/KE PC N
2.2 BLRM HRs, INSL HRs 22/KE PC N
2.3 BLRM HRs, INSL HRs, PNTR HRs, QA HRs 22/KE PC N
2.4 PNTR HRs, QA HRs 22/KE PC N
CFM for asbestos sampler and analysis cost, all paint, covering materials and other consumable.
22/MQ CS N
Process Funding Document 10/CT OM N
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
001 M GASKET,SPIRAL WOUND,
GASKET SPIRAL WOUND
1"IPS
C-234 R.KIMURA, 070-7603-
ORDERED FOR KTR
9B 5330 013387833 NA 4 N 50435079 2/EA
ATTACHMENT LIST
TITLE FILE NAME SAVED DATE
ENCLOSURE-01 3819P22115A08-Sketch.pdf 12-FEB-2025 0000
MATERIAL REFERENCES
REF
NO.
DOCUMENT/DRAWING NUMBER DOCUMENT/DRAWING TITLE
REV
ICN: 3819P22115 KEY OP: A08
3819P22115A08
SKETCH
ENCLOSURE-01
Sheet 1 of 1
Reiya.Kimura.ja Text Box Desuperheater Outlet Piping
Reiya.Kimura.ja_1 Text Box Test Connection
Reiya.Kimura.ja_2 Line
Reiya.Kimura.ja_3 Line
Reiya.Kimura.ja_4 Oval
Reiya.Kimura.ja_5 Line
Reiya.Kimura.ja_6 Oval
Reiya.Kimura.ja_7 Underline
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