Attachment_2_-_FA-FAT_Testing_Requirements.pdf

Attachment 2 First Article and Factory Acceptance Testing Requirements N00024-15-R-6401

For Official Use Only

SOURCE SELECTION SENSITIVE INFORMATION – SEE FAR 2.101 and 3.104

First Article Requirements

Component/ Assembly

Part/Drawing Number

Applicable C2-b/

CIPS

Factory Acceptance Tests Performed by Contractor

FAT Details Required Test Equipment/Solutions for FAT First Article Requirements Verified by the GOV During the POM Phase

Afterbody and Tailcone Unit

8243663 6935288 6935288: Figure 1 To be completed only after successful FAT of lower level assemblies.

Figure 1 details:

4.2 Dimensional and Material Inspection

4.2.4.3.1 Insulation Resistance

4.2.4.3.2 Electrical Isolation

4.2.4.3.3 Fin Deflection

4.2.4.3.4.1 External Pressure Test by Contractor

4.2.4.3.5 Hydraulic System Leakage

4.2.4.3.6 Operational Test (air spin)

4.2.4.3.7 VSS Test

4.2 COTS

4.2.4.3.1 CTR

4.2.4.3.2 CTR

4.2.4.3.3 CTR

4.2.4.3.4.1 CTR Pressure Test & GFE Vacuum Test

Stand (MK5 Hydraulic Filling Unit)

4.2.4.3.5 CTR

4.2.4.3.6 GFE Air Spin Test Tools and Vacuum Test

Stand

4.2.4.3.7 GFE VSS Testing Tools

6935288: Figure 3

Engine Assembly

7052739 6935289 SW-513-EO-PRO-050

Job Sheet 3-81 Engine assembly verification tests

3-81-6 Engine shaft Displacement Test 3-81-8 Piston Head Clearance test

3-81-6 GFE: Engine Assembly Cart (P/N 7052521) 3-81-8 GFE Engine Cart and Tools

6935289: Figure 4

Lube Oil Pump Assembly

2074259 5893761 5893761: Figure 1 Figure 1:

4.2 Dimensional and Material Inspection

4.2.4.1 Self Priming Test

4.2.4.2 Flow and Pressure Low Speed

4.2 COTS

4.2.4.1 CTR Test Stand*

4.2.4.2 CTR Test Stand*

(*GFE Test Stand may be available)

5893761: Figure 3

Coolant Pump Assembly

6935010 6935197 6935197: Figure 2 Figure 2:

4.2 Dimensional and Material Inspection

4.2.4.3.3.1 Valve cycle test

4.2.4.3.3.2 Valve Leak Test

4.2.4.3.3.3 Valve Operational Test

4.2.4.3.2 External Leakage

4.2.4.3.1 Flow and Pressure

4.2 COTS

4.2.4.3.3.1 CTR Test

4.2.4.3.3.2 CTR Test

4.2.4.3.3.3 CTR Test

4.2.4.3.2 CTR Test Stand

4.2.4.3.1 CTR Test Stand

6935197: Figure 4

Hydraulic Pump Assembly

6558186 5893762 5893762: Source Controlled Drawing, FAT Verified by Source Contractor before delivery to Prime

FAT level test performed during top level FAT N/A: Source already has required equipment N/A

Speed Control Valve

5905689 5894150 ST890-BM-MMD-020

J/S 4-2

Must meet all testing requirements per J/S 4-2 GFE: MK 707 Speed Control Valve Test Set 5894150: Figure 5

Factory Acceptance Test Requirements

For Official Use Only

SOURCE SELECTION SENSITIVE INFORMATION – SEE FAR 2.101 and 3.104

Deployable Water Inlet Valve (DWIV)

6300512 5893750 5893750: Figure 1 Figure 1:

4.2 Physical Inspection

4.2.4.2.1 Cycling Test

4.2.4.2.2.1 Outlet Port Test

4.2.4.2.2.2 Inlet Port Test

4.2.4.2.3 Operating Pressure Test

4.2.4.2.4 Pilot Proof-Pressure Test

4.2.4.2.5 Opening Time Test

4.2.4.2.6 Closing Time Test

4.2 COTS

4.2.4.2.1 CTR

4.2.4.2.2.1 CTR

4.2.4.2.2.2 CTR

4.2.4.2.3 CTR

4.2.4.2.4 CTR

4.2.4.2.5 CTR

4.2.4.2.6 CTR

5893750: Figure 3

Velocity Sensor Switch

6146364 5893752 5893752: Figure 3 Figure 3:

4.2 Quality Conformance Inspections

4.2.4.1 Hydrostatic Pressure (one cycle)

4.2.4.2 Electrical Performance

4.2.4.3 Maximum Force

4.2.4.4 Actuating/Deactivating Forces

4.2 COTS

4.2.4.1 CTR

4.2.4.2 CTR*

4.2.4.3 CTR*

4.2.4.4 CTR*

(*GFE VSS tester provided can be utilized for these tests)

5893752: Figure 5

Type II Cables: • 5W7 (5893731)

• 5W8 (5893733)

• 5W13 (5893737)

• 5W16 (6105298)

• 5W14 (5893739)

• 5W9 (5893735)

• 5W15 (6105293)

• 5W15

Retention Assy (6935008)

5894148 5894148: Figure 1 Figure 1:

4.2&4.2.4.4 Dimensional and Material Inspection

4.2.4.1 Pressure/Temp Operating

4.2.4.2 Electrical Performance

4.2.4.3 Cable Transition

4.2&4.2.4.4 COTS

4.2.4.1 CTR

4.2.4.2 CTR

4.2.4.3 CTR

5894148: Figure 3

Slide Valve 2507318 6724953 6724953: Figure 1 Figure 1:

4.2 Dimensional and Material Inspection

4.2.4.2.1 Connector Mating

4.2.4.2.2 Coil Resistance

4.2.4.2.3 Insulation Resistance

4.2.4.2.4 Continuity Loop

4.2.4.3 Operational Performance

4.2 COTS

4.2.4.2.1 CTR

4.2.4.2.2 CTR

4.2.4.2.3 CTR

4.2.4.2.4 CTR

4.2.4.3 CTR

6724953: Figure 3

Tailcone Assembly, Shock Hardened

8243661 N/A SW-513-EO-PRO-050

Job Sheet 3-104

Pass all testing required per job sheet 3-104. GFE: MK 659 Factory Steering Assembly Test Set

(FSATS)

N/A

For Official Use Only

SOURCE SELECTION SENSITIVE INFORMATION – SEE FAR 2.101 and 3.104

Fuel Delivery Assembly (FDA)

6935014 6935190 SW-513-EO-PRO-040

Job Sheet 3-42

Pass all testing required per job sheet 3-42. GFE: MK 658 Fuel Delivery Assembly Test Set

(FDATS)

6935190: Figure 2

Fuel Pump Valve

6935093 6935193 N/A All 6935193 FAT tests satisfied at FDA level N/A 6935193: Figure 5

Fuel Pump 5905687 5894152 N/A All 5894152 FAT tests satisfied at FDA level N/A N/A

EPS Regulator Assembly

5894200 5893756 AEPS test per Attachment 3 5893756: Figure 13

AEPS: All tests Passed Perform only these tests from Figure 13:

4.2.4.1.1 Vacuum

AEPS: Contractor Designed Auto Electrical Power System (AEPS) Test Equipment (CLIN 0x03)

4.2.4.1.1 GFE Vacuum Test Stand

5893756: Figures 11 & 15

Alternator Assembly

6935009 5893755 AEPS test per Attachment 3 5893755: Figure 13

AEPS: All tests Passed Perform only these tests from Figure 13:

4.2 Dimensional and Material inspection

4.1.2.1 Run-In

4.2.4.17 Vacuum

AEPS: Contractor Designed Auto Electrical Power System (AEPS) Test Equipment (CLIN 0x03)

4.2 COTS

4.1.2.1 CTR

4.2.4.17 GFE Vacuum Test Stand

5893755 Figures 10 & 11

COTS = commercial tools utilized by Contractor

GFE = test equipment provided by government per Attachment 7

CTR = test set or solution developed by Contractor

Sheet1