NMIC - 1 - BASIS OF DESIGN - FINAL SUBMISSION.pdf

Replace HVAC System & DDC System Upgrade NMIC Bldg 1– Basis of Design Report

© Copyright 2020 The concepts and information contained in this document are the property of Jacobs. Use or copying of this document in whole or in part without the written permission of Jacobs constitutes an infringement of copyright.

Document history and status

Revision Date Description By Review Approved

Table of Contents

Appendix

Appendix A.

Appendix B.

Appendix C.

Appendix D.

Appendix E.

Appendix F.

o o o o

3.6.1. Design Criteria and References

4.3.1. General

Existing Authority To Operate (ATO)

Authorizing Official

System Owner

System Group

System Existing Authority To Operate?

C-I-A Impact Level

(to be validated by

NAVFAC CIO

Washington)

Appendix A.

o o o o o o o o o o o o o o o o o o o o

Appendix B.

GPS EPO-FLEX MER II /18

EPO-FLEX® MER II

(Mechanical Equipment Room)

THE SHERWIN - WILLIAMS COMPANY

Advantages

• Bridges hairline cracks, thereby aiding in suppression of cracks reflecting through the system due to substrate movement

• Color options

• Durable, Slip resistant

• Waterproof

• Chemical and stain resistant

• Fiberglass scrim optional for maximum tensile strength

• VOC compliant, Low odor

Uses

• Mechanical Equipment Room

• Mezzanines

• Clean Rooms

• Lockers Rooms and Showers

• Computer Rooms

EPO-FLEX MER II (MECHANICAL EQUIPMENT ROOM) SYSTEM combines EPO-FLEX crack bridging and waterproofing capabilities with a chemically resistant topcoat and an optional wearcourse of EPO-FLEX broadcast to excess with hard aggregate would provide increased wear, impact, and abrasion resistance. EPO-FLEX achieves flexibility without the use of plasticizers or other additives which can separate or migrate as the system ages. This means that the product remains flexible and continues to function for many years. Fiberglass scrim may be incorporated into the system to add tensile strength.

Typical Physical Properties of 3555

VOC (Volatile Organic Content) EPA method 24 Compliant SCAQMD Method 304 Compliant

Hardness, Shore D 50/40

ASTM D 2240

Tensile Strength 1,700 psi

ASTM D 412

Elongation 80%

ASTM D 412

Adhesion 300 psi ACI 503R concrete failure

Abrasion Resistance 100 mgs lost ASTM D 4060, CS-17 Wheel, 1,000 cycles

Flammability Self-Extinguishing over concrete

Thermal Cycling No Cracking

ASTM C 884

(24 hours, -21ºC to 25ºC)

ASTM C = Mortar system ASTM D = Resin only

90 Mil System

Topcoat

Broadcast

Epo-Flex (12 mils) Wearcourse

Epo-Flex (20 mils) neat membrane

Primer

Installation

General Polymers materials shall only be installed by ap-proved contractors. The following information is to be used as a guideline for the installation of the EPO-FLEX MER II (MECHANICAL EQUIPMENT ROOM) SYSTEM. Contact theTechnical Service Department for assistance prior to application.

Surface Preparation - General

General Polymers systems can be applied to a variety of substrates, if the substrate is properly prepared. Prepara-tion of surfaces other than concrete will depend on the type of substrate, such as wood, concrete block, quarry tile, etc. Should there be any questions regarding a spe-cific substrate or condition, please contact the Technical Service Department prior to starting the project. Refer to Surface Preparation (Form G-1).

Application Information

Material Mix Ratio Theoretical Coverage Packaging Per Coat Concrete

Primer 3579 2:1 250 sq. ft. / gal 3 or 15 gals

Membrane 3555 1:1 80 sq. ft. / gal 2 or 10 gals

Wearcourse 3555 1:1 130 sq. ft. / gal 2 or 10 gals Dry Silica Sand (30mesh) or Other Hard Aggregate .25 lbs. / sq. ft. 100 lbs

Seal Coat 3744 2:1 100-150 sq. ft. / gal 3 or 15 gals

Surface Preparation - Concrete

Concrete surfaces shall be abrasive blasted to remove all surface contaminants and laitance. The prepared con-crete shall have a surface profile equal to CSP 3-5. Refer to Form-G-1.

After initial preparation has occurred, inspect the concrete for bug holes, voids, fins and other imperfections. Protru-sions shall be ground smooth while voids shall be filled with a system compatible filler. For recommendations, consult the Technical Service Department.

Temperature

Throughout the application process, substrate tempera-ture should be 60ºF - 90ºF. Substrate temperature must be at least 5ºF above the dew point. Applications on concrete substrate should occur while temperature is fall-ing to lessen offgassing. The material should not be applied in direct sunlight, if possible.

Primer Mixing and Application

1. Premix 3579A (resin) using a low speed drill and Jiffy blade. Mix for one minute and until uniform, exercising caution not to introduce air into the material.

2. Add 2 parts 3579A (resin) to 1 part 3579B (hard-ener) by volume. Mix with low speed drill and Jiffy blade for three minutes and until uniform. To insure proper system cure and performance, strictly follow mix ratio recommendations.

3. 3579 may be applied via spray, roller or brush. Ap-ply 5-8 mils, evenly, with no puddles. Coverage will vary depending upon porosity of the substrate and surface texture.

4. Wait until primer is tacky (usually 1 hour minimum), before applying the membrane. If primer is not going to be topped within open time, broadcast silica sand into resin lightly but uniformly and allow to cure overnight.

Membrane Mixing and Application - If priming is done to reduce outgassing, allow to cure overnight before topping

1. Premix 3555A (resin) using a low speed drill and Jiffy blade. Mix for one minute and until uniform, exercising caution not to whip air into the material.

2. Add 1 part 3555A (resin) to 1 part 3555B (hardener) by volume. Mix with low speed drill and Jiffy blade for three minutes and until uniform. .

3. Immediately pour the mixed material onto the sub-strate and pull out using a 1/4" or 1/8" v-notched squee-gee to yield 20 mils WFT and cross roll with a 3/8" nap roller. Readings must be taken continuously during application with a wet mil gauge to verify material is being applied at the proper thickness. Allow to cure overnight at 73ºF surface temperature. Material cures slower at lower temperatures.

4. After the membrane is cured, check for surface blush.

Remove any blush with detergent wash prior to apply-ing wearcourse.

Wearcourse Mixing and Application

1. Premix 3555A (resin) using a low speed drill and Jiffy blade. Mix for one minute and until uniform, exercising caution not to whip air into the material.

2. Add 1 part 3555A (resin) to 1 part 3555B (hardener) by volume. Mix with low speed drill and Jiffy blade for three minutes and until uniform.

3. Immediately pour the mixed material onto the sub-strate and pull out using a 1/4" or 1/8" v-notched squee-gee to yield 12 mils WFT and cross roll with a 3/8" nap roller. Readings must be taken continuously during ap-plication with a wet mil gauge to verify material is being applied at the proper thickness. Material cures slower at lower temperatures.

4. Broadcast Dry Silica Sand (30 mesh) or other Hard Aggregate to excess into wet material so no wet mate-rial is visible. Aggregate should be broadcast within one (1) hour of liquid application to ensure they are properly seated.

5. Allow to cure (Cure times vary depending on environ-mental conditions), sweep off excess aggregate with a clean, stiff bristled broom. Clean aggregate can be saved for future use. All imperfections such as high spots should be smoothed before the application of the seal coat.

NOTE: The floors finished appearance depends on the manner in which the aggregate has been applied. In grass seed like fashion, allow the aggregate to fall after being thrown upward and out. DO NOT THROW

DOWNWARD AT A SHARP ANGLE USING FORCE.

Seal Coat Mixing and Application

1. Premix 3744A (resin) using a low speed drill and Jiffy blade. Mix for one minute and until uniform, exercising caution not to introduce air into the material.

2. Add 2 parts 3744A (resin) to 1 part 3744B (hardener) by volume. Mix with low speed drill and Jiffy blade for three minutes and until uniform. To insure proper system cure and performance, strictly follow mix ratio recommenda-tions.

3. Apply 3744 using a flat trowel or squeegee and backroll with a 1/4" nap roller at a spread rate of 100-150 sq. ft. per gallon, evenly, with no puddles making sure of uniform coverage. Take care not to puddle materials and insure even coverage.

4. Allow to cure 24 hours minimum before opening to traffic.

Epoxy materials will appear to be cured and “dry to touch” prior to full chemical cross linking. Allow 3744 to cure for 2-3 days prior to exposure to water or other chemi-cals for best performance.

Cleanup

Clean up mixing and application equipment immediately after use. Use toluene or xylene. Observe all fire and health precautions when handling or storing solvents.

Safety

Refer to the MSDS sheet before use. All applicable fed-eral, state, local and particular plant safety guidelines must be followed during the handling and installation and cure of these materials.

Safe and proper disposal of excess materials shall be done in accordance with applicable federal, state, and lo-cal codes.

Material Storage

Store materials in a temperature controlled environment (50ºF - 90ºF) and out of direct sunlight.

Keep resins, hardeners, and solvents separated from each other and away from sources of ignition. One year shelf life is expected for products stored between 50ºF - 90ºF.

Maintenance

Occasional inspection of the installed material and spot repair can prolong system life. For specific information, contact the Technical Service Department.

Shipping

• Destinations East of the Rocky Mountains are shipped F.O.B. Cincinnati, Ohio.

• Destinations West of the Rocky Mountains are shipped F.O.B. Victorville, California.

For specific information relating to international shipments, contact your local sales representative.

Disclaimer

The information and recommendations set forth in this document are based upon tests conducted by or on behalf of The Sherwin-Williams Company. Such information and recommendations set forth herein are subject to change and pertain to the product(s) offered at the time of publica-tion. Published technical data and instructions are subject to change without notice.

Consult www.generalpolymers.com to obtain the most re-cent Product Data information and Application instructions.

Warranty

The Sherwin-Williams Company warrants our products to be free of manufacturing defects in accord with applicable Sherwin-Williams quality control procedures. Liability for products proven defective, if any, is limited to replacement of the defective product or the refund of the purchase price paid for the defective product as determined by Sherwin- Williams, NO OTHER WARRANTY OR GUARANTEE OF

ANY KIND IS MADE BY SHERWIN-WILLIAMS, EXPRESSED

OR IMPLIED, STATUTORY, BY OPERATION OF LAW OR

OTHERWISE, INCLUDING MERCHANTABILITY AND FIT-

NESS FOR A PARTICULAR PURPOSE.

WEBSITE: www.generalpolymers.com © The Sherwin-Williams Company, All Rights Reserved April 2010 Cincinnati, OH 800-543-7694

Appendix C.

YMC² CHILLER

PERFORMANCE SPECIFICATION

Unit Tag Qty Model No.

Net Capacity

(tons) Power Refrigerant

CH-1 1

YMC2-S2216A

B 630.0 460/3/60.0 R-134a

Unit Data Evaporator Condenser

Compressor Model: M6C-295FAC Model: EC3312-656-2S1-2GTL Model: CB2912-266-2S1-2GTL

EWT (°F): 57.00 85.00

LWT (°F): 45.00 95.00

Flow Rate (gpm): 1257 1798 Pressure Drop (ft H2O): 12.1 17.4 Fluid Type (%): WATER WATER Circuit No. of Passes: 2 2 Fouling Factor (ft² °F hr / Btu): 0.000100 0.000250 Tube No. / Description: 656 - 0.025" Enhanced Copper (1") 266 - 0.025" CSL Enhanced Copper (1") Design Working Pressure (psig): 150 150 Entering Water Nozzle @ Location: L L Leaving Water Nozzle @ Location: L L Water Box Weight, ea (lb)(1): 440 391 Cover Plate Weight , ea (lb): 411 361 Return Head Weight (lb): 176 144 Water Weight (lb): 1571 1426 Water Volume(gal): 189 171 Min Flow Rate (gpm): 658.5 704.5 Max Flow Rate (gpm): 2634 2562

Performance Data Electrical Data Other Heat Rejection Capacity(mbtu/hr): 8.940 Job FLA: 518 Operating Wt. (lb): 22523 Job KW: 394.6 Min Circuit Ampacity(Amps): 648 Per Isolator (lb): 5631 KW/Ton.R: 0.6264 Max Fuse/Breaker: 1000 Refrigerant Wt. (lb): 1228 NPLV.IP(KW/Ton.R): 0.3596 Compressor Wt. (lb): 4300

Ship Wt (lb): 19560 Isolation Valves: YES

Type Starter: VSD w/ filter VSD Model: HYP0730XHC30B-46A

Notes:

(1) Not including cover plate on marine water boxes.

Project Name: NMIC Chiller Plant York Contract No.:

Printed: 11/25/2019 at 11:36 Unit Ver.: 19.05 (LTC Version: 1.0.7229) CH-1 Performance Unit Folder: CH-630-MWB YORKworks 19.05 Page 1 of 2

YMC² CHILLER

PERFORMANCE SPECIFICATION

Unit Tag Qty Model No.

Net Capacity

(tons) Power Refrigerant

CH-1 1

YMC2-S2497A

B 710.0 460/3/60.0 R-134a

Unit Data Evaporator Condenser

Compressor Model: M6C-295FAC Model: EC3312-656-2S1-2GTL Model: CB2912-471-CS1-2GTL

EWT (°F): 57.00 85.00

LWT (°F): 45.00 95.00

Flow Rate (gpm): 1416 2011 Pressure Drop (ft H2O): 15.2 23.0 Fluid Type (%): WATER WATER Circuit No. of Passes: 2 2 Fouling Factor (ft² °F hr / Btu): 0.000100 0.000250 Tube No. / Description: 656 - 0.025" Enhanced Copper (1") 471 - 0.025" Enhanced Copper (3/4") Design Working Pressure (psig): 150 150 Entering Water Nozzle @ Location: L L Leaving Water Nozzle @ Location: L L Water Box Weight, ea (lb)(1): 440 391 Cover Plate Weight , ea (lb): 411 361 Return Head Weight (lb): 176 144 Water Weight (lb): 1571 1801 Water Volume(gal): 189 216 Min Flow Rate (gpm): 658.5 895.8 Max Flow Rate (gpm): 2634 3257

Performance Data Electrical Data Other Heat Rejection Capacity(mbtu/hr): 10.00 Job FLA: 555 Operating Wt. (lb): 23611 Job KW: 423.2 Min Circuit Ampacity(Amps): 694 Per Isolator (lb): 5903 KW/Ton.R: 0.5960 Max Fuse/Breaker: 1200 Refrigerant Wt. (lb): 1188 NPLV.IP(KW/Ton.R): 0.3332 Compressor Wt. (lb): 4300

Ship Wt (lb): 20273 Isolation Valves: YES

Type Starter: VSD w/ filter VSD Model: HYP0730XHC30B-46A

Notes:

(1) Not including cover plate on marine water boxes.

Project Name: NMIC Chiller Plant York Contract No.:

Printed: 11/25/2019 at 11:49 Unit Ver.: 19.05 (LTC Version: 1.0.7229) CH-1 Performance Unit Folder: CH-710-MWB YORKworks 19.05 Page 1 of 2

Appendix D.

g.