Attachment_1_USCGC_Polar_Star_(WAGB-400)_Dry_Dock_Repairs.pdf

USCGC POLAR STAR (WAGB 10)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2015

(Rev 3, 19 December 2014)

USCGC POLAR_STAR (WAGB-10) DRYDOCK AVAILABILITY FY2015

ii (Rev-3)

TABLE OF CONTENTS

Revisions Record ...................................................................................................................................................... iv Consolidated List of References ................................................................................................................................ v Consolidated List of Government-furnished Property ............................................................................................ xii Consolidated List of Critical Inspection Items ........................................................................................................ xv Principal Characteristics ......................................................................................................................................... xvi General Requirements WORK ITEM 1: Production Gantt Bar Chart, Provide WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 3: Tanks (Dirty Oil and Waste), Clean and Inspect WORK ITEM 4: Fathometer Transducer, Renew WORK ITEM 5: Cathodic Protection / Zinc Anodes, Renew WORK ITEM 6: Drydocking WORK ITEM 7: Sea Trial Performance, Support, Provide WORK ITEM 8: Temporary Services, Provide WORK ITEM 9: Hull Plating (U/W Body), Inspect WORK ITEM 10: Propulsion Shaft Seal, Clean, Inspect, and Overhaul WORK ITEM 11: Shaft Handling Equipment, Preventative Maintenance Prior to Use WORK ITEM 12: Temporary Fuel Oil Offload and Storage Drydock WORK ITEM 13: Rudder Removal And Inspection WORK ITEM 14: U/W Body, Preserve (Partial) WORK ITEM 15: Anchor Windlass, Level 1 Service and Inspect Minor Repairs WORK ITEM 16: Allied T60-60 Crane, Level 1 Inspect and Repair WORK ITEM 17: Life Jacket Locker, Deck Repairs WORK ITEM 18: Quartermaster Shelter, Refurbish WORK ITEM 19: JP-5 Pass Through Water Tight Fitting, Renew WORK ITEM 20: Steam System Relief Valve, Overhaul WORK ITEM 21: Propulsion Shaft – Strain Gage and Air Gap Readings (All) WORK ITEM 22: Centrifugal Fan Overhaul; Fan Unit 1-54-2 WORK ITEM 23: Vent Ducting Renewal; Fan Unit 1-204-1 WORK ITEM 24: Deck Head and Projector Locker, Restoration WORK ITEM 25: Scientist Stateroom Starboard, Refurbish WORK ITEM 26: Scientist Stateroom Port, Refurbish WORK ITEM 27: Helo Foam Equipment Room, Deck Renewal WORK ITEM 28: Vane axial Fan Overhaul WORK ITEM 29: Vent Ducting Motor and Gear Room, Renewal WORK ITEM 30: Transducer Compartments, Preserve 100% WORK ITEM 31: Vaneaxial Fan Overhaul Uptake Spaces WORK ITEM 32: VENT DUCTING RENEWAL, Diesel 2 Uptakes WORK ITEM 33: VENT DUCTING RENEWAL, Diesel 1 Uptakes WORK ITEM 34: CHS Valve Flanges, Leak Repairs WORK ITEM 35: Miranda Davit, Biennial Inspection and Test WORK ITEM 36: Allied K280-70 Crane, Annual Inspect and Repair WORK ITEM 37: Deck Covering (Polymeric), Renew-Optional WORK ITEM 38: Elevators and Dumbwaiter, Level 1 Annual Certification WORK ITEM 39: Expansion Joints, Renewal WORK ITEM 40: Fixed CO2 And HALON Systems Annual Certification WORK ITEM 41: Joiner Door Renewal WORK ITEM 42: Centerline Propulsion Hub Removal and Reinstallation iii (Rev-3)

WORK ITEM 43: Port Propulsion Hub Removal and Reinstallation WORK ITEM 44: Starboard Propulsion Hub Removal and Reinstallation WORK ITEM 45: Hull Plating Freeboard, Preserve -“100%” WORK ITEM 46: Diesel Generator Room No. 1, Bilge Preservation WORK ITEM 47: Diesel Generator Room No. 2, Bilge Preservation iv (Rev-3)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

2-Dec-14 2 10 Updated paragraph 3.3

2-Dec-14 2 14 Updated paragraphs 3.1.3, 3.1.4, 3.2.2, 3.2.2.1.1, 3.2.2.1.3, 3.2.2.1.4, 3.2.2.1.5, 3.2.4 Note, 3.2.4.1.1, 3.2.4.1.2, 3.2.4.1.3, 3.2.4.1.4, 3.2.4.1.4 Note, 3.2.4.4.2; Updated References;

Deleted paragraph 3.1.3.1

2-Dec-14 2 40 Updated paragraph 3.1.2.1

19-Dec-14 3 3 Updated paragraph 3.1.5

19-Dec-14 3 12 Updated paragraph 3.2; Deleted paragraph 3.4

19-Dec-14 3 17 Updated paragraph 3.2.5.1

19-Dec-14 3 24 Updated paragraph 3.3.6, 3.3.7

19-Dec-14 3 42 Updated paragraph 3.1.2.1.1

19-Dec-14 3 43 Updated paragraph 3.1.2.1.1

19-Dec-14 3 44 Updated paragraph 3.1.2.1.1

19-Dec-14 3 45 Added new work item

19-Dec-14 3 46 Added new work item

19-Dec-14 3 47 Added new work item

19-Dec-14 3 0 Updated paragraph 3.7.4.8

19-Dec-14 3 0 Updated paragraph 3.7.6.1

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-3)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 400 WAGB 103-1, Rev F, General Arrangement Double Bottom

Coast Guard Drawing 400 WAGB 103-11, Rev J, Outboard Profile

Coast Guard Drawing 400 WAGB 103-2, Rev H, Gen Arrg Tank Top

Coast Guard Drawing 400 WAGB 103-3, Rev AB, Booklet of General Plans (POLAR STAR)

Coast Guard Drawing 400 WAGB 103-3, Rev N; Booklet Of General Plans (POLAR STAR)

Coast Guard Drawing 400 WAGB 103-30, Rev C, General Arrangement Mod Forward Crane

Coast Guard Drawing 400 WAGB 103-32, Rev D, General Arrangement Mod Aft

Coast Guard Drawing 400 WAGB 1101-002, Rev R, Shell Plating Fwd

Coast Guard Drawing 400 WAGB 1101-003, Rev P, Shell Plating Aft

Coast Guard Drawing 400 WAGB 1101-2, Rev R, Shell Plating Fwd

Coast Guard Drawing 400 WAGB 1101-3, Rev P, Shell Plating Aft

Coast Guard Drawing 400 WAGB 1103-3, Rev N, Floors FR 59 to 141

Coast Guard Drawing 400 WAGB 1105-1, Rev K, Transv Bhds FR 68,85,113, & 143 Abv

Coast Guard Drawing 400 WAGB 1105-16, Rev K, Roll Stabilization Tank

Coast Guard Drawing 400 WAGB 1105-28, Rev D, Helicopter Hanger Enclosure Bhds

Coast Guard Drawing 400 WAGB 1105-32, Rev J, Expanded Metal Bhds

Coast Guard Drawing 400 WAGB 1105-4, Rev T, Transv Bhds FR 57 & 85

Coast Guard Drawing 400 WAGB 1105-5, Rev U, Transv Bhds FR 113 & 143

Coast Guard Drawing 400 WAGB 1105-6, Rev M, Transv Bhd FR 171 & 197 vi (Rev-3)

Coast Guard Drawing 400 WAGB 1106-1, Rev J, 1st Plafm Lvl Fwd

Coast Guard Drawing 400 WAGB 1106-10, Rev M, 01 Level Plat Fwd FR 143 1/2

Coast Guard Drawing 400 WAGB 1106-11, Rev M, 01 Level Plat Aft FR 143 1/2

Coast Guard Drawing 400 WAGB 1106-12, Rev K, 02 Level Plat

Coast Guard Drawing 400 WAGB 1106-19, Rev -, Arrg Mod 02 Lvl FR 68-143

Coast Guard Drawing 400 WAGB 1106-6, Rev S, 2nd Dk Plat Aft FR 143 1/2

Coast Guard Drawing 400 WAGB 1106-7, Rev J, Mn Dk Plat Fwd FR 143 1/2

Coast Guard Drawing 400 WAGB 1106-8, Rev J, Mn Dk Plat Aft FR 143 1/2

Coast Guard Drawing 400 WAGB 1112-17, Rev G, Foundations for Equipment on 01 Level

Coast Guard Drawing 400 WAGB 1602-2, Rev V, Arrgt & Dets of Flr Plts in Low Lvl

Coast Guard Drawing 400 WAGB 1602-4, Rev Q, Interior Joiner Door Details

Coast Guard Drawing 400 WAGB 1602-5, Rev Q, Interior Joiner Door & Lock Schedule

Coast Guard Drawing 400 WAGB 1602-6, Rev AE, Schedule of Steel Closures

Coast Guard Drawing 400 WAGB 1901-1, Rev AB, Painting Schedule

Coast Guard Drawing 400 WAGB 1906-001, Rev J, Zinc Protectors A&D

Coast Guard Drawing 400 WAGB 2200-10, Rev -, Rudder Stock Upper & Lower Bearings

Coast Guard Drawing 400 WAGB 2200-2, Rev D, Rudder A&D

Coast Guard Drawing 400 WAGB 2200-4, Rev M, Rudder Stock A&D

Coast Guard Drawing 400 WAGB 2200-8, Rev F, Rudder Stock Removal A&D

Coast Guard Drawing 400 WAGB 2601-1, Rev R, Anchor Hdlg A&D

Coast Guard Drawing 400 WAGB 2901-13, Rev C, Intact Trim & Stability

Coast Guard Drawing 400 WAGB 2901-15, Rev B, Tank Capacity Curves

Coast Guard Drawing 400 WAGB 2901-16, Rev B, Tank Capacity Tables

Coast Guard Drawing 400 WAGB 2901-3, Rev E, Tank Capacity Tables -- POLAR STAR

Coast Guard Drawing 400 WAGB 2906-1, Rev E, Structural Welding Design & Sequence

Coast Guard Drawing 400 WAGB 3301-2, Rev X, Joiner Gen Arrg 2nd Dk

Coast Guard Drawing 400 WAGB 3301-3, Rev X, Joiner Gen Arrg Mn Dk

Coast Guard Drawing 400 WAGB 3301-4, Rev V, Joiner Gen Arrg 01 Lvl

Coast Guard Drawing 400 WAGB 3301-5, Rev R, Joiner Gen Arr 02 & 03 Lvl

Coast Guard Drawing 400 WAGB 3301-6, Rev P, Typical Joiner Dets

Coast Guard Drawing 400 WAGB 3301-7, Rev Z, Joiner Blkhd Layout

Coast Guard Drawing 400 WAGB 3301-8, Rev S, Jnr Ceil Lyouts Piloths 02 & 03 Lvl

Coast Guard Drawing 400 WAGB 3306-1, Rev M, Furniture & Furnishings Schedule

Coast Guard Drawing 400 WAGB 3306-2, Rev M, Miscelaneous Furniture Dets & Sub Base Schedule

Coast Guard Drawing 400 WAGB 3306-3, Rev -, Furn & Furnish Illus & Dets

Coast Guard Drawing 400 WAGB 3601-1, Rev U, Schedule of Plumbing Fixtures

Coast Guard Drawing 400 WAGB 3601-4, Rev H, Sanitary Partitions a&D

Coast Guard Drawing 400 WAGB 3601-5, Rev P, Shower Stalls a&D

Coast Guard Drawing 400 WAGB 3605-1, Rev H, Misc Dk Lckrs a&D

Coast Guard Drawing 400 WAGB 3605-2, Rev -, Clean Gear Lkr a&D

Coast Guard Drawing 400 WAGB 3801-23, Rev H, Vent Arrg Motor & Gear Rm vii (Rev-3)

Coast Guard Drawing 400 WAGB 3801-4, Rev J, Vent Arrg & Elev Uptake Space

Coast Guard Drawing 400 WAGB 3802-7, Rev -, Dia of Steam Heat & Condensate System (POLAR

STAR)

Coast Guard Drawing 400 WAGB 3803-1, Rev M, Vent & A/C Diag

Coast Guard Drawing 400 WAGB 3803-12, Rev P, Vent & A/C Arrg 01 Lvl FR 148 Aft

Coast Guard Drawing 400 WAGB 3803-2, Rev L, Vent & A/C Equipment List

Coast Guard Drawing 400 WAGB 3803-23, Rev G, Vent & A/C Arrg Mn Dk FR 197 Aft

Coast Guard Drawing 400 WAGB 3803-3, Rev G, Vent a/C Fan Fdns Typical

Coast Guard Drawing 400 WAGB 3803-32, Rev N, Vent & A/C Stand Dets

Coast Guard Drawing 400 WAGB 3803-5, Rev M, Vent & A/C Fan Rm Arrg Mn Dk FR 113 Fwd

Coast Guard Drawing 400 WAGB 3803-6, Rev M, Vent & A/C Fan Rm Arrg Mn & 2nd Dk FR 113 Aft

Coast Guard Drawing 400 WAGB 3901-1, Rev Z, Insulation a&D

Coast Guard Drawing 400 WAGB 3901-2, Rev M, Sheet Metal Shtng a&D

Coast Guard Drawing 400 WAGB 4000-3, Rev V, Mach Arrg Pln View Lwr Lvl

Coast Guard Drawing 400 WAGB 426-1, Rev A, SRD-450 DOPPLER SPEED LOG BLOCK WIRING

DIAGRAM & DETAILS

Coast Guard Drawing 400 WAGB 4301-1, Rev Y, Arrg of Shafting

Coast Guard Drawing 400 WAGB 4301-11, Rev 4, Propeller Tailshaft Assy

Coast Guard Drawing 400 WAGB 4301-12, Rev 6, Oil Transfer Shaft Assy

Coast Guard Drawing 400 WAGB 4301-13, Rev 3, Outer Oil Pipe Assy (Center Shaft)

Coast Guard Drawing 400 WAGB 4301-14, Rev 3, Outer Oil Pipe Assy (Wing Shaft)

Coast Guard Drawing 400 WAGB 4301-15, Rev -, Inner Oil Pipe Assy (Center Shaft)

Coast Guard Drawing 400 WAGB 4301-17, Rev 1, Inner Oil Pipe Assy (Wing Shaft)

Coast Guard Drawing 400 WAGB 4301-2, Rev F, Bulkhead Seal a&D

Coast Guard Drawing 400 WAGB 4301-23, Rev D, Static Shaft Alignment Analysis

Coast Guard Drawing 400 WAGB 4301-3, Rev J, Shaft Tubes a&D

Coast Guard Drawing 400 WAGB 4301-4, Rev 12, Center Tailshaft

Coast Guard Drawing 400 WAGB 4301-5, Rev 10, Wing Tailshaft

Coast Guard Drawing 400 WAGB 4302-4, Rev B, Stern Tube Bearing and Shaft Seals (With Modified Aft Bearing) Arrgt and Details

Coast Guard Drawing 400 WAGB 4400-18, Rev -, Connect Proced for Operating Rod

Coast Guard Drawing 400 WAGB 4400-3, Rev -, Propeller Hub

Coast Guard Drawing 400 WAGB 4400-34, Rev -, CPP 69 Inch Dia Lh Prop Hub Assy (Elev Sect)

Coast Guard Drawing 400 WAGB 4400-41, Rev -, CPP Hub Cylinder (Common to Lh & Rh)

Coast Guard Drawing 400 WAGB 451-3, Rev C, Booklet of Electronic 1SG38-SINS (V)35 Installation BWD and Details

Coast Guard Drawing 400 WAGB 4800-16, Rev V, Arrgt of Hydraulic Interconnection

Coast Guard Drawing 400 WAGB 4800-18, Rev E, Diag of Hydraulic Pwr Sys

Coast Guard Drawing 400 WAGB 4803-11, Rev T, Arrgt of Foam Piping for Heli Dk

Coast Guard Drawing 400 WAGB 4803-12, Rev G, Arrgt of CO2 Fixed Flood Sys

Coast Guard Drawing 400 WAGB 4803-13, Rev C, Diag of CO2 Sys

Coast Guard Drawing 400 WAGB 4803-17, Rev -, Aff Diagrammatic Arrangement viii (Rev-3)

Coast Guard Drawing 400 WAGB 4823-1, Rev D, Seachest & Strain Compts Fwd

Coast Guard Drawing 400 WAGB 4823-2, Rev H, Seachest & Strain Compts Aft

Coast Guard Drawing 400 WAGB 4823-3, Rev C, Locations of Sea Connections

Coast Guard Drawing 400 WAGB 5200-6, Rev D, Diag of Dies Gens Exh Piping

Coast Guard Drawing 400 WAGB 5200-7, Rev N, Arrgt of Dies Gen Exh Piping

Coast Guard Drawing 400 WAGB 5501-3, Rev E, Misc Tanks a&D

Coast Guard Drawing 400 WAGB 6504-5, Rev G, CO2 Release Alarm Sys Ckt FR-E+IWD

Coast Guard Drawing 400 WAGB 6713-3, Rev N-A, KEL 320N Depth Sounder Installation BWD and Details

Coast Guard Drawing 400 WAGB 700-001, Rev L, Docking Plan

Coast Guard Drawing 400 WAGB 700-1, Rev L, Docking Plan

Coast Guard Drawing 400 WAGB 8201-2, Rev H, Boat Handlg & Stow 39' Asb Mn Dk

Coast Guard Drawing 400 WAGB 8201-25, Rev D, Installation of Miranda Davit - Amidships

Coast Guard Drawing 400 WAGB 9300-9, Rev -, Halon 1301 Total Flooding Fire Protection System

Coast Guard Drawing FL 2804-15, Rev-, Draft Figs.

Coast Guard Fleet Drawing FL 2804-11, Rev D, Visual ID Numeral & Letter for Ships

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

COAST GUARD PUBLICATIONS

CG Form CG-2926; Dry-docking and Underwater Body Inspection Work Sheet.

Coast Guard Commandant Instruction (COMDTINST) M9000.6, Mar 2011, Naval Engineering Manual

(NEM)

Coast Guard Commandant Instruction (COMDTINST)_MI0360.3 (series), Coatings and Color Manual

Coast Guard Technical Publication (TP) 2029, Manufacturer's Instruction Book - SWBS Group(s) 243-

Coast Guard Technical Publication (TP) 2034, Manufacturer's Instruction Book - SWBS Group(s) 511-

Coast Guard Technical Publication (TP) 2037, Manufacturer's Instruction Book - SWBS Group(s) 540-

Coast Guard Technical Publication (TP) 2038, Manufacturer's Instruction Book - SWBS Group(s) 625-

Coast Guard Technical Publication (TP) 2042, Manufacturer's Instruction Book - SWBS Group(s) 665-

Coast Guard Technical Publication (TP) 2156, Manufacturer's Instruction Book - SWBS Group(s) 593

Coast Guard Technical Publication (TP) 2192, Manufacturer's Instruction Book-SWBS Group(s) 555

Coast Guard Technical Publication (TP) 3102, Manufacturer's Instruction Book-SWBS Group(s) 313-332

Coast Guard Technical Publication (TP) 4391, Manufacturer's Instruction Book-SWBS Group(s) 235-241

Coast Guard Technical Publication (TP) 4395, Manufacturer's Instruction Book-SWBS Group(s) 243

Coast Guard Technical Publication (TP) 4411, Manufacturer's Instruction Book-SWBS Group(s) 561

Coast Guard Technical Publication (TP) 4415, Manufacturer's Instruction Book-SWBS Group(s) 581-582

Coast Guard Technical Publication (TP) 4668, 29-NOV-07, Miranda Davit - Model Mrt 3900

Coast Guard Technical Publication (TP) 4978, Telescoping Boom Crane, Model T60-60

Coast Guard Technical Publication (TP) 4979, 20-JAHN-2012, Knuckle Boom Model K280-70 ix (Rev-3)

Coast Guard Technical Publication (TP) 4986, Modified Controllable Pitch Propeller System

MPC Card R-A-1567 Test Range Guard Pressure Switch/Range Guard

MPC Card R-A-1570 Weigh CO2 Cyl, Test Delay & Cables/Fixed CO2 System

MPC Card R-A-1571 Test System and Replace Fusible Link/Range Guard

MPC Card R-A-1572 Check Liquid Level/Halon System

MPC Card R-A-1574 Inspect/Weigh CO2 Cylinders/CO2 Hose Reel System

MPC Card R-A-1575 Weigh Halon Cylinders/Halon System

MPC Card R-A-1578 Test CO2 Actuation Station /OVA/PVA/Halon System

MPC Card R-A-1640 Inspection/Test Halon Actuator & Valves/Halon System

MPC Card R-A-1641 Weight 5 lb CO2 Cyl and Siren/Halon System

MPC Card R-A-8534 Galley Fire Suppression System Inspection and Test/Range Guard

MPC Card R-A-8843 Service Range Guard

MPC Card R-S-1646 Inspect Fixed CO2 system and Alarms/Fixed CO2 System

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2012, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2012, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, And Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2012, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2012, Inspect, Repair, And Test Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2012, Install New Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2012, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2012, Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2012, Temporary Hull Accesses

Surface Forces Logistics Center Technical Standard (SFLC Tech Standard) 583-2, Rev -, Shipboard Boat Hoisting Systems

Surface Forces Logistics Center Technical Standard (SFLC Tech Standard) 583-3, Rev -, Boat Cradles and Lifting Appliances

Surface Forces Logistics Center Technical Standard (SFLC Tech Standard) 613, Rev -, Wire Rope, Synthetic Rope, and Rigging

Surface Forces Logistics Center Technical Standard 589 (SFLC Technical Std 589), Jan 2013, Cranes

Surface Forces Logistics Center Technical Standard 589 (SFLC Technical Std 589), Rev -, Cranes x (Rev-3)

OTHER REFERENCES

Allis Chalmers Corporation (DWG) 9016-T-3; Dowel Pin

Allis Chalmers Corporation (DWG) 9024-F-1; Outer Oil Pipe Detail (Center Shaft)

Allis Chalmers Corporation (DWG) 9024-H-1, Outer Oil Pipe Detail (Wing Shaft)

Allis Chalmers Corporation (DWG) 9024-J-2, Outer Oil Pipe Assy (Center Shaft)

Allis-Chalmers Corporation (DWG) 9025-AG-3, Spacer Ring Rev.( 02)

American National Standards Institute (ANSI/ASA) S2.19, 2004, Mechanical Vibration - Balance Quality Requirements of Rigid Rotors - Part 1: Determination of Permissible Residual Unbalance

American National Standards Institute (ANSI/EASA) AR100, 2006, Recommended Practice for the Repair of Rotating Electrical Apparatus

American Society for Testing and Materials (ASTM), F1508, 1 May 2004, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using Wipe Sampling Methods for Subsequent Determination of Metals

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape Test

ASTM International (ASTM) D4138, 2007, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

CFR Title 49 Part 173.34 Halon 1301 Fixed Cylinders

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health Standards

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2013 Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, 2013, Protection of the Environment

Code of Federal Regulations (CFR) Title 49, Oct 2013, Transportation

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Antiseize, Zinc Dust- Petrolatum

DE - 319 (DWG), Shaft Handling Gear Concept

DE - 320 (DWG), Propeller Handling Gear Concept

DE - 321 (DWG), Outline of Tractor

Elwell-Parker GM4VH, Operating Instruction and Service Manual

Elwell-Parker Operating Maintenance Manual_Part1 & Part 2

Elwell-Parker, Information and Troubleshooting Guide

Elwell-Parker, Operating and Maintenance Manual Vols. I & II

International Standard Organization (ISO) 4406, 7/13/2004; Hydraulic Fluid Power -- Fluids -- Method for Coding the Level of Contamination by Solid Particles

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer

MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-PRF-3135, Nov 1986, Deck Covering Underlay Materials

MIL-STD-1689, Nov 1990, Fabrication, Welding and Inspection of Ships Structure

Naval Sea Systems Command (NAVSEA) T9074-AS-GIB-010/271, Apr 1997, Requirements for Nondestructive Testing Methods xi (Rev-3)

Naval Ships' Technical Manual, Chapter 556, Hydraulic Equipment Power Transmission and Control

NAVSEA S9538 AR MMC 010, Volumes 1 and 2 Technical Manual for Davit, Winch, and HPU, Rescue Boat (RHIB), Type MRT 3900 BH7800 961045 1

NAVSEA T9074-AS-GIB-010/271, Requirements for Non-Destructive Testing Methods Code of Federal Regulations (CFR) Title 29, Part 1915, Section 15, 2007, Shipyard Employment

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.15 (SSPC-SP 15), 2004, Commercial Grade Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.2 (SSPC-SP 2), 2004, Hand Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC), June 1996, Paint Application Specification No. 2 (PA-2), Measurement of Dry Coating Thickness with Magnetic Gages

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 5/NACE No.1, 2004, White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No.3, 2004, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007 Near White Blast Cleaning

The Society for Protective Coatings SSPC-SP 11/NACE No.2, Nov 2004 Power Tool Cleaning to Bare Metal.

xii (Rev-3)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

4 Y Fathometer

Transducer, (Model 6355 (TR-

355/UQN)

2 ea. 3,000

4 Y Fathometer Transducer

5845-01-465-9723 1 ea 350

4 Y Speed Log Transducer

5845-01-518-7245 1 ea 1,745

6 Y *Transducer Cover Plate

N/A 2 ea. 50.00

10 N Sealing Elements B144242 2 ea.

10 N Inflatable Seal D144241 1 ea.

10 N Garter Spring B132069-A 2 ea.

10 N Barbed Staple A44244 2 ea.

39 N 22” Expansion Joint

BW, Similar to TempFlex X220-6., with shroud

5 $4500

42 Y POLAR Propeller Flange-end Lifting Fixture, including

6(ea) 4in x 6in bolts

1 5,000

42 Y Polar Propeller Dowel Template

1 3,500

42 Y POLAR Propeller Shipping Cradles:

38,800 lbs, 12'W x

17' L

1 4,250

42 Y POLAR Propeller Cylinder-end Lifting

Fixture, including 8(ea) 1.5in x 4in bolts

1 5,000

42 Y POLAR Righthand Controllable Pitch

Propeller: 60,000 lbs

Escher Wyss 1 400,000

42 Y Oil Distribution Box Seal Vulcanizing

Tool

Escher Wyss 1 10,250.00

42 Y **Centrax Bulkhead Carbon sealing

Elements

Tyton Div Fematics, Canada 2 10,250.00 xiii (Rev-3)

42 Y **Half Cage and Roller Assembly

(Lower)

Cooper Bearing Co. 2 120,000.00

42 Y **Bottom Half Outer Race

Cooper Bearing Co. 2 90,000.00

42 Y **Inner Race Halves (Lower)

Cooper Bearing Co. 2 40,000.00

42 Y **Inner Race Halves (Upper)

Cooper Bearing Co. 2 400,000.00

42 Y **Half Cage and Roller Assembly

(Upper)

Cooper Bearing Co. 2 10,250.00

42 Y **Top Half Outer Race

Cooper Bearing Co. 2 10,250.00

42 Y Shaft Trailer: 91,500 lbs, 15'W x 55'L x

16'H

Elwell Parker 1 120,000

42 Y Shaft and Propeller Handler: 73,800 lbs, 8'W x 22'L x 12'H

Elwell Parker 1 90,000

42 Y Propeller Pallet:

38,800 lbs, 12'W x

12'L x 16.75H

Elwell Parker 1 10,250.00

42 Y Hydraulic Bolt Special Tools

Ovako 1 10,250.00

43 Y POLAR Propeller Flange-end Lifting Fixture, including

6(ea) 4in x 6in bolts

1 5,000

43 Y POLAR Propeller Shipping Cradles:

38,800 lbs, 12'W x

17' L

1 4,250

43 Y POLAR Propeller Cylinder-end Lifting

Fixture, including 8(ea) 1.5in x 4in bolts

1 5,000

43 Y POLAR Lefthand Controllable Pitch

Propeller: 60,000 lbs

Escher Wyss 1 400,000

43 Y **Centrax Bulkhead Carbon sealing

Elements

Tyton Div Fematics, Canada 2 10,250.00

44 Y POLAR Propeller Flange-end Lifting Fixture, including

6(ea) 4in x 6in bolts

1 5,000

44 Y POLAR Propeller Shipping Cradles:

1 4,250 xiv (Rev-3)

38,800 lbs, 12'W x 17' L

44 Y POLAR Propeller Cylinder-end Lifting

Fixture, including 8(ea) 1.5in x 4in bolts

1 5,000

44 Y POLAR Righthand Controllable Pitch

Propeller: 60,000 lbs

Escher Wyss 1 400,000

44 Y **Centrax Bulkhead Carbon sealing

Elements

Tyton Div Fematics, Canada 2 10,250.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xv (Rev-3)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item

Title

2 Hull Plating (U/W Body), Ultrasonic Testing

9 Hull Plating (U/W Body), Inspect

13 Rudder Removal And Inspection

16 Allied T60-60 Crane, Level 1 Inspect and Repair

21 Propulsion Shaft – Strain Gage and Air Gap Readings (All)

36 Allied K280-70 Crane, Annual Inspect and Repair

40 Fixed CO2 And HALON Systems Annual Certification

42 Centerline Propulsion Hub Removal and Reinstallation

43 Port Propulsion Hub Removal and Reinstallation

44 Starboard Propulsion Hub Removal and Reinstallation xvi (Rev-3)

PC_WAGB_400_0909

PRINCIPAL CHARACTERISTICS

400' WAGB

PHYSICAL CHARACTERISTICS

Length Overall 399' 0"

Length between Perpendiculars 352' 0"

Beam, Extreme 83' 7"

Depth amidships to Main Deck 43' 2-7/8"

Draft to Bottom of Keel @ Full Load

31.81'

Full Load Displacement 13,057 long tons

Effective keel length 273'

Mast height above DWL @ 28' draft

138' 1-1/8"

HULL CHARACTERISTICS

Frame Spacing 16"

Material

Hull CG A537 M

Flight deck HY 80

Superstructure ASTM-A-131

MACHINERY CHARACTERISTICS

Propulsion

6 ALCO 16-251 diesels

3 FT4A GT Pratt & Whitney gas turbines

3 Escher-Wyss CP propellers 16' diameter

Generators 3 ALCO Diesel, 750 kW, 440V AC, 3 phase xvii (Rev-3)

1 GM Diesel, 400 kW, 440V AC, 3 phase (Emergency)

Sewage Equipment 4 Holding Tanks with pumps

4 (2 P & 2 S) deck discharge stations

Rudder One

Anchor & Chain Two 9,000 lb Navy Stockless, 165 fathom chain each

TANK CAPACITIES (GALLONS)

Diesel Oil or JP-5 (@95%) 1,359,739

JP-5 (Helo) (@ 95%) 45,983

9250 Lube Oil (@ 95%) 23,000

Fresh Water (@ 95%) 26,000

1 (Rev-3)

00000_0714_FLT

REC_00000_FLT_ Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST)_MI0360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

OTHER REFERENCES

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using Wipe Sampling Methods for Subsequent Determination of Metals

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health Standards

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2013 Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, 2013, Protection of the Environment

Code of Federal Regulations (CFR) Title 49, Oct 2013, Transportation

3. REQUIREMENTS

2 (Rev-3)

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to four Coast Guard fire watch personnel.

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with (COMDTINST)_MI0360.3C , Chapter 11 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 5 of COMDTINST MI0360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3 (Rev-3)

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor shall coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineer Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to adequately accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2012 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Std Spec 8634, Drydocking, Appendix A, page A5, paragraph A2.7.1.3 Side Blocks: Remove formula value shown as g – Acceleration of gravity – 32.3 Ft/sec2, and replace with formula value g - Acceleration of gravity - 32.174 ft/sec2.

3.7.2 SFLC Std Spec 0740, Welding and Allied Processes. SFLC Std Spec 0740 added Appendix E, Stray Current Protection: New Appendix is posted with SFLC Standard Specifications as a separate document on internet and intranet webpage.

3.7.2.1 SFLC Std Spec 0740, page 1, paragraph 1.2 Appendices: Add ‘Stray Current Protection’ to ‘Process Standard column of appendices table. Add ‘E’ to ‘Appendix’ column of appendices table.

3.7.2.2 SFLC Std Spec 0740, page 4, paragraph 3.1.3 Stray current protection: Add “The Contractor shall meet all requirements for stray current protection as specified in Appendix E - Stray Current Protection.” directly after paragraph 3.1.3 title.

3.7.2.3 SFLC Std Spec 0740, page 4, paragraph 3.1.3 Stray current protection: Delete paragraphs 3.1.3.1 and 3.1.3.2.

4 (Rev-3)

3.7.3 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 1, paragraph 1.1 Intent:

Add sentence, “Note that stray current protection for welding equipment is covered in SFLC Standard Specification 0740, Welding and Allied Processes, Appendix E.” to end of paragraph.

3.7.3.1 SFLC Std Spec 0450, page 5, paragraph 3.4 Equipment Grounding: Add sentence, “Stray current protection for welding equipment is covered in SFLC Standard Specification 0740, Welding and Allied Processes, Appendix E.” to end of paragraph.

3.7.3.2 SFLC Std Spec 0450, page 6, paragraph 3.4 Equipment Grounding: Delete paragraphs 3.4.1.4 and 3.4.1.5.

3.7.3.3 SFLC Std Spec 0450, page 6, paragraph 3.4 Equipment Grounding: Delete Figure 5.

3.7.4 SFLC Std Spec 0000, General Requirements, Appendix A Requirements for Environmental Protection has been superseded by SFLC Std Spec 0000, General Requirements, Appendix A Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, with addition of SFLC Std Spec 0000 Appendix B Requirements for Environmental Protection at USCG Facilities. The new Appendices are posted with SFLC Standard Specifications as separate documents on SFLC Standard Specification webpage.

3.7.4.1 SFLC Std Spec 0000, page 22, paragraph 3.3.3.1 NOTE. Add "Flame-retardant polyethylene deck plate with a non-slip diamond pattern from 10 to 40mil thickness" to body of Note.

3.7.4.2 SFLC Std Spec 0000, page 3, bullet “ISC.” Delete “lead-contaminated materials.”

3.7.4.3 SFLC Std Spec 0000, page 27, after Note box under paragraph 3.3.13.1.2 add the following paragraphs:

“3.3.13.1.3 Dock and Sea trials. The Contractor shall conduct dock trials to test the work performed during the contract when required by individual work items (see 3.3.13 Tests and Inspections). This shall include operational tests or inspections, as appropriate, of all machinery, piping, wiring, insulation, preservation work, deck coverings, and any other article removed, moved, disturbed, or damaged by the Contractor in accomplishing the work outlined in the specification. Schedule for these specific dockside tests or inspections shall be included within the planning document (see 3.2.5 Planning document).

3.3.13.1.3.1 The Contractor shall provide a pier facility or allow the vessel to move to a Coast Guard pier to support dock trials. The Contractor shall not conduct trials that require the vessel to be waterborne while the vessel is floating inside a dock (e.g., graving dock, floating drydock).

3.3.13.1.3.2 Sea trials to conduct equipment operational tests are not required unless a Sea Trial Performance work item is specifically included within the specification.”

3.7.4.4 SFLC Std Spec 0000, page 11, paragraph 3.2.5, add the following bullets to the bulleted list:

Identifies the “critical paths” for the project.

Shows calculations for the “float” along the critical paths and labels the critical paths with the number of delay days the critical paths can absorb without affecting the final delivery date.

3.7.4.5 SFLC Std Spec 0000, page 11, Add the following Note between paragraphs 3.2.5 and 3.2.5.1:

NOTE

Float is the number of days that the critical paths can be delayed without affecting the final delivery date.

5 (Rev-3)

3.7.4.6 SFLC Std Spec 0000, page 12, add the following paragraphs and Note after Figure 1:

“3.2.5.4 When the critical path extends beyond or encroaches upon the final delivery date, provide a resource constraint and scheduling evaluation of the critical path before any request for extension will be entertained.

Submit the resource constraint and scheduling evaluation via a CFR.

NOTE

The intent of the resource constraint and scheduling evaluation is to identify the resources necessary to ‘crash’ the critical path or make adjustments to the production schedule to meet the delivery date in lieu of a project extension.”

3.7.4.7 Std Spec 0000, General Requirements, page 4, paragraph 1.3 Acronyms and term definitions, “Paint Containing Lead” remove lead content percent of “0.06 percent by weight (0.12 mg/cm2, or 600 ppm)” and replace with “0.009 percent by weight (0.018 mg/cm2, or 90 ppm)”

3.7.4.8 Std Spec 0000, General Requirements, page 4, paragraph 1.3 Acronyms and term definitions, "Qualified Tech Rep": An individual who has provided a résumé demonstrating qualification, training, and prior experience in the installation, operation, and maintenance of the applicable equipment or system; including a list of prior contracts as a OEM Authorized Tech Rep or Qualified Tech Rep with the equipment or system.

3.7.5 SFLC Std Spec 6310, Requirements For Preservation Of Ship Structures, page 10, add “3.1.6.5 Preconstruction Primers. Also known as shop primers, preconstruction primers are used as a temporary coating to protect steel from corrosion during welding, storage, and fabrication. Preconstruction primers shall be removed prior to applying the permanent coating system on all critical coated surfaces. Preconstruction primers may be left in place in other interior areas (such as machinery spaces, habitability spaces, etc.) if they are intact, uncontaminated, and compatible with the overcoating system.”

3.7.5.1 Std Spec 6310, Appendix B, page B12 , the formatting for of Notes 17-19 change and add as per the following:

SFLC Std Spec 6310, Cutter And Boat Interior Painting Systems, Appendix B12, Note 17, delete sentence, “Persistent corrosion in a particular area of an aluminum bilge may dictate the need for a protective High Build Epoxy coating to be applied to that local area.”

SFLC Std Spec 6310, Cutter And Boat Interior Painting Systems, Appendix B12, Note 18, replace entire note with “Persistent corrosion in a particular area of an aluminum bilge may dictate the need for a protective High Build Epoxy coating to be applied to that local area. “

SFLC Std Spec 6310, Cutter And Boat Interior Painting Systems, Appendix B12, Note 19, replace entire note with “Painting plastic surfaces is highly discouraged, but after it is done once, it must be maintained.”

SFLC Std Spec 6310, Cutter And Boat Interior Painting Systems, Appendix B12, Add Note “20. For aluminum surfaces, remove all oil, grease, dirt, metal oxides (corrosion products) and other foreign material by cleaning per SSPC-SP 1 prior to blast cleaning and following blast cleaning immediately prior to coating. The end result of abrasive blasting will be a surface cleanliness similar to that of SSPC-SP 10 for steel with all coating removed.

3.7.5.2 Std Spec 6310, Appendix E, pages E1, E3, and E4, QA Inspection Forms QA-1, QA-3a, and QA-3b respectively, reference The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No. 5 erroneously, and are corrected as per the following:

6 (Rev-3)

3.7.5.2.1 Std Spec 6310, Appendix E, pages E1, QA Inspection Form QA-1, Check point 5- Surface Preparation, check box description 2, replace “(i.e.: SSPC SP-12, SP-11, SP-10…).” with “(i.e.: SSPC SP-11, SP-10, SP WJ- 2…).”

3.7.5.2.2 Std Spec 6310, Appendix E, page E3, QA Inspection Form QA-3a, Surface Preparation Method column of the Profile Achieved table, 2nd record, replace “SSPC-SP-12/NACE No. 5” with “SSPC-SP WJ-1/NACE WJ- 1”.

3.7.5.2.2.1 Add record to table beneath “SSPC-SP WJ-1/NACE WJ-1” and label as “SSPC-SP WJ-2/NACE WJ- 2”

3.7.5.2.2.2 Add record to table beneath “SSPC-SP WJ-2/NACE WJ-2” and label as “SSPC-SP WJ-3/NACE WJ- 3”

3.7.5.2.2.3 Add record to table beneath “SSPC-SP WJ-3/NACE WJ-3” and label as “SSPC-SP WJ-4/NACE WJ- 4”

3.7.5.2.3 Std Spec 6310, Appendix E, page E4, QA Inspection Form QA-3b, Surface Preparation Method column of the Profile Achieved table, 2nd record, replace “SSPC-SP-12/NACE No. 5” with “SSPC-SP WJ-1/NACE WJ- 1”.

3.7.5.2.3.1 Add record to table beneath “SSPC-SP WJ-1/NACE WJ-1” and label as “SSPC-SP WJ-2/NACE WJ- 2”

3.7.5.2.3.2 Add record to table beneath “SSPC-SP WJ-2/NACE WJ-2” and label as “SSPC-SP WJ-3/NACE WJ- 3”

3.7.5.2.3.3 Add record to table beneath “SSPC-SP WJ-3/NACE WJ-3” and label as “SSPC-SP WJ-4/NACE WJ- 4”

3.7.6 SFLC Std Spec 8635, Temporary Services, page 2, update paragraph 3.3.2 to read as follows:

"3.3.2 Telephone and internet access. Provide the number of independent and private telephone lines and internet access lines specified in Table I below. The Coast Guard Inspector will define the split of these telephone and internet access lines between the office space and to the cutter point of service. The cutter point of service is defined as the telecommunications space(s) containing the ship's telephone switch and connectivity equipment, unless otherwise identified by the Coast Guard Inspector. A minimum of two of the lines shall be a high speed digital subscriber line (HDSL) circuit with voice capability and a minimum of 256 kbps upload and 1.544 Mbps download data transfer rates to the office and cutter’s point of service. For cutters of less than 200 feet in length, the download minimum data transfer rate may be reduced to 756 kbps. A minimum of one provided line shall have an extension aboard the vessel to allow the Coast Guard Watchstander immediate phone access."

3.7.6.1 SFLC Std Spec 8635, Temporary Services, page 2, delete paragraph 3.3.2.2.

3.7.7 SFLC Std Spec 5000, Auxiliary Machine Systems, Appendix C, page C9: Replace paragraph C2.8.1.3 and Table C-3, and add additional paragraphs C2.8.1.4, C2.8.1.5, and C2.8.1.6. as follows:

“C2.8.1.3 Flushing fluid minimum flow rate requirements. Ensure the minimum flow rates provided in Table C- 3 are maintained for each circuit. If multiple loops are flushed concurrently, each loop shall be provided with a flow measuring device. Provide calibrated flow meters. Prior to flushing, submit the certification of calibration to the CG Inspector.

7 (Rev-3)

TABLE C-3 - MINIMUM FLOW RATE FOR FLUSHING WITH FLUID

PIPE SIZE INSIDE DIA

(INCH)

GAL/MIN

To 0.5 18

0.5 to 0.75 34

0.75 to 1.0 56

1.0 to 1.25 100

1.25 to 1.5 138

1.5 to 2.0 230

2.0 to 2.5 330

2.5 to 3.0 420

NOTES

1. Flow rates represent minimum flows needed to achieve a turbulent flow condition and maximize benefits of flushing effort.

2. Flow rate selected for flow velocity of 25 ft/sec in the schedule 80/160 pipe, as applicable. If there is a conflict between the pressure and flow rate requirements of this specification, the minimum flow rates shall be governing, unless the working pressure of the system is exceeded. The uses of by-pass (flow control) valves are not allowed downstream of the flow meters.

C2.8.1.4 Whenever a noticeable increase in the pressure drop across strainers is observed, the strainers should be cleaned and bag renewed. Be aware that this may occur as frequency as 15 min intervals.

C2.8.1.5 During flushing, constant monitoring of the flushing oil must be maintained in order to determine the contamination level. Filtering shall continue until the fluid entering the return flow filter meets the particle population ISO cleanliness code of 17/14, in accordance with ISO 4406. All flushing fluid shall pass through the return filter after passing through each system flushing circuit. All samples shall be taken at a point just prior to this filter

C2.8.1.6 Take a representative sample of oil from the hydraulic system of the hydraulic system. Send samples out for laboratory analysis. Analysis shall include viscosity, moisture, total acid number, particle size and population in sufficient detail to determine ISO cleanliness code of 17/14, in accordance with ISO 4406. Submit CFR.”

3.7.8 SFLC Std Spec 6341, Appendix A, Paragraph A2.1.1, replace with “A2.1.1 Cove base. Include a cove base, using the same epoxy resin deck covering system material, to a maximum height of four inches at all adjacent vertical bounding surfaces, where applicable."

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided in SFLC Std Spec 6310.

8 (Rev-3)

04102_JAH_1213_400

WORK ITEM 1: Production Gantt Bar Chart, Provide

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor…