HSCG85-14-R-P45004_Kukui_DD14_Specification.pdf

USCGC KUKUI (WLB 203)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2014

Developed By: CWO Ken Miller

(Rev-0, 26 September 2013)

USCGC KUKUI (WLB-225A) DRYDOCK AVAILABILITY FY2014

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record .................................................................................................................................................... iv Consolidated List of References ............................................................................................................................. v Consolidated List of Government-furnished Property ..................................................................................... xiv Consolidated List of Critical Inspection Items ................................................................................................ xviii Principal Characteristics ...................................................................................................................................... xx

GENERAL REQUIREMENTS

WORK ITEM 1: Hull Plating (U/W Body), Inspect WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 3: Appendages (U/W), Leak Test WORK ITEM 4: Propulsion Shaft Fairwaters and Rope Guards, Inspect and Repair WORK ITEM 5: Appendages (U/W) - Internal, Preserve WORK ITEM 6: Voids (Non-Accessible), Leak Test WORK ITEM 7: Voids (Non-Accessible), Preserve Internal Surfaces WORK ITEM 8: Cargo Hatch (Hydraulic), Overhaul and Repair WORK ITEM 9: Propulsion Shafting Remove, Inspect, and Reinstall WORK ITEM 10: Propulsion Shaft Seals, Mechanical Overhaul and Inflatable Renewal WORK ITEM 11: Propulsion Shaft Seals (Bulkhead), Overhaul WORK ITEM 12: Stern Tube Interior Surfaces, Preserve 100% WORK ITEM 13: Propulsion Tail Shaft Sleeve, Skim Cut WORK ITEM 14: Propulsion Shaft Bearing, Stave Renewal WORK ITEM 15: Controllable Pitch Propeller, System Maintenance WORK ITEM 16: Controllable Pitch Propeller, Hub General Maintenance WORK ITEM 17: Controllable Pitch Propellers, Clean and Inspect WORK ITEM 18: Controllable Pitch Propeller Hub, Remove and Reinstall WORK ITEM 19: Controllable Pitch Propeller, OD Box Repairs WORK ITEM 20: Main Diesel Engine (MDE) Exhaust Stack Uptakes, Clean WORK ITEM 21: Ship Service Diesel Generator (SSDG) Exhaust Piping, Commercial Clean WORK ITEM 22: Fathometer Transducer, General Maintenance WORK ITEM 23: Fwd Scan Sonar Transducer, General Maintenance WORK ITEM 24: Vent Ducts (Laundry Exhaust), Commercial Cleaning WORK ITEM 25: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 26: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 27: Sea Bay, Clean and Inspect WORK ITEM 28: Sea Bay, Preserve 100% WORK ITEM 29: Potable Water Pneumatic Tanks, Clean and Inspect WORK ITEM 30: Potable Water System Relief Valve, Renew WORK ITEM 31: Compressed Air Receivers (All), Clean, Inspect, and Hydro WORK ITEM 32: Rudder, Inspect and Repair WORK ITEM 33: Rudder and Rudder Stock, Removal and Inspection WORK ITEM 34: Thruster Unit (General), Overhaul WORK ITEM 35: Hull Fittings (Weight Handling Rigging Hardware), Inspect and Test; and Renew WORK ITEM 36: Hydraulic Chain Stoppers, Overhaul WORK ITEM 37: Crossdeck Winches, Overhaul WORK ITEM 38: Hydraulic Inhaul Winch, Inspect and Service – Tier II WORK ITEM 39: Mechanical Chain Stoppers, Overhaul WORK ITEM 40: Anchor Windlass, Level 2 Inspect and Repair WORK ITEM 41: Anchor Chain(s) and Ground Tackle, Inspect and Repair WORK ITEM 42: Warping Capstan, Level 2 Inspect and Repair iii (Rev-0)

WORK ITEM 43: Boat Boom, Level 2 Inspect and Repair WORK ITEM 44: Single Point Davit - RHIB, Level 2 Inspect and Repair WORK ITEM 45: Buoy Crane, Inspect and Repair – Tier II WORK ITEM 46: Chain Locker, Preserve 100% WORK ITEM 47: Decks - Exterior(Buoy), Preserve 100% WORK ITEM 48: U/W Body, Preserve (100%) WORK ITEM 49: Hull Plating Freeboard, Preserve -“100%” WORK ITEM 50: Hull Plating Freeboard, Preserve - Partial WORK ITEM 51: Superstructure, Preserve “Partial” WORK ITEM 52: Cathodic Protection / Zinc Anodes, Renew WORK ITEM 53: Impressed Current Cathodic Protection System, Inspect and Maintain WORK ITEM 54: Impressed Current Cathodic Protection System Reference Cells, Renew WORK ITEM 55: Impressed Current Cathodic Protection System Dielectric Shield, Renew WORK ITEM 56: Drydocking WORK ITEM 57: Temporary Services, Provide WORK ITEM 58: Temporary Messing and Berthing, Provide WORK ITEM 59: Sea Trial Performance, Provide Support WORK ITEM 60: Hydraulic Steering Cooler, Install WORK ITEM 61: Firemain Valves, Overhaul or Renew WORK ITEM 62: Bilges (Machinery Space) – Stern Thruster, Preserve WORK ITEM 63: Decks (All Interior) - Upper Level, Bow Thruster, Preserve WORK ITEM 64: Deck Covering (Wet/Dry), Seal WORK ITEM 65: Deck Covering (Interior Wet/Dry), Renew WORK ITEM 66: Engineering Compartment Insulation (General), Renew WORK ITEM 67: Piping Insulation, Renew (1) WORK ITEM 68: Hatch (Internal), Renew WORK ITEM 69: Sea Valves, Overhaul or Renew WORK ITEM 70: Bilges (Machinery Space) – AMR, Preserve WORK ITEM 71: Chain Lockers, Clean and Inspect WORK ITEM 72: Ballast Tank, Misc Repairs WORK ITEM 73: Hydraulic Fluid System, Flush WORK ITEM 74: Shower Enclosure Pan and Drain, Repair WORK ITEM 75: Fan Room Deck Plating, Renew WORK ITEM 76: Stack and Uptake Space Safety Improvements WORK ITEM 77: Vent Duct Systems, Renew WORK ITEM 78: Galley Vent Ducts, Renew WORK ITEM 79: Buoy Crane Pedestal (Interior), Preserve WORK ITEM 80: Deck Covering (Interior Wet/Dry), Renew WORK ITEM 81: Deck Covering (Interior Wet/Dry), Renew WORK ITEM 82: Piping Insulation, Renew (2) WORK ITEM 83: Additional SCBA Gear, Install WORK ITEM 84: Buoy Crane, Flex Hose Assemblies, Renew iv (Rev-0)

Revisions Record

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

Consolidated List of References

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

• American Welding Society (AWS): http://www.awspubs.com/index.php

• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

• NFPA: http://www.nfpa.org

• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 225 WLB 114-001, Rev D, Shell Appendages Coast Guard Drawing 225 WLB 114-002, Rev A, Flow Accelerating Fin Coast Guard Drawing 225 WLB 568-001, Rev D, Bow Thruster Arrangement & Detail Coast Guard Drawing 225 WLB 573-001, Rev K, Buoy Handling System Arrangement Coast Guard Drawing 225 WLB 801-006, Rev D, Docking Drawing Coast Guard Drawing 225 WLB 111-001, Rev D, Shell Expansion Coast Guard Drawing 225 WLB 184-001, Rev B, CRP-V850 Transducer Adapter Ring Coast Guard Drawing 225 WLB 243-001, Rev B, Propulsion Shaft Arrangement Coast Guard Drawing 225 WLB 243-002, Rev E, Stern Tube and Bearings A&D Coast Guard Drawing 225 WLB 243-202, Rev B, Bulkhead Type Seal Coast Guard Drawing 225 WLB 256-001, Rev P, Seawater Cooling System Diagram Coast Guard Drawing 225 WLB 259-001, Rev D, Combustion Intake & Exhaust Diagram Coast Guard Drawing 225 WLB 259-005, Rev D, Combustion Intake & Exhaust A&D Hull Block 940 Coast Guard Drawing 225 WLB 259-006, Rev E, Combustion Intake & Exhaust A&D Hull Blocks 970 &

Coast Guard Drawing 225 WLB 424-001, Rev F, Acoustic Navigation System Block & Isometric Coast Guard Drawing 225 WLB 505-001, Rev C, General Requirements for Piping Systems Coast Guard Drawing 225 WLB 512-001, Rev G, HVAC Diagrammatic Coast Guard Drawing 225 WLB 512-007, Rev E, HVAC A&D, Fr 66-92, Innerbttm & 1st Platform Coast Guard Drawing 225 WLB 528-002, Rev E, Weather Deck Drains Diagram vi (Rev-0)

Coast Guard Drawing 225 WLB 532-002, Rev G, Potable Water Sys Dia Coast Guard Drawing 225 WLB 549-001, Rev D, Onboard Lubrication Requirements Coast Guard Drawing 225 WLB 549-001, Rev E, Onboard Lubrication Requirements Coast Guard Drawing 225 WLB 551-001, Rev H, Compressed Air System Diagram Coast Guard Drawing 225 WLB 551-202, Rev-, Starting Air Receiver Coast Guard Drawing 225 WLB 551-203, Rev-, Whistle Air Receiver Coast Guard Drawing 225 WLB 551-204, Rev-, Service Air Receiver Coast Guard Drawing 225 WLB 556-001, Rev K, Hydraulic System Diagram Coast Guard Drawing 225 WLB 561-001, Rev D, Steering Gear Hydraulics Diagram Coast Guard Drawing 225 WLB 561-005, Rev -, Steering Gear Heat Exchanger Replacement Coast Guard Drawing 225 WLB 562-002, Rev F; Rudder Structural A & D Coast Guard Drawing 225 WLB 573-002, Rev D, Weight Handling System Arrangement Coast Guard Drawing 225 WLB 573-11, Rev -, ATON Tie Downs Coast Guard Drawing 225 WLB 573-205, Rev A, Chain Stopper Structural Mods For Hydraulic Roller

Assembly Coast Guard Drawing 225 WLB 581-001 Rev E, Anchor Handling System Arrangement Coast Guard Drawing 225 WLB 601-001, Rev T; General Arrangement Inboard & Outboard Profiles Coast Guard Drawing 225 WLB 601-002 Rev K, Booklet of General Drawings Coast Guard Drawing 225 WLB 633-001, Rev F, Cathodic Protection System Arrangement, Block

Diagram, Wiring Deck Plan, and Elementary Diagrams Coast Guard Drawing 225 WLB 633-002, Rev B; Cathodic protection-passive Coast Guard Drawing 225 WLB 671-001, Rev H, Misc. Stowages A & D Coast Guard Drawing 225 WLB 672-001, Rev F, Storerooms, Cargo Stowage and Ship Store

Arrangement and Details Coast Guard Drawing 225 WLB 801-001, Rev C, Lines and Offsets Coast Guard Drawing 225 WLB 801-003, Rev 3, Curves of Form and Cross Curves of Stability Coast Guard Drawing 225 WLB 801-006, Rev D, Docking Drawing Coast Guard Drawing 225B WLB 256-001, Rev M, Seawater Cooling System Diagram Coast Guard Drawing 225B-WLB 167-1, Rev J, Structural Closures Coast Guard Drawing 225B-WLB 573-1, Rev -, Buoy Handling System Arrangement Coast Guard Drawing 225B-WLB 601-1, Rev J, General Arr, Inbd & Outbd Profile Coast Guard Drawing 225-WLB 243-1, Rev B, Propulsion Shafting Arrangement Coast Guard Drawing 225-WLB 243-2, Rev E; Stern Tube and Bearings A & D Coast Guard Drawing 225-WLB 244-203, Rev -, Stern Tube Split Dovetail Carrier Casting Coast Guard Drawing 225-WLB 556-8, Rev F, CPP Hydraulic System Diagram Coast Guard Drawing 225-WLB 561-3, Rev E; Steering Gear Arrangement Coast Guard Drawing 225-WLB 562-1, Rev H; Steering Components Arrangement and Detail Coast Guard Drawing 225-WLB 562-2, Rev F, Rudder Structural a & D Coast Guard Drawing 225-WLB 562-3, Rev -; Rudder Assembly for Logistics & Support Coast Guard Drawing 225-WLB 562-4, Rev A; Thordon Rudder Stock Bearing Assembly and Detail Coast Guard Drawing 225-WLB 562-5, Rev -; Pintle Bearing Coast Guard Drawing 225-WLB 233-001, Rev E; PROPULSION TRAIN INSTALLATION DRAWING vii (Rev-0)

Coast Guard Drawing 225-WLB 243-2, Rev E, Stern Tube and Bearings A & D Coast Guard Drawing 225-WLB 562-002, Rev C; RUDDER - STRUCT A & D Coast Guard Drawing FL 2605-031, Rev D, Mechanical Chain Stopper, 1-7/8" Buoy Cha Coast Guard Drawing FL 2605-034, Rev C, Mechanical Chain Stopper Repair Kit: 1-7/8", 1-5/8" & 1-

1/4" Coast Guard Drawing FL 2804-15, Rev-, Draft Figs.

Coast Guard Drawing FL 7101-573, Rev L, Buoy Chain Winch Assy Model CW1 Coast Guard Fleet Drawing FL 2804-11, Rev D, Visual Identification Numeral & Letter for Ships Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem Coast Guard Fleet Drawing FL 2804-13, Rev G, Visual Identification Kit Schedule Coast Guard Fleet Drawing FL 2804-15, Rev-, Draft Figures Coast Guard Fleet Drawing FL-1702-11, Rev -, Inspection of Sheaves Coast Guard Drawing 225 WLB 201-001, Rev E; Machinery Spaces Arrangement.

Coast Guard Drawing 225 WLB 950-002, Rev D; Hull Block 950 Modules.

Coast Guard Fleet Drawing FL-2605-29, Rev H, Chain Stopper System – Rising Sheave Assembly Coast Guard Drawing 225 WLB 256-203, AUX Seawater System & Details (KUKUI) Coast Guard Drawing 225 WLB 256-001, Rev R, Seawater Cooling System Diagram Coast Guard Drawing 225B WLB 256-003, Rev F, S/W Cooling SYS A/D FR 66 FWD BLK 910, 920, &930.

Coast Guard Drawing 225B WLB 256-004, Rev G, SW Cooling System FR 66 AFT BLK 940, 950, &970.

Coast Guard Drawing 225B WLB 521-012, Rev A, P-250 Fire Pump Piping MOD(CGC KUKUI

ONLY).

Coast Guard TCTO WLB-225-TB6020, Rev D, Replacement/Installation of Selected WTH & QAWTS to

Support SCBA Install Coast Guard Drawing 225 WLB 516-201; CHILLING UNIT ASSEMBLY

MODEL 90HC6004(R-134A).

Coast Guard Drawing 225 WLB 532-1 Rev. H; CHILLED WATER SYSTEM DIAGRAM.

Coast Guard Drawing 225 WLB 532-5 Rev. F; CHILLED WATER SYSTEM A&D, FRAME 66 AFT, HULL BLOCKS 940 & 950.

Coast Guard Drawing 225 WLB 532-6 Rev. D; CHILLED WATER SYSTEM A/D, FR 57 AFT, ABV

MN DK, BLK 960A, 960B, 970.

Coast Guard Drawing 225 WLB 516-1, Rev. E; REFRIGERATION SYSTEM PIPING DIAGRAM.

Coast Guard Drawing 225 WLB 516-3, Rev. D; REFRIGERATION SYS PIPING A/D BLKS 930, 940, &960.

Coast Guard Drawing 225 WLB 521-1, Rev K, Firemain System Diagram.

Coast Guard Drawing 225 WLB 521-5, Rev E, Firemain SYS A/D, FR 66FWD, BLK 901, 910, 920, 930.

Coast Guard Drawing 225B WLB 521-6, Rev F, Firemain SYS A/D FR 66 AFT BLK 940, 950.

Coast Guard Drawing 225B WLB 521-7, Rev C, Firemain SYS A/D, FR 76 FWD, ABV MN DK BLK

960A, 960B.

Coast Guard Drawing 225B WLB 521-8, Rev C, Firemain SYS A/D, FR 76 AFT, ABV MN DK BLK

970.

Coast Guard Drawing 225B WLB 555-2, AFFF Fire Extinguishing System Diagram.

Coast Guard Drawing 225 WLB 635-001, Rev. J, Hull Insulation Schedule viii (Rev-0)

Coast Guard Yard Drawing xxxxxx, Rev 1, Title NAVSEA Drawing 803-1385866, Rev E, MLCA Distribution Date 18 Aug 1999, Penetration, Bulkhead and Deck NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes NAVSEA Drawing 804-5959214, Rev-, Piping Insulation - Installation Details NAVSEA Dwg 803-1385664, Bearings, Stern Tube & Strut NAVSEA Dwg 803-2145807, Propulsion Shafting & Components NAVSEA Dwg 803-5001104, Rev -; Rudder Stock Bearings and Seals Coast Guard Drawing 225 WLB 262-001, Rev H, Lube Oil System Diagram.

Coast Guard Drawing 225 WLB 262-002, Rev H, Waste Oil System Diagram.

Coast Guard Drawing 225 WLB 541-001, Rev J, Fuel Oil System Diagram.

Coast Guard Drawing 225 WLB 593-002, Rev F, Oily Bilge Water System Diagram.

Coast Guard Drawing 225 WLB 512-009, Rev. E, HVAC A&D, FR 57-75, MN DK & 01 LVL BLK 960.

Coast Guard Drawing 225 WLB 512-001, Rev. G, HVAC Diagram.

Coast Guard Drawing 225 WLB 512-012, Rev. C, HVAC STANDARD DETAILS AND GENERAL

INSTRUCTIONS, Sheets: 5, 10, 25, 25B, 37-40, 42, 44, 46, 62&63 Coast Guard Drawing 225 WLB 512-009, Rev. E, HVAC A&D, FR 57-75 MN DK & 01 LVL BLK 960, Sheet: 2 Coast Guard Drawing 225 WLB 512-006, Rev. D, HVAC A&D, FR 30-48 INNER BTM & 1ST

PLTFRM BLK 930, Sheets: 1&5 Coast Guard Drawing 225 WLB 512-008, Rev. E, HVAC A&D, FR 92-110, 1ST PLAT & MN DK BLK

950, Sheets: 1&6 Coast Guard Drawing 225 WLB 512-015, Rev. B, VENTILATION A&D INCIDENTAL TO SORS

MODS, Sheets: 1&2 Coast Guard Drawing 225 WLB 512-016, Rev. B, VENTILATION MODS TO FOCSLE DECK, Sheets:

1-5 Coast Guard Drawing 225 WLB 512-023, HVAC MODIFICATIONS TO AC3, MN DK, AND 2ND DK, Sheets: 1-11 Coast Guard Drawing 225 WLB 507-3, Rev. A, HVAC System Label Plates Coast Guard Drawing 225-

WLB-162-001, Rev H, Stacks and Uptakes A&D Coast Guard Drawing 225-WLB-167-001, Rev P, Structural Closures Coast Guard Drawing 225-WLB-623-001, Rev G, Ladders - Vertical Coast Guard Drawing 225-WLB-970-001, Rev H, Hull Block 970 Panels Coast Guard Drawing 225-WLB-970-002, Rev H, Hull Block 970 Modules Coast Guard Drawing 225-WLB 601-001, Rev T, General Arr Inboard and Outboard Profiles Coast Guard Drawing FL-1602-89, Rev -, Weather Tight Door 26x66 Coast Guard Drawing 225-WLB 601-001, Rev T, General Arr Inboard and Outboard Profiles Coast Guard Drawing 225-WLB-801-015-Rev D, Scantlings, Decks & Platforms Coast Guard Drawing 225-WLB 508-1, Rev C, Thermal Insulation for Machinery, Equipment & Piping Coast Guard Drawing 225-WLB 528-1, Rev G, Plumbing and Interior Deck Drains Diagram Coast Guard Drawing 225-WLB 528-6, Rev D, Plumbing & Deck Drains A/D Frame 48-92 Hull Blocks

930 & 940 Coast Guard Drawing 225-WLB 528-7, Rev C, Plumbing and Dk Drains A/D, FR 92 Aft, Blk 950 ix (Rev-0)

Coast Guard Drawing 225-WLB 644-1, Rev G, Sanitary Facilities & Laundry Space Arrgt & Dets NAVSEA Dwg 810-1385880, Fittings, Cu-Ni Alloy, Slip on Sleeve Coast Guard Drawing 225-WLB 556-1, Rev G, Hydraulic System Diagram Coast Guard Drawing 225-WLB 556-205, Rev K, Fwd & Buoy Deck Mach HPU Coast Guard Drawing 225-WLB 556-3, Rev C, FORWARD Hydraulic System A&D, FR 30 Fwd (901 &

910) Coast Guard Drawing 225-WLB 556-4, Rev D, FORWARD Hydraulic System A&D Frame 66 Aft, Hull

Blocks 920 & 930 Coast Guard Drawing 225-WLB 601-001, Rev T, General Arr Inboard and Outboard Profiles Coast Guard Drawing 225-WLB 505-001, Rev C, General Requirements for Piping Systems Coast Guard Drawing 225-WLB 633-002, Rev B, Cathodic Protection Passive Coast Guard Drawing 225-WLB 506-001, Rev L, Overflows, Air Escapes & Sounding Tubes Coast Guard Drawing 225-WLB 506-005, Rev D, Vents & Sounding Tubes A & D Fr 48-66 Blk 930 Coast Guard Drawing 225 WLB 512-018 Galley Ventilation Modifications Coast Guard Drawing 225-WLB 256-001, Rev P; Seawater Cooling Sys Diagram Coast Guard Drawing 225-WLB 505-1, Rev C; General Requirements for Piping Systems Coast Guard Drawing 225B WLB 664-001, Rev D, Damage Control EQPT, Wks & Work Areas

Arrangement & Details Coast Guard Drawing 225B WLB 664-002, Rev-, Damage Control SCBA Installation

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (CG TP) 3562, Section 583-A, Feb 2009, Manufacturer's Instruction

Book-SWBS Groups 583-589, RHIB Handling Davit Model RAD30 - 15.5 Coast Guard Technical Publication (TP) 3498, Section A, Feb 2008, Buoy Chain Winch Coast Guard Technical Publication (TP) 3523, APR 2002, SWBS 241-A, Reduction Gear - Model

96DHCMG-Cp Coast Guard Technical Publication (TP) 3524, 07-JAN-97, Manufacturer's Instruction Book-SWBS

Group(s) 243-262 Coast Guard Technical Publication (TP) 3524, May 2009, Manufacturers Instruction Book, SWBS

Group(s) 243-262, 225’ WLB Class Cutters, SWBS 243, Section A, Seal, Forward Stern Shaft, Manufacturer: John Crane, Model NO. MB Series, Rev. 1

Coast Guard Technical Publication (TP) 3555, Feb 2008, Steering Gear System Coast Guard Technical Publication (TP) 3556, Jun 2009, Manufacturer’s Instruction Book-SWBS

Group(s) 568, Bow and Stern Thruster – Model 125 Coast Guard Technical Publication (TP) 3557, Section 573-A, Feb 2010, Manufacturer's Instruction

Book-SWBS Group(s) 568-573, Crane, Buoy, Model TB90-60 (Hulls 201, 202, 203, 204, 205) Coast Guard Technical Publication (TP) 3558, Apr 2008, Manufacturer’s Instruction Book-SWBS

Group(s) 573, Section A, Cross Deck Winch – Model BMD-390 Coast Guard Technical Publication (TP) 3558, Apr 2008, Manufacturer’s Instruction Book-SWBS

Group(s) 573, Section B, Cross Deck Winch – Model BMD-471 Coast Guard Technical Publication (TP) 3559, SWBS 581A, Jan 1997, Anchor Windlass, P/S - Model

BMD-478

Coast Guard Technical Publication (TP) 3559, Section 582A, Apr 2009, Aft Capstan, 21” - Model BMD-x (Rev-0)

Coast Guard Technical Publication (TP) 3559, SWBS 573-D, Jan 1997, Chain Stopper Coast Guard Technical Publication (TP) 3574, 21-MAY-96, Manufacturer's Instruction Book-SWBS

Group(s) 633-638 Coast Guard Technical Publication (TP) 3574, Mar 2009, SWBS Group 633-638 Coast Guard Technical Publication (TP) 3717, Jun 2003, Hydraulic Cargo Hatch Coast Guard Technical Publication (TP) 3762, Oct 2004, Daul Point Davit - ATON Workboat - Model

TWPIV5-0A

Coast Guard Technical Publication (TP) 5029, 01-NOV-03, S9243-Bx-MMC-010 - Bulkhead Shaft Seal Coast Guard Technical Publication (TP) E-424-006, Version WLB97-1, Wesmar 3060-08/M-8/AC

Forward Scan Sonar Surface Forces Logistics Center Naval Engineering Directive (SFLC NED) 5735-01, 05 May 2010, Inspection And Test Procedure For Buoy Chain Winch Model Cw-1 Onboard WLM 551 Through 564 And WLB 201-215

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2012, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2012, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2012, Clean Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2012, Install Interior Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2012, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2012, Temporary

Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2012, Temporary

Hull Accesses Surface Forces Logistics Command (SFLC) Naval Engineering Directive (NED) 5735-01, Inspection and

Test Procedure for Buoy Chain Winch Model CW-1 Onboard WLM 551-564 and WLB 201-215, May 2010

OTHER REFERENCES

American National Standard Institute/American Water Works Association ANSI/AWWA C217, 2009, Petrolatum and Petroleum Wax Tape Coatings for the Exterior of Connections and Fittings for Steel Water Pipeline

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities

American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2006, Recommended Practice for Nondestructive Testing Personnel Qualification and Certification

American Society for Testing and Materials (ASTM), F1508, 1 May 2004, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services xi (Rev-0)

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape

Test ASTM International (ASTM) D4138, 2007, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component

Adhesives (An) ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An) ASTM International (ASTM) F683, 2003, Standard Practice for Selection and Application of Thermal

Insulation for Piping and Machinery ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2008, Occupational Safety and Health

Standards for Shipyard Employment Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Antiseize, Zinc Dust-

Petrolatum Commercial Item Descriptions (CID) A-A-59323, Rev A; Cloths, Cleaning, Low-Lint Federal Specification (Fed Spec) RR-C-271, Nov 1995, Chain and Attachments, Welded and Weldless Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement FL 1204-3. Rev -; WLEDED PADEYES AND LINKS Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418) MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-C-24633, Apr 1998, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic) MIL-D-3134, Sep 1989, Deck Covering Materials MIL-DTL-23549, Feb 2007, Grease, General Purpose MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cutback, Cold-Application MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric xii (Rev-0)

MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-PRF-900, Mar 1991, Rubber Gasket Material, 45 Durometer Hardness MIL-S-22473, Rev E(8); Sealing, Locking, and Retaining Compounds: (Single Component), 11/18/1993 MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-011, Surface Ships Main Propulsion Shafting

Refurbishment Procedures, Volume I, Part 1 Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-012, Surface Ships Main Propulsion Shafting

Examination, Test and Repair Action Record, Volume 1, Part 2 Naval Sea Systems Command (NAVSEA) T9074-AS-GIB-010/271, Apr 1997, Requirements for

Nondestructive Testing Methods Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Jan 2006, Chapter 16, Cofferdams NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation

Details NAVSEA Drawing 804-5959214, Rev-, Piping Insulation - Installation Details ODOM Echotrac DF3200 MKII, Rev 2, Technical Manual Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 1999, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning The Society for Protective Coatings (SSPC), June 1996, Paint Application Specification No. 2 (PA-2), Measurement of Dry Coating Thickness with Magnetic Gages The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2004, Near-White Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2004, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2007, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning xiii (Rev-0)

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning

The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating

The Society for Protective Coatings (SSPC)-SP 3, Power Tool Cleaning, 11-1-1982 The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007; Near-White Blast Cleaning The Society for Protective Coatings SSPC-SP 10/NACE No.2, Rev -; Near-White Blast Cleaning The Society for Protective Coatings SSPC-SP 11, Nov 2004; Power Tool Cleaning to Bare Metal xiv (Rev-0)

Consolidated List of Government-furnished Property

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

8 N Hinge Blade Assy PN: WK-831-6 2 ea. 5,000.00 9 Y **Propeller shaft NSN: 2010-01-399-5912 1 ea. 165,000 9 N Grounding Silver

Strip NSN: 5340-01-126-4569 1 ea. 1,889

9 N SST Straps NSN: 5340-01-126-4570 4 ea. 28 9 N SST Bailing Seals NSN: 5330-01-284-3686 4 ea. 6

10 N 225' WLB Major Overhaul Kit

01-520-5284 1 ea. 35,249.00

10 N 225' WLB Seat (Split)

John Crane (Wartsila), H72579-01-7

1 ea. 12,500.00

10 Y *Seal Compression Tool

Onboard Tool 1 ea. 200.00

11 N Oversized shaft seal diaphragm

H72609-01-3 2 ea.

15 N Stat-O-Seal Washers NSN: 5310-01-212-5987 PN:

0-4-3-5

12 ea. 55.61

15 N O-Ring, Hub Flange Bolt Cover

NSN: 5331-00-983-9878 PN:

0-2-2-5

12 ea. 50.00

16 N **Blade Bolts NSN: 5306-01-410-6893 4 ea. 1,854.12 16 N Blade Bolt O-rings NSN: 5330-01-408-7251 (0-3-

2-11) 48 ea. 2.25

16 N Blade Seal NSN: 5330-01-409-1058 (0-4- 4-22)

4 ea. 55.00

16 Y *Lifting Device, Propeller Blade

NSN: 2020-01-F02-6825 1 ea. 100.00

18 Y **Controllable Pitch Propeller Hub

NSN: 2010-01-421-3952 1 ea. 150,064

19 N OD Box Seal Kit 5330-01-522-7327 1 1,176 33 N **Upper bearing NSN: 3110-01-466-9924 1 ea. 5,002.41 33 N Rudder Seal Kit 5330-01-565-8083 1 ea. 2,000 34 N Seal Kit 2010-01-555-9048 2 ea.

N D-Ring w/ Hold Down Strap

PN: PH-F187 1 ea.

35 N Flush deck pad eyes PN: S-A S301 22 ea.

36 N Repair Kit Assembly NSN: 2040-01-496-9418 2 ea. 1,409.15 36 N **Rod Seal Repair NSN: 2040-01-496-9422 2 ea. 3,030.07 xv (Rev-0)

Kit (FL-2605-29

PC#37)

36 N Repair Kit, Cable Chain (Includes

Pads) (FL-2605-29

PC#36)

NSN: 3020-01-538-0684 16 ea. 800.00

36 N Cylinder Assembly Actuating, Linear

NSN: 3040-01-496-9424 4 ea. 1,894.47

37 N Hydraulic Control Valve (DCV) PN: YMD-11021 3 ea. 4,300.00

37 N Brake Bands PN: AMD-1410 4 ea. 4,200.00 38 N Level wind pivot bushing

PN:7101-573-1 PC-17

(Marinette Marine) 1 ea. 392.00

38 N Level wind thrust bearing

PN:7101-573-1 PC-16

(Marinette Marine)

2 ea. 249.00

38 Y Level wind hydraulic cylinder)

NSN: 3040-01-441-3721 1 ea. 7,423.00

38 N 3:1 Pilot Ratio, Vented

Counterbalance Valve Assembly

PN: CWEA-LHN (Sun Hydraulics Corp)

1 ea 98.70

38 N Fully Adjustable Needle Valve

PN: NFDC-LAN (Sun Hydraulics Corp)

1 ea 48.75

39 N Overhaul Kit (for Para. 3.2 Task

#2)

NSN: 2030-01-485-7215 2 ea. 1,000.00

39 N Pin Repair Kit (for Para. 3.2, Task

#2)

NSN: 2030-01-485-7209 2 ea. 593.00

40 N Drive Shafts PN: DMD-1663 2 ea. 4,000.00 43 N Over Center Valve Welin Lambie

PN: 891-00496

2 ea.

43 N Emergency Hand Valve

Welin Lambie

PN: 894-01201

1 ea.

43 N Brake shoes PN: 2520-1901 (center break shoe assembly)

1 set 5,000.00

43 N Brake Shoe PN: 5520-6301 (break shoe assembly)

1 ea. 2,000.00

43 N Flood light Welin Lambie

PN:859-01405

1 ea.

43 Y Hydraulic Cylinder NSN: 2030-99-277-8702 1 ea. 10,000.00 44 N Shut-Off Block PN: SAF10M16-N420-S63 1 ea.

44 N Ball Valve HYDAC PN: KHM-6SAE

Stainless Steel 1 ea.

44 N Counterbalance Valve

PN: YMD-3763 (Eskridge, Inc)

1 ea. 700.00

44 N Shuttle Valve PN: YMD-1288 (Eskridge, Inc)

1 ea. 35.00

44 N Hand Pump PN: YMD-6839 1 ea.

44 N Enclosure PN: NMD-0505 1 ea. 2,000.00 xvi (Rev-0)

45 N Counter balance valve / Swing system

Allied PN: 238393 Manufacture PN: CBIG-LJV

2 ea. 2,244.00

45 N Cartridge valve / Swing system

Allied PN: 239423 Manufacture PN: CDAB-

XBN

1 ea.

45 N Manifold / Swing system

Allied PN: 39868 1 ea.

45 N Luff Cylinder Counterbalance Valve Cartridge

(Load lock valves)

Allied PN: 238660 Manufacture PN: E2E125-

ZNVK-2

2 ea. 694.00

54 N Reference electrode, silver & silver chloride

Siemens Water Technologies W3T105012

(Electrocatalytic 32622) NSN 5977-01-346-0750

2 ea. 1,300.02

56 Y *Transducer Cover Plate

N/A 4 ea. 50.00

60 N ****Heat exchangers

PN: P7A-8 2 ea. 3,150.00

60 N ****Relief Vlv PN: FVSS-6R/3SS/WS-65 2 ea. 990.00 60 N ****Thermostatic

Vlv PN: 1.5" CMBW12001 2 ea. 516.05

60 N ****Hays Measureflo Flow Control Device

PN: 2352-1241SW 1 ea. 586.00

60 N ****Thermostatic Vlv Element Service

Kit

PN: 9167X120 2 ea. 193.80

68 Y ****36x60 dia RWT w/QAS, Steel, Raised Hatch, coaming 6” height

Hatch 805-1624079-MOD Scuttle 805-1623054

1 ea. $4,350.00

76 Y ****Weather tight door, 26”x 66”, LH, Stl, w/coaming

FL-1602-89

NIN 014588287

1 ea. $3,319

83 N ****Air cylinder and Valve Assembly

NSN: 8120-01-550-8120

26 ea. 850.00

83 N ****MDL-9

Stowage Locker, 28 Bottle

PN: 53711-7246002 (OEM) 01 ea. 3,800.00

83 N ****MDL-12A

Stowage Bag

Locker, 2 SCBA

NSN: 4240-01-F11-2207 01 ea. 750.00

83 N ****MSA M7

Firehawk Responder

SCBA

NSN: 4240-01-587-6781 04 ea 7,000.00

83 N ****SCBA Sign NSN: 7690-01-462-6306 01 ea. 128.00 83 N ****Cylinder Sign NSN: 7690-01-462-6303 01 ea. 180.00 xvii (Rev-0)

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter **** Optional GFE xviii (Rev-0)

Consolidated List of Critical Inspection Items

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

2 Hull Plating (U/W Body), Ultrasonic Testing

3 Appendages (U/W), Leak Test

6 Voids (Non-Accessible), Leak Test

8 Cargo Hatch (Hydraulic), Overhaul and Repair

9 Propulsion Shafting Remove, Inspect, and Reinstall

10 Propulsion Shaft Seals, Mechanical Overhaul and Inflatable Renewal

11 Propulsion Shaft Seals (Bulkhead), Overhaul

15 Controllable Pitch Propeller, System Maintenance

16 Controllable Pitch Propeller, Hub General Maintenance

17 Controllable Pitch Propellers, Clean and Inspect

23 Forward Scan Sonar

27 Sea Bay, Clean and Inspect

32 Rudder, Inspect and Repair

36 Hydraulic Chain Stoppers, Overhaul

37 Crossdeck Winches, Overhaul

38 Hydraulic Inhaul Winch, Inspect and Service – Tier II

39 Mechanical Chain Stoppers, Overhaul

40 Anchor Windlass, Level 2 Inspect and Repair

41 Anchor Chain(s) and Ground Tackle, Inspect and Repair

42 Warping Capstan, Level 2 Inspect and Repair xix (Rev-0)

43 Boat Boom, Level 2 Inspect and Repair

44 Single Point Davit, Level 1 Inspect and Test

45 Buoy Crane, Inspect and Repair – Tier II

53 Impressed Current Cathodic Protection System, Inspect and Maintain

77 Vent Duct Systems, Renew

78 Galley Vent Ducts, Renew xx (Rev-0)

PC_225A_WLB_1109

Principal Characteristics

225' WLB (A-CLASS)

PHYSICAL CHARACTERISTICS

Length Overall 225' 0"

Length between Perpendiculars 206' 0"

Maximum Beam 46'

Designed Draft 13' 0"

Full Load Displacement 2000 long tons

Light Ship Displacement 1523 long tons

Minimum Operating Displacement 1800 long tons

Mast Height (Above 12' Waterline) 67' 5"

Anchor

Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-1/4 die lock chain

HULL CHARACTERISTICS

Bilge Keels (Port & Starboard) Frames 42-79

Frame Spacing

FR 0 to 12 21"

FR 12 to 30 22"

FR 30 to 102 24"

MACHINERY CHARACTERISTICS

Main Propulsion Diesel Reduction

Diesel Engines Two Caterpillar 3608, TA, xxi (Rev-0)

3100 BHP each @ 900 RPM

Number of Propellers 1

Number of Blades 4

Diameter 10'

Pitch Controllable

RPM 254

Ship's Service Diesel Generators Two Caterpillar 3508 TA, 450 kW

Emergency Diesel Generator One Caterpillar 3406 DITA, 280 kW

Shore Tie Two 450 VAC, 400 Amp, 3-wire

Shaft Bearing, Forward Cooper Bearing 01-BCP-1400-

EX-TL

Shaft Bearing, Aft Water Lubricated Cutless Bearing

TANK CAPACITIES

Diesel Oil 76,498 gal

Fresh Water Capacity 8056 gal

Hydraulic Oil Capacity 2785 gal

Lube Oil Storage 764 gal

Grey Water Tank 2700 gal

Sewage Holding Tank 1700 gal

1 (Rev-0)

00000_0413_FLT

REC_00000_FLT_ Commercial Project @ Contractor’ Facility (1212)

GENERAL REQUIREMENTS

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and also to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

2 (Rev-0)

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 11 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 11 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 HW disposal. The Contractor is considered as the generator of all contract-generated hazardous wastes and shall use its facility’s EPA generator ID number for management, transportation, and disposal of said hazardous wastes. Ensure the following:

3.5.1 Contractor’s hazardous waste handlers shall comply with applicable requirements of 40 CFR 262.

3.5.2 All contract generated hazardous wastes shall be packaged in 49 CFR-compliant containers.

3.5.3 The designated wastes shall be disposed of at a state or Federally-approved and permitted HW TSDF.

3.5.4 Name of destination TSDF shall be submitted to the KO at the Arrival Conference.

3.6 SFLC Standard Specification Approved Changes. The Contractor shall be aware that the following are approved changes to published SFLC 2012 Edition Standard Specifications and supersede published content:

3.6.1 SFLC Std Spec 8634, Drydocking, Appendix A, page A5, paragraph A2.7.1.3 Side Blocks. Remove formula value shown as g – Acceleration of gravity – 32.3 Ft/sec2, and replace with formula value g - Acceleration of gravity - 32.174 ft/sec2.

3.6.2 SFLC Std Spec 0740, Welding and Allied Processes. SFLC Std Spec 0740 added Appendix E, Stray Current Protection. New Appendix is posted with SFLC Standard Specifications as a separate document on internet and intranet webpage.

3.6.2.1 SFLC Std Spec 0740, Welding and Allied Processes, page 1, paragraph 1.2 Appendices. Add ‘Stray Current Protection’ to ‘Process Standard column of appendices table. Add ‘E’ to ‘Appendix’ column of appendices table.

3.6.2.2 SFLC Std Spec 0740, Welding and Allied Processes, page 4, paragraph 3.1.3 Stray current protection. Add “The Contractor shall meet all requirements for stray current protection as specified in Appendix E - Stray Current Protection.” directly after paragraph 3.1.3 title.

3.6.2.3 SFLC Std Spec 0740, Welding and Allied Processes, page 4, paragraph 3.1.3 Stray current protection.

Delete paragraphs 3.1.3.1 and 3.1.3.2.

3.6.3 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 1, paragraph 1.1 Intent.

Add sentence, “Note that stray current protection for welding equipment is covered in SFLC Standard Specification 0740, Welding and Allied Processes, Appendix E.” to end of paragraph.

3 (Rev-0)

3.6.3.1 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 5, paragraph 3.4 Equipment Grounding. Add sentence, “Stray current protection for welding equipment is covered in SFLC Standard Specification 0740, Welding and Allied Processes, Appendix E.” to end of paragraph.

3.6.3.2 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 6, paragraph 3.4 Equipment Grounding. Delete paragraphs 3.4.1.4 and 3.4.1.5.

3.6.3.3 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 6, paragraph 3.4 Equipment Grounding. Delete Figure 5.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 0000 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name Hull # Work Item # Work Item Title

Location of Work (incl. frame #’s) Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-based coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-12, SP-11, SP-10…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.

threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector Signature Cert. # Date / Time

5 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE &

TIME

ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

(Frame & Deck, relation to equipment, etc.)

TEMPERATURE

% REL.

HUMID-

ITY DEW

PT. SURFACE AMBIENT

ΔT

| DP -

Surface |

6 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Location of Work (Frame References) Area (sqft)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils) Min Max Mean

SSPC-SP-10/NACE No. 2 SSPC-SP-12/NACE No. 5

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

P…