part_6 RFP B178 HDSS 20200413.pdf

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Attached to
Building 178 High Density Storage Stacker Federal contract opportunity
Solicitation number
N40085-20-B-2540
Issued by
Department of the Navy Naval Facilities Engineering Command

About this file

This solicitation requests design, procurement, and installation services for a high density storage system in Building 178. The Navy seeks two narrow aisle forklifts, forklift chargers, in-floor guide wire systems, and rack systems. Additional items include fire suppression and alarm modifications to the electrical utilities and concrete floor. The contractor must remove an existing stacker and terminate utilities. Pricing is also requested for one additional narrow aisle forklift and one standard forklift. The solicitation was issued by the Naval Facilities Engineering Command on behalf of the Department of the Navy.

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Text version

High Density Storage System PNS-B178 eProjects # 1602745 Portsmouth Naval Shipyard, Kittery, Maine

PART 6 ATTACHMENTS

Part 6 Attachments Part 6 contains information that will help the contractor develop a suitable design and construct without hindrance.

ATTACHMENT A: Schematic Drawing Set BUILDING 178 HIGH DENSITY STORAGE SYSTEM

ATTACHMENT B: Customer Equipment Requirements for the HDS System Equipment

ATTACHMENT C: Milestone Schedule

ATTACHMENT D: Bldg 178 Storage Racks – Structural Record Drawings & Floor Flatness Testing.

ATTACHMENT E: B178 Sprinkler As Builts

ATTACHMENT F. B178 Fire Pump Curve

ATTACHMENT G: 20180717 – NAVFAC MIDLANT PWD-Maine ICS Standard

ATTACHMENT H: PNSY Electric Systems Design & Construction Standards

ATTACHMENT I: Building and Telecommunications Wiring Requirements

Attachment A:

Schematic Drawing Set - BUILDING 178 HIGH DENSITY

STORAGE SYSTEM

Attachment B:

Customer Equipment Requirements for the HDS System Equipment

PART 6 ATTACHMENTS

Attachment C:

Milestone Schedule

High Density Storage System PNSY-178

ATTACHMENT C - MILE STONE SCHEDULE:

AWARD (210 DAYS TO CCD)

KICKOFF MEETING, SOW, CUSTOMER REQIUREMENTS REVIEW (7 DAYS AFTER AWARD)

RACK & TRUCK SHOP DRAWING REVIEW (14 DAYS AFTER AWARD – ONE WEEK REVIEW)

65% REVIEW DESIGN SUBMISSION – ONE WEEK REVIEW (30 DAYS AFTER AWARD – TWO WEEK

REVIEW)

65% REVIEW MEETING: SOW, CUSTOMER REQIUREMENTS REVIEW

100% DESIGN SUBMISSION – TWO WEEK REVIEW (45 DAYS AFTER AWARD – ONE WEEK REVIEW)

100% REVIEW MEETING, SOFTWARE REQUIREMENT REVIEW

FINAIL DESIGN SUBMISSION (60 DAYS AFTER AWARD)

PNS CLEARS SPACE (135 DAYS AFTER AWARD)

CONTRACTOR MOBILIZES (149 DAYS AFTER AWARD)

EQUIPMENT ON SITE (165 DAYS AFTER AWARD)

COMMISSIONING

INTERGRATION (5 DAYS)

TRANING (5 DAYS)

ACCEPTANCE - CCD (210 DAYS AFTER AWARD)

CLOSEOUT MATERIALS (255 DAYS AFTER AWARD)

PART 6 ATTACHMENTS

Attachment D:

Bldg 178 Storage Racks – Structural Record

Drawings & Floor Flatness Testing jon.reaves Typewritten Text

Attachment E:

B178 Sprinkler As Builts

Attachment F:

B178 Fire Pump Curve

Attachment G:

20180717 – NAVFAC MIDLANT PWD-Maine ICS Standard

20180717 - NAVFAC MIDLANT PWD-Maine – ICS Standard 1

NAVFAC MIDLANT PWD-Maine

ICS Standard

1. GENERAL

2. NETWORK ADDRESSING

2.1. IP

2.2. BACNET

3. POINT AND OBJECT CONFIGURATION

3.1. POINT AND EQUIPMENT NAMING

3.2. POINT FACETS

3.2.1. INTEGERS

3.2.2. ONE DECIMAL

3.2.3. TWO DECIMALS

3.2.4. THREE DECIMALS

3.2.5. BOOLEAN VALUES

3.2.6. ENUMERATED VALUES

3.3. NIAGARA STATION NAMING

3.3.2. LOCATION EXAMPLES

3.3.3. BUILDING PREFIX EXAMPLES

3.3.4. BUILDING NUMBERS

3.3.7. STATION NAME EXAMPLES

3.4. ALARMS

3.4.1. EXTENSION CONFIGURATION

3.5. HISTORIES

3.5.1. NAMING

3.5.1.2. BUILDING PREFIX EXAMPLES

3.5.1.3. BUILDING NUMBER

3.5.1.4. EQUIPMENT TYPE

3.5.1.5. EQUIPMENT INSTANCE

3.5.1.6. POINT NAME

3.5.1.7. HISTORY NAMING EXAMPLES

3.6. SPECIAL CHARACTERS

20180717 - NAVFAC MIDLANT PWD-Maine – ICS Standard 2

4. GRAPHICAL USER INTERFACE

4.3. EXPORT TAGS

5. USER ACCESS

5.1. EXISTING INSTALLATIONS

5.2. NEW INSTALLATIONS

6. APPENDICES

6.1. STANDARD POINT NAMING CONVENTION LIST

6.2. STANDARD EQUIPMENT NAMING CONVENTION LIST

6.3. GRAPHICAL USER INTERFACE EXAMPLES

20180717 - NAVFAC MIDLANT PWD-Maine – ICS Standard 3

1. GENERAL

1.1. JACE version shall be newest released version of Niagara that is compatible with the existing

Niagara Supervisor in Building 374 (ECC).

2. NETWORK ADDRESSING

2.1. IP

2.1.1. All IP addresses on the ICS network shall be provided by NAVFAC. Submit request for all IP devices to contracting officer.

2.1.2. All IP devices shall be networked to allow IP communication directly from Building 374 ECC.

2.2. BACNET

2.2.1. All BACnet instances and network numbers shall be provided by NAVFAC. Submit request for all BACnet addressing information to contracting officer.

3. POINT AND OBJECT CONFIGURATION

3.1. POINT AND EQUIPMENT NAMING

3.1.1. Assign all points on the ICS network a name from the naming convention list. The point description should match the intended operation of the ICS point being named.

Intermediate logic points used for calculations within the JACE do not need a standard name. The point containing the final result of the logic should be standard however. See

Appendix 6.1 and 6.2 for point and equipment list.

3.1.2. In the event that no applicable point name exists for an ICS point, the contractor shall use the following guidelines to create a new point name:

3.1.2.1. Contractor shall RFI point names recommendations for any points that do not seem to fit into the naming convention.

3.1.2.2. No special characters including spaces, hyphens and periods shall be used. See section

3.6 SPECIAL CHARACTERS.

3.1.2.3. Use CamelCase instead of spaces in point names.

3.1.2.4. In some circumstances, certain equipment and station names may use underscores instead of spaces with NAVFAC PWD-Maine HVAC Action Team approval.

3.1.2.5. If there are multiple points for a piece of equipment that require the same point name prefix the point name with a brief descriptor such as “North”. The point will become

“NorthZoneTemp”. If there are multiple NorthZoneTemp points in a single point folder they shall be numbered like: “NorthZoneTemp2”.

3.1.3. Multiple pieces of equipment under one controller shall use folders to separate the different pieces of equipment into logical devices. This will allow the use of the normal naming convention rules as well as graphic templates, history naming etc.

3.2. POINT FACETS

3.2.1. INTEGERS

Minutes (min)

Seconds (s)

Cubic feet per minute (cfm)

Parts per million (ppm)

Number of equipment running

Zones calling for heat

20180717 - NAVFAC MIDLANT PWD-Maine – ICS Standard 4

Cooling stages active

3.2.2. ONE DECIMAL

Temperature (°F)

Humidity (%RH) Pounds per square inch (psi) Hours (hr) Pounds per hour (lb/hr) Voltage (V) Amps (A) Power factor (pf) Frequency (Hz) Kilowatts (kW) Kilowatt hours (kW-hr) Gallons (gal) Gallons per hour (gal/min) Pounds per hour (lb/hr)

3.2.3. TWO DECIMALS

Inches of Water Column (in/wc) used for duct static pressure

3.2.4. THREE DECIMALS

Inches of Water Column (in/wc) used for building pressure

3.2.5. BOOLEAN VALUES

Equipment Commands and Statuses (On/Off) Valve and Damper Commands and Statuses (Open/Closed) Occupancy (Occupied/Unoccupied) Alarms, Faults and Failures (Normal/Alarm)

3.2.5.1. Equipment specific values can be used

3.2.5.2. Avoid all capitals letters

3.2.5.3. Avoid using special characters

3.2.6. ENUMERATED VALUES

3.2.6.1. Equipment specific values can be used

3.2.6.2. Avoid all capitals letters

3.2.6.3. Avoid using special characters

3.3. NIAGARA STATION NAMING

3.3.1. Name shall be in the format: “[LOCATION]_[BUILDING PREFIX][BUILDING NUMBER]”.

3.3.2. LOCATION EXAMPLES

PNSY

CUTLER

QUINCY

SYRACUSE

3.3.3. BUILDING PREFIX EXAMPLES

“B” (Building)

“H” (Housing)

“DD” (Dry Dock)

“NOSC” (Naval Operation Support Center)

3.3.4. BUILDING NUMBERS

20180717 - NAVFAC MIDLANT PWD-Maine – ICS Standard 5

3.3.4.1. All buildings shall use a 3 digit number keeping leading zeroes. Since there are minimal dry dock numbers they shall use 2 digits.

3.3.5. No spaces shall be used. Use an underscore (_) between the location and building prefix.

3.3.6. If there are multiple buildings served by one JACE, the station shall indicate this by listing the buildings separated by underscores.

3.3.7. STATION NAME EXAMPLES

PNSY_B043

PNSY_B153_B170_B170A

PNSY_DD01

CUTLER_B001

QUINCY_B001

3.4. ALARMS

3.4.1. EXTENSION CONFIGURATION

3.4.1.1. SOURCE NAME

3.4.1.1.1. Utilize bformat so the when viewed in the alarm console, the alarm is annunciated with a source name similar to the last part of the history names.

For example:

VAV01_ZoneTemp

HotWaterSystem_PriHWSupplyTemp

3.4.1.1.2. This allows the operator to understand what system and what point is in alarm.

3.4.1.2. MESSAGE TEXT

3.4.1.2.1. The message text shall include some basics about the alarm. This can be generic based on the type of alarm the extension it is.

3.4.2. ALARM CLASSES

3.4.2.1. The three alarm classes that are to be used are:

3.4.2.1.1. Notification. Designated for non-critical alarms.

3.4.2.1.2. System. Designated for system-type alarms such as controllers offline (if not deemed critical).

3.4.2.1.3. Critical. Designated for alarms for anything that was thought to be of critical nature.

3.4.2.2. In the supervisor station, the alarm classes are brought into the station and appended with the JACE station prefix. This allows the supervisor station to organize the alarm consoles by both by the different alarm classes and by the buildings. The building name in the supervisor alarm class is what determines what building the alarm is coming from. This prefix is required since the alarm name will only display the equipment name with no building designation.

3.5. HISTORIES

3.5.1. NAMING

3.5.1.1. Name shall be in the format: “[BUILDING PREFIX][BUILDING NUMBER]_[EQUIPMENT

TYPE][EQUIPMENT INSTANCE]_[POINT NAME]”.

3.5.1.2. BUILDING PREFIX EXAMPLES

“B” (Building)

“H” (Housing)

20180717 - NAVFAC MIDLANT PWD-Maine – ICS Standard 6

“DD” (Dry Dock)

“NOSC” (Naval Operation Support Center)

3.5.1.3. BUILDING NUMBER

3.5.1.3.1. All buildings shall use a 3 digit number keeping leading zeroes. Since there are minimal dry dock numbers they shall use 2 digits.

3.5.1.4. EQUIPMENT TYPE

3.5.1.4.1. As listed in the Point and Equipment Naming Convention List.

3.5.1.5. EQUIPMENT INSTANCE

3.5.1.5.1. The number (or letter) used to uniquely identify the piece of equipment

3.5.1.6. POINT NAME

3.5.1.6.1. Shall be the same as the parent object.

3.5.1.6.2. No spaces shall be used. Use an underscore (_) building number and equipment type and also between equipment instance and point name.

3.5.1.7. HISTORY NAMING EXAMPLES

B153_HotWaterSystem_PriHWSupplyTemp

B156_JACE_Module1_OutsideAirTemp

B170A_ARU01_ReturnAirTemp

B059_VAV05_BoxFlow

DD01_DH01_ZoneTemp

3.5.1.8. The history names should be the same under both the JACE and as imported into the

Niagara Supervisor.

3.5.2. EXTENSION CONFIGURATION

3.5.2.1. History extensions shall reside within the JACE. The history shall be setup to import its data at least once every 24 hours.

3.5.2.2. Numeric points shall use interval trends set at 10 minutes. Boolean and Enumerated histories shall be set for Change of Value (COV).

3.6. SPECIAL CHARACTERS

3.6.1. The Niagara framework does not allow certain characters to be used in naming objects. If illegal characters are used, Niagara will use an escape sequence to replace the illegal character. An example is that the hyphen would be replaced with “$2d”. Although the display name of the object will show the hyphen, the ord of the object will contain the $2d.

The history name will also contain $2d which makes browsing through the history points list more difficult for an operator. The extra characters also count towards the history name maximum character count. Approved characters are A-Z, 0-9, and underscore (_).

4. GRAPHICAL USER INTERFACE

4.1. Graphics shall maintain the same look and feel as existing ICS graphics. See Appendix 6.3 for graphic user interface examples.

4.2. Graphics shall use standard pallets and should not require any special licenses to use.

4.3. EXPORT TAGS

4.3.1. Niagara export tag architecture shall be used.

4.3.2. Graphics shall be created in the building’s supervisor controller and then exported through the join process into the existing Niagara server in Building 374 (ECC).

20180717 - NAVFAC MIDLANT PWD-Maine – ICS Standard 7

4.3.3. The intent is to give a technician complete local access to the building graphics while the technician in troubleshooting from inside the building. The local building graphics would also be programmatically replicated in the Niagara Supervisor in Building 374 (ECC).

4.3.4. The Join process shall only be initiated after approval from NAVFAC PWD-Maine ICS System

Admin.

5. USER ACCESS

5.1. EXISTING INSTALLATIONS

5.1.1. A contractor performing new work on an existing JACE or the Niagara Supervisor shall have a temporary user created for them to use. Usernames will be assigned uniquely per individual. No group names or sharing of names is allowed. Coordinate users with NAVFAC

PWD-Maine ICS System Admin.

5.2. NEW INSTALLATIONS

5.2.1. Any new JACE installation shall be setup similar to the other JACEs installed on the ICS network.

5.2.2. The Admin superuser, all platform users, and the passphrase shall be turned over before the system can be turned over to the government.

5.2.3. Credentials shall be given to the contracting official of the project on CD.

5.2.4. The JACE shall be setup to receive network users from the Niagara Supervisor in Building

374. Coordinate user roles and prototypes with NAVFAC PWD-Maine ICS System Admin.

Join profile shall be setup. A pre-configured join profile is available upon request.

5.2.5. The station Admin superuser will not be a network user and shall be left in the JACE.

20180717 - NAVFAC MIDLANT PWD-Maine – ICS Standard 8

6. APPENDICES

6.1. STANDARD POINT NAMING CONVENTION LIST

Point Name Description Writable Read Only Alarm Trend Schedule Global

AlarmCode Equipment Alarm Code x x

AlarmReset Alarm Reset x

BalancerClgCmd Balancer Cool Override Command x x

BalancerCmd Balancer Override Command x

BalancerHtgCmd Balancer Heat Override Command x x

BoilerAlarm Boiler General Alarm x x

BoilerCmd Boiler Command x x

BoilerLockout Boiler Lockout Alarm x x

BoilerReturnWaterTemp Boiler Return Water Temperature x x

BoilerReturnWaterTemp Boiler Return Water Temperature x x

BoilerSig Boiler Signal x x

BoilerStatus Boiler Run Status x x

BoilerSupplyWaterTemp Boiler Supply Water Temperature x x

BoxFlow VAV Box Flow CFM x x

BoxKFactor VAV Box K-Factor x

BoxSizeSqFt VAV Box Size Square Footage x

BypassDamper Bypass Damper Command x x

BypassDamperStatus Bypass Damper Status x x

CallForCool Zone/Unit Call For Cool x x x

CallForHeat Zone/Unit Call For Heat x x x

ChilledWaterValve Chilled Water Valve Command x x

ChilledWaterValveStatus Chilled Water Valve Status x x

ChillerAlarm Chiller General Alarm x x

ChillerCapacity Current Chiller Capacity x x

ChillerCmd Chiller Command x x

ChillerLockout Chiller Lockout Alarm x x

ChillerSig Chiller Signal x x

ChillerStatus Chiller Run Status x x

CHWOAEnableSp Chilled Water System Outside Air Enable Setpoint x

ClgSupplyFan Cooling Supply Fan Command x x

ClStagesOn Number Of Cooling Stages On x x

CO2Sensor CO2 Sensor x x x

CO2SensorAverage Average CO2 Sensor Calculation x x x

CO2Sp CO2 Setpoint x

CommunicationState Network Communication State x x x

20180717 - NAVFAC MIDLANT PWD-Maine – ICS Standard 9

Point Name Description Writable Read Only Alarm Trend Schedule Global

ContinuousFanMode Continuous Fan Mode Configuration x

CoolDownSetpoint Cool Down Mode Setponit x

CoolLckOutSp Cooling Lockout Setpoint x

CoolLoad Cool Load x x

CoolStage1 Cooling Stage 1 Command x

CoolStage2 Cooling Stage 2 Command x

CUHValve Cabinet Unit Heat Valve Command x x

CWBypassValve Condenser Water Bypass Valve Command x x

CWBypassValveStatus Condenser Water Bypass Valve Status x x

CWPump Condenser Water Pump Command x x

CWPumpAmps Condenser Water Pump Amps x x

CWPumpFailure Condenser Water Pump Failure x x

CWPumpStatus Condenser Water Pump Status x x

CWPumpVFDAmps Condenser Water Pump VFD Amps x x

CWPumpVFDCmd Condenser Water Pump VFD Command x x

CWPumpVFDFault Condenser Water Pump VFD Fault x x

CWPumpVFDFb Condenser Water Pump VFD Feedback x x

CWPumpVFDHOA Condenser Water Pump VFD HOA Status x x

CWPumpVFDHz Condenser Water Pump VFD Hertz x x

CWPumpVFDKw Condenser Water Pump VFD Kw Reading x x

CWPumpVFDKwh Condenser Water Pump VFD KWH Accumulation x x

CWPumpVFDReady Condenser Water Pump VFD Drive Ready x x

CWPumpVFDReset Condenser Water Pump VFD Fault Reset x

CWPumpVFDRpm Condenser Water Pump

VFD RPM

x x

CWPumpVFDSpd Condenser Water Pump VFD Speed Command x x

CWPumpVFDStatus Condenser Water Pump VFD Status x x

DamperPosition Damper Position x x

DefrostSp Defrost Setpoint x

DefrostStatus Defrost Status x x

Dewpoint Dewpoint Reading x x x

DewpointAlarm Dewpoint Alarm x x

DewpointSp Dewpoint Setpoint x

DHWSteamValve Domestic Hot Water Steam Valve x x

DHWSupplyTemp Domestic Hot Water Supply Temperature x x x

20180717 - NAVFAC MIDLANT PWD-Maine – ICS Standard 10

DHWSupplyTempSp Domestic Hot Water Supply Temperature Setpoint x

DmprRevRot Damper Polarity Configuration x

DuctStatic Duct Static Pressure x x x

EconAvail Economizer Mode Availibility x x

EconDamper Economizer Damper Command x x

EconDamperStatus Economizer Damper Status x x

EconEnable Economizer Enable Network Command x x

EconEnaSp Economizer Enable Setpoint x

EconMinPosSp Minimum Economizer Damper Position Setpoint x

Economizer Economizer Command x x

EffBoilerSp Effective Boiler Setpoint x x

EffBoxFlowSp Effective Box Flow CFM Setpoint x

EffChillerSp Effective Chiller Setpoint x x

EffCoolSp Effective Cool Setpoint x x

EffHeatSp Effective Heat Setpoint x x

EffOcc Effective Occupancy Status x

EffPriHWSupplyTempSp Effective Primary Hot Water Supply Temperature Setpoint x x

EffSetpoint Effective Setpoint x

EffSupplyAirTempSp Effective Supply Air Temp Setpoint x x

EUHCmd Electric Unit Heater Command x x

ExhaustAirDamper Exhaust Air Damper Command x x

ExhaustAirDamperStatus Exhaust Air Damper Status x x

ExhaustAirFlow Exhaust Air Flow Reading x x

ExhaustAirFlowCal Exhaust Air Flow Calibration Factor x

ExhaustAirTemp Exhaust Air Temperature x x

ExhaustFan Exhaust Fan Command x x

ExhaustFanAmps Exhaust Fan Amps x x

ExhaustFanCFMSp Exhaust Fan CFM Setpoint x

ExhaustFanFailure ExhaustFanFailure x x

ExhaustFanOffsetSp Exhaust Fan Offset Setpoint x

ExhaustFanStatus Exhaust Fan Status x x

ExhaustFanVFDAmps Exhaust Fan VFD Amps x x

ExhaustFanVFDCmd Exhaust Fan VFD Command x x

ExhaustFanVFDFault Exhaust Fan VFD Fault x x

ExhaustFanVFDFb Exhaust Fan VFD Feedback x x

ExhaustFanVFDHOA Exhaust Fan VFD HOA Status x x

ExhaustFanVFDHz Exhaust Fan VFD Hertz x x

ExhaustFanVFDKw Exhaust Fan VFD Kw Reading x x

20180717 - NAVFAC MIDLANT PWD-Maine – ICS Standard 11

ExhaustFanVFDKwh Exhaust Fan VFD KWH Accumulation x x

ExhaustFanVFDReady Exhaust Fan VFD Drive Ready x x

ExhaustFanVFDReset Exhaust Fan VFD Fault Reset x

ExhaustFanVFDRpm Exhaust Fan VFD RPM x x

ExhaustFanVFDSpd Exhaust Fan VFD Speed Command x x

ExhaustFanVFDStatus Exhaust Fan VFD Status x x

FaceBypassDamper Face and Bypasss Damper x x

FaceBypassDamperStatus Face and Bypasss Damper Status x x

FanCmd Fan Command x x

FanFailureAlarm Fan Failure Alarm x x

FanSpeedConfig Fan Speed Configuration x

FanStatus Fan Status x x

FilterStatus Filter Status x x

FilterStatusReset Filter Status Reset Command x

FinalFilterStatus Final-Filter Status x x

FrzStatAlarmAuto Freezestat Alarm with Auto Reset x x

FrzStatAlarmManual Freezestat Alarm with Manual Reset x x

FrzStatHeatSp The position the heat will go to on Freezestat Trip x

FTRValve Finned Tube Radiation Valve Command x x

GeneralAlarm General Equipment Alarm Indicator x x

HeatLckOutSp Heating Lockout Setpoint x

HeatLoad Heat Load x x

HeatStage1 Heating Stage 1 Command x

HeatStage2 Heating Stage 2 Command x

HeatWheelCmd Heat Wheel Command x x

HeatWheelSp Heat Wheel Command Setpoint x

HeatWheelSpd Heat Wheel Speed Command x x

HiTempAlarm High Temperature Alarm x x

HotWaterValve Hot Water Valve Command x x

HtgSupplyFan Cooling Supply Fan Command x x

HtStagesOn Number Of Heating Stages On x x

HWSOAEnableSp Hot Water System Outside Air Enable Setpoint x

HXEnteringTemp Heat Exchanger Entering Temperature x x

HXLeavingTemp Heat Exchanger Leaving Temperature x x

InManualState Controller In Manual Status x x

LeadCompressor Lead Compressor Designation x

LocalSp Local Tstat Setpoint x x

20180717 - NAVFAC MIDLANT PWD-Maine – ICS Standard 12

LoTempAlarm Low Temperature Alarm x x

MaxCO2Sp Maximum CO2 Setpoint x

MaxFlowSp Maximum Flow CFM Setpoint x

MaxHeatFlowSp Maximum Heating CFM Setpoint x

MaxHeatSp Maximum Heat Setpoint x

MaxOADamperPosSp Maxmum Outside Air Damper Position Setpoint x

MaxResetPriHWOASp Maximum Primary Hot Water Reset Outside Air Setpoint x

MaxResetPriHWSp Maximum Primary Hot Water Reset Setpoint x

MaxResetSupplyAirOASp Maximum Supply Air Temp Outside Air Reset Setpoint x

MaxResetSupplyAirRASp Maximum Supply Air Temp Return Air Reset Setpoint x

MaxResetSupplyAirSp Maxmimum Supply Air Temp Reset Setpoint x

MaxWallModSp Maximum Wall Module Setpoint x

MinCO2Sp Minimum CO2 Setpoint x

MinCoolSp Minimum Cooling Flow CFM Setpoint x

MinFlowSp Minimum Flow CFM Setpoint x

MinHeatFlowSp Minimum Heating CFM Setpoint x

MinOADamperPosSp Minimum Outside Air Damper Position Setpoint x

MinOAFlowSp Minimum Outside Air Flow Setpoint x

MinResetPriHWOASp Minimum Primary Hot Water Reset Outside Air Setpoint x

MinResetPriHWSp Minimum Primary Hot Water Reset Setpoint x

MinResetSupplyAirOASp Minimum Supply Air Temp Outside Air Reset Setpoint x

MinResetSupplyAirRASp Minimum Supply Air Temp Return Air Reset Setpoint x

MinResetSupplyAirSp Minimum Supply Air Temp Reset Setpoint x

MinWallModSp Minimum Wall Module Setpoint x

MixedAirDamper Mixed Air Damper Command x x

MixedAirDamperStatus Mixed Air Damper Status x x

MixedAirTemp Mixed Air Temperature x x

MixedAirTempLLSp Mixed Air Temperature Low Limit Setpoint x

NetLockoutCool Network Command to Lockout Cool x x

NetLockoutHeat Network Command to Lockout Heat x x

NetOccCommand Network Occupancy Command

NetOutsideAirCO2 Network Outside Air CO2 x x

20180717 - NAVFAC MIDLANT PWD-Maine – ICS Standard 13

NetOutsideAirEnth Network Outside Air Enthalpy x x

NetOutsideAirRH Network Outside Air RH x x

NetOutsideAirTemp Network Outside Air Temp x x

NetUnitCmd Network Unit Command x x

OccupiedCoolSp Occupied Cool Setpoint x

OccupiedHeatSp Occupied Heat Setpoint x

OccupiedHeatSpOffset Occupied Heat Setpoint Offset x

OccupiedSp Occupied Setpoint x

OccupiedSpHiLim Occupied Setpoint High Limit Setpoint x

OccupiedSpLoLim Occupied Setpoint Low Limit Setpoint x

OSCommand Optimal Start Command x x

OutsideAirCO2 Outside Air CO2 x x

OutsideAirDamper Outside Air Damper Command x x

OutsideAirDamperStatus Outside Air Damper Status x x

OutsideAirDewpoint Outside Air Dewpoint x x

OutsideAirEnth Outside Air Enthalpy x x

OutsideAirFlowCal Outside Air Flow Calibration Factor x

OutsideAirIsoDamper Outside Air Isolation Damper Command x x

OutsideAirIsoDamperStatus Outside Air Isolation Damper Status x x

OutsideAirRH Outside Air RH x x

OutsideAirTemp Outside Air Temp x x

PanelTemp Panel Temperature x

PBOverrideSp Tstat Pushbutton Override Duration Setpoint x

PBOverrideStatus Pushbutton Override Status x x

PreFilterStatus Pre-Filter Status x x

Pri13SteamValve Primary 1/3 Steam Valve Command x x

Pri23SteamValve Primary 2/3 Steam Valve Command x x

PriCHWBypassValve Primary Chilled Water Loop Water Bypass Valve Command x x

PriCHWBypassValveStatus Primary Chilled Water Loop Water Bypass Valve Status x x

PriCHWPump Primary Loop Chilled Water Pump Command x x

PriCHWPumpAmps Primary Loop Chilled Water Pump Amps x x

PriCHWPumpFailure Primary Chilled Water Loop Pump Failure x x

PriCHWPumpStatus Primary Loop Chilled Water Pump Status x x

PriCHWPumpVFDAmps Primary Loop Chilled Water Pump VFD Amps x x

PriCHWPumpVFDCmd Primary Loop Chilled Water Pump VFD Command x x

PriCHWPumpVFDFault Primary Loop Chilled Water Pump VFD Fault

20180717 - NAVFAC MIDLANT PWD-Maine – ICS Standard 14

PriCHWPumpVFDFb Primary Loop Chilled Water Pump VFD Feedback x x

PriCHWPumpVFDHOA Primary Loop Chilled Water Pump VFD HOA Status x x

PriCHWPumpVFDHz Primary Loop Chilled Water Pump VFD Hertz x x

PriCHWPumpVFDKw Primary Loop Chilled Water Pump VFD Kw Reading x x

PriCHWPumpVFDKwh Primary Loop Chilled Water Pump VFD KWH Accumulation x x

PriCHWPumpVFDReady Primary Loop Chilled Water Pump VFD Drive Ready x x

PriCHWPumpVFDReset Primary Loop Chilled Water Pump VFD Fault Reset x

PriCHWPumpVFDRpm Primary Loop Chilled Water Pump VFD RPM x x

PriCHWPumpVFDSpd Primary Loop Chilled Water Pump VFD Speed Command x x

PriCHWPumpVFDStatus Primary Loop Chilled Water Pump VFD Status x x

PriHWBypassValve Primary Hot Water Loop Water Bypass Valve Command x x

PriHWBypassValveStatus Primary Hot Water Loop Water Bypass Valve Status x x

PriHWDiffPress Primary Hot Water Differential Pressure x x

PriHWDiffPressSp Primary Hot Water Differential Pressure Setpoint x

PriHWFlow Primary Hot Water Flow Switch x x

PriHWLeadPump Primary Hot Water Lead Pump x x

PriHWPump Primary Loop Hot Water Pump Command x x

PriHWPumpAmps Primary Loop Hot Water Pump Ampsvalve x x

PriHWPumpFailure Primary Hot Water Loop Pump Failure x x

PriHWPumpStatus Primary Loop Hot Water Pump Status x x

PriHWPumpVFDAmps Primary Loop Hot Water Pump VFD Amps x x

PriHWPumpVFDCmd Primary Loop Hot Water Pump VFD Command x x

PriHWPumpVFDFault Primary Loop Hot Water Pump VFD Fault x x

PriHWPumpVFDFb Primary Loop Hot Water Pump VFD Feedback x x

PriHWPumpVFDHOA Primary Loop Hot Water Pump VFD HOA Status x x

PriHWPumpVFDHz Primary Loop Hot Water Pump VFD Hertz x x

PriHWPumpVFDKw Primary Loop Hot Water Pump VFD Kw Reading x x

PriHWPumpVFDKwh Primary Loop Hot Water Pump VFD KWH Accumulation x x

PriHWPumpVFDReady Primary Loop Hot Water Pump VFD Drive Ready

20180717 - NAVFAC MIDLANT PWD-Maine – ICS Standard 15

PriHWPumpVFDReset Primary Loop Hot Water Pump VFD Fault Reset x

PriHWPumpVFDRpm Primary Loop Hot Water Pump VFD RPM x x

PriHWPumpVFDSpd Primary Loop Hot Water Pump VFD Speed Command x x

PriHWPumpVFDStatus Primary Loop Hot Water Pump VFD Status x x

PriHWReturnTemp Primary Hot Water Return Temp x x

PriHWSupplySp Primary Hot Water Supply Setpoint x

PriHWSupplyTemp Primary Hot Water Supply Temp x x

RadiantValve Radiant Valve Command x x

ReheatStage1 Reheat Stage 1 x x

ReheatStage2 Reheat Stage 2 x x

ReheatValve Reheat Valve Command x x

ReheatValveStatus Reheat Valve Status x x

ReturnAirCO2 Return Air CO2 Sensor x x

ReturnAirDuctStaticPress Return Duct Static Pressure x x

ReturnAirEnthalpy Return Air Enthalpy x x

ReturnAirFlow Return Air Flow Reading x x

ReturnAirHumidity Return Air Humidity x x

ReturnAirSmokeDetAlarm Return Air Smoke Detector Alarm x x

ReturnAirTemp Return Air Temperatature x x

ReturnFan Return Fan Command x x

ReturnFanAmps Return Fan Amps x x

ReturnFanCFMSp Return Fan CFM Setpoint x

ReturnFanFailure ReturnFanFailure x x

ReturnFanStatus Return Fan Status x x

ReturnFanVFDAmps Return Fan VFD Amps x x

ReturnFanVFDFault Return Fan VFD Fault x x

ReturnFanVFDFb Return Fan VFD Feedback x x

ReturnFanVFDHOA Return Fan VFD HOA Status x x

ReturnFanVFDHz Return Fan VFD Hertz x x

ReturnFanVFDKw Return Fan VFD Kw Reading x x

ReturnFanVFDKwh Return Fan VFD KWH Accumulation x x

ReturnFanVFDReady Return Fan VFD Drive Ready x x

ReturnFanVFDReset Return Fan VFD Fault Reset x

ReturnFanVFDRpm Return Fan VFD RPM x x

ReturnFanVFDStatus Return Fan VFD Status x x

ReturntAirCO2 Return Air CO2 x x

Safeties System Safeties x

Sec13SteamValve Secondary 1/3 Steam Valve Command x x

Sec23SteamValve Secondary 2/3 Steam Valve Command

20180717 - NAVFAC MIDLANT PWD-Maine – ICS Standard 16

SecCHWBypassValve Secondary Chilled Water Loop Water Bypass Valve Command x x

SecCHWBypassValveStatus Secondary Chilled Water Loop Water Bypass Valve Status x x

SecCHWPump Secondary Loop Chilled Water Pump Command x x

SecCHWPumpAmps Secondary Loop Chilled Water Pump Amps x x

SecCHWPumpFailure Secondary Chilled Water Loop Pump Failure x x

SecCHWPumpStatus Secondary Loop Chilled Water Pump Status x x

SecCHWPumpVFDAmps Secondary Loop Chilled Water Pump VFD Amps x x

SecCHWPumpVFDCmd Secondary Loop Chilled Water Pump VFD Command x x

SecCHWPumpVFDFault Secondary Loop Chilled Water Pump VFD Fault x x

SecCHWPumpVFDFb Secondary Loop Chilled Water Pump VFD Feedback x x

SecCHWPumpVFDHOA Secondary Loop Chilled Water Pump VFD HOA Status x x

SecCHWPumpVFDHz Secondary Loop Chilled Water Pump VFD Hertz x x

SecCHWPumpVFDKw Secondary Loop Chilled Water Pump VFD Kw Reading x x

SecCHWPumpVFDKwh Secondary Loop Chilled Water Pump VFD KWH Accumulation x x

SecCHWPumpVFDReady Secondary Loop Chilled Water Pump VFD Drive Ready x x

SecCHWPumpVFDReset Secondary Loop Chilled Water Pump VFD Fault Reset x

SecCHWPumpVFDRpm Secondary Loop Chilled Water Pump VFD RPM x x

SecCHWPumpVFDSpd Secondary Loop Chilled Water Pump VFD Speed Command x x

SecCHWPumpVFDStatus Secondary Loop Chilled Water Pump VFD Status x x

SecHWBypassValve Secondary Hot Water Loop Water Bypass Valve Command x x

SecHWBypassValveStatus Secondary Hot Water Loop Water Bypass Valve Status x x

SecHWPump Secondary Loop Hot Water Pump Command x x

SecHWPumpAmps Secondary Loop Hot Water Pump Amps x x

SecHWPumpFailure Secondary Hot Water Loop Pump Failure x x

SecHWPumpStatus Secondary Loop Hot Water Pump Status x x

SecHWPumpVFDAmps Secondary Loop Hot Water Pump VFD Amps x x

SecHWPumpVFDCmd Secondary Loop Hot Water Pump VFD Command

20180717 - NAVFAC MIDLANT PWD-Maine – ICS Standard 17

SecHWPumpVFDFault Secondary Loop Hot Water Pump VFD Fault x x

SecHWPumpVFDFb Secondary Loop Hot Water Pump VFD Feedback x x

SecHWPumpVFDHOA Secondary Loop Hot Water Pump VFD HOA Status x x

SecHWPumpVFDHz Secondary Loop Hot Water Pump VFD Hertz x x

SecHWPumpVFDKw Secondary Loop Hot Water Pump VFD Kw Reading x x

SecHWPumpVFDKwh Secondary Loop Hot Water Pump VFD KWH Accumulation x x

SecHWPumpVFDReady Secondary Loop Hot Water Pump VFD Drive Ready x x

SecHWPumpVFDReset Secondary Loop Hot Water Pump VFD Fault Reset x

SecHWPumpVFDRpm Secondary Loop Hot Water Pump VFD RPM x x

SecHWPumpVFDSpd Secondary Loop Hot Water Pump VFD Speed Command x x

SecHWPumpVFDStatus Secondary Loop Hot Water Pump VFD Status x x

SetpointDiff The temperature change required for heating/cooling to start x

SmokeDetAlarm Smoke Detector Alarm x x

StandbyCoolSp Standby Cool Setpoint x

StandbyHeatSp Standby Heat Setpoint x

StatusMode Unit Status Mode x

SteamValve Steam Valve Command x x

SupplyAirDuctStaticPress Supply Duct Static Pressure x x

SupplyAirDuctStaticPressSp Supply Duct Static Pressure Setpoint x

SupplyAirFlow Supply Air Flow Reading x x

SupplyAirHiLimitPress Supply Air Hi-Limit Pressure Alarm x x

SupplyAirRH Supply Air Relative Humidity x x

SupplyAirSmokeDetAlarm Supply Air Smoke Detector Alarm x x

SupplyAirTemp Supply Air Temperature x x x

SupplyAirTemperingSp Supply Air Temperature Setpoint x

SupplyFan Supply Fan Command x x

SupplyFanAmps Supply Fan Amps x x

SupplyFanCFMSp Supply Fan CFM Setpoint x

SupplyFanFailure Supply Fan Failure x x

SupplyFanStatus Supply Fan Status x x

SupplyFanVFDAmps Supply Fan VFD Amps x x

SupplyFanVFDCmd Supply Fan VFD Command x x

SupplyFanVFDFault Supply Fan VFD Fault x x

SupplyFanVFDFb Supply Fan VFD Feedback x x

SupplyFanVFDHOA Supply Fan VFD HOA Status x x

SupplyFanVFDHz Supply Fan VFD Hertz x x

20180717 - NAVFAC MIDLANT PWD-Maine – ICS Standard 18

SupplyFanVFDKw Supply Fan VFD Kw Reading x x

SupplyFanVFDKwh Supply Fan VFD KWH Accumulation x x

SupplyFanVFDReady Supply Fan VFD Drive Ready x x

SupplyFanVFDReset Supply Fan VFD Fault Reset x

SupplyFanVFDRpm Supply Fan VFD RPM x x

SupplyFanVFDSpd Supply Fan VFD Speed Command x x

SupplyFanVFDStatus Supply Fan VFD Status x x

SystemEnable Master System Enable (Maintenance Switch) x

TerminalLoad Terminal Load x

TerminalLoadAverage Average Load from Associated Terminals x

UHCmd Unit Heater Command x x

UHValve Unit Heater Valve Command x x

UnoccupiedCoolCall Unoccupied Call for Cool x x

UnoccupiedCoolSp Unoccupied Cool Setpoint x

UnoccupiedHeatCall Unoccupied Call for Heat x x

UnoccupiedHeatSp Unoccupied Heat Setpoint x

WarmUpSetpoint Warmup Mode Setponit x

ZoneCO2 Zone CO2 x

ZoneRH Zone Relative Humidity x x

ZoneTemp Zone Temperature x x x

ZoneTempAverage Average Zone Temperature x x

ZoneTstatCallForHeat Zone Tstat Calling for Heat x x

6.2. STANDARD EQUIPMENT NAMING CONVENTION LIST

Equipment Name Description

AC AC Unit

ACCU Air Cooled Condensing Unit

AHU Air Handler Unit

BLR Boiler

CRACU Computer Room AC Unit

CUH Cabinet Unit Heater

DC Dust Collector

DH Dehumidifier

EnergyMeter Energy Meter

FCU Fan Coil Unit

FTR Finned Tube Radiation

HC Heating Coil

HRU Heat Recovery Unit

HX Heat Exchanger

MAU Makeup Air Unit

RTU Roof Top Unit

20180717 - NAVFAC MIDLANT PWD-Maine – ICS Standard 19

UH Unit Heater

6.3. GRAPHICAL USER INTERFACE EXAMPLES

20180717 - NAVFAC MIDLANT PWD-Maine – ICS Standard 20

20180717 - NAVFAC MIDLANT PWD-Maine – ICS Standard 21

20180717 - NAVFAC MIDLANT PWD-Maine – ICS Standard 22

20180717 - NAVFAC MIDLANT PWD-Maine – ICS Standard 23

Attachment H:

PNSY Electric Systems Design & Construction Standards

Rev C 5/18

NAVFAC MID-ATLANTIC

Public Works Department Maine

PORTSMOUTH NAVAL SHIPYARD

ELECTRIC SYSTEMS DESIGN

CONSTRUCTION STANDARDS

May 2018

Table of Contents

Introduction

Medium Voltage

Considerations

Low Voltage

Considerations

Wiring

Wiring Devices

Raceways

Panel Boards

Switchboards

Lighting

Interior Lighting

Exterior Lighting

Utility Tunnels

Systems Furniture

Metering

Lightning Protection

IT/Telecom

Network Protectors (Surge Arrestors)

Contract Documentation

Contractor Requirements

Considerations

Introduction:

This electrical standard has been prepared to promote consistency in design and construction, and to establish preferred wiring methods and materials used in electrical installations. The intent is to not reproduce the content of the various codes and standards that apply to Navy electrical installations.

However, areas that have been identified as recurring issues in the design and construction of electrical systems have been included to avoid further confusion, and to eliminate the appearance of arbitrary decisions that can compound frustration to both the Navy and contractors in the execution of various contracts.

This document is not intended to contradict the requirements of the various UFCs, industry standards and codes governing the installation of efficient, cost effective, and safe electrical installations. With few exceptions, all the requirements indicated herein are in compliance with those various codes and standards. The electrical systems on the Portsmouth Naval Shipyard have evolved over many decades and under the supervision of many fine engineers, technicians and electricians from the past. To the greatest extent possible, this document attempts to respect the design rationale which resulted in the present state of the electrical distribution on the shipyard.

This is a living document which will be subject to periodic revisions. Changes are not meant to constrain, confuse, or trap contractors and engineers who perform the vital work on the shipyard electrical systems. This document is meant to level the playing field for all stake holders as well as respond to situations and changing conditions in the electrical industry. As with other such documents, engineers and contractors will not be held responsible for retroactive corrections due to new requirements and revisions to this standard as long as contract requirements are met for prior work.

Medium Voltage

Considerations:

o Nominal distribution voltage is 13.2 kV, resistance grounded, wye.

o Conductors shall be MV‐105, shielded, EPR insulation, 15kV class.

4/0 AWG for radials.

500 kcmil for loops.

Conductors and shields, Copper.

o Splices shall be 15kV class, hot shrink type suitable for wet location (Submerged).

o Terminations shall be 15kV class, 600 Amp, dead break type elbows for radials.

o Terminations shall be 15kV class, 600 Amp, dead break type elbows for loops.

o Surge arrestors shall be sized based on 15kV ungrounded distribution criteria.

o Standards & Specifications:

UFC 3‐550‐01

UFGS 33 71 02

IEEE C62.22

Low Voltage

Considerations:

o Low voltage distribution on PNSY is derived from a grounded, wye system from distribution Load Centers throughout the ship yard. Utilization voltage is 480 VAC.

The Load Centers are set up as double ended, separately derived systems with no ability to switch the neutral conductors. As such, PNSY does not allow pulling neutrals in feeders supplying facilities at PNSY.

480/277 systems are not allowed unless the neutral is locally derived at the load end of the facility feeder via isolation transformers.

Design calculations shall be provided for all new feeders used to supply existing and new facilities. No feeder will be approved for connection without the prior approval of the CI Electrical Branch and the UEM.

o Exterior Low Voltage Distribution Feeders Supplying PNSY Facilities:

UFC 3‐550‐01

UFGS 33 71 02

Conductors for the distribution of low voltage from load centers to various facilities are classified as feeders. Exterior distribution wiring type RHW‐2.

The shipyard has normalized on distribution in increments of 400 amperes.

Facility feeders shall be sized in 500kcmil increments.

Facility feeders with a demand load of less than 200 amperes may be served by

4/0 AWG conductors in lieu of 500kcmil. Coordinate with PWD ME Electrical

Engineering Branch.

All facility feeder runs shall have a properly sized grounding conductor originating at the load center and terminating at the load served.

Ducts shall be 5 inches nominal (typ.).

Splices shall be 600V class, hot shrink type suitable for wet location

(Submerged).

o Ground Resistance Testing: Due to the logistics of driving test rods, potential subterranean obstacles, congested, and over utilized real estate, use of the Fall‐of‐

Potential method for measuring earth ground resistance is impractical. Contractors and designers shall consult with the PWD ME Electrical Engineering Branch to coordinate alternate test methods.

o Feeder Calculations: Significant additions or loads added to existing infrastructure shall be preceded by a load study of the affected source—(service entrance, sub‐panel, etc.)—prior to commencement of design and construction. The method used shall comply with NFPA 70, Art 220. (See Appendix A: Determining Existing Loads.)

The designer of record shall be responsible for determining the suitability of any proposed electrical source for any new loads served under any given project.

30 amps or greater @ 480, 30 amps or greater @ 208 for service and feeder calculations.

The designer of record shall provide short circuit calculations for any equipment and current interrupting device added to any facility or electrical system.

Coordinate calculation method with PWD ME Electrical Engineering Branch.

Electrical connections derived from double ended sources may be calculated based on infinite bus at the line end of a feeder or service.

Minimum KAIC rating shall be 10kA.

o Multi‐wire branch circuits should be avoided.

In the event that multi‐wire branch circuits are necessary (i.e., systems furniture) all ungrounded conductors shall be switched simultaneously by the branch circuit disconnecting means.

Multi‐wire branch circuits shall originate from a single panel or switch.

Each ungrounded conductor shall originate from adjacent poles from the power source.

Standards and Specifications:

NFPA 70, Art. 210.4

Wiring:

o Insulation shall be THHN/THWN. Type TW is acceptable for grounds.

o Conductors shall be copper.

o Conductors sized #12 AWG or larger shall be stranded.

o Conductors sized #14 AWG or smaller shall be solid.

Exception: Stranded wire as allowed in UFGS 26 20 00 o Twist on connectors (wire nuts) shall be suitable for both stranded and solid wire terminations. Coordinate with manufacturer’s tables and recommendations.

o Type “NM” cables are prohibited for new work.

Existing type “NM” embedded in walls & feeding existing wiring devices and utilization equipment shall be allowed. (Existing utilization equipment relocated to new branch circuits shall be considered as new equipment.)

o Standards & Specifications:

UFC 3‐520‐01

UFGS 26 20 00

Wiring Devices:

o Wiring devices shall be “Spec” or “Commercial” grade as a minimum.

o General purpose toggle switches shall be 120/277 volt rated.

o Plastic wall plates shall be shatter proof.

o Ground fault receptacles shall be side wired or screw clamp back wired type. Provide receptacles with through wire protection via the ground fault circuit.

o Cage clamp terminations on wiring devices are prohibited.

o Wiring devices shall be screw clamp back wire type when terminating with stranded wire. Side wire termination of stranded wire is prohibited.

Exception: side wiring of stranded wire is acceptable if terminated with crimp‐ on connectors.

o Standards & Specifications:

UFC 3‐520‐01

UFGS 26 20 00

Raceways:

o EMT connections and couplings shall be made up using steel compression fittings.

Die‐cast compression fittings are prohibited.

Set screw fittings are prohibited.

o IMC is prohibited.

Exception: IMC shall be allowed if the installation methods are the same as those used for EMT. Use listed steel compression fittings. Threaded connections and couplings of IMC are prohibited. Coordinate with PWD ME

Electrical Engineering Branch.

o PVC Rigid Non‐Metallic Conduit shall be limited to underground, duct banks in concrete, under floor slabs, and similar applications. Limited use of PVC is approved in corrosive applications on a case by case basis.

o Outlet Boxes shall be solidly grounded.

Do not rely on wiring device yokes to provide equipment ground.

o Standards & Specifications:

UFC 3‐520‐01

UFGS 26 20 00

Panel Boards:

o Panel boards shall be commercial grade with bolt‐on circuit breakers. Snap‐in circuit breakers are prohibited.

o New 480 volt panel boards shall be coordinated with PWD ME Electrical Engineering

Branch to ensure compatibility with available fault currents.

o The use of tubs with pre‐punched knockouts is discouraged.

Applying field punched knockouts to panel board tubs with pre‐punched knockouts is prohibited.

o Adding new circuits to existing panel boards that have been in service in excess of 30 years shall be coordinated with the PWD ME Electrical Engineering Branch.

Under no circumstances will new work be allowed on Federal Pacific panel boards and switchboards without prior coordination with and authorization from the PWD ME Electrical Engineering Branch.

o Series rated circuit breakers are prohibited.

In high fault current installations it may be impractical to select circuit breakers with equivalent or greater withstand ratings. In such cases, installation of a properly sized current limiting fuse ahead of the downstream breaker may be considered. Coordinate with PWD ME Electrical Engineering Branch.

o Standards & Specifications:

UFC 3‐520‐01

UFGS 26 20 00

o Labelling:

The contractor shall be required to provide a new, typed panel schedule for any panel board in which new circuits are added. The new typed panel schedule shall include all existing branch circuit designations as well as new branch circuit designations.

All panel boards shall have a new Arc Flash Warning label affixed to the exterior of the cover or door if an existing label does not currently exist. Coordinate the

Arc Flash label with PWD ME Electrical Engineering Branch.

Switch Boards o Low voltage switchboards used for general distribution to shipyard facilities shall be unitized, enclosed switchgear.

Typical arrangement shall be of double ended feed utilizing a main‐tie‐main configuration.

Fault bracing shall be sized to withstand the full available short circuit capacity of the system assuming both mains and the tie breaker are closed in.

The transformers feeding each end of the switchgear shall be grounded wye configured as separately derived systems.

The main‐tie‐main circuit breakers shall be capable of simultaneously switching the neutral bus if neutral branch feeders are desired. Coordinate the need for neutral switching with the PWD ME Electrical Branch.

Long time, short time, and instantaneous breaker settings shall be adjusted to provide selective coordination.

Maximum breaker settings shall not be set greater than that required to protect the feeder individual conductors.

Breaker settings shall be ideally adjusted to limit arc flash to less than 2 calories/cm2 within the arc flash boundary . (PPE Category 2 or less.)

Breaker settings shall be maintained in a log.

The designer of record shall be responsible to provide breaker settings via electronic analysis of the system.

o Low voltage switchboards used for distribution of industrial electrical services to shipyard facilities (dry docks, berths) shall be unitized, enclosed switchgear.

This class of switchgear shall meet the criteria previously stated for general purpose, service distribution as previously indicated. See additional criteria below.

The fault bracing shall be sized to consider 50% motor contribution.

o Labelling:

All panel boards shall have a new Arc Flash Warning label affixed to the exterior of the cover or door if an existing label does not currently exist. Coordinate the

Arc Flash label with PWD ME Electrical Engineering Branch.

Lighting

Source:

o In general, all lighting shall be LED type. Use of fluorescent, HID, incandescent shall require coordination and approval of PWD ME Engineering.

Interior Lighting o Standards & Specifications:

UFC 3‐530‐01

UFGS 26 51 00

Exterior Lighting o Standards & Specifications:

UFC 3‐530‐01

UFGS 26 56 00

o Per UFC 3‐530‐01: Solar lighting is prohibited for roadway, walkway and parking lot lighting.

Utility Tunnels o Wet location listed, exposed.

o IP66 or greater.

o 60C rated.

o Materials compatibility:

resistant to seawater, resistant to pH of 11.3 (calcium hydroxide.).

System Furniture

System Furniture generally constitutes a multi‐wire branch circuit, and wiring and distribution shall be configured as such. The UFC specifies 5‐wire, and 8‐wire branch circuit configurations.

5‐wire should be used for general distribution of standard work station layouts. (3 circuits per cluster.)

8‐wire should be used for standard workstation with a printer or copier module on the 4th circuit. (4 circuits per cluster.)

There shall be no more than 4 work stations per circuit. (Equivalent to 3 duplex outlets per workstation max.)

Standards and Specifications:

o UFC 3‐520‐01

Metering

Revenue metering is required on all facilities. The system used throughout the Shipyard is AMI which is an enterprise wide network which combines monitoring of various energy commodities including electrical consumption.

Electrical meters shall be Weston Nexus 1272.

The meters shall be networked with the AMI system.

o In the absence of AMI, provide network connectivity from the Weston Nexus 1272 to a designated telecom backboard.

Standards and Specifications:

o UFGS 26 27 14.00 20

Lightning Protection

Lightning protection is required for all facilities. Provide lightning protection on all new and existing facilities. (The need for lightning protection on new facilities shall be governed by thresholds in construction per the applicable UFC.)

Standards and Specifications:

o UFC 3‐575‐01 o UFGS 26 41 00

IT/Telecom

Network Protectors o Surge protection of incoming and outgoing shall be UL 497 Primary Protector for

Communication Circuits type: 3B1E or 4B1E. 4B1E provides an additional level of protection without requiring replacement in the event of a fault.

Standards and Specifications:

o UFC 3‐580‐01 o UFGS 26 20 00 o UFGS 27 10 00

Contract Documentation

Comprehensive grounding diagrams shall be included along with the various one line & riser diagrams associated with electrical plans and specs in accordance with UFC 3‐501‐01, Para 3‐

3.18.

o Standards & Specifications:

UFC 3‐501‐01

Contractor Requirements

Considerations:

o Operation of circuit breakers, switches and other energy regulating components of the utility systems on the shipyard shall be coordinated through the Back Shift Rep via a formal outage request. Under normal circumstances, all switching shall be the responsibility of the PWD ME utility operators.

Operation of electrical devices under the contractor’s control may be operated by qualified contractor personnel. The contractor shall establish the line of demarcation between contractor control and PWD ME utility control prior to the start of each project.

o Standards and Specifications:

USACE EM 385‐1‐1

APPENDIX A: DETERMINING EXISTING LOADS

In order to ensure that sufficient capacity is available on any feeder or service that any person, project, code, or entity wants to add additional load onto, the following policy shall apply. This will include any load center, switchboard, panelboard, or other device that is used to distribute electrical power.

Background:

NFPA 70, Art 220.87 Determining Existing Loads. The calculation of a feeder or service load for existing installations shall be permitted to use actual maximum demand to determine the existing load under all of the following conditions:

1) The maximum demand data is available for a 1‐year period.

2) The maximum demand at 125 percent plus the new load does not exceed the ampacity of the feeder or rating of the service.

3) The feeder has overcurrent protection in accordance with 240.4, and the service has overload protection in accordance with 230.90.

In the absence of maximum demand data as indicated in sub‐paragraph 1), the following exception shall apply.

Exception: If the maximum demand data for a 1‐year period is not available, the calculated load shall be permitted to be based on the maximum demand (the highest average kilowatts reached and maintained for a 15‐minute interval) continuously recorded over a minimum 30‐day period using a recording ammeter or power meter connected to the highest loaded phase of the feeder or service, based on the initial loading at the start of the recording. The recording shall reflect the maximum demand of the feeder or service by being taken when the building or space is occupied and shall include by measurement or calculation the larger of the heating or cooling equipment load, and other loads that may be periodic in nature due to seasonal, operational or similar conditions.

For the purpose of this policy, demand shall be defined as follows:

The electric load at the receiving terminals averaged over a 15‐minute interval.

Qualifications:

All PWD ME, CI electrical engineers and electrical engineering technicians shall fully understand and be able to apply this policy and its procedures.

All PWD ME, CI electrical engineers and electrical engineering technicians shall demonstrate a comprehensive knowledge of all the instruments used in the collection of data, and diagnostic software associated with the processing of instrument data.

Procedure:

Installing and removing the test equipment required to conduct the demand study is an invasive process that may require at least 2 outages in many cases. Outages are an inconvenience to the tenants served by the equipment that will be disturbed throughout the test. The engineer should make every attempt to collect the data without the need for conducting outages. For instance, at remote sites like Prospect

Harbor, billing information can be sought that will cover the preferred 1‐year period indicated above.

It will be the engineer’s or AE’s responsibility to collect required data or…

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