Revision to Spec 09 65 00.pdf

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Multiple Award Construction Contract (MACC) - Large Scale Military Projects
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N4008025R9500
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This document is a technical specification section (Section 09 65 00) for Resilient Flooring for the P691 Aircraft Development and Maintenance Facility Phase 2 project at Naval Air Station Patuxent River, Maryland. The specification provides detailed requirements for rubber tile, static-dissipative vinyl tile, wall base, adhesives, and associated installation procedures, with a strong emphasis on indoor air quality standards.

Key technical requirements include using rubber tiles that are 19-11/16 inches square with a hammered surface texture and 3.2 mm thickness, and static-dissipative vinyl tiles with specific electrical resistance properties and a minimum 10 percent recycled content. The specification mandates strict indoor air quality certifications from third-party programs like FLOORSCORE, UL 2818 Greenguard Gold, and SCS Global Services Indoor Advantage Gold for all flooring materials and adhesives. Installation specifications cover surface preparation, moisture and alkalinity testing, adhesive application, and environmental conditions, with specific temperature requirements of 68-85 degrees Fahrenheit during installation.

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P691 Aircraft Development and Maintenance Facility-Ph 2 eProject No. 1737036 Naval Air Station Patuxent River, MD

SECTION 09 65 00

RESILIENT FLOORING

THIS SECTION HAS BEEN DEVELOPED IN RESPONSE TO PPI-#651

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM D4078 (2002; R 2015) Water Emulsion Floor Polish

ASTM E648 (2019a) Standard Test Method for Critical Radiant Flux of Floor-Covering Systems Using a Radiant Heat Energy Source

ASTM F150 ( 2006; R 2013) Standard Test Method for Electrical Resistance of Conductive and Static Dissipative Resilient Flooring

(PPI-#651)

ASTM F710 (2021) Standard Practice for Preparing Concrete Floors to Receive Resilient Flooring

ASTM F1344 (2021a) Standard Specification for Rubber Floor Tile

ASTM F1482 (2021) Standard Practice for Installation and Preparation of Panel Type Underlayments to Receive Resilient Flooring

ASTM F1700 (2020) Standard Specification for Solid Vinyl Floor Tile (PPI-#651)

ASTM F1861 (2021) Standard Specification for Resilient Wall Base

ASTM F1869 (2022) Standard Test Method for Measuring Moisture Vapor Emission Rate of Concrete Subfloor Using Anhydrous Calcium Chloride

ASTM F2170 (2019a) Standard Test Method for Determining Relative Humidity in Concrete Floor Slabs Using in situ Probes

CALIFORNIA DEPARTMENT OF PUBLIC HEALTH (CDPH)

CDPH SECTION 01350 (201 7; Version 1. 2) Standard Method for the Testing and Evaluation of Volatile Organic Chemical Emissions from Indoor

SECTION 09 65 00 Page 1

CUI

Sources using Environmental Chambers

GREEN SEAL (GS)

GS-36 (2013) Adhesives for Commercial Use

SCIENTIFIC CERTIFICATION SYSTEMS (SCS)

SCS SCS Global Services (SCS) Indoor Advantage

SOUTH COAST AIR QUALITY MANAGEMENT DISTRICT (SCAQMD)

SCAQMD Rule 1168 (2017) Adhesive and Sealant Applications

UNDERWRITERS LABORATORIES (UL)

UL 2818 (20 22) GREENGUARD Certification Program For Chemical Emissions For Building Materials, Finishes And Furnishings

1.2 SUBMITTALS

Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Resilient Flooring and Accessories ; G

SD-03 Product Data

Resilient Flooring and Accessories ; G

Adhesives

Rubber Tile

Static-Dissipative Vinyl Tile (PPI-#651)

Wall Base

SD-04 Samples

Resilient Flooring and Accessories ; G

SD-06 Test Reports

Moisture, Alkalinity and Bond Tests ; G

SD-07 Certificates

Indoor air quality for Rubber Tile ; S

Indoor air quality for Static-Dissipative Vinyl Tile (PPI-#651)

Indoor air quality for Wall Base ; S

SECTION 09 65 00 Page 2

Indoor Air Quality for Adhesives ; S

SD-08 Manufacturer's Instructions

Surface Preparation ; G

Installation ; G

SD-10 Operation and Maintenance Data

Resilient Flooring and Accessories ; G

1.3 CERTIFICATES

1.3.1 Indoor Air Quality

Submit required indoor air quality certifications and validations in one submittal package.

1.3.1.1 Floor Covering Materials

Provide Rubber Tile, static-dissipative vinyl tile , (PPI-#651) and wall base products certified to meet indoor air quality requirements by FLOORSCORE, UL 2818 (Greenguard) Gold, SCS Global Services Indoor Advantage Gold or provide certification by other third-party programs.

Provide current product certification documentation from certification body.

1.3.1.2 Adhesives, Caulking and Sealants

Provide products certified to meet indoor air quality requirements by UL 2818 (Greenguard) Gold, SCS Global Services Indoor Advantage Gold or provide certification or validation by other third-party programs that products meet the requirements of this Section. Provide current product certification documentation from certification body. When product does not have certification, provide validation that product meets the indoor air quality product requirements cited herein.

1.4 DELIVERY, STORAGE, AND HANDLING

Deliver materials to the building site in original unopened containers bearing the manufacturer's name, style name, pattern color name and number, production run, project identification, and handling instructions. Store materials in a clean, dry, secure, and well-ventilated area with ambient air temperature maintained above 68 degrees F and below 85 degrees F , stacked according to manufacturer's recommendations. Protect materials from the direct flow of heat from hot-air registers, radiators and other heating fixtures and appliances.

Observe ventilation and safety procedures specified in the MSDS. Do not store rubber near materials that may offgas or emit harmful fumes, such as kerosene heaters, fresh paint, or adhesives.

1.5 ENVIRONMENTAL REQUIREMENTS

Maintain areas to receive resilient flooring at a temperature above 68 degrees F and below 85 degrees F for 3 days before application, during application and 2 days after application, unless otherwise directed by the flooring manufacturer for the flooring being installed. Maintain a minimum temperature of 55 degrees F thereafter. Provide adequate

SECTION 09 65 00 Page 3 ventilation to remove moisture from area and to comply with regulations limiting concentrations of hazardous vapors.

1.6 SCHEDULING

Schedule resilient flooring application after the completion of other work which would damage the finished surface of the flooring.

1.7 WARRANTY

Provide manufacturer's standard performance guarantees or warranties that extend beyond a one year period.

1.8 EXTRA MATERIALS

Provide extra flooring material of each color and pattern at the rate of 5 square feet for each 1000 square feet of sheet flooring installed.

Provide extra wall base material composed of 20 linear feet of each type, color and pattern. Package all extra materials in original properly marked containers bearing the manufacturer's name, brand name, pattern color name and number, production run, and handling instructions. Provide extra materials from the same lot as those installed. Leave extra stock at the site in location assigned by Contracting Officer.

PART 2 PRODUCTS

2.1 RUBBER TILE RT1 and RT 2

Conform to ASTM F1344 Class 1 homogeneous, Type B (through mottled), 19-11/16 inch square. Provide hammered surface texture . Provide 3.2 mm overall thickness.

Provide certification of indoor air quality for Rubber Tile .

2.1.1 Static-Dissipative Vinyl Tile (ESD1)

Static-dissipative vinyl tile must be a homogenous vinyl product conform to ASTM F1700. Provide electrical resistance from surface to surface and surface to ground between 1,000,000 ohms (1.0 x 10 to the 6th) and 1,000,000,000 ohms (1.0 x 10 to the 9th) when tested in accordance with ASTM F150. Tile must be 24 inches square and 1/8 inch thick. Provide static-dissipative vinyl tile containing a minimum 10 percent recycled content. Provide data identifying percentage of recycled content.

(PPI-#651)

2.2 WALL BASE

Conform to ASTM F1861, Type TS (vulcanized thermoset rubber), Style A (straight - installed with carpet), and Style B (coved - installed with resilient flooring). Provide 4 inch high and a minimum 1/8 inch thick wall base. Provide job formed corners in matching height, shape, and color.

Provide certification of indoor air quality for Wall Base .

2.3 MOULDING

Provide tapered mouldings of rubber and types as recommended by flooring manufacturer for both edges and transitions of flooring materials

SECTION 09 65 00 Page 4 specified. Provide vertical lip on moulding of maximum 1/4 inch . Provide bevel change in level between 1/4 and 1/2 inch with a slope no greater than 1:2.

2.4 ADHESIVES

Provide adhesives for flooring, base and accessories as recommended by the manufacturer and comply with local indoor air quality standards. Submit manufacturer's descriptive data, documentation stating physical characteristics, and mildew and germicidal characteristics. Provide conductive adhesive as recommended by the manufacturer of the static-control flooring. (PPI-#651)

Provide non-aerosol adhesive products used on the interior of the building (defined as inside of the weatherproofing system) that meet either emissions requirements of CDPH SECTION 01350 (limit requirements for either office or classroom spaces regardless of space type) or VOC content requirements of SCAQMD Rule 1168 . Provide aerosol adhesives used on the interior of the building that meet either emissions requirements of CDPH SECTION 01350 (use the office or classroom requirements, regardless of space type) or VOC content requirements of GS-36. Provide certification or validation of indoor air quality for adhesives . Do not apply adhesive/sealant with a VOC content in excess of COMAR 26.11.35.04.

2.5 SURFACE PREPARATION MATERIALS

Provide surface preparation materials, such as panel type underlayment, lining felt, and floor crack fillers as recommended by the flooring manufacturer for the subfloor conditions. Comply with ASTM F1482 for panel type underlayment products.

2.6 POLISH/FINISH

Provide polish finish as recommended by the manufacturer and conform to ASTM D4078 for polish.

2.7 CAULKING AND SEALANTS

Provide caulking and sealants in accordance with Section 07 92 00 JOINT

SEALANTS.

2.8 MANUFACTURER'S COLOR, PATTERN AND TEXTURE

Provide color, pattern and texture for resilient flooring and accessories as indicated on the Interior Materials Legend on Sheet AE616 . Provide floor patterns as specified on the drawings Sheet No. IN101 through IN101F Ground Floor Finish Plans. Provide flooring in any one continuous area or replacement of damaged flooring in continuous area from same production run with same shade and pattern. Submit scaled drawings indicating patterns (including location of patterns and colors) and dimensions.

Submit manufacturer's descriptive data and three samples of each indicated color and type of flooring, base, mouldings, and accessories sized a minimum 2-1/2 by 4 inch . Submit Data Package 1 in accordance with Section

01 78 23 OPERATION AND MAINTENANCE DATA.

2.9 FIRE RESISTANCE TESTING REQUIREMENTS

Provide a minimum average critical radiant flux of 0.45 watts per square centimeter for flooring in corridors and exits when tested in accordance

SECTION 09 65 00 Page 5 with ASTM E648.

PART 3 EXECUTION

3.1 EXAMINATION

Examine and verify that site conditions are in agreement with the design package. Report all conditions that will prevent a proper installation .

Do not take any corrective action without written permission from the Government. Work will proceed only when conditions have been corrected and accepted by the installer. Submit manufacturer's printed installation instructions for all flooring materials and accessories, including preparation of substrate, seaming techniques, and recommended adhesives.

3.2 SURFACE PREPARATION

Provide a smooth, true, level plane for surface preparation of the flooring, except where indicated as sloped. Floor to be flat to within 3/16 inch in 10 feet . Prepare subfloor in accordance with flooring manufacturer's recommended instructions. Prepare the surfaces of lightweight concrete slabs (as defined by the flooring manufacturer) as recommended by the flooring manufacturer. Comply with ASTM F710 for concrete subfloor preparation. Floor fills or toppings may be required as recommended by the flooring manufacturer. Install underlayments, when required by the flooring manufacturer, in accordance with manufacturer's recommended printed installation instructions. Comply with ASTM F1482 for panel type underlayments. Before any work under this section is begun, correct all defects such as rough or scaling concrete, chalk and dust, cracks, low spots, high spots, and uneven surfaces. Repair all damaged portions of concrete slabs as recommended by the flooring manufacturer.

Remove concrete curing and sealer compounds from the slabs, other than the type that does not adversely affect adhesion. Remove paint, varnish, oils, release agents, sealers, waxes, and adhesives, as required by the flooring product in accordance with manufacturer's printed installation instructions.

3.3 MOISTURE, ALKALINITY AND BOND TESTS

Determine the suitability of the concrete subfloor for receiving the resilient flooring with regard to moisture content and pH level by moisture and alkalinity tests. Conduct moisture testing in accordance with ASTM F1869 or ASTM F2170, unless otherwise recommended by the flooring manufacturer. Conduct alkalinity testing as recommended by the flooring manufacturer. Determine the compatibility of the resilient flooring adhesives to the concrete floors by a bond test in accordance with the flooring manufacturer's recommendations. Submit copy of test reports for moisture and alkalinity content of concrete slab, and bond test stating date of test, person conducting the test, and the area tested.

3.4 GENERAL INSTALLATION

Do not install building construction materials that show visual evidence of biological growth.

3.5 PLACING RUBBER TILE

Install rubber tile and accessories in accordance with manufacturer's printed installation instructions. Prepare and apply adhesives in accordance with manufacturer's printed directions. Provide square, SECTION 09 65 00 Page 6 symmetrical, tight, and even flooring lines and joints. Keep each floor in true, level plane, except where slope is indicated. Vary width of edge tiles as necessary to maintain full-size tiles, except where irregular-shaped rooms makes it impossible. Cut flooring to fit around all permanent fixtures, built-in furniture and cabinets, pipes, and outlets. Cut, fit, and scribe flooring to walls and partitions after field flooring has been applied.

3.6 PLACING MOULDING

Provide moulding where flooring termination is higher than the adjacent finished flooring and at transitions between different flooring materials. When required, locate moulding under door centerline.

Moulding is not required at doorways where thresholds are provided.

Anchor aluminum moulding to floor surfaces as recommended by the manufacturer.

3.7 PLACING WALL BASE

Install wall base in accordance with manufacturer's printed installation instructions. Prepare and apply adhesives in accordance with manufacturer's printed directions. Tighten base joints and make even with adjacent resilient flooring. Fill voids along the top edge of base at masonry walls with caulk. Roll entire vertical surface of base with hand roller, and press toe of base with a straight piece of wood to ensure proper alignment. Avoid excess adhesive in corners.

3.8 CLEANING

Immediately upon completion of installation of flooring in a room or an area, dry and clean the flooring and adjacent surfaces to remove all surplus adhesive. Clean flooring as recommended in accordance with manufacturer's printed maintenance instructions and within the recommended time frame. As required by the manufacturer, apply the recommended number of coats and type of polish and finish in accordance with manufacturer's written instructions.

3.9 PROTECTION

From the time of installation until acceptance, protect flooring from damage as recommended by the flooring manufacturer. Remove and replace flooring which becomes damaged, loose, broken, or curled and wall base which is not tight to wall or securely adhered.

-- End of Section --

SECTION 09 65 00 Page 7

THIS PAGE INTENTIONALLY LEFT BLANK

SECTION 09 65 00 Page 8

09 65 00 - RESILIENT FLOORING
PART 1 GENERAL
1.1 REFERENCES
1.2 SUBMITTALS
1.3 CERTIFICATES
1.3.1 Indoor Air Quality
1.3.1.1 Floor Covering Materials
1.3.1.2 Adhesives, Caulking and Sealants
1.4 DELIVERY, STORAGE, AND HANDLING
1.5 ENVIRONMENTAL REQUIREMENTS
1.6 SCHEDULING
1.7 WARRANTY
1.8 EXTRA MATERIALS
PART 2 PRODUCTS
2.1 RUBBER TILE RT1 and RT2
2.1.1 Static-Dissipative Vinyl Tile ESD1
2.2 WALL BASE
2.3 MOULDING
2.4 ADHESIVES
2.5 SURFACE PREPARATION MATERIALS
2.6 POLISH/FINISH
2.7 CAULKING AND SEALANTS
2.8 MANUFACTURER'S COLOR, PATTERN AND TEXTURE
2.9 FIRE RESISTANCE TESTING REQUIREMENTS
PART 3 EXECUTION
3.1 EXAMINATION
3.2 SURFACE PREPARATION
3.3 MOISTURE, ALKALINITY AND BOND TESTS
3.4 GENERAL INSTALLATION
3.5 PLACING RUBBER TILE
3.6 PLACING MOULDING
3.7 PLACING WALL BASE
3.8 CLEANING
3.9 PROTECTION

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