TGI_3819P22115A04_c0v0.pdf
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- Solicitation number
- N6264925RA059
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This Task Group Instruction (TGI) details a maintenance and repair task for the USS Blue Ridge's 1B Boiler located in the Fire Room. The specific work involves replacing view port gaskets and lights, with a contractor start date of 1/12/2026 and work completion date of 5/15/2027. The task requires removing existing components, installing new gaskets conforming to Garlock 3200 specifications, and replacing casing lights with new lamps, with potential asbestos and lead hazards noted.
The document includes detailed technical specifications for the boiler (manufactured by Foster Wheeler Corp), with a design pressure of 705 PSIG and maximum operating pressure of 655 PSIG. The repair will involve 4 view port windows from Robert H. Wager Co. and 4 casing lights with circuit number (6-81-1)-1L-B6. SRF-JRMC will provide government-furnished materials and supporting services, including crane rigging, utility services, safety inspections, and quality assurance inspections. The work is part of a Boiler Inspection and Repair Management Information System (BIRMIS) report dated 17 OCT 2024.
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FOUO
WebAIM Short Form TASK GROUP INSTRUCTION
05-MAR-2025 1607
20.14.15.2.9020 (September 2024) ICN: 3819P22115 KeyOp: A04
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1B BOILER VIEW AY AY A 0 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P
CU PHASE TITLE: *(D-8) - F/O - REPLACE VIEW PORT GASKET AND LIGHT OF 1B BOILER
WORK CERTIFICATION SIGNATURES: DLs
COMPLETION OF WORK REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:
RECORDS REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:
FOUO Pg 1 of 6
EM02L192
PREPARING ACTIVITY: STATUS: APP WORKING STATUS:
PREPARED BY: CODE: PHONE: DATE:
TAKEMOTO, HIROTAKA 234 3152434479 26-FEB-2025
APPROVED BY: CODE: PHONE: DATE:
HARADA, HIDEO 234 3152435176 27-FEB-2025
CONCURRED BY: CODE: PHONE: DATE:
REASON FOR WORK/NEED FOR CHANGE:
JCN:
EM02-L192
SPECIAL REQUIREMENTS:
CU PHASE DESCRIPTION:
ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:
TAKAHASHI, YASUHIKO
JOB SUMMARY ID: TOT MAN HR.: TOT DUR: TOT JML COST: PLANNING ACCEPTANCE:
221A1115
1. SCOPE/PURPOSE:
1.1 Title: View Port Gasket and Light of 1B Boiler; replace
1.2 Location of Work:
1.2.1 Fire Room (8-76-0-E)
1.3 Identification:
1.3.1 Quantity (One EA), Boiler, Main Propulsion, 1B
Mfr Foster Wheeler Corp Mfr ID: N/A Design Pressure: 705 PSIG Max Operating Pressure: 655 PSIG Casing Material: Carbon Steel, ASTM A-36, 0.1875 Inch THK
APL: 021550096
TGI Short Form
05-MAR-2025 1607
20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22115 KeyOp: A04
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1B BOILER VIEW AY AY A 0 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P
CU PHASE TITLE: *(D-8) - F/O - REPLACE VIEW PORT GASKET AND LIGHT OF 1B BOILER
FOUO Pg 2 of 6
CU PHASE DESCRIPTION (Cont.)
1.3.1.1 Quantity (4 EA), View Port Window
Mfr Robert H. Wager Co., INC
1.3.1.2 Quantity (4 EA), Casing Light
Circuit Number: (6-81-1)-1L-B6
1.4 Security Classification: None
1.5 Initial Condition:
1.5.1 Potential Asbestos Hazard
1.5.2 Potential Lead Hazard
1.6 Contractor Start Date: 1/12/2026
1.7 Contractor Work Completion Date: 5/15/2027
2. PROCEDURE:
2.1 Remove each existing, clean and install view port listed in 1.3.1.1, using Ref. No. 3 and Ref. No. 4 for guidance.
2.1.1 Remove existing and install each new gasket for view port, conforming to Garlock 3200.
2.2 Accomplish the repair work for the equipment listed in 1.3.1.2 in accordance with Enclosure-01, using Ref. No. 5 for guidance.
2.2.1 Remove existing and install new each lamp of the equipment listed in 1.3.1.2, using Ref. No. 6 for guidance.
2.2.2 Accomplish the requirements of 009-12 of Ref. No. One, including Table 2, Column(s) A, Lines One through 7.
2.3 Accomplish the requirements of 009-32 of Ref. No. One for each new and disturbed surface.
2.4 Notes:
2.4.1 Planner: Code 234 H.Takemoto, 243-4479
Planner: Code 233 M. Takemura, 080-9350-1458 Engineer: Code 270 A. Yamada., 243-4351
2.4.2 303-ELM-091254 was issued for the reference of previous repair work, and the ELM is also authorized to apply for guidance on this TGI by Code 270.
2.4.3 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598
2.4.4 This TGI is response to Boiler Inspection and Repair Management Information System (BIRMIS) for 1B Boiler report dated 17 OCT 2024, Line item “D-8”.
2.4.5 JCN EM02-L192 is related to this TGI.
05-MAR-2025 1607
20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22115 KeyOp: A04
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1B BOILER VIEW AY AY A 0 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P
CU PHASE TITLE: *(D-8) - F/O - REPLACE VIEW PORT GASKET AND LIGHT OF 1B BOILER
FOUO Pg 3 of 6
CU PHASE DESCRIPTION (Cont.)
2.5 Government Furnished Material (GFM):
2.5.1 SRF-JRMC will provide GFM listed in the Material List.
2.6 SRF-JRMC will provide the following service work: (TGI No: 3819P22115S05)
2.6.1 [C740] Crane and crane rigging service.
2.6.2 [X99E] Provide utility service, electrical.
2.6.3 [X99M] Provide utility service, including low pressure air supply, water supply, and steam supply.
2.6.4 [C106.1] Provide safety inspection for SRF-JRMC employees.
2.6.5 [C106.2] Provide gas free inspection for SRF-JRMC employees.
2.6.6 [C133] Provide QA inspection for (G) symbols.
2.6.7 [C135] Provide NDT inspection for (G) symbol(s).
05-MAR-2025 1607
20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22115 KeyOp: A04
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1B BOILER VIEW AY AY A 0 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P
CU PHASE TITLE: *(D-8) - F/O - REPLACE VIEW PORT GASKET AND LIGHT OF 1B BOILER
FOUO Pg 4 of 6
OTHER SPECIAL REQUIREMENTS:
Ref.
No.
Document/Drawing Number DOCUMENT/DRAWING TITLE REV
CHG
NO.
CPY
REQ PARAGRAPH SECT PG CHPT
1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N
3 TM S9086-GY-STM-
010/CH-221
Boilers 8 N
4 DWG 1477
06MAR2017
BOILER VIEWPORT - Y ALL
5 PDD 303-ELM-
091254
BOILER CASING LIGHT FIRE
ROOM 8-76-0-E
- Y ALL
6 DWG 3224445 BOILER INSPECTION LIGHT
ARRANGEMENT & DETAILS
M Y ALL
TASK NAME / TASK DESCRIPTION
SHOP/
TSD TS
SF
WC
CREW
# MHRS RWRK
2.1 BLRM HRs 22/KE PC N
2.2 ELEC HRs, WELD HRs, INSL HRs, PNTR HRs, QA HRs 22/KE PC N
2.3 PNTR HRs , QA HRs 22/KE PC N
Boiler Work CFM for firewatch cost, welding rod, marine chemist cost, all paints, thinner and MISC such as covering material, plastic bags, and etc.
22/MQ CS N
Lagging Work CFM for asbestos sampler and analysis cost, all paints, thinner and MISC such as covering material, plastic bags, and etc.
22/MQ CS N
Electrical CFM for banding material, fasteners, insulation tape, plastic bags, and other consumable
22/MQ CS N
Process Funding Document 10/CT OM N
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
MATERIAL REFERENCES
REF
NO.
DOCUMENT/DRAWING NUMBER DOCUMENT/DRAWING TITLE
REV
ICN: 3819P22115 KEY OP: A04
05-MAR-2025 1607
20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22115 KeyOp: A04
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1B BOILER VIEW AY AY A 0 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P
CU PHASE TITLE: *(D-8) - F/O - REPLACE VIEW PORT GASKET AND LIGHT OF 1B BOILER
FOUO Pg 5 of 6
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
001 M CLOTH,PLAIN WEAVE, H/W
GLASS CLOTH, COLOR IS
NATURAL
C234 H.TAKEMOTO 243-4479
ORDERED FOR KTR
9B 8305 001487364 NA 4 N 50595050 1/RO
001 M CLOTH,PLAIN WEAVE, H/W
GLASS CLOTH, COLOR IS
NATURAL
C234 H.TAKEMOTO 243-4479
ORDERED FOR KTR
9B 8305 001487364 NA 4 N 50595309 1/RO
002 M INSULATI, INSULATION,
FIBROUS GLASS, THERMAL,
BLANKET WITHOUT BINDER,
UNFACED, SIZE: 5FT W X 45FT
L X 1"THK, MIL-DTL-32585,
TYPE I, FORM 3, NSN: 5640-00-
173-6591 (NSN MISTAKENLY
INDICATES FACING D, BUT
CORRECT ITEM IN THIS NSN
IS UNFACED.)
C234 H.TAKEMOTO 243-4479
ORDERED FOR KTR
9Q 5640 LL9607458 NA 4 N 50597400 1/RO
003 M ADHESIVE, ADHESIVE FOR
CLOTH
ORDERED FOR KTR
C234 H,TAKEMOTO 243-4479
9B 8040 002738708 NA 4 Y 50595122 2/GL
004 M CHIKEN NET, WIRE, MESH,
CHICKEN NET, #20 X 16 MESH
NO.20G, HEXAGONAL WIRE
NETTING, GALVANIZED
STEEL, 1RLL=30METER
[ORDERED FOR KTR
C234 H,TAKEMOTO 243-4479
9Q 5670 LL4651079 NA 4 N 50597807 1/RL
005 M CEMENT,INSULATION,,
CEMENT, 45 LB,
ORDERED FOR KTR
C234 H.TAKEMOTO
9Q 5640 002264540 NA 4 Y 50595113 1/BG
006 M GASKET, GARLOCK 3200, 1/8"
THK.
ORDER FOR KTR
C234 H.TAKEMOTO 243-4479
9B 5330 013865379 NA 4 N 50595045 1/SH
300 M STANDOFF,THREADED,S,
ORDERED FOR KTR
ORIG: C233 M. TAKEMURA,
080-9350-1458
9B 5340 002829526 NA 4 N 50495075 15/EA
301 M LAMP,INCANDESCENT,
ORDERED FOR KTR
ORIG: C233 M. TAKEMURA,
080-9350-1458
9B 6240 002465052 NA 4 N 50495040 4/EA
ATTACHMENT LIST
05-MAR-2025 1607
20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22115 KeyOp: A04
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1B BOILER VIEW AY AY A 0 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P
CU PHASE TITLE: *(D-8) - F/O - REPLACE VIEW PORT GASKET AND LIGHT OF 1B BOILER
FOUO Pg 6 of 6
TITLE FILE NAME SAVED DATE
ENCLOSURE-01 3819P22115A04-Engrg Inst.pdf 22-FEB-2025 0000
3819P22115A04 ENCLOSURE-01 SHEET 1 of 3
3819P22115A04 ENCLOSURE-01 SHEET 2 of 3
3819P22115A04 ENCLOSURE-01 SHEET 3 of 3
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