PPI019-Attachment(Generators).pdf

WON 1706387

PPI 017 - ATTACHMENTS

RM15-1492 Electrical Substation Repairs NSA Souda Bay, Crete, Greece

PPI - ATTACHMENT

Attachment to PPI 019.

Existing Generators Data

Gen 01

Gen 02

Gen 03

Gen 04

Gen 05

Gen 06

Gen 07

Gen 08

Gen 09

DIESEL GENERATOR SET

PRIME

292 ekW 365 kVA 50 Hz 1500 rpm 400 Volts Caterpillar is leading the power generation marketplace with Power Solutions engineered to deliver unmatched flexibility, expandability, reliability, and cost-effectiveness.

Image shown may not reflect actual package.

FEATURES

Fuel Strategy

• Low fuel consumption

FULL RANGE OF ATTACHMENTS

• Wide range of bolt-on system expansion attachments, factory designed and tested

ENCLOSURES (optional)

• Weather protective and sound attenuated

WORLDWIDE PRODUCT SUPPORT

• Caterpillar® dealers provide extensive post sale support including maintenance and repair agreements

• Caterpillar dealers fill 99.7% of parts orders within 24 hours

• Caterpillar dealers have over 1,798 dealer branch stores operating in 200 countries

• The Cat® S•O•SSM program cost effectively detects internal engine component condition, even the presence of unwanted fluids and combustion by-products

CAT® 3406C TA DIESEL ENGINE

• High efficiency, four-stroke-cycle engine designed for thousands of trouble-free hours of operation

• Field-proven in thousands of applications

• UL 2200 Listed packages are available. Certain restrictions may apply. Consult with your Caterpillar dealer

CAT SR4B GENERATOR

• Matched to the performance and output characteristics of Caterpillar engines

• Optimum winding pitch for minimum total harmonic distortion and maximum efficiency

• Segregated low voltage, AC/DC accessory box provides single point access to accessory connections

• UL 1446 Recognized Class H insulation

CAT CONTROL PANELS

• Two levels of controls to meet individual customer needs:

- EMCP II offers digital monitoring, metering, and protection

- EMCP II+ offers EMCP II features plus full-featured power metering and protective relaying

• UL 508A Listed

PRIME 292 ekW 365 kVA 50 Hz 1500 rpm 400 Volts

FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT

System Standard Optional Governor • Hydra-mechanical • PSG

• Woodward 1724

• Woodward 2301A

• Woodward 2301A Load Sharing

• Load sharing module

• Governor control motor

Lube • Lubricating oil and filter

• Oil drain line with valves

• Fumes disposal

• Manual sump pump

Mounting •Linear vibration isolators between base and engine-generator

•Extended capacity fuel tank base

Starting/Charging • Energized to run (ETR) fuel shutoff solenoid

• 24 volt starting motor

• Ether starting aid

• 5 or 10 amp battery charger

• 35 amp charging alternator

• Engergized to Shutoff (ETS) fuel shutoff solenoid

• Battery sets

26 January 2006 9:04 AM2

50 Hz 1500 rpm 400 Volts

SPECIFICATIONS

CAT GENERATOR

Frame Size................................................................LC6114B Excitation.............................................................Self Excited Pitch.............................................................................. 0.6667 Number of poles Number of bearings...................................... Single Bearing Insulation....................... UL 1446 Recognized Class H with tropicalization and antiabrasion IP Rating.........................................................Drip Proof IP22 Alignment.............................................................. Pilot Shaft Overspeed capability - % of rated Wave form....................................................................002.00 Paralleling kit/Droop transformer........................... Optional Voltage regulator..................3 Phase sensing with volts/Hz Voltage regulation..Less than +/- 1/2% (steady state) Less than +/- 1% (no load to full load) Telephone Influence Factor.............................. Less than 50 Harmonic distortion......................................... Less than 5%

CAT DIESEL ENGINE

3406C TA, I-6, 4-Stroke-Cycle Watercooled Diesel Bore - mm................................................ 137.20 mm (5.4 in) Stroke - mm............................................. 165.10 mm (6.5 in) Displacement - L..................................... 14.64 L (893.39 in3) Compression ratio........................................................ 14.6:1 Aspiration........................................................................... TA Governor type.......................................... Hydra-mechanical

CAT CONTROL PANELS

• EMCP II

• 24 Volt DC Control

• NEMA 1, IP22 enclosure

• Electronically dead front

• Lockable hinged door

• Generator instruments meet ANSI C-39-1

• Generator terminal box mounted

• Single location customer connection point

• UL 508A

• Panel illuminating lights

• Auto start/stop control

• Voltage adjust potentiometer

• True RMS AC metering

• Digital indications for:

- RPM

- Operating hours

- Oil pressure

- Coolant temperature

- System DC volts

- AC volts, phase amps, Hz

• Shutdowns with indicating lights for:

- Low oil pressure

- High coolant temperature

- Overspeed

- Emergency stop

- Failure to start (overcrank)

26 January 2006 9:05 AM3

50 Hz 1500 rpm 400 Volts

TECHNICAL DATA

Open Generator Set - - 1500 rpm/50 Hz/400 Volts DM2272 Package Performance Genset Power rating @ 0.8 pf Genset Power rating with fan

365 kVA 292 ekW

Fuel Consumption 100% load with fan 75% load with fan 50% load with fan

78.4 L/hr 20.7 Gal/hr

59.0 L/hr 15.6 Gal/hr

41.1 L/hr 10.9 Gal/hr

Cooling System1

Ambient air temperature Air flow restriction (system) Air flow (max @ rated speed for radiator arrangement) Engine coolant capacity Radiator coolant capacity Engine Coolant capacity with radiator/exp. tank

50 ° C 122 ° F

0.12 kPa 0.48 in. water 522 m³/min 18434 cfm

20.8 L 5.5 gal

3.7 L 1.0 gal

24.5 L 6.5 gal

Exhaust System Combustion air inlet flow rate Exhaust stack gas temperature Exhaust gas flow rate Exhaust flange size (internal diameter) Exhaust system backpressure (maximum allowable)

21.7 m³/min 766.3 cfm

574.2 ° C 1065.6 ° F

64.3 m³/min 2270.7 cfm

152.4 mm 6.0 in

6.7 kPa 26.9 in. water

Heat rejection Heat rejection to coolant (total) Heat rejection to exhaust (total) Heat rejection to atmosphere from engine Heat rejection to atmosphere from generator

181 kW 10293 Btu/min 276 kW 15696 Btu/min 63 kW 3583 Btu/min

21.0 kW 1194.3 Btu/min

Alternator2

Motor starting capability @ 30% voltage dip Frame Temperature Rise

745 skVA

LC6114B

125 ° C 257 ° F

Lube System Sump refill with filter 38.0 L 10.0 gal

1 Ambient capability at 200 m (660 ft) above sea level. For ambient capability at other altitudes consult your Caterpillar dealer.

2 Generator temperature rise is based on a 40° C (104° F) ambient per NEMA MG1-32.

26 January 2006 9:05 AM4

50 Hz 1500 rpm 400 Volts

RATING DEFINITIONS AND CONDITIONS

Meets or Exceeds International Specifications: ABGSM

TM3, AS1359, AS2789, BS4999, BS5000, BS5514,

DIN6271, DIN6280, EGSA101P, IEC34/1, ISO3046/1,

ISO8528, JEM1359, NEMA MG 1-22, VDE0530,

89/392/EEC, 89/336/EEC

Prime - Output available with varying load for an unlimited time. Prime power in accordance with ISO8528.

10% overload power in accordance with ISO3046/1, AS2789, DIN6271, and BS5514 available on request.

Prime power ambients shown indicate ambient at 100 percent load which results in a coolant top tank temperature just below the alarm temperature.

Ratings are based on SAE J1995 standard conditions.

These ratings also apply at ISO3046/1, DIN6271, and BS5514 standard conditions.

Fuel Rates are based on fuel oil of 35º API (16º C or 60º F) gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb) when used at 29º C (85º F) and weighing 838.9 g/liter (7.001 lbs/U.S. gal.).

Additional Ratings may be available for specific customer requirements. Consult your Caterpillar representative for details.

26 January 2006 9:05 AM5

50 Hz 1500 rpm 400 Volts

DIMENSIONS

Package Dimensions Length Width Height

Information not available at this time.

Weight

Note: Do not use for installation design.

See general dimension drawings for detail (Drawing #).

CONTACT INFORMATION

Barloworld STET, Portugal can supply general dimension drawings.

Contact Name: Dep. Sistemas de Energia

Contact Phone: 800 206 707

Email: stet@stet.pt www.CAT-ElectricPower.com

© 2006 Caterpillar All rights reserved.

Materials and specifications are subject to change without notice.

The International System of Units (SI) is used in this publication.

CAT, CATERPILLAR, their respective logos and "Caterpillar Yellow," as well as corporate and product identity used herein, are trademarks of

Caterpillar and may not be used without permission.

6065584

Performance No.: DM2272

Feature Code:: 406DEN7

Source:: U.S. Sourced

26 January 2006

IDIAS

Text Box apoioaclientes@stet.pt

DIESEL GENERATOR SET

STANDBY

320 ekW 400 kVA 50 Hz 1500 rpm 400 Volts Caterpillar is leading the power generation marketplace with Power Solutions engineered to deliver unmatched flexibility, expandability, reliability, and cost-effectiveness.

Image shown may not reflect actual package.

FEATURES

FUEL/EMISSIONS STRATEGY

• Low Fuel consumption

FULL RANGE OF ATTACHMENTS

• Wide range of bolt-on system expansion attachments, factory designed and tested

• Flexible packaging options for easy and cost effective installation

SINGLE-SOURCE SUPPLIER

• Fully prototype tested with certified torsional vibration analysis available

WORLDWIDE PRODUCT SUPPORT

• Cat dealers provide extensive post sale support including maintenance and repair agreements

• Cat dealers have over 1,800 dealer branch stores operating in 200 countries

• The Cat® S•O•SSM program cost effectively detects internal engine component condition, even the presence of unwanted fluids and combustion by-products

CAT® C15 ATAAC DIESEL ENGINE

• Utilizes ACERT™ Technology

• Reliable, rugged, durable design

• Field-proven in thousands of applications worldwide

• Four-stroke diesel engine combines consistent performance and excellent fuel economy with minimum weight

• Electronic engine control

CAT GENERATOR

• Matched to the performance and output characteristics of Cat engines

• Load adjustment module provides engine relief upon load impact and improves load acceptance and recovery time

• UL 1446 Recognized Class H insulation

CAT EMCP 4 CONTROL PANELS

• Simple user friendly interface and navigation

• Scalable system to meet a wide range of customer needs

• Integrated Control System and Communications

Gateway

STANDBY 320 ekW 400 kVA 50 Hz 1500 rpm 400 Volts

FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT

System Standard Optional Air Inlet • Air cleaner

Cooling • Package mounted radiator

Exhaust • Exhaust flange outlet [ ] Industrial [ ] Residential [ ] Critical Mufflers

Fuel • Primary fuel filter with integral water separator

• Secondary fuel filters

• Fuel priming pump

Generator • Matched to the performance and output characteristics of Cat engines

• Load adjustment module provides engine relief upon load impact and improves laod acceptance and recovery time

• IP23 protection

[ ] Oversize and premium generators [ ] Permanent magnet excitation (PMG) [ ] Internal excited (IE) [ ] Anti-condensation space heaters

Power Termination • Bus bar [ ] Circuit breakers, UL listed [ ] Circuit breakers, IEC compliant

Control Panel • EMCP 4 Genset Controller [ ] EMCP 4.2

[ ] EMCP 4.3

[ ] EMCP 4.4

[ ] Local and remote annuniciator modules [ ] Load share module [ ] Digital I/O module [ ] Remote monitoring software

Mounting • Rubber vibration isolators

Starting/Charging • 24 volt starting motor

• Batteries

[ ] Battery chargers [ ] Oversize batteries [ ] Jacket water heater [ ] Heavy duty starting system [ ] Charging alternator

General • Paint - Caterpillar Yellow except rails and radiators gloss black

The following options are based on regional and product configuration:

[ ] Seismic Certification per Applicable Building Codes:

IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007

[ ] UL 2200 package [ ] EU Certificate of Conformance (CE) [ ] CSA Certification [ ] EEC Declaration of Conformity [ ] Narrow, wide or skid base [ ] Sound attenuated, weather protective or high ambient weather protective enclosures [ ] Single or dual wall integral fuel tanks [ ] Single or dual wall sub-base fuel tanks [ ] Integral & sub-base UL listed dual wall fuel tanks [ ] Automatic transfer switches (ATS)

February 11 2013 11:31 AM2

SPECIFICATIONS

CAT GENERATOR

Frame size................................................................ LC6114B Excitation........................................................ Self Excitation Pitch.............................................................................. 0.6667 Number of poles Number of bearings...................................... Single bearing Number of Leads Insulation....................... UL 1446 Recognized Class H with tropicalization and antiabrasion

- Consult your Caterpillar dealer for available voltages IP Rating.........................................................Drip Proof IP23 Alignment.............................................................. Pilot Shaft Overspeed capability Wave form Deviation (Line to Line)................................. 2% Voltage regulator................................Three phase sensing Voltage regulation............Less than +/- 1/2% (steady state) Less than +/- ½% (w/ 3% speed change)

CAT DIESEL ENGINE

C15 ATAAC, I-6, 4-Stroke Water-cooled Diesel Bore.......................................................... 137.20 mm (5.4 in) Stroke..................................................... 171.40 mm (6.75 in) Displacement...........................................15.20 L (927.56 in3) Compression Ratio....................................................... 16.1:1 Aspiration........................................... Air-to-Air Aftercooled Fuel System................................................................... MEUI Governor Type................ Caterpillar ADEM control system

CAT EMCP 4 SERIES CONTROLS

EMCP 4 controls including:

- Run / Auto / Stop Control

- Speed and Voltage Adjust

- Engine Cycle Crank

- 24-volt DC operation

- Environmental sealed front face

- Text alarm/event descriptions

Digital indication for:

- RPM

- DC volts

- Operating hours

- Oil pressure (psi, kPa or bar)

- Coolant temperature

- Volts (L-L & L-N), frequency (Hz)

- Amps (per phase & average)

- ekW, kVA, kVAR, kW-hr, %kW, PF (4.2 only)

Warning/shutdown with common LED indication of:

- Low oil pressure

- High coolant temperature

- Overspeed

- Emergency stop

- Failure to start (overcrank)

- Low coolant temperature

- Low coolant level

Programmable protective relaying functions:

- Generator phase sequence

- Over/Under voltage (27/59)

- Over/Under Frequency (81 o/u)

- Reverse Power (kW) (32) (4.2 only)

- Reverse reactive power (kVAr) (32RV)

- Overcurrent (50/51)

Communications:

- Four digital inputs (4.1)

- Six digital inputs (4.2 only)

- Four relay outputs (Form A)

- Two relay outputs (Form C)

- Two digital outputs

- Customer data link (Modbus RTU) (4.2 only)

- Accessory module data link (4.2 only)

- Serial annunciator module data link (4.2 only)

- Emergency stop pushbutton

Compatible with the following:

- Digital I/O module

- Local Annunciator

- Remote CAN annunciator

- Remote serial annunciator

February 11 2013 11:31 AM3

TECHNICAL DATA

Open Generator Set - - 1500 rpm/50 Hz/400 Volts DM8479 Low BSFC

Generator Set Package Performance Genset Power rating @ 0.8 pf Genset Power rating with fan

400 kVA 320 ekW

Fuel Consumption 100% load with fan 75% load with fan 50% load with fan

82.8 L/hr 21.9 Gal/hr

63.9 L/hr 16.9 Gal/hr

45.8 L/hr 12.1 Gal/hr

Cooling System1

Air flow restriction (system) Air flow (max @ rated speed for radiator arrangement) Engine Coolant capacity with radiator/exp. tank Engine coolant capacity Radiator coolant capacity

0.12 kPa 0.48 in. water 558 m³/min 19706 cfm

57.8 L 15.3 gal

20.8 L 5.5 gal

37.0 L 9.8 gal

Inlet Air Combustion air inlet flow rate 23.7 m³/min 837.0 cfm

Exhaust System Exhaust stack gas temperature Exhaust gas flow rate Exhaust flange size (internal diameter) Exhaust system backpressure (maximum allowable)

529.4 º C 984.9 º F

64.5 m³/min 2277.8 cfm

152.4 mm 6.0 in

10.0 kPa 40.2 in. water

Heat Rejection Heat rejection to coolant (total) Heat rejection to exhaust (total) Heat rejection to atmosphere from engine Heat rejection to atmosphere from generator

126 kW 7166 Btu/min 306 kW 17402 Btu/min 36 kW 2047 Btu/min

23.7 kW 1347.8 Btu/min

Alternator2

Motor starting capability @ 30% voltage dip Frame Temperature Rise

745 skVA

LC6114B

150 º C 270 º F

Lube System Sump refill with filter 60.0 L 15.9 gal

Emissions (Nominal)3

NOx mg/nm3 CO mg/nm3 HC mg/nm3 PM mg/nm3

3444.7 mg/nm³

142.0 mg/nm³

9.9 mg/nm³

11.2 mg/nm³

1 For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing restriction from factory.

2 Generator temperature rise is based on a 40º C (104º F) ambient per NEMA MG1-32. Some packages may have oversized generators with a different temperature rise and motor starting characteristics.

3 Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 for measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77ºF, 28.42 in HG and number 2 diesel fuel with 35º API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility and engine to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which use values based on a weighted cycle.

February 11 2013 11:31 AM4

RATING DEFINITIONS AND CONDITIONS

Meets or Exceeds International Specifications: AS1359, CSA, IEC60034-1, ISO3046, ISO8528, NEMA MG 1-22, NEMA MG 1-33, UL508A, 72/23/EEC, 98/37/EC, 2004/108/EC

Standby - Output available with varying load for the duration of the interruption of the normal source power.

Average power output is 70% of the standby power rating. Typical operation is 200 hours per year, with maximum expected usage of 500 hours per year.

Ratings are based on SAE J1349 standard conditions.

These ratings also apply at ISO3046 standard conditions.

February 11 2013 11:31 AM5

DIMENSIONS

Package Dimensions Length 3777.6 mm 148.72 in Width 1110.0 mm 43.7 in Height 2185.2 mm 86.03 in

NOTE: For reference only - do not use for installation design. Please contact your local dealer for exact weight and dimensions. (General Dimension Drawing #2781052).

www.Cat-ElectricPower.com

2013 Caterpillar All rights reserved.

Materials and specifications are subject to change without notice.

The International System of Units (SI) is used in this publication.

CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the "Power Edge" trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

21371434

Performance No.: DM8479

Feature Code: C15DEC7

Gen. Arr. Number: 2351203

Source: U.S. Sourced

February 11 2013