J-7__SWRMC_CAM.pdf

Southwest Regional Maintenance Center

Capabilities Manual

March 2019

INDEX

Maintenance Assistance Team

MAT

Combat Systems Product Family

WEAPONS (952):

ELECTRONICS 2M (953):

ELECTRONIC WARFARE (954):

MCM SYSTEMS (955):

EXTERNAL COMMUNICATIONS REPAIR (957A):

OUTSIDE ELECTRICAL (958) :

MOTOR REWIND (958A):

INTERNAL COMMUNICATIONS (959):

CALIBRATION (959B):

Engine Product Family

DIESEL ENGINE (931):

GAS TURBINE (932):

SUPPORT SERVICES – WELDING SERVICES (925):

SUPPORT SERVICES - FLEX HOSE SERVICES (946):

SUPPORT SERVICES - RIGGING SERVICES (911):

GALLEY AND LAUNDRY ASSESSMENTS (913):

Corrosion Control Product Family

RAST PRODUCT LINE (949A):

CORROSION CONTROL (912):

WATERTIGHT CLOSURES (922):

READY SERVICE LOCKERS (929):

ANTENNA (957)

LIFE RAFT (927)

Machine Product Family

INSIDE MACHINE PRODUCT LINE (941):

ENGRAVING (948):

OUTSIDE MACHINE PRODUCT LINE (942):

AC&R, AIR COMPRESSOR PRODUCT LINE (945):

OPTICAL REPAIR (949)

SCBA (928):

Valve (944):

SWRMC Dive Locker Dive Locker (970)

SWRMC Maintenance Assist Team (MAT)

Southwest Regional Maintenance Center (SWRMC) has established Maintenance Assist Teams (MATs) to work with Ship’s Force (S/F) to self-assess the material condition of critical systems and equipment, assist in the accomplishment of Planned Maintenance System (PMS) Maintenance Requirement Cards (MRCs), provide system operation training and understanding, assist in Current Ship’s Maintenance Plan (CSMP) job writing, and Technical Feed Back Reports (TFBRs).

Process:

1. A two-week MAT visits will be coordinated and scheduled by the Ship Superintendent, Ship’s Operation Officer, and MAT Coordinator during a time frame of two CMAVs prior to the actual event/mission (Pre-deployment, INSURV and CNO availability).

2. A MAT In-Brief will be conducted at a minimum of two weeks prior to the visit to allow MAT and S/F adequate time to prepare for MAT visit. During the In-Brief a tailored-to-ship Memorandum of Agreement (MOA) as well as a Power Point will be presented to specify MAT and ship responsibilities, the assist visit schedule, maintenance to be conducted, and all finding during the visit.

3. Upon commencing the event, the MAT will provide administrative and material assistance to include 3-M Maintenance Manual (43P1), CSMP, technical publications, and blue prints of associated equipment. MAT will assist S/F maintenance members in conducting preventative and corrective maintenance on selected systems and train S/F on how to identify problem areas and self-assessment of equipment and assist with minor repairs only within the scope of their abilities.

4. Upon completion of the MAT visit, a formal De-Brief will be conducted based on, but not limited to, an After Action Report (AAR). The AAR will contain ship’s personnel involved and trained, material condition of items assessed (as per MOA), discrepancies noted, corrective actions taken, any outstanding maintenance actions, and critique sheets to be distributed to departments assisted.

5. A Follow-Up shall be conducted upon ship’s request to help S/F continue to self-assess and follow through with outstanding action items.

- The following MATs have been established to assist ship's force personnel in conducting proper preventive and corrective maintenance on selected systems:

Auxiliary Maintenance Assist Team (AMAT) Air Conditioning System Refrigeration, Ship Service Anchor Handling and Stowage System Ship Control System

Communications Maintenance Assist Team (COMMSMAT) Line of Sight (LOS) Satellite Communications Set (SATCOM)

Deck Maintenance Assist Team (DMAT) Portable Davits Rails, Stanchions, and Lifelines Boat Davits Sliding Padeyes

Electrical Maintenance Assist Team (ELMAT) Various Motor Controllers Darken Ship Switches

Gun Maintenance Assist Team (GMAT) 25 MM, MK 38 (Mod 1 & 2)

CIWS

Galley and Laundry Maintenance Assist Team Galley Ventilation System Automatic Ice Machine Ice Cream Machine Reach-In Refrigerator, Freezer, Cold Food Counter, and Thaw Box Steam Jacket Kettle Pressure Cooker Electric Griddle Convection Oven Electric Sanitizing Sink Dishwashing Machine Garbage Disposal Power Operated Laundry Press Washer Extractor Tumble Dryer

Gas Turbine Maintenance Assist Team (GTMAT) Main Propulsion Gas Turbine Gas Turbine Generator Set

Life Raft Maintenance Assist Team (LRMAT) Inflatable Life Rafts Hydrostatic Release Devices

Flight Deck Net Assist Team (NETMAT) Flight Deck Edge (CRES and Nylon) Safety Net & Assembly

Rigid Inflatable Boat Assist Team (RIBMAT) Small Boats, 24 foot/ 7 Meter RB Small Boats, 11 Meter RB

Valve Assist Team (VMAT) Main and Secondary Drainage Systems Hellan Strainers

Water Tight Door (WTDMAT) Watertight/Airtight Doors, US Navy Standard MAFO-HOLTKAMP Watertight Door Glass Reinforced Plastic (GRP) Airtight/Watertight Doors

COMBAT SYSTEMS PRODUCT

FAMILY

(Main Building – 3339)

COMBAT SYSTEMS PRODUCT FAMILY MANAGER:

Matt Hutnick

(619) 247-8771

COMBAT SYSTEMS PF PRODUCTION CONTROLLER:

Brad Thompson

(619) 572-1222

COMBAT SYSTEMS PF PRODUCTION CONTROLLER:

Catherine Rohrer

(619) 507-8019

WEAPONS (952):

95MNMO

BUILDING NUMBER 25MM: 3278 (1st Deck) BUILDING NUMBER CIWS: 3339 Room 118

PRODUCT LINE PHONE NUMBER: (619)556-3307/ (619)556-0532

PRODUCT LINE SUPERVISOR: Tyrone Winston

STANDARD SERVICES - Applies to all applicable classes of US Navy surface ships

GUN REFURBISHMENT –

BASIC FUNCTIONS

(SEE NOTES) Inspect Repair

Remove/ Install Test Training

Ship to Shop

MK38 Mod 2-25MM CHAIN GUNS

(SEE NOTE 1)

GUN REPAIR

MAINTENANCE & OPERATION

MK 45 5INCH LIGHT WEIGHT GUN (LWG)

(SEE NOTE 2)

BORE-SCOPE & STAR-GAUGE

HYDRAULIC OIL RENOVATION

MK110 57MM (SEE NOTE 2)

BORE-SCOPE & STAR-GAUGE

CIWS GUN & AMMO HANDLING SYSTEM

(GAHS) (SEE NOTE 3)

I LEVEL MAINTENANCE –

EACH SYSTEM REQUIRES A SEPARATE

2-KILO, I.E.: MOUNT 21 OR MOUNT 22.

Notes:

1) MK 38 Mod 2 chain gun systems overhaul for cannons only.

2) S/F responsible for cleaning the barrels prior to inspection 24 hours prior.

3) AWRS Require the following information:

“CIWS MT REQUIRES OVERHAUL IAW DIRECTION XXX REQUEST SWRMC SHOP 952 PERFORM

I- LEVEL OVERHAUL ON CIWS GUN AND AMMO HANDLING SYSTEM (GAHS) BLOCK__,

BASELINE__”

ELECTRONICS 2M (953):

95ETEX

BUILDING: 3339 Room 1-04 (1st deck)

PRODUCT LINE PHONE NUMBER: (619)556-3095

PRODUCT LINE SUPERVISOR: Manuel Nuno

STANDARD SERVICES

2M –

BASIC FUNCTIONS

Troubleshoot Repair Test Create

CIRCUIT

CARDS/MODULES

GOLD/SILVER DISK

ROUTINES

PHASE SHIFT DRIVERS

(PSD)

CONNECTORS

2M –

BASIC FUNCTIONS

(CONTINUED)

Troubleshoot Repair Test Create

FIBER OPTIC BASIC

FUNCTIONS

PIER SIDE CONNECTIVITY

(SHIPBOARD ONLY)

FIBER OPTIC CABLES

JUNCTION BOXES

(ST,SC,TERMINI, LC)

LAN REPAIR

CAT 5

Notes:

1) Two known good disks/modules are required for Silver Disk/Module development. Three known good disk/modules are required for Gold Disk/Module development.

ELECTRONIC WARFARE (954):

95EDEX

BUILDING: 37

PRODUCT LINE PHONE NUMBER: (619)556-9305

PRODUCT LINE SUPERVISOR: Rob Waite

ELECTRONIC WARFARE –

BASIC FUNCTIONS Inspect

Trouble Shoot

Repair/ Refurbish

Remove/ Install Test Training

Ship to Shop

Full Service

MK 137 SRBOC LAUNCHERS

(SEE NOTE 1, 2, 3)

MK 137 SRBOC LAUNCHERS

(NOTE 3)

1) Individual AWR is required for each unit.

2) AWRs require the following information:

“MK 137 DECOY LAUNCHER #?? REQUIRES REFURBISHMENT DUE TO CORROSION AND NORMAL

WEAR AND TEAR. XXX REQUEST SWRMC CODE 954 REFURBISH LAUNCHER.” And enter a “2” in block 42 of AWR.

3) Ship’s force will arrange for crane services when ship is in the yards (other than NAVBASE)

4) Ship’s force is required to tag-out system and loosen foundation bolts.

BASIC FUNCTIONS Inspect

Trouble Shoot

Repair/ Refurbish

Remove/ Install Test Training

Ship to Shop

Full Service

NULKA MK 137 MOD 10 (7)

MK 137 MOD 10 (7) NULKA LAUNCHERS

1) Prior to removal ship’s force must coordinate with SWRMC Code 234B to conduct operational test of system.

2) Ship’s force will arrange for crane services when ship is in the yards (other than NAVBASE).

3) Ship’s force to tag out and disconnect all electrical connections and loosen foundation bolts.

4) Separate AWR is required for SRBOC and NULKA for both Mod 7 and 10.

BASIC FUNCTIONS Inspect

Shoot

Repair/ Refurbish

Remove/ Install Test Training

Ship to Shop

Full Service

AN/SLQ-32

AN/SLQ-32 (ANTENNA)

1) Prior to removal ship’s force shall coordinate with SWRMC Code 954 for operational test.

2) Ship to Shop on a case by case basis. Ship’s force should contact their ship’s superintendent or

Code 950 production controller for details.

MCM SYSTEMS (955):

95EQEX

BUILDING: 37

PRODUCT LINE PHONE NUMBER: (619)556-9305

PRODUCT LINE SUPERVISOR: Rob Waite

STANDARD SERVICES

AN/SQQ-32 MINEHUNTING SONAR Test Inspect Repair Refurbish

HULL WEDGE LOCK ASSEMBLY

STOW WEDGE LOCK ASSEMBLY

SURFACE VESSELL

TORPEDO TUBE (SVTT) Inspect T/S

Repair/ Refurbish

Remove/ Install Test Train

Full Service

SURFACE VESSELL

TORPEDO TUBE (SVTT)

1) Shop will ship check prior to delivery.

2) Ship’s force to perform air slug test prior to disconnection of electrical.

3) Ship’s force to tag all electrical, loosen foundation bolts, and will conduct post installation test.

STANDARD SERVICES

MK32 SVTT Repair Test Ship to Shop

BREECH MECHANISM

EXTERNAL COMMUNICATIONS REPAIR (957A):

95YYEX

BUILDING: 3339 RM 1-12 (1st Deck)

PRODUCT LINE PHONE NUMBER: (619)556-3099

PRODUCT LINE SUPERVISOR: Manuel Nuno

STANDARD SERVICES

HF/UHF SYSTEMS Overhaul Repair Align Duration

URT-23 C/D/E 30 days

URA-38 (CU-938/C-3698) 2 weeks

SRA-56/57/58 1 week

R-2368 1 week

SRA-49 (CU-1799/1800/1801/1802) 1 week

AM-6691 2 weeks

AM-6534 2 weeks

AM-7317 2 weeks

CU-2544 2 weeks

HF/UHF SYSTEMS (CONTINUED) Overhaul Repair Align Duration

CU-2475 2 weeks

WSC-3 30 days

RF-2601 2 weeks

AM-7599 2 weeks

AS-3606/AVK 2 weeks

*** WSC-3 and URT-23 shipboard PMS Assistance available – contact ship sup for availability and scheduling. ***

OUTSIDE ELECTRICAL (958):

OUTSIDE ELECTRICAL: 95EWEE

BUILDING: 3278 (2nd Deck)

PRODUCT LINE PHONE NUMBER: (619)556-3010

PRODUCT LINE SUPERVISOR: Gilbert Prado

***Aloft work to be coordinated by ship’s force and ship’s superintendent (Aloft chit, man lift, scaffolding, and/or crane)***

STANDARD SERVICES – Applies to all applicable classes of US Navy surface ships

ELECTRICAL –

BASIC FUNCTIONS Inspect Fabricate

Trouble Shoot/ Repair

Replace

(Note 2) Overhaul Training

Ship to Shop Shipboard Test

CABLE REPAIRS

CABLING FABRICATION (SEE NOTE 1)

CABLE TAG FABRICATION

CABLE JACKET

CABLEWAY INSPECTION, REPORTING

AND TRAINING

CABLEWAY ASSESSMENT

CABLEWAY TRAINING

MOTOR CONTROLLERS

MOTOR CONTROLLERS (SEE NOTE 3)

A/C EQUIPMENT CONTROLLERS &

CONTACTORS

A/C EQUIP. CONTROLLERS &

CONTACTORS (SEE NOTE 3)

VALVE ACTUATORS

REMOTE ELECTRIC (NU-TORQUE, LIMIT

TORQUE, AND MORPAC) (SEE NOTE 3)

OTHER ELECTRICAL EQUIPMENT

BATTERY CHARGING STATIONS

(SEE NOTE 3)

BUS TRANSFER DEVICES (ABT & MBT)

INDICATION CIRCUITS AND LIGHTS

LIGHTS: LANDING, NAVIGATION, AND

SIGNALING

(EXCEPT WHERE EMBEDDED IN DECK)

WINDSHIELD WIPERS

ELECTRICAL –

BASIC FUNCTIONS (CONTINUED) Inspect Fabricate

Trouble Shoot/ Repair

Replace

(Note 2) Overhaul Training

Ship to Shop Shipboard Test

SOLENOIDS

SWITCHES AND INTERLOCKS

SPECIAL FREQUENCY EQUIPMENT

HELO START STATION LOAD TEST

(400 Hz)

HELO START STATION LOAD TEST

(28 VDC)

1) No more than one bulkhead penetration and 100/200 feet within the space. No casualty power cables or shore power cables.

2) Shop will assist ship’s force in the replacement of procured equipment by S/F listed above.

3) Troubleshoot and repair onboard, in some cases, item becomes ship-to-shop.

MOTOR REPAIR (958A):

OUTSIDE ELECTRICAL: 95E4EE

BUILDING: 3278 (2nd Deck)

PRODUCT LINE PHONE NUMBER: (619)556-3010

PRODUCT LINE SUPERVISOR: Gilbert Prado

MOTOR REPAIR – BASIC FUNCTIONS

Cleaning Preserve Drying Testing

Assembly and

Disassembly Inspections

PREPARE MOTOR FOR RECONDITIONING

ABRASIVE BLASTING AND PREPARATION

DRYING

REMOVAL OF MOTOR FROM SHIP

DISCONNECT MOTOR LEADS AND INSPECT CONTROLLER FOR

OVERLOAD RELAY SPECIFICATION

CHECK MOTOR CONTROLLER CABLE FOR INSULATION

RESISTANCE AND SHORT

RE-ASSEMBLE END BELLS, STATORS, ROTORS

RE-ASSEMBLE AC MOTORS

INSPECT, REPAIR AND TEST AC MOTORS

RECEIPT INSPECTION

ELECTRICAL TEST

DISASSEMBLE MOTOR

FRESH WATER WASH MOTOR STATOR

DRY MOTOR STATOR

INSTALL NEW BEARINGS

TEST MOTORS UP TO 150 HP (IN SHOP)

BALANCE AND SPIN TEST MOTORS UP TO 250 LBS

FIELD BALANCING

TEST RUN AC MOTORS (IN SHOP UNLOADED)

MOTORS UP TO 150 HP

Notes:

The following are shop restrictions. These requirements must be coordinated through the respective Ship Sup:

1) Shop 958A does not route temporary power to any equipment.

2) Shop 958A does not receive motors that require outside contractor to rewind motor.

INTERNAL COMMUNICATIONS (959):

IC SHOP: 95EZEE

BUILDING: 3278 (2nd Deck)

PRODUCT LINE PHONE NUMBER: (619)556-3010

PRODUCT LINE SUPERVISOR: Gilbert Prado

IC –

BASIC FUNCTIONS Inspect

Trouble Shoot Repair

Refurbish /Rebuild Install Test Training

Ship to

Shop Shipboard

ALARM SAFETY & WARNING SYSTEMS

AIR FLOW ALARM CIRCUITS

BILGE LEVEL INDICATION & ALARM

CIRCUITS (NOTE 1)

FIRE & FLOODING ALARM SYSTEMS

GENERAL ALARM CIRCUITS

MAGAZINE SPRINKLER ACTIVATION

ALARM SYSTEM

INTRUSION ALARM (CKT DA/DI)

AMPLIFIED & VOICE COMMUNICATION

SYSTEMS

AMPLIFIED MC SYSTEMS

CALL SIGNAL STATIONS/

SOUND-POWERED SYSTEMS

INTERCOM SYSTEMS

TELEPHONE SYSTEMS & EXCHANGES

INTERIOR VOICE TELEPHONE AND

COMMUNICATION SYSTEM (IVCS)

IVCS JACK BOXES

J DIAL PHONE SYSTEMS

TANK LEVEL INDICATOR

TANK & SUMP LEVEL INDICATING

CIRCUITS (SEE NOTE 1)

SGSI STABILIZED GLIDE SLOPE

INDICATOR

SGSI OVERHAUL (F-600 AND F-300)

(SEE NOTE 4)

SHIP’S STEERING CONTROL SYSTEMS

IPDS FILTER REPLACEMENT(SEE NOTE 6)

1) Maintenance team must provide: tank opening & closing, cleaning, and scaffolding assistance to support TLI work.

2) Separate AWRs are required for troubleshooting and repair testing.

3) Test unit for full operational readiness and receive certification of unit from ASIR (Aeronautical

Ships Installation Representative).

4) F500 service is limited to the replacement of lamp, repair of fan, and exterior preservation. F500 unit is a turn-in item. Navy Supply System normally has F500s in stock.

5) To support the Navy Afloat Maintenance Training Strategy (NAMTs) the IC shop request the following system repair capabilities be emphasized while inducting availability work;

ABT and MBT repairs

Lights: Landing, Navigation, and Signaling Repairs

Motor controller repairs

Ship’s steering control system repairs

Interior voice telephone and communication system (IVCS) repairs

6) These are replaced in the shop. Ships brings repair parts in, as directed by MRC G8QE.

CALIBRATION (959B):

95ELCL

BUILDING: 463 NASNI, 116 NAVBASE SD

CALIBRATION LAB ADMIN: (619)545-1885

PRODUCTION CONTROL: (619)545-8569

INDUCTION POINT (BLDG 116): (619)556-4934 / 4933

PRODUCT LINE PHONE NUMBER: (619)545-9575

PRODUCT LINE SUPERVISOR: Neal Chandler

SWRCC CDO CELL: (619)726-5354

CALIBRATION -

BASIC FUNCTIONS Test Cal Repair Inspect

ELECTRICAL & ELECTRONIC

PHYSICAL & MECHANICAL

OPTICAL

DIMENSIONAL

ON-SITE

1) AWR not required for calibration and/or repair of equipment.

ENGINE PRODUCT FAMILY

(Main Building – 3418)

ENGINE PRODUCT FAMILY MANAGER:

Kelvin Vaden

(619) 556-2965

ENGINE PRODUCT FAMILY PRODUCTION CONTROLLER:

Quintana Logan

(619) 556-7906/ (619) 726-5872

ENGINE PRODUCT FAMILY PRODUCTION CONTROLLER:

Richard Hurst

(619) 226-9870

DIESEL ENGINE (931):

93M4MI

BUILDING: 3418

PRODUCT LINE SUPERVISOR: Arturo Santos (619) 571-4508 PRODUCTION CHIEF: ENC(SW) Jacciel Espinoza (619) 556-2952 DIESEL ENGINEERING TECH: Doug Goerisch (619) 735-6081

DIESEL ENGINE –

BASIC FUNCTIONS Overhaul Repair Replace NOTE

ENGINE OVERHAUL

(ON SHIP REPAIR/OVERHAUL)

COLT PIELSTICK PC 2.5 (LSD 41-48 APLS

L665360267, L665360264, L665360265, L665360266) (LSD 49 -52 APLS L665360277,

L665360278, L665360279, L665360280)

OP FM 38 1/8

PISTONS, CONNECTING RODS, LINERS

MAIN AND CONNECTING ROD BEARINGS

CAMSHAFT

CYLINDER HEADS

FUEL INJECTION PUMPS (APL L013130011), AND

NOZZLES (APL L290090005)

LUBE OIL SYSTEMS

TURBO CHARGER

WASTE GATE/BYPASS VALVES

INTAKE/EXHAUST MANIFOLD/PIPING

JACKET WATER PIPING UPPER/LOWER

105 GEAR SET BACKLASH

LUBE OIL PUMP

THRUST BEARING

ROCKER ARMS

AIR START VALVE/DISTRIBUTOR

FUEL LEAK OFF BOXES

COLT PIELSTICK PC 2.5 (LPD 17-20) APLS

66A040002V, 66A040003V, 66A040004V, 66A040005V Overhaul Repair

Replace NOTE

PISTONS, CONNECTING RODS, LINERS

MAIN AND CONNECTING ROD BEARINGS

CAMSHAFT

CYLINDER HEADS (SAME AS LSD)

FUEL INJECTION PUMPS (APL L013130011), AND

NOZZLES (APL L290090005)

LUBE OIL SYSTEMS

TURBO CHARGER

WASTE GATE/BYPASS VALVES

INTAKE/EXHAUST MANIFOLD/PIPING

JACKET WATER PIPING UPPER/LOWER

105 GEAR SET BACKLASH

THRUST BEARING

ROCKER ARMS

AIR START VALVE/DISTRIBUTOR

FUEL LEAK OFF BOXES

ALCO (251C) (LHA APL 664010028 AND LHD

APL 664010028A) Overhaul Repair Replace NOTE

PISTONS, CONNECTING RODS, LINERS

MAIN AND CONNECTING ROD BEARINGS

TURBOCHARGER DLR

FUEL INJECTION PUMPS (APL 018960245

NOZZLES

FRESHWATER, SEAWATER, AND LUBE OIL PUMPS

CYLINDER HEAD

LUBE OIL SYSTEMS

CATERPILLAR 3608 (LPD) Overhaul Repair Replace NOTE

PISTONS, CONNECTING RODS, LINERS

MAIN AND CONNECTING ROD BEARINGS

FUEL INJECTORS

FRESHWATER, SEAWATER, AND LUBE OIL PUMPS

TURBOCHARGERS, CARTRIDGE DLR

STARTER AIR DLR

LUBE OIL SYSTEMS

COMPONENT/SYSTEMS (ONBOARD SHIP) Overhaul Repair Replace NOTE

INSPECT LUBE OIL SYSTEM (GENERAL)

ENGINE COMPONENT ALIGNMENT

VIBRATION DAMPER INSPECT AND REPLACE

GOVERNOR / INJECTOR –

Repair Replace Test

NOTE

VARIOUS INJECTORS, PUMPS AND ACTUATORS

FUEL PUMPS

(COLT PIELSTICK, FAIRBANKS MORSE)

SHIP TO SHOP

WOODWARD GOVERNORS/ ACTUATORS

(EGB-2P, EGB-10P, EGB-13P, PG-PL, PG-PH, UG-

5.7, UG-8, PGA) PG-EG

SHIP TO SHOP

TROUBLESHOOT, TEST, AND REPLACE

INJECTOR NOZZLES Repair Replace Test NOTE

INJECTION NOZZLES

(COLT PIELSTICK, FAIRBANKS MORSE, ALCO)

SHIP TO SHOP

P-100

PA6B

TEST AND REPAIR OWWS Repair Replace Test NOTE

OWWS SHIP

TROUBLESHOOT, TEST, AND REPLACE

FAIRBANKS MORSE 8 & 8 OPDE Repair Replace Test NOTE

FUEL INJECTION PUMPS SHIP TO SHOP

FUEL INJECTION NOZZLES SHIP TO SHOP

VALVE TAPPETS SHIP TO SHOP

JACKET WATER COOLER SHIP TO SHOP

SALT WATER PUMPS SHIP TO SHOP

GAS TURBINE (932):

93MHMO

BUILDING: 3418 RM1 (1st Deck)

PRODUCT LINE PHONE NUMBER: (619)556-2887/ (619)556-2886

PRODUCT LINE SUPERVISOR: GSCM (SW) Alan Hawes (619)556-2886/2887 PRODUCTION CHIEF: GSMC (SW) Arvin Comia (619)556-2887 GS TURBINE ENGINEERING TECH: Jake Johnson (619)556-2886/2887

GAS TURBINES –

BASIC FUNCTIONS

Inspect / Assist Partner Remove Repair Replace Training

ROLLS ROYCE/ALLISON

501 K17/K34 GTE

ENGINE ASSEMBLY

ENGINE COMPRESSOR

FRONT/REAR BEARING

AND SEAL ASSEMBLY

GEAR HIGH & LOW SPEED

BEARINGS

GAS TURBINES –

Inspect / Assist Partner Remove Repair Replace Training

ROLLS ROYCE/ALLISON

501 K17/K34 GTE

POWER TAKE OFF (PTO)

SHAFT ASSEMBLY

TURBINE COMBUSTION

LINER

TURBINE HOT SECTION

RIMSS 250-K54 GTE

RIMS 250-KS4 GTE SHOCK

MOUNTS

RIMSS TRANSFER GEAR

BOX

9130/9140 GTG ENGINE

SHOCK MOUNTS

GE LM2500 GTE

Inspect /

Assist Partner Remove Repair Replace Training

COMPRESSOR VSV’S

INNER/OUTER BUSHINGS

VSV ACTUATION LEVER

SLOT LOADER BEARINGS

COMPRESSOR

ROTOR BLADES,

STAGE 3-16

C-SUMP LUBE OIL NOZZLE

1ST STAGE

POWER TURBINE

NOZZLE SEGMENTS

GAS

GENERATOR ASSEMBLY

HIGH PRESSURE TURBINE

ROTOR ASSEMBLY

HIGH PRESSURE TURBINE

STAGE 1

NOZZLE ASSEMBLY

HIGH SPEED COUPLING

SHAFTS

HP TURBINE ROTOR 1ST

STAGE BLADES

NUMBER 3/5/6 BEARING &

STATIONARY SEAL

ASSEMBLY

POWER TURBINE ASSEMBLY

POWER TURBINE STATOR

CASES

SEPARATE GAS

GENERATOR AT POWER

TURBINE

SEPARATE GAS

GENERATOR AT TMF/CRF

FLANGES

STAGE 1 COMPRESSOR

ROTOR BLADE

STAGE 2 COMPRESSOR

ROTOR BLADE

POWER TURBINE MODULE

BOOT

LM2500 TO REDUCTION

GEAR ALIGNMENT

ACCESSORY GEARBOX

INLET GEARBOX

LM2500 PLUS GTE Inspect / Assist Partner Remove Repair Replace Training

GAS GENERATOR

POWER TURBINE

PTA FIRST STAGE ROTOR

BLADES

MISCELLANEOUS

SERVICES

Inspect / Assist Partner Remove Repair Replace Training

BALANCE & TRIM GE

LM2500 (CODE 261)

RTO TABLE POOL SERVICES

FOR LM2500 AIR INLET

DUCT ASSEMBLY

(SANDBLASTING/POWDER

COATING/REPAIR)

TRAINING EQUIPMENT

AVAILABLE

(STATIC DISPLAYS)

Inspect / Assist Partner Remove Repair Replace Training

ROLLS ROYCE 501-K17 GAS

TURBINE ENGINE

ROLLS ROYCE 501-K17

REDUCTION GEAR

GE LM2500 FIRST STAGE

BLADE/ROTOR ASSEMBLY

GE LM2500 GAS

GENERATOR ASSEMBLY

GE LM2500 HIGH SPEED

FLEXIBLE COUPLING

SHAFT ASSEMBLY

GE LM2500 POWER

TURBINE ASSEMBLY

TECHNICAL

ASSISTANCE

(LOCAL MARINE GAS

TURBINE INSPECTOR)

SUPPORT SERVICES – WELDING SERVICES (925):

92W1WL

BUILDING: 3418 (1st Deck) PRODUCT LINE PHONE NUMBER: Matt Verdugo (619)952-7609 PRODUCT LINE SUPERVISOR: Matt Verdugo (619)556-5180

WELDING - BASIC FUNCTIONS

GAS METAL ARC (MIG) WELDING (GREATER THAN 3/16 IN) ALUMN.

GAS TUNGSTEN ARC (TIG) WELDING

SHIELDED METAL ARC (SMA) WELDING(GREATER THAN 3/16 IN)

BRAZING GRADE 3, GRADE 5

PORTABLE (ONBOARD) MIG WELDING (NON-FERROUS) ALUMN. SHIPCHECK DEPENDENT

PORTABLE (ONBOARD) SMA WELDING (FERROUS/NON FERROUS). SHIPCHECK DEPENDENT

PORTABLE (ONBOARD) TIG WELDING (FERROUS/NON FERROUS). SHIPCHECK DEPENDENT

BRAZING/CUTTING - BASIC FUNCTIONS

MISC.WELDING/OXY. ACETYLENE/BURNING

PORTABLE(ONBOARD) BRAZING GRADE 3, GRADE 5 SHIP CHECK DEPENDENT

PIPING REPAIRS (IN-SHOP AND ONBOARD) SHIP CHECK DEPENDENT

SHEETMETAL – BASIC FUNCTIONS

SHEETMETAL FABRICATION/REPAIRS SHIP CHECK DEPENDENT

OVERHAUL AND REPAIR -

BASIC FUNCTIONS

Repair

Ship

Check

Dependent

BROWS AND ACCOMMODATION LADDERS (NON-GRP)

WELDER REQUALIFICATION (NEC 4955)

BRAZER CERTIFICATION GRADE 3, GRADE 5

ONBOARD STRUCTURAL WELDING

ONBOARD WELDING SERVICES

DECK SOCKETS

HANDRAILS

STANCHIONS

STUFFING TUBES

PIPE BRACKETS

RSL MOUNTS

ACCOM LADDER ATTACHMENT POINTS

FLOWER POTS

MARRIAGE BLOCKS

MINOR DECK/BULKHEAD INSERTS

GROUNDING STUDS

VERTICAL SIDE LADDER

FLIGHT DECK FRAME ATTACHMENT POINTS

DECK GRATING

WTD HINGES

YOKE GUIDES

SUPPORT SERVICES - FLEX HOSE SERVICES (946) :

94ARPL

BUILDING: 3418 (1st Deck) PRODUCT LINE PHONE NUMBER: MMC (SW) Southern (619)556-1399 PRODUCT LINE SUPERVISOR: HTCS (SW/AW) Newcomb (619)556-5180

FLEX HOSE –

BASIC FUNCTIONS

Cut & Skive Fabricate Flush

Hydrostatic Test

SPECIAL PURPOSE HOSES

DIESEL ENGINE HOSES

GAS TURBINE (LM 2500) HOSES

INTERNALLY REINFORCED NON-

COLLAPSIBLE HOSES

MAGAZINE SPRINKLER HOSES (PRP)

STEEL BRAID HOSES FROM –4 THRU –24

RUBBER HOSES FROM –4 THRU –128

HYDROSTATIC TEST (IN SHOP)

FLEX HOSES UP TO 10,000 PSI (5,000 PSI

AND BELOW SYSTEM PRESSURES)

TORPEDO TUBE AIR FLASKS TO 2600 IAW

PMS

FLUSH - HOT WATER (IN SHOP)

FLEXIBLE HOSES (130 TO 180 DEGREE F.)

CUT & SKIVE FLEXIBLE HOSES

HOSES UP TO 3 IN (MACHINE)

SUPPORT SERVICES - RIGGING SERVICES (911):

91R1WH

BUILDING: 3418 (1st Deck)

PRODUCT LINE PHONE NUMBER: (619)556-5180

PRODUCT LINE SUPERVISOR: Larry Jordan (619)964-5188

RIGGING –

BASIC FUNCTIONS Manufacture Rigging

MANUFACTURING SERVICES

CRES FLIGHT DECK SAFETY NETTING

LIFEBOAT RETAINING HARNESS

LIFELINES (CRES & KEVLAR)

POUR WIRE ROPE SOCKETS

SWAGING WIRE ROPE

WIRE HOISTING SLINGS & PENNANTS

SWAGGED WIRE ROPE PRODUCTS

(GENERAL DECK SERVICE)

SLINGS AND PENDANTS (1/4 IN TO 1 ½ IN)

ZINC POURED PRODUCTS (GENERAL DECK

SERVICE)

VARIOUS (1/4 IN TO 1 ¾ IN)

MISCELLANEOUS WIRE ROPE PRODUCTS

(GENERAL DECK SERVICE)

FLIGHT DECK NETS (CRES)

FIEGE FITTING LIFELINES (VARIOUS)

MISCELLANEOUS SERVICES

PROVIDE RIGGING SERVICES AS REQUESTED

(4,000 LB LIMIT) (SHIP CHECK DEPENDENT)

CONVEYOR/ELEVATOR- ASSIST

NICROPRESS SWAGE OPERATOR

CERTIFICATION

Initial Recert

NICROPRESS SWAGE OPERATOR

CERTIFICATION

WEIGHT TEST –

BASIC FUNCTIONS

Weight Test

WEIGHT TEST

ACCOMMODATION LADDERS

BOAT HOISTING FIXTURES

NON PORTABLE CHAIN FALLS & HOISTS

VEST DAVIT/SLAD

DECK EDGE SAFETY NETS

HANDRAILS & LIFELINES

J-BAR DAVITS

LEADSMAN PLATFORMS

LIFTING CABLES & PENDANTS

ORDNANCE HANDLING EQUIPMENT (OHE)

PLATFORMS (EXCEPT FOR LPD/LHA CLASS SHIPS)

SHIPBOARD INSTALLED CHAIN FALLS & HOISTS

SLINGS (NON OHE)

STANCHIONS

BI-RAILS

TRUNK SAFETY NETS (NEW ONLY)

UNDERWAY REFUELING & REPLENISHMENT STATIONS

(ASSIST)

VERTICAL LAUNCH SYSTEM (VLS) CRANES AND

HANDLING EQUIPMENT (IAW RIGGING CAPABILITIES FOR

ORDNANCE HANDLING EQUIPMENT)

WINCHES

VEHICLE HANDLING SYSTEM

CAPSTAN

CG/DDG AMMO STRIKEDOWN SYSTEM

CIWS AMMO SKIPBOX

CRANES (AVIATION BRIDGE, WELLDECK, SIDEPORT AND

KNUCKLE BOOM)

GALLEY AND LAUNDRY ASSESSMENTS (913):

91YYMO

BUILDING: 3418 (2nd Deck)

PRODUCT LINE PHONE NUMBER: (619)556-0186/ (619)862-4933

PRODUCT LINE SUPERVISOR: Don VanDyke (Donald.vandyke@navy.mil)

1) Ship is to provide all parts required to repair equipment.

APC FIRE FIGHTING SYSTEMS –

BASIC FUNCTIONS

Assess/Test

Technical Repair Support

APC MANUAL ACTIVATION DEVICES

NITROGEN AGENTS

AUDIBLE AND VISUAL ACTIVATION

ALARMS IN SPACE AND CCS OR

DAMAGE CONTROL CENTRAL

APC SYSTEM IN CONJUNCTION WITH

THE VENTILATION SYSTEMS AND ALL

ASSOCIATED SYSTEMS IAW TECHNICAL

MANUAL OR PMS PROCEDURES

GAYLORD SYSTEMS –

Assess

Test Technical

Repair Support

GAYLORD CONTROL CABINET

WASH DOWN SYSTEM

WATER HEATERS ASSOCIATED WITH

THE GAYLORD SYSTEM

ALL ELECTRICAL CIRCUITS

ASSOCIATED WITH THE GAYLORD

SYSTEM (VENT, FIRE DAMPERS,

VENTILATOR DAMPER SWITCHES OF

LCL & REMOTE FIRE SWITCHES)

PROVIDE THE SHIP WITH AIR FLOW

DATA ON VENTILATORS

FOOD SERVICE REFRIGERATION

EQUIPMENT HERMETIC/SEMI

HERMETIC REFRIGERATED

COMPRESSOR UNITS

Assess Test Technical

Repair Support

UNDER THE COUNTER REFRIGERATORS

AND FREEZERS

ICE MACHINES

ICE CREAM MACHINES

COLD FOOD COUNTERS

SALAD BAR

BEVERAGE DISPENSERS

DRINKING WATER COOLERS

(SCUTTLEBUTT)

WALK-IN REEFERS/THAW BOXES

SHIPS STORE CHILL AND FREEZE BOX

DEFROST TIMERS AND HEATERS

MEDICAL REEFERS AND ALARM

CIRCUITS

FOOD PREPARATION EQUIPMENT

Repair

Support Hydrotest

STEAM AND ELECTRIC KETTLES

CONVECTION OVENS

FOOD WARMERS

FOOD MIXERS

SALAD BAR

PRESSURE COOKERS

DOUGH PROOFERS

BREAD SLICING MACHINES

GRIDDLES

DEEP FAT FRYERS (TO INCLUDE ALL

SAFETY DEVICES SUCH AS (SHUNT TRIP

CIRCUIT AND CALIBRATION OF

CONTROL AND OVER TEMPERATURE

THERMOSTATS)

VEGETABLE CHOPPER

MEAT SLICERS

Notes:

1) Shop performs technical assist FOR ship’s force in the installation of new food service equipment provided by ship.

INSTALLED FOOD SERVICE

DISHWASHERS (INSINGER, CHAMPION

AND HOBART DISHWASHERS)

Support

UNDER THE COUNTER DISHWASHERS

(ELECTRIC/STEAM)

SCULLERY DISHWASHERS

HATCO/ HUBBLE ELECTRIC BOOSTER

HEATERS

STEAM BOOSTER HEATERS

DISHWASHER OFFLOADER/UNLOADER

GARBAGE GRINDERS; AMERICAN

DELPHI/FABWRIGHT/HOBART/INSINGE

R/

SOMAT AND ASSOCIATED CONTROL

OPERATED VALVES AND CONTROL

LAUNDRY EQUIPMENT Assess Test /

Calibrate

Technical Repair

Support

EDRO, CISSELL, HOYT AND AJAX

CLOTHES DRYER(INCLUDING PLC)

EDRO HOYT, MILNOR AND WASCOMAT

LAUNDRY WASHERS (INCLUDING PLC)

FORENTA, AJAX, NEW YORKER AND

HOFFMAN LAUNDRY PRESS

CHICAGO AND SHARPER FINISH

FLATWORK IRONERS

BARBERS CHAIR

SELF SERVE WASHERS AND DRYERS;

MAYTAG/GE/WHIRLPOOL/SPEED

QUEEN

VENTILATION SYSTEMS

Test/

Measure Airflow

Technical Repair

Support

FAN COIL AND AIR HANDLER

ASSEMBLYS IN HABITIBILITY SPACES

ONLY

TYPE I/II/III

SIZE 21/22/23/24/25

ENGINEERED COIL

COMPANY/ MARLO CORP

RECIRCULATING SYSTEM

SUPPLY SYSTEM

EXHAUST SYSTEM

CORROSION CONTROL

PRODUCT FAMILY

(Main Building – 3338)

CORROSION CONTROL PRODUCT FAMILY MANAGER:

Larry Kennedy (619)556-5588

CORROSION CONTROL PRODUCTION CONTROLLER:

Felisa Parquet (619)307-2404

CORROSION CONTROL OFFICE PHONE NUMBER:

(619)556-2449

RAST PRODUCT LINE (949A):

94MNMO

BUILDING: 3338

PRODUCT LINE PHONE NUMBER: (619)556-8015

PRODUCT LINE SUPERVISOR: Genaro Munoz (619)341-7227

Note:

949A works under the cognizance of Naval Air Warfare Center-Aircraft Division (NAWC) Lakehurst, New Jersey guidelines and has the capability to overhaul Rapid Securing Devices (RSD).

RSD REPAIR –

BASIC FUNCTIONS

Disassemble Clean Reassemble Overhaul Test

Rotatable

Pool

Ship to

Shop

Full

Service

RSD (RAST) RAPID

SECURING DEVICE

RSD OVERHAUL

Note:

SWRMC provides work space and over the shoulder technical assistance for ship’s force to address any mechanical corrosion issues and preventative maintenance of their Rapid Securing Devices (RSD) (Shop term for this is TLC). Maximum two TLC RSDs in the shop at one time.

Code 949A RAST Provides:

Required tools

Work Stand

Technical manual

Over the shoulder technical assistance throughout the TLC

Ship’s Force:

Assign two Ship’s force personnel (RAST NEC 4355 preferred) TAD to SWRMC during the TLC.

Remove/Install RSDs (Note: Ship’s force can request via port engineer to assist with removal & installation)

Transport RSD to/from shop

Order parts required during TLC.

Provide point of contact name and contact number to the shop

Provide recall information for S/F personnel TAD to the shop.

SWRMC RSD Shop working hours are from 0630-1500.

CORROSION CONTROL IN-BRIEF

SWRMC Corrosion Control Shop Code 912

91APPT

619-556-1194/1258 Building #123

Product Line Supervisor: Jim Vincent e-mail: Arnold.Vincent@navy.mil

CORROSION CONTROL

PURPOSE:

To provide Corrosion Control services to Naval ships and units in an attempt to accomplish the following:

To reduce the amount of manpower expended by ship’s force in their effort to control corrosion.

To extend the service life of shipboard components, thus reducing or eliminating the repair and/or replacement of subject components.

To reduce or eliminate the labor, material, and scheduling costs associated with the repair or replacement of shipboard components due to the effects of corrosion.

SERVICES PROVIDED:

SWRMC Corrosion Control Shop provides the following services:

Surface preparation accomplished by burning-off and abrasive blasting existing coatings.

Application of corrosion control coatings consisting of electrostatic powder coating.

Blast only services are also provided when surfaces are not allowed to be powder coated (I.E -bronze, copper, brass).

SHOP FACILITIES:

Burn Off Furnaces (2 each): Chars existing coatings prior to abrasive blasting.

Abrasive Blast Booths (4 each): Removes charred coatings and provides surface profile required for applying coatings.

Electrostatic Powder Coating Booths (2 each): Applies powder coating products and a protectant (primer coating).

Curing Ovens (3 each): Pre-heating and curing of powder coating components.

YEAR ROUND CORROSION CONTROL SERVICES:

Corrosion Control services are available without the need for a separate JSN. SWRMC has created an annual work order (CU phase) to enable corrosion control services for all associated commands based upon each fiscal year.

If your ship is not in CMAV or CNO availability, please allow a two week window of opportunity

(WOO) in port in order to process items accepted.

*** Please note we cannot guarantee underway critical items will be completed prior to ship getting underway during a (WOO) availability. ***

Normal shop turnaround is 10 days depending on the number of items requested by the ship, and the shops workload.

1) Existing rubber tile and lagging must be removed prior to pick up from ship or delivery to shop.

2) Upon ship’s force request, a corrosion control in shop in-brief will be conducted two weeks prior to the start of the availability (recommended to get a better understanding of process).

3) 912 will conduct a ship check of each item requested for corrosion control at a scheduled date and time. The ship checker will identify the degree of disassembly required. Ship’s work centers must have a representative present. Divisional representatives will escort the ship checker to the items.

These items will be logged in the ship’s manifest for tracking purposes.

4) Manifest will be submitted via the ship sup to the corrosion control shop, two weeks prior to the start of the availability depending upon ships schedule.

5) Color must be identified during ship check.

6) Size/Weight Constraints: Must be less than 15 feet in length and weigh 500lbs or less.

7) Ships force is to ensure that the items are disassembled to the smallest possible component and free of all gaskets, seals, oil, and grease IAW the instructions provided during the ship check.

8) A metal ID tag will be attached to each item with the following information (example):Ship’s Name

(REAGAN), Item Description (WTD space number), Work Center (VA02), Metal Tag Number(# 001, matching the ship’s manifest list), which process (BO: Blast Only, PC: Powder Coat, HG: Color HAZE GRAY) and quantity of pieces (003)

Items which are found to require repair during the ship check shall be identified and re-submitted for appropriate repair work via the ship superintendent.

During the ship check each item shall be verified and entered on the ship’s manifest by its noun name, function, and shipboard location for identification and tracking purposes. (See attachment: blank copy of ship’s manifest.)

RESTRICTIONS:

The following items are authorized to be abrasive blasted but are PROHIBITED from being electrostatically powder coated, for safety reasons:

Weapons handling equipment subject to weight test

Watertight door parts: spindles, yokes, levers, dogs, and hand wheels

Non-Ferrous Metals: brass, bronze, and copper

Non-skid items will not be accepted for processing. Remove non-skid prior to shop pick up or delivery.

Louvers (Gas Turbine Intakes)

PICK UP & DELIVERIES:

The corrosion control shop shall provide pier side pick-up and delivery on a date & time agreed upon by the ship’s force representative and the corrosion control product line supervisor.

CORROSION CONTROL CANDIDATES:

AIR FLASKS

ASW/MSW SHORE CONNECTIONS

BRACKETS

CHOCK COVER

CONTROL PANELS

COUPLING COVERS

DAMAGE CONTROL ITEMS, FIRE BOTTLE HOLDERS

DECK HARDWARE

DECK LIGHT COVERS & DEFLECTORS

DIESEL MOTOR COVERS

ELECTRICAL CABINETS/ENCLOSURES/BOXES

ELECTRICAL MOTOR HOUSINGS

FIRE FIGHTING EQUIP (HOSE RACKS FOAM APPLICATORS)

FOUNDATIONS

GAUGE BOARDS

GUN MOUNTS & HARDWARE

HAND RAILINGS – 10 FEET MAX LENGTH

HANDWHEELS

HAWSE PIPE COVERS

INSTRUMENT CONSOLES

J- BAR DAVIT COVERS AND J-BARS (WEIGHT TEST MUST BE CONDUCTED FOLLOWING POWDER

COAT PROCESS)

JUNCTION BOXES

LADDERS, INTERIOR/EXTERIOR AND RAILINGS

LANTERN MOUNTS

LINE REELS & CABLE REELS

LUBE OIL STRAINERS

MESS DECK FURNITURE

METAL SHORING

PIPING INTERIOR EXTERIOR

PORTABLE PIPE HANGERS

PROP GUARDS

PUSH BARS

REPLENISHMENT AT SEA COMPONENTS (WITH THE EXCEPTION OF BELL HOUSINGS AND GOOSE

NECK)

SEA CHEST STRAINERS

SHIP’S COMMUNICATION BOXES (METAL)

SIGNALING EQUIPMENT (LIGHT HOUSINGS YOKES)

SIGNS DIRECTIONAL, MEDICAL, DAMAGE CONTROL BOX

SONAR RACKS

SOUND DAMPENING PLATES (WITH REMOVED LAGGING)

SOUND POWERED TELEPHONE RECEIVER HOLDERS

SPM BED PLATES

STANCHIONS

SUN SHIELDS (SEPARATE JSN IS REQUIRED FOR EACH SUN SHIELD REQUIRING WELD REPAIR)

SWIMMERS SAFETY LINE REELS AND BASES

TANK COVERS (EXCEPT POTABLE & RESERVE FEED WATER)

TORPEDO SHUTTER DOORS

TOWED ARRAY COVER

TRIPOD 50 CAL

VENTILATION (FIXED SECTIONAL AND SCREENS)

WEAPONS HANDLING EQUIPMENT

WATERTIGHT CLOSURES – WELD REPAIR SERVICES (922):

92S5SF

BUILDING: 123

PRODUCT LINE PHONE NUMBER: (619)556-1194

PRODUCT LINE SUPERVISOR: Arnold (Jim) Vincent (619)556-1258

WATER TIGHT DOORS -

Repair Replace

Ship to

Shop w/ tags

WATERTIGHT/AIR TIGHT CLOSURES

DOORS (ALL DECKS) (MAX SIZE 48”X66”) NON-BALLISTIC/NON-ARMORED

HATCHES (ALL DECKS) (MAX SIZE 30”X60”)

SCUTTLES (ALL DECKS) (MAX SIZE 25”) RAISED FLUSH DECK

HARDWARE (Standard)

GASKETS

Notes:

1) DOORS: Remove CPS latch assemblies (handles), bushings, hinge components, gaskets, port light glass, nuts/bolts and gaskets (RETAIN ONBOARD). Attach port lights and rings to door for powder coat.

2) HATCHES: Hatches with attached scuttle need only one AWR submitted to cover both items.

Remove dogs, spindles, gaskets. (RETAIN ONBOARD)

3) Remove dogs and bushings from individual dogged, flush/ramped low profile hatches (RETAIN

ONBOARD)

4) Sliding dog (CAM Operated/ ¼ turn) hatches leave dog assemblies attached.

5) SCUTTLES: Remove gasket, dogs and spindle assemblies. (RETAIN ONBOARD)

6) Closures will have an AWR submitted even for corrosion control services and all watertight door enclosures.

7) AWRs shall reflect correct space/compt #, fitting #, and color. Closure will not be accepted if the ship to shop tag is missing or information does not match AWR.

8) Due to welding/repair requirements, no ballistic/armored (steel or aluminum) closures, Mafo-

Holtkamp Doors cannot be accepted for repair or powder coat.

9) Closures identified as beyond economical repair. If panel stiffeners are eroded warpage on excessive corrosion will be set aside and the Production Controller (PC) and Ship- Superintendent informed for further follow up action.

10) Acoustic dampener door (I.E. – insulation between panels) is not within SWRMC capabilities to overhaul.

11) Ship Sup will check availability with Product Line Supervisor or Production Controller prior to brokering jobs!

12) Remove non-skid from flush scuttles and hatches prior to delivery.

13) Remove rubber tile from doors, hatches, and scuttles prior to delivery.

14) The shop does not support fire zone door fittings overhauls.

15) Two week POP period.

16) Ship’s force is responsible to inspect prior to pick up.

READY SERVICE LOCKERS – REFURBISHMENT SERVICES (929):

92MNMO

BUILDING: 123

PRODUCT LINE PHONE NUMBER: (619)556-1194

PRODUCT LINE SUPERVISOR: Arnold (Jim) Vincent (619)556-1258

READY SERVICE LOCKERS

REFURBISHMENT –

(SEE NOTES)

Pre- Inspect

Disassemble

Burn/ Blast

Powder Coat or Paint

Reassemble with new hardware

Post Inspect

Pickup and delivery service is provided

READY SERVICE LOCKERS

1) Ship Sup will check availability with the Production Controller prior to brokering jobs.

2) All Ready Service Lockers (RSLs) require a JSN.

3) The Pier to Pier process only allows the shop to process (20x) RSLs per month. (First come, first serve)

4) AWR shall indicate type of RSL. Example: 50 cal, 25 mm, 30 mm, and etc.

5) Remove rubber tiles from RSL.

6) Remove label plates.

7) Contact the Production Controller (PC), or the Product Line Supervisor (PLS) listed above to negotiate RSL overhaul dates.

8) Do not remove sun shield prior to pick up.

9) JSN is still required for sunshields only jobs.

10) Ensure RSLs are empty prior to pick up (any ammunition and or sand).

ANTENNA PRODUCT LINE (957):

95ECEX

BUILDING: 3338

PRODUCT LINE PHONE NUMBER: (619)556-2371/8015

PRODUCT LINE SUPERVISOR: Jose (Jay) Gutierrez

STANDARD SERVICES: Applies to all applicable classes of US Navy surface ships

ANTENNA REPAIR -

BASIC FUNCTIONS

(SEE NOTES 3-7)

(SEE ADDITIONAL INFORMATION)

Inspect Remove/ Replace

Trouble Shoot

Overhaul (See Note 7)

Fabricate Preserve/

Paint

VSWR

Test

Ship to Shop

Full Service

INSPECT ANTENNAS

VOLTAGE STANDING

WAVE RATIO TEST

(VSWR)-2MHZ – 1GHZ,

NON-MULTI PIN

ANTENNA INSULATOR

INSULATION RESISTANCE

TEST -REQUIRED FOR ALL

H.F. WHIPS

SHIP CHECK ANTENNAS

(VISUAL INSPECTION)

WIRE ROPE ANTENNAS

(CUSTOM FIT) FANWIRE

FIBERGLASS

COMPONENTS (RESIN

COAT)

CORROSION

CONTROL/PAINTING

SERVICES

ANTENNA COUPLERS

(LWC) 953 AWC 957

DECK BOXES (LWC) 957A

AWC 957

ANTENNA CONTROLLERS

(LWC) 957A AWC 957

RAPID SECURING FRAMES

(LWC 949A)

ALIDADES & BINOCULARS

(BIG EYES) (LWC 949)

PROCESS FOR

REFURBISHING:

BLASTING & PAINTING

OF COMPONENTS

PNEUMATIC SPRAY PAINT

COMPONENTS

PNEUMATIC TOOL /

HAND-SAND COMPONENTS

HAZARDOUS MATERIAL

PNEUMATIC TOOL

SANDING-REQUIRED FOR

COMPONENTS WITH ZINC

CHROMATE

RADAR ANTENNA

REFURBISH

SIDE LOBE SUPPRESSORS

(AS-3077/-3078/-3079)

RADAR IFF ANTENNAS

(AS-177)-OTHERS ARE

EXTERNAL

REFURBISHMENT ONLY

RADIO ANTENNA

REFURBISH

AS-1735 /SRC UHF

ANTENNAS

AS-3018/OE-82 SATCOM

ANTENNAS(SEE NOTE 6)

AS-2867 (BIRDCAGE)

ESM ANTENNAS

ALUMINUM& FIBERGLASS

HF WHIP ANTENNAS

-I.E. AS-2537, -3770-, -

3772, ETC.

VHF/CINGARS WHIPS –

I.E. AS-1729, -4366, ETC.

VHF & UHF ‘STOVEPIPE’

ANTENNAS

-I.E. AS-3226, -1018, -

2809, -2810, ETC.

MULTI-ELEMENT

‘STOVEPIPE’ ANTENNAS

-I.E. AS-3020, -3021, -

4163, ETC.

ANTENNA REPAIR -

(see notes 3-7)

(see additional information)

Inspect Remove/ Replace

Trouble Shoot

Overhaul (See Note 7)

Fabricate Preserve/

Paint

VSWR

Test

Ship to Shop

Full Service

HF, LF, MF, VHF& UHF

Antennas-I.E. AS-390, NT-

66095,AT-150, ETC.

Satcom Antennas (No

EHF) –I.E. AS-2815, ETC.

ESM/ECM Antennas –I.E.

AS-4293, -2811, -145,

ETC.

LWCA (Fan Wire Antenna) (Custom fit) (SEE NOTE 5)

Deck edge Antennas –

I.E. AS-3202, ETC.

(External Only)

IFF Antennas AS-177

SRA-43 Antennas and AVK Antennas (When the Controller Box is to be overhauled – I.E. AS- 3606)

1) Requires tuning on ship by SPAWAR/SWRMC.

2) Controller box requires 953 as LWC.

3) Only one antenna per AWR, even if the same type.

4) 957 will provide a truck to transport whips 15ft or longer. Ship’s force will schedule crane services for antenna removal and will deliver all smaller antennas.

5) A technician will come aboard as part of the job approval process for a “ship check”. During the ship check we will require a ship’s force point of contact. In order for this evolution to go smoothly, we ask that you assist us in the following ways:

Ship’s force provides the latest Megohm and VSWR test results to Code 957 (refer to PMS MIP 4411/009 MRC S-68 step 1 c. (3) a and b)

Ship’s force will schedule crane services for fanwire removal

Scheduled alterations (ShipAlts/MachAlt) to mounting points of fanwire antenna must be documented within the AWR.

Ship’s force will run an aloft chit and have harnesses ready with safety personnel standing by to assist.

Compare the approved jobs with the list of antennas you desire to have overhauled.

Do not remove the LWCA (fanwire) until we can make an accurate drawing for verification with the technical manual and/or SWRMC.

Ship’s force shall provide two personnel for PMS and training during fan wire overhaul.

6) Ship’s force (E-6 or above) is required to witness and sign the work package acknowledging a satisfactory in-shop operation test of the AS-3018 (OE-82) (Rotopool asset will be issued according to Production Completion Dates (PCD).

7) For Overhaul services 957 will take apart antennas in order to examine it and repair it if necessary.

Additional Information

For overhaul of the tilt-whip mechanism (For HF whip antennas), contact your combat systems port engineer. The tilt mechanism is not part of the antenna.

957 cannot overhaul the following antennas if physically damaged, or if they fail initial VSWR tests:

AS-3020/U, AS-3021/U, AS-2815/SRC, AS-4293/SRC, AS-2877/SRC, AS-390/SRC, AS-2809, AS-1735.

We are not able to tune or align the AS-2188/U or AS-2189/U Antennas.

Ground wires or bond straps are no longer manufactured by SWRMC.

Have tools ready and a container to retain mounting hardware. Do not bring any mounting hardware to code 957.

A senior petty officer (E-5 or above) shall accompany all of the small antennas. Someone accountable needs to verify and sign for what is delivered.

Time for Fan Wire Maintenance?

Annual LWCA (fan wire) maintenance can be performed at SWRMC in Bldg 3338, call 619-556-8015. SWRMC will train your sailors on how to perform this maintenance. This can be a real plus if you have problems while deployed. Taking advantage of this opportunity preserves the life of your fan wire and is significantly less expensive than a total replacement of your existing fan wire. Lastly, if fanwire is required to be replaced contact the shop before removing fanwire to allow time to do an assessment while in place.

LIFE RAFT PRODUCT LINE (927):

92YYPT

BUILDING: 3338

PRODUCT LINE PHONE NUMBER: (619)556-8031

PRODUCT LINE SUPERVISOR: Scott Wood

STANDARD SERVICES - Applies to all applicable classes of surface ships

LIFE RAFT REPAIR –

BASIC FUNCTION

Recertification Repair/ Replace

Replenish (See Note 9)

Remove/ Install Test

Ship to Shop

LIFE RAFTS – REPAIR & CERTIFY

(SEE NOTE 2)

MK 7’S (SMALL AND LARGE), MK

8’S, MK 8 VIKING

(SEE NOTE 1)

STRATEGIC CONTINGENCY POOL

(100 MK7 LIFE RAFTS AND 40 MK8

LIFE RAFTS)

EMERGENCY ABANDON SHIP CASES

(CERTIFY/PROVIDE)

HYDROSTATIC RELEASE DEVICE (SEE

NOTE 3)

1) 927 will arrange crane services (with ship’s input) for rafts to be removed and reinstalled. The ship must provide personnel to assist crane riggers and remove dunnage from the pier. Ship’s force will secure life rafts to pallets before rafts can be picked up. Ship’s force is responsible for providing pallets for old life rafts. New rafts will be delivered on custom SWRMC pallets.

Ship must call for removal of custom pallets.

2) Life Raft Certification: Information needed on AWR –

Specify the type (MK7(Small and or Large), MK8, MK8 Viking). Include the quantity/type/size

3) Hydrostatic Release Certification: Information needed on AWR/2-KILO –

i. Specify the type(“Can” type is being replaced by “Thanner” type)

Include the quantity

Shop is not responsible for associated hardware (Ship’s force shall maintain hardware onboard ship)

4) Abandon ship cases will be re-certified.

Ship’s force shall deliver and pick up from shop (Ship to Shop). Log Book must be signed.

5) SWRMC is not responsible for the storage (safe keeping) of life rafts during CNO availabilities that do not require certification.

6) Life Raft Retaining Harnesses are manufactured and weight tested by Code 911 Weight Test/

Rigging Shop LWC: 91R1WH.

7) SWRMC will update ship’s inventory in the Life Raft Database.

8) The ship will receive new rafts from the contingency pool, however the job must remain open until the old rafts are certified and added back into the contingency pool.

MACHINE PRODUCT FAMILY

(Main Building – 61)

MACHINE PRODUCT FAMILY MANAGER:

Richard Thomas

(619) 556-4869

MACHINE PRODUCT FAMILY PRODUCTION CONTROLLER:

Matt Saruse

(619) 556-2933

INSIDE MACHINE PRODUCT LINE (941):

94M1MI

BUILDING: 61

PRODUCT LINE PHONE NUMBER: (619)726-5338

PRODUCT LINE SUPERVISOR: Matthew Moore

INSIDE MACHINE –

BASIC FUNCTIONS

Inspect Fabricate Repair

PUMP REPAIR/MANUFACTURE (INTERNAL

COMPONENTS):

FLANGED COUPLINGS (STRAIGHT/TAPERED)

MANUFACTURE MECHANICAL SEAL STATIONARY

HOUSINGS

X

PUMP WEARING RINGS

RE-SLEEVE MOTOR END BELL HOUSINGS

SHAFT SLEEVES

SHAFTS (MOTOR, PUMPS, ETC)

REPAIR VALVES:

FLANGE LAYOUT/PHONOGRAPHIC FINISH

MANUFACTURE STEAM VALVE SEAL RINGS

MANUFACTURE STRAIGHT & STEP BACKING

RINGS

MANUFACTURE VALVE STEMS

REPAIR SATELLITE VALVE SEAT SURFACES

VALVE SEAT REPAIR

MANUFACTURE & REPAIR GEARS:

BEVEL GEARS

EXTERNAL SPLINES

SPUR GEARS

STUB TOOTH GEARS

HEAT TREATMENT OF METALS

(UP TO 8 X 8 X 12 IN):

ANNEAL HARDENED STEEL

CASE HARDEN METALS

HARDEN FERROUS METALS

HEAT TREAT NON-FERROUS METALS

NORMALIZE FERROUS METALS

TEMPER HARDENED STEEL

SHARPEN & PROTECT TOOL CUTTING

SURFACES:

DRILL BITS

MANUFACTURE/GRIND SHIMS & SPACERS

OFF-HAND GRINDING - HSS TOOL CUTTERS

AUTOMATED PRODUCTION/CNC OPERATIONS:

2D & 3D DEVELOPMENT AND MACHINING

CNC MILLING

CNC TURNING

DEVELOP CNC PROGRAMS

DEVELOP WRITTEN PROCEDURES

PROGRAM CNC MACHINES

SET UP CNC MACHINES

INSIDE MACHINE –

Inspect Fabricate Repair

MACHINE:

DRILLING (UP TO 2" DIAMETER)

GRINDING - SURFACE

KEYWAY CUTTING - IN-SHOP

REPAIR INTERNAL THREADS

RESURFACE SLIP RINGS & COMMUTATORS

DECK EQUIPMENT:

MANUFACTURE DECK DRAIN COVER/STRAINER

PLATES

MANUFACTURE DECK DRAIN RINGS

MANUFACTURE MISCELLANEOUS

ACCOMMODATION LADDER PARTS AND SPECIAL

HARDWARE

RE-MACHINE CAPSTAN HEAD SEALING SURFACE

(MAXIMUM 40 INCHES OUTSIDE DIAMETER)

RE-MACHINE ROLLER CHOCKS SHAFTS

MACHINING AND INSTALLATION OF J-BAR

PHENOLIC BEARING RINGS

SHOP CHECKLIST/ REQUIREMENTS - Machining Services

Request for parts fabrication requires detailed drawings from current NAVSHIP drawing, equipment technical repair manuals or from original equipment manufacturers technical drawings that specifically identifies material, dimensions, tolerances, and heat treatment requirements.

Parts that are to be manufactured as per AWRs have to be reviewed by the SWRMC Mechanical or Structural Engineering Tech for verification and generate a locally prepared drawing to establish quality evidence based upon good engineering practice.

The machine shop is capable of producing intricate identical parts utilizing the capabilities of the computerized numerically controlled machines.

Ship’s force must remove corrosion and preserve the J-Bar flower pots (sockets) on fixed davits prior to 941 measuring, manufacturing, and installing Phenolic rings.

ENGRAVING (948):

94LLTS

Point of Contact: Sam Dardar (619)556-2932

ENGRAVING SHOP REQUIREMENTS

ENGRAVING SERVICES Inspect Fabricate Repair

LASER ENGRAVING (MAX SIZE 24 X 36)

PHOTO ENGRAVING (MAX SIZE 12 X 20)

PLASTIC ENGRAVING (MAX SIZE 24 X 36)

PLASTIC MECHNICAL (MAX SIZE 24 X 48)

Engraving services are available without the need for a separate JSN for each job. SWRMC has created annual work orders in AIM4RMC to enable engraving services for all associated commands based upon each fiscal year.

Shop requires a 7 day turn around, depending upon the number of items requested by the ship and current shop workload.

Requests for photo engraving service must be submitted on CD in either .jpeg, .gif or .bmp format in the exact size, lettering and plate required or in hard copy form.

The engraving shop is capable of producing intricate engravings utilizing the capabilities of the computerized numerically controlled machines.

Schematics and system diagrams that have been copied from tech manuals will be accepted provided they are unclassified, clear, legible, and the exact size required.

Size of the engraved image is dependent upon original image quality and resolution. A large clear image cannot be made from a low resolution original file.

Engraving products are available on the following media.

o Plastic o Black aluminum o Black Brass o Brass o Aluminum (laser engraved) o Aluminum (photo)

OUTSIDE MACHINE PRODUCT LINE (942):

94MBMO

BUILDING: 61

PRODUCT LINE PHONE NUMBER: (619)726-0516

PRODUCT LINE SUPERVISOR: Mark Funk

STANDARD SERVICE

OUTSIDE MACHINE –

BASIC FUNCTIONS

Inspect Install / Fit Up

Repair Replace Test Overhaul

SEALS & SEALING SURFACES

LINE SHAFT BEARING SEALS

SHAFT BULKHEAD SEALS (CRANE)

MAIN LINE THRUST BEARING SEALS

STERN TUBE SEALS

RESILIENT MOUNTS

SOUND MOUNTS

AUXILIARY EQUIPMENT MOUNTS

INSPECT, REPAIR & TEST

AUX REDUCTION GEARS & GEAR BOXES

RETRACTABLE CHOCKS & BITS

DECK EQUIPMENT

PERFORM PORTABLE MACHINING OPERATIONS

DRILLING, TAPPING & THREAD REPAIR (LARGE

ITEMS) 1” & ABOVE

TOWED ARRAY SYSTEMS

SQR-19 (HYDROSTATIC-MECHANICAL COMPONENTS

ONLY

MISCELLANEOUS EQUIPMENT

ANTENNA TILT MECHANISM

BRAKE DRUM & CYLINDERS

MECHANICAL DECK EQUIPMENT

MISCELLANEOUS FITTINGS

AFFF, JP-5, F-76 HOSE REELS

OUTSIDE MACHINE –

BASIC FUNCTIONS

Inspect Install / Fit Up

Repair Replace Test Overhaul

REACH ROD AND VALVE OPERATOR

SHAFT FLEXIBLE COUPLINGS

SLIDING VERTICAL PADEYES

STEERING

WINCHES

HYDRAULIC SYSTEM, VALVES & COMPONENTS

HYDRAULIC ACTUATORS

BASIC FUNCTIONS

Inspect Install / Fit Up

Repair Replace Test Overhaul

HYDRAULIC RAMS

HYDRAULIC CONTROL VALVES

PNEUMATIC SYSTEM, VALVES & COMPONENTS

PNEUMATIC MOTORS

PNEUMATIC ACTUATORS

PNEUMATIC CONTROL VALVES

PROJECTILE, POWDER & AMMUNITION HOISTS

ELECTRO-HYDRAULIC TYPE HOIST

MISSILE HANDLING ELEVATOR

TORPEDO STRIKE DOWN AND LIFT SYSTEM

SYSTEM OPERABILITY / MATERIAL ASSESSMENT

ANCHOR WINDLASS

WEAPONS ELEVATOR *Note 7 x

VERTICAL PACKAGE CONVEYER *Note 7 x

PALLET CONVEYER *Note 7 x

DUMBWAITER * Note 7 x

STANDARD SERVICES - Pump repair and overhaul

BASIC FUNCTIONS

Inspect Install / Fit Up

Repair Replace Test Overhaul

BLACKMER PUMPS

(SEE NOTE 3, NOTE 4, AND NOTE 6)

BLACKMER HAND PUMP

SPEED REDUCER

SPEED REDUCER

PUMP SKID

MINOR REPAIR

CORROSION CONTROL (PRESERVATION) (NOTE 2)

DRIVE MOTOR

EXTERNAL CLEAN AND INSPECT (SEE NOTE 1) (NOTE 1)

SLIDING SHOE PUMPS

SLIDING SHOE PUMP

VCHT PUMPS (DDG/LCS) AND LPD-17

VCHT EJECTOR PUMP *Note 6 VCHT TRANSFER PUMP *Note 6

Notes:

1) All drive motors will be Mega ohm and operationally tested, externally cleaned, and preserved as part of total…