TGI_3819P22114A11_c1v1.pdf

FOUO

WebAIM Short Form TASK GROUP INSTRUCTION

04-MAR-2025 1346

20.14.15.2.9020 (September 2024) ICN: 3819P22114 KeyOp: A11

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1A MF BLR ECN IN CHK V- A 0 1/1

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P 25511

CU PHASE TITLE: (L75-01) F/O – INSP 1A BLR ECONO OUT FEED WATER SYS LIFT CHECK VLV IN 8-76-0-E

WORK CERTIFICATION SIGNATURES: DLs

COMPLETION OF WORK REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:

RECORDS REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:

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EM02L194

PREPARING ACTIVITY: STATUS: APP WORKING STATUS:

PREPARED BY: CODE: PHONE: DATE:

IKEDA, KOUTARO 232 3152430958 24-FEB-2025

APPROVED BY: CODE: PHONE: DATE:

MOMOSE, HARUHISA 232 3152434533 04-MAR-2025

CONCURRED BY: CODE: PHONE: DATE:

REASON FOR WORK/NEED FOR CHANGE:

JCN:

EM02-L194

SPECIAL REQUIREMENTS:

CU PHASE DESCRIPTION:

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

YAGINUMA, TAKEHIDE 8-76-0-E U

JOB SUMMARY ID: TOT MAN HR.: TOT DUR: TOT JML COST: PLANNING ACCEPTANCE:

221A1114

1. SCOPE/PURPOSE:

1.1 Title: 1A Boiler Economizer Outlet Feed Water System Lift Check Valve; inspect

1.2 Location of Work:

1.2.1 Fire Room (8-76-0-E)

1.3 Identification:

1.3.1 Quantity (One EA), 1A Boiler Economizer Outlet Feed Water System Lift Check Valve Mfr: Anchor/Darling Valve Co.

Size: 5.00-Inch IPS Body Material: Cast Carbon Steel Bonnet Type: Pressure Seal (Silver Plate) Valve No: V12 of Ref. No. 3

TGI Short Form

04-MAR-2025 1346

20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22114 KeyOp: A11

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1A MF BLR ECN IN CHK V- A 0 1/1

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P 25511

CU PHASE TITLE: (L75-01) F/O – INSP 1A BLR ECONO OUT FEED WATER SYS LIFT CHECK VLV IN 8-76-0-E

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CU PHASE DESCRIPTION (Cont.)

1.3.1.1 Quantity (One EA), Pressure Seal Ring

Material: ASTM A-29, AISI 1005 through 1012 Remarks: PC No. 5 of Ref. No. 4

1.3.1.2 Quantity (One EA), Label Plate

Material: Alum Remarks: SKETCH B of Ref. No. 9

1.4 Security Classification: None.

1.5 Initial Condition: None.

1.6 Contractor work start date: 1/12/2026

1.7 Contractor work completion date: 5/15/2027

2. PROCEDURE:

2.1 Accomplish a mechanical inspection of each valve listed in 1.3.1, using Ref. No. 3 through Ref. No. 6 for guidance.

2.1.1 Matchmark each valve part.

2.1.2 Disassemble, clean free of foreign matter (including paint), and inspect each part for defects.

2.1.2.1 The removal of body-bound studs only to determine the condition of threads is not required.

2.1.3 Torque test each body-bound stud in accordance with Section 075-8.6.3.2 (d) of Ref. No. 6.

(V) “TORQUE TEST”

2.1.4 Accomplish liquid penetrant (PT) inspection of seat, disc, and body inlay area in accordance with Ref. No. 7.

2.1.4.1 Acceptance criteria must be in accordance with Paragraph 7 of Ref. No. 8, except hairline cracks in hard-faced seat and disc are acceptable provided each valve does not show evidence of leakage.

(I) “PT INSPECT"

2.1.5 Inspect sealing surfaces of each inlay area and bonnet.

2.1.5.1 Inspect valve body to verify that stainless steel inlay is free of steam cuts and cracks and that diameter of inlay area is round to within 0.003 inch and free of non-design taper. Measure diameter at top and bottom of inlay area in increments of 45 degrees, on each circle. Inlay diameter must not exceed oversize number one diameter, plus 0.002 to 0.005-inch clearance described by Ref. No. 9.

(V) “VISUAL INSPECTION”

2.1.6 Assemble each valve in accordance with Ref. No. 3 and Ref. No. 4.

2.1.6.1 Fabricate and install each new pressure seal ring listed in 1.3.1.1 in accordance with Ref. No. 9, using Ref. No. 10 for guidance.

04-MAR-2025 1346

20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22114 KeyOp: A11

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1A MF BLR ECN IN CHK V- A 0 1/1

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P 25511

CU PHASE TITLE: (L75-01) F/O – INSP 1A BLR ECONO OUT FEED WATER SYS LIFT CHECK VLV IN 8-76-0-E

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CU PHASE DESCRIPTION (Cont.)

2.1.6.2 Accomplish a silver plating of the pressure seal ring listed in 1.3.1.1 in accordance with General Note 4 of Ref. No. 9 and

ASTM B 700.

2.1.6.3 Attach a label plate listed in 1.3.1.2 to the valve bonnet indicating the size of seal ring installed, straight or tapered body neck, name of installing activity, and date of installation.

2.1.7 Submit one legible copy, in hard copy, or approved transferrable media, of a report listing results of the requirements of 2.1 to the SUPERVISOR.

2.2 Accomplish the requirements of 009-32 of Ref. No. One for each new and disturbed surface.

2.3 Notes:

2.3.1 Planner: Code 232 K. Ikeda, 243-0958

Planner: Code 233 K. Uchimura, 080-9350-1432

2.3.2 Zone Manager (ZM): Code 333 T. Yaginuma, 080-5419-0598

2.3.3 This TGI is response to Boiler Inspection and Repair Management Information System (BIRMIS) for 1A Boiler report dated 17 OCT 2024, Line Item L75-01.

2.3.4 Removal lagging as interference is covered by TGI No. 3819P22101-A01.

2.3.5 JCN EM02-L194 is related to this TGI.

2.4 Government Furnished Material (GFM):

2.4.1 SRF-JRMC will provide GFM listed in Material List.

2.5 SRF-JRMC will provide following service work: (TGI No. 3819P22114-S14).

2.5.1 [C740] Crane and crane rigging service.

2.5.2 [X99E] Utility service, electrical.

2.5.3 [X99M] Utility service, including low pressure air supply, water supply, and steam supply.

2.5.4 [C106.1] Safety inspection for SRF-JRMC employees.

2.5.5 [C106.2] Gas free inspection for SRF-JRMC employees.

2.5.6 [C133] QA inspection for (G) Symbol(s).

04-MAR-2025 1346

20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22114 KeyOp: A11

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1A MF BLR ECN IN CHK V- A 0 1/1

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P 25511

CU PHASE TITLE: (L75-01) F/O – INSP 1A BLR ECONO OUT FEED WATER SYS LIFT CHECK VLV IN 8-76-0-E

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OTHER SPECIAL REQUIREMENTS:

CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL II

Ref.

No.

Document/Drawing Number DOCUMENT/DRAWING TITLE REV

CHG

NO.

CPY

REQ PARAGRAPH SECT PG CHPT

1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N 3 DWG 208-2492086 Feed SUCT & DISCH & TRANS

Piping -Plan H N

4 DWG 1S-595-5 5"-600# GLOBE LIFT CHECK

VALVE CAST CARBON STEEL

PRESSURE SEAL TYPE,

BUTT WELD E

E N

5 TM 0948-LP-012-

Standard Navy Valves 31 N

6 TM S9086-CJ-STM-

010/CH-075

Fasteners 7 N

7 TM T9074-AS-GIB-

010/271

Requirements for Nondestructive Testing Methods

1 N

8 MIL MIL-STD-2035 Nondestructive Testing Acceptable Criteria

A N

9 DWG 803-6074287 Repair Guide Pressure Seal Valves

A N

10 DWG 803-5001021 Pressure Seal Rings Standard and Oversize Valves Pressure Seal Class 600 - 1500

E N

TASK NAME / TASK DESCRIPTION

SHOP/

TSD TS

SF

WC

CREW

# MHRS RWRK

2.1 OMCH: HRs, IMCH: HRs, RGRS: HRs, ELEC: HRs 22/KE PC N

2.2 PNTR: HRs 22/KE PC N

Outside Machinist Work CFM for gasket, fasteners, and misc. 22/MQ CS N

Electrical Work CFM for silver plating solution and misc, 22/MQ CS N

Process Funding Document. 10/CT OM N

Version-1: modify Procedure 2.5 SRF-JRMC service work. C232 H.

Momose, 03/04/2025, -/-/N

/ V-01 N

MATERIAL LIST

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING NUMBER DOCUMENT/DRAWING TITLE

REV

ICN: 3819P22114 KEY OP: A11

04-MAR-2025 1346

20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22114 KeyOp: A11

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1A MF BLR ECN IN CHK V- A 0 1/1

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P 25511

CU PHASE TITLE: (L75-01) F/O – INSP 1A BLR ECONO OUT FEED WATER SYS LIFT CHECK VLV IN 8-76-0-E

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ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

001 M BAR, METAL, ORIG: C232, K.

IKEDA, 243-0958

ORDERED FOR KTR

BAR, METAL, ROUND, 7"DIA,

FORGED CARBON STEEL,

ASTM A29 (1008), FORGING -

OPEN DIE

LL4912661 NA 4 N 1/FT