AttJ.1SycamoreFY11DD_Rprs.pdf

USCGC SYCAMORE (WLB 209)

225 FOOT "B CLASS" SEAGOING BUOY TENDER

SPECIFICATION FOR DRYDOCK REPAIRS

Developed By: CWO K. Miller

(Rev-0, 30 March 2011)

USCGC SYCAMORE (WLB-225B) DRYDOCK AVAILABILITY 2011

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ....................................................................................................................................... iv Consolidated List of References ................................................................................................................. v Consolidated List of Government-furnished Property .............................................................................. xii Consolidated List of Critical Inspection Items ........................................................................................ xiv Principal Characteristics ........................................................................................................................... xv

General Requirements WORK ITEM 1: Hull Plating, U/W Body, Inspect WORK ITEM 2: Appendages (U/W), Leak Test

WORK ITEM 3: Appendages (U/W) - Internal, Preserve WORK ITEM 4: Chain Locker, Clean WORK ITEM 5: Tanks (MP Fuel Stowage and Overflow), Clean

WORK ITEM 6: Voids (Non-Accessible), Leak Test WORK ITEM 7: Chain Lockers, Inspect WORK ITEM 8: Tanks (MP Fuel Stowage and Overflow), Inspect

WORK ITEM 9: Voids (Non-Accessible), Preserve Internal Surfaces

WORK ITEM 10: Tanks (Potable Water), Clean and Inspect WORK ITEM 11: Propulsion Shaft Seals, Mechanical Overhaul and Inflatable Renewal WORK ITEM 12: Controllable Pitch Propeller, Hub General Maintenance

WORK ITEM 13: Controllable Pitch Propellers, Clean and Inspect WORK ITEM 14: Main Diesel Engine (MDE) Exhaust Stack Uptakes, Clean

WORK ITEM 15: Doppler Speed Log Transducer(s), Renew WORK ITEM 16: Vent Ducts (Engine and Motor Room All), Commercial Cleaning WORK ITEM 17: Vent Ducts (Galley and Pantry Room All), Commercial Cleaning

WORK ITEM 18: Vent Ducts (Laundry Exhaust), Commercial Cleaning WORK ITEM 19: Vent Ducts (All Other), Commercial Cleaning

WORK ITEM 20: Sea Bay, Clean and Inspect

WORK ITEM 21: Anchor, Anchor Chain and Ground Tackle, Preserve WORK ITEM 22: Grey Water Holding Tanks, Clean and Inspect WORK ITEM 23: Sewage Holding Tanks, Clean and Inspect WORK ITEM 24: Sewage Piping, Clean and Flush WORK ITEM 25: Decks – Exterior (Buoy), Preserve WORK ITEM 26: Decks - Exterior, Preserve “Non-Skid Broadcast Grit”

WORK ITEM 27: U/W Body, Preserve “100%” WORK ITEM 28: Hull Plating Freeboard, Preserve “Partial” WORK ITEM 29: Drydocking WORK ITEM 30: Buoy Crane, Swing Drive Brake Conversion

WORK ITEM 31: Bilge (Machinery Space), Preserve WORK ITEM 32: Anchor, Anchor Chain and Ground Tackle, Inspect and Repair WORK ITEM 33: Temporary Services, Provide

WORK ITEM 34: Propulsion Shaft Rope Guard, Inspect and Repair WORK ITEM 35: Propulsion Shafting Remove, Inspect, and Reinstall iii (Rev-0)

WORK ITEM 36: Strain Gage Alignment, Check WORK ITEM 37: Propulsion Shaft Bearing, Stave Renewal WORK ITEM 38: Sea Bay, Preserve Partial WORK ITEM 39: Chain Locker, Preserve Partial, Preserve Partial

WORK ITEM 40: Tanks (Grey Water Holding), Preserve “Partial” WORK ITEM 41: Tanks (Potable Water), Preserve “Partial” WORK ITEM 42: Tanks (Sewage Holding), Preserve “Partial” WORK ITEM 43: Stern Tube Interior Surfaces, Preserve 100% WORK ITEM 44: Hull Plating (U/W Body), Ultrasonic Testing

WORK ITEM 45: Rudder Stock Bearings, Check Clearances

WORK ITEM 46: Rudder, Inspect and Repair

WORK ITEM 47: Rudder and Rudder Stock, Removal and Inspection WORK ITEM 48: Rudder Bearings, Renewal WORK ITEM 49: Pad Eyes, Links, Gripes, Binders and Jacks, Test WORK ITEM 50: Anchor Windlass, Overhaul

WORK ITEM 51: Superstructure, Preserve “Partial” WORK ITEM 52: Impressed Current Cathodic Protection System Dielectric Shield, Repair

WORK ITEM 53: Impressed Current Cathodic Protection System Dielectric Shield, Renew WORK ITEM 54: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 55: Deck Covering (Wet), Seal

WORK ITEM 56: Deck Covering (Interior Wet/Dry) , Renew

WORK ITEM 57: Scuttle Replacement WORK ITEM 58: Air Conditioning Condenser Seawater Cooling Overboard Discharge Piping

Modification

WORK ITEM 59: Auxiliary Seawater Cooling Piping, Repair WORK ITEM 60: Steering System Relief Valves, Test

WORK ITEM 61: Intake Air Ducts (MDE and SSDG), Commercial Cleaning WORK ITEM 62: Thruster Units (General), Overhaul WORK ITEM 63: Shower Deck Drain, Modification

WORK ITEM 64: Reverse Osmosis Desalination Plant, Renew WORK ITEM 65: Fire Pump, Overhaul

WORK ITEM 66: Sea Trial Performance, Provide Support WORK ITEM 67: Propulsion Shaft Bearings (External), Check Clearances WORK ITEM 68: Fathometer Transducer, Renew WORK ITEM 69: Impressed Current Cathodic Protection System, Inspect and Maintain

WORK ITEM 70: Controllable Pitch Propeller, System Maintenance WORK ITEM 71: Fwd Scan Sonar Transducer, General Maintenance WORK ITEM 72: Controllable Pitch Propeller, OD Box Repairs WORK ITEM 73: Chain Locker, Preserve 100% WORK ITEM 74: Tanks (Potable Water), Preserve “100%”

WORK ITEM 75: Tanks (Grey Water Holding), Preserve “100%”

WORK ITEM 76: Tanks (Sewage Holding), Preserve “100%”

WORK ITEM 77: Cathodic Protection / Zincs, Install WORK ITEM 78: Hull Plating Freeboard, Preserve (“ 100% ”) iv (Rev-0)

Revisions Record

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK ITEM# CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

Consolidated List of References

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free or charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 225 WLB 184-001, Rev B, CRP-V850 Transducer Adaptor Ring

Coast Guard Drawing 225 WLB 256-001, Rev M, Seawater Cooling System Diagram

Coast Guard Drawing 225 WLB 528-001, Rev H, Plumbing and Interior Deck Drains

Coast Guard Drawing 225 WLB 581-001, Rev E, Anchor Handling System Arrangement

Coast Guard Drawing 225 WLB 601-001, Rev M; General Arrangement Inboard & Outboard Profiles

Coast Guard Drawing 225 WLB 601-2, Rev G, Booklet of General Drawings

Coast Guard Drawing 225 WLB 624-1, Rev F, Joiner Doors and Curtain Schedule

Coast Guard Drawing 225B WLB 114-001, Rev C, Shell Appendages

Coast Guard Drawing 225B WLB 114-002, Rev -, Flow Accelerating Fin

Coast Guard Drawing 225B WLB 541-007, Rev D; Incinerator Fuel Oil Service Tank

Coast Guard Drawing 225B WLB 801-006, Rev D, Docking Drawing

Coast Guard Drawing 225B WLB 111-001, Rev A, Shell Expansion

Coast Guard Drawing 225B WLB 111-001, Rev A; Shell Expansion

Coast Guard Drawing 225B WLB 111-1, Rev A; Shell Expansion

Coast Guard Drawing 225B WLB 114-001, Rev C; Shell Appendages

Coast Guard Drawing 225B WLB 170-1, Rev F; MAST A & D

Coast Guard Drawing 225B WLB 243-001, Rev C, Propulsion Shafting Arrangement

Coast Guard Drawing 225B WLB 243-002, Rev E, Stern Tube and Bearings A&D

Coast Guard Drawing 225B WLB 256-1, Rev M, Seawater System Cooling Diagram

Coast Guard Drawing 225B WLB 256-4, Rev F, SW Cooling System FR 66 Aft Block 940, 950 & 970

Coast Guard Drawing 225B WLB 256-5, Rev -, Mods to Seawater Cooling Ovbd - A/C Condensers

Coast Guard Drawing 225B WLB 259-001, Rev C, Combustion Intake & Exhaust Diagram

Coast Guard Drawing 225B WLB 259-001, Rev C, Combustion Intake and Exhaust Diagram http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace vi (Rev-0)

Coast Guard Drawing 225B WLB 259-005, Rev C, Combustion Intake & Exhaust A&D Hull Block 940

Coast Guard Drawing 225B WLB 259-005, Rev C, Combustion Intake and Exhaust A&D Hullblock 970 &

Coast Guard Drawing 225B WLB 259-006, Rev C, Combustion Intake & Exhaust A&D Hull Blocks 970 &

Coast Guard Drawing 225B WLB 259-006, Rev C, Combustion Intake and Exhaust A&D Hullblock 940

Coast Guard Drawing 225B WLB 424-001, Rev C, Acoustic Navigation System Block & Isometric

Coast Guard Drawing 225B WLB 505-1, Rev D, General Requirements for Piping Systems

Coast Guard Drawing 225B WLB 506-1, Rev -, Overflows, Air Escapes & Sndg Tubes Diagram

Coast Guard Drawing 225B WLB 508-001, Rev A, Thermal Insulation for Machinery, equipment and Piping

Coast Guard Drawing 225B WLB 508-002, Rev A, Combustion Exhaust Pipe Insulation

Coast Guard Drawing 225B WLB 508-1, Rev A, Thermal Insulation for Mchry, Equipment and Piping

Coast Guard Drawing 225B WLB 512-001, Rev K, HVAC Diagram

Coast Guard Drawing 225B WLB 512-007, Rev B, HVAC A&D, Fr 66-92, Innerbttm & 1st Platform

Coast Guard Drawing 225B WLB 512-010, Rev C, HVAC A&D, Fr 57-75, 02 & 03 Level, Hull Block

Coast Guard Drawing 225B WLB 521-1, Rev -, Firemain System Diagram

Coast Guard Drawing 225B WLB 541-001, Rev G; Fuel Oil System Diagram

Coast Guard Drawing 225B WLB 562-002, Rev C; Rudder Structural A & D

Coast Guard Drawing 225B WLB 581-001 Rev C, Anchor Handling System Arrangement

Coast Guard Drawing 225B WLB 593-001, Rev D, Sewage and Waste Water System Diagram

Coast Guard Drawing 225B WLB 593-001, Rev G, Sewage and Waste Water System

Coast Guard Drawing 225B WLB 593-009, Rev B, Sewage Holding Tank

Coast Guard Drawing 225B WLB 593-2, Rev -, Oily Bilge Water System Diagram

Coast Guard Drawing 225B WLB 601-001, Rev F, General Arrangement Inboard & Outboard Profiles

Coast Guard Drawing 225B WLB 601-002 Rev H, Booklet of General Drawings

Coast Guard Drawing 225B WLB 601-002, Rev -; Booklet Of General Plans

Coast Guard Drawing 225B WLB 601-002, Rev 2, Booklet of General Drawings

Coast Guard Drawing 225B WLB 601-002, Rev G, Booklet of General Drawings

Coast Guard Drawing 225B WLB 633-001, Rev B, Cathodic Protection System Arrangement, Block Diagram, Wiring Deck Plan, and Elementary Diagrams

Coast Guard Drawing 225B WLB 801-006, Rev D, Docking Drawing

Coast Guard Drawing 225B WLB 801-006, Rev D; Docking Drawing

Coast Guard Drawing 225B WLB 801-6, Rev C, Docking Drawing

Coast Guard Drawing 225B WLB 801-6, Rev C; Docking Drawing

Coast Guard Drawing 225B-WLB 167-1, Rev H, Structural Closures

Coast Guard Drawing 225B-WLB 233-1, Rev C, Propulsion Train Installation Drawing

Coast Guard Drawing 225B-WLB 243-1, Rev C, Propulsion Shafting Arrangement

Coast Guard Drawing 225B-WLB 243-2, Rev E, Stern Tube and Bearing a & D

Coast Guard Drawing 225B-WLB 243-2, Rev E; Stern Tube and Bearing a & D

Coast Guard Drawing 225B-WLB 556-8, Rev C, CPP Hydraulic System Diagram

Coast Guard Drawing 225B-WLB 562-3, Rev -; Thordon Lower Rudder Stock Bearing

Coast Guard Drawing 225B-WLB 562-4, Rev -; Pintle Bearing

Coast Guard Drawing 225B-WLB 568-1, Rev A; Bow Thruster A & D

Coast Guard Drawing 225B-WLB 611-1, Rev D, Lifting Pads - Main and Aux Machinery Room

Coast Guard Drawing 225B-WLB 635-1, Rev B, Hull Thermal & Acoustic Insulation

Coast Guard Drawing 225B-WLB 561-001, Rev D, Steering Gear Hydraulics Diagram

Coast Guard Drawing 225B-WLB 561-003, Rev A; STEERING GEAR ARRANGEMENT

Coast Guard Drawing 225B-WLB 561-003, Rev E, Steering Gear Arrangement

Coast Guard Drawing 225B-WLB 562-001, Rev B; STEERING COMPONENTS A/D

Coast Guard Drawing 225B-WLB 562-001, Rev H, Steering Components Arrangement and Detail

Coast Guard Drawing 225B-WLB 562-002, Rev C; RUDDER - STRUCT A & D vii (Rev-0)

Coast Guard Drawing 225B-WLB 243-2, Rev E; Stern Tube and Bearing a & D

Coast Guard Drawing 225B-WLB_516_1 , Rev A, REFRIGERATION SYSTEM PIPING DIAGRAMS

Coast Guard Drawing 225B-WLB_601_1, H, GENERAL ARRANGEMENTS, INBOARD & OUTBOARD

PROFILE

Coast Guard Drawing 225B-WLB_601_2, H, BOOKLET OF GENERAL DRAWINGS

Coast Guard Drawing 225-WLB 244-203, Rev -, Stern Tube Split Dovetail Carrier Casting

Coast Guard Drawing 225-WLB 243-203, Rev E, Stern Tube Split Dovetail Carrier Casting

Coast Guard Drawing FL 2804-13, Rev G, Visual Id Kit Sched

Coast Guard Drawing FL 2804-15, Rev-, Draft Figs

Coast Guard Drawing FL 4823-60, Rev G, Cast Steel Waster Pieces

Coast Guard Fleet Drawing FL 2804-11, Rev D, Visual Id Numeral & Letter for Ships

Coast Guard Fleet Drawing FL 2804-12, Rev-, U.S.C.G. Emblem

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 3796, Section A, Aug 2006, Galley Hood – Model NBDL-60 (13’-4”)

Coast Guard Commandant Instruction (COMDTINST) M10360.3, (Series), Coatings and Colors Manual

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Colors Manual

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Color Manual

Coast Guard Commandant Instruction (COMDTINST) M10360.3C, Change 1, Jun 2006, Coatings and Color

Manual

Coast Guard Tech Pub 3518, MAIN DIESEL ENGINE (MDE)

Coast Guard Tech Pub 3537, SHIPS SERVICE DIESEL GENERATOR (SSDG) SET, MODEL 3508

Coast Guard Technical Publication (TP) 3523, APR 2002, SWBS 241-A, Reduction Gear - Model

96DHCMG-Cp

Coast Guard Technical Publication (TP) 3523-241-A&B, 225 WLB MIB, VOL 5, SWBS 241, GEAR, REDUCTION, MMC PN 241-01-01

Coast Guard Technical Publication (TP) 3523-242-A-C, 225 WLB MIB, SWBS 242, Coupling, Torsional, MMC PN 242-01-01 & 242-01-02

Coast Guard Technical Publication (TP) 3524, 07-JAN-97, Manufacturer's Instruction Book-SWBS Group(s)

243-262

Coast Guard Technical Publication (TP) 3524, Jan 1997, Manufacturer's Instruction Book-SWBS Group(s)

243-262

Coast Guard Technical Publication (TP) 3524-244-A, 225 WLM MIB, SWBS 244-A, Bearing, Line Shaft, MMC PN 244-01-03, TP 244-A

Coast Guard Technical Publication (TP) 3524-245-A&B, 225 WLB, SWBS 245-A & 245-B, Propeller

System, CPP, MMC PN 245-01-01,, 0

Coast Guard Technical Publication (TP) 3549, Jul 1997, Manufacturers Instruction Book-SWBS Group(s)

512-516

Coast Guard Technical Publication (TP) 3550, 21-MAY-96, Manufacturer's Instruction Book-SWBS

Group(s)(s) 521-531

Coast Guard Technical Publication (TP) 3555, Apr 2008, Steering Gear Systems

Coast Guard Technical Publication (TP) 3556, Jun 2009, Manufacturer’s Instruction Book - SWBS Group(s)

568, Bow and Stern Thruster Units

Coast Guard Technical Publication (TP) 3557, APR 1997, Volume 10 of 22, Buoy Crane

Coast Guard Technical Publication (TP) 3557, Section 573-A, Jan 2001 2001, Manufacturer's Instruction

Book-SWBS Group(s) 568-573, Crane, Buoy, Model TB90-60

Coast Guard Technical Publication (TP) 3559, JAN 1997, Manufacturer's Instruction Book - SWBS Group(s)

573-582

Coast Guard Technical Publication (TP) 3564, 21-APR-97, Manufacturer's Instruction Book-SWBS viii (Rev-0)

Group(s)(s) 593, Tab 593-C

Coast Guard Technical Publication (TP) 3574, Mar 2009, Volume 1 of 1, SWBS Group 633-638, 225 FT

Juniper Class Seagoing Buoy Tender

Coast Guard Technical Publication (TP) E-424-006, Version WLB97-1, Wesmar 3060-08/M-8/AC Forward

Scan Sonar

COMDTINST M10360.3, Coatings and Colors Manual, Revision C

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, Jan 2009, General

Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, Jan 2009; General

Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, Jan 2009, Welding and Allied

Processes

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0850, Jun 2009, General

Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General

Requirements

Surface Forces Logistics Center Standard Specification 0000 (Std Spec 0000), Jan 2009, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740 ), Jan 2009, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), Jan 2009, Overhaul AC

Electrical Motors in-Shop

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), Jan 2009, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), Jan 2009, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, And Installation

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), Jan 2009, Shipboard

Electrical, Cable Removal, Relocation, Splice, Repair and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), Jan 2009, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), Jan 2009, Inspect, Repair, and Test Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), Jan 2009, Clean

Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), Jan 2009, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), Jan 2009, Provide

Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), Jan 2009, Temporary

Hull Accesses

Technical Publication 7610-01-GF5-8501, Apr 1995, AN/SRD-421 Sperry Doppler Speed Log

OTHER REFERENCES

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System

Components - Health Effects

American Society for Testing and Materials (ASTM) A105/A105M, 2005; Standard Specification for Carbon ix (Rev-0)

Steel Forgings for Piping Applications

American Society for Testing and Materials (ASTM) A106/A106M, 2006a; Standard Specification for

Seamless Carbon Steel Pipe for High-Temperature Service

American Society for Testing and Materials (ASTM) A181/A181M, 2006; Standard Specification for Carbon

Steel Forgings, For General-Purpose Piping

American Society for Testing and Materials (ASTM) A27/A27M, 2005; Standard Specification for Steel

Castings, Carbon, For General Application

American Society for Testing and Materials (ASTM) A36/A36M, 2005; Standard Specification for Carbon

Structural Steel

American Society for Testing and Materials (ASTM) A519, 2006; Standard Specification for Seamless Carbon and Alloy Steel Mechanical Tubing

American Society for Testing and Materials (ASTM) B151/B151M, 2005; Standard Specification for Copper-

Nickel-Zinc Alloy (Nickel Silver) And Copper-Nickel Rod and Bar

American Society for Testing and Materials (ASTM) B171/B171M, 2004; Standard Specification for Copper-

Alloy Plate and Sheet for Pressure Vessels, Condensers, And Heat Exchangers

American Society for Testing and Materials (ASTM) F683, 2003a; Standard Practice for Selection and

Application of Thermal Insulation for Piping and Machinery

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding

End

American Society of Mechanical Engineers (ASME) B16.5, Rev 2003, 12/1/2003; Pipe Flanges & Flanged

Fittings: Nps 1/2 Through Nps 24

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An)

ASTM International (ASTM) E797, 2005, Standard Practice for Measuring Thickness by Manual Ultrasonic

Pulse-Echo Contact Method

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Colors Manual

Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2008, Occupational Safety and Health Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 33 CFR, 2008, Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency

Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation

Commercial Item Description (CID) A-A-59316, Nov 2003, Abrasive Materials for Blasting

Commercial Item Descriptions (CID) A-A-59323, Rev A; Cloths, Cleaning, Low-Lint

DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems

Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth Insert

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper-Aluminum Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, And Structural and Special Shaped Sections

Federal Specification HH-P-151, Rev F, Not 1; Packing, Rubber Sheet, Cloth Insert

Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement

FL 1204-3. Rev -; WLEDED PADEYES AND LINKS

HYPERLINK "http://208.233.211.117/cgi-bin/SoftCart.exe/STORE/PAGES/SP1.htm?L+sspcstore+wukd3494+1057295146" \o

"http://208.233.211.117/cgi-bin/SoftCart.exe/STORE/PAGES/SP1.htm?L+sspcstore+wukd3494+1057295146"

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent

Cleaning x (Rev-0)

HYPERLINK "http://208.233.211.117/cgi-bin/SoftCart.exe/STORE/PAGES/SP10.htm?L+sspcstore+wukd3494+1057295146" \o

"http://208.233.211.117/cgi-bin/SoftCart.exe/STORE/PAGES/SP10.htm?L+sspcstore+wukd3494+1057295146"

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard

SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

HYPERLINK "http://208.233.211.117/cgi-bin/SoftCart.exe/STORE/PAGES/SP10.htm?L+sspcstore+wukd3494+1057295146" The Society for Protective

Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare

Metal

HYPERLINK "http://208.233.211.117/cgi-bin/SoftCart.exe/STORE/PAGES/SP12.htm?L+sspcstore+wukd3494+1056767423" \o

"http://208.233.211.117/cgi-bin/SoftCart.exe/STORE/PAGES/SP12.htm?L+sspcstore+wukd3494+1056767423"

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard

SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of Steel & Other Hard

Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating

HYPERLINK

"http://www.assistdocs.com/search/document_details.cfm?ident_number=15260&StartRow=1&PaginatorPageNu mber=1&doc%5Fnumber=22262&status%5Fall=ON&search%5Fmethod=BASIC" \o

"http://www.assistdocs.com/search/document_details.cfm?ident_number=15260&StartRow=1&PaginatorPageNu mber=1&doc%5Fnumber=22262&status%5Fall=ON&search%5Fmethod=BASIC" MIL-A-22262, Mar 1996;

Abrasive Blasting Media Ship Hull Blast Cleaning

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball

Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze

Gate, Globe, Angle and Check Valves

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic)

MIL-D-3134, Sep 1989, Deck Covering Materials

MIL-DTL-15024, Rev Rev F, 11/28/1997; Plates, Tags and Bands for Identification of Equipment

MIL-DTL-24244, May 2000, Insulation Material, With Special Corrosion, Chloride, and Fluoride

Requirements

MIL-G-24696, Rev B, Amd 1; Gasket, Sheet, Non-Asbestos

MIL-I-16411, Nov 1988, Insulation Felt, Thermal, Glass Fiber

MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness

MIL-PRF-1149, Rev Rev D, 6/10/1998; Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24667, Jun 2005, Coating system, Non-Skid, for Roll or Spray Application

MIL-S-22473 , Rev E(8); Sealing, Locking, and Retaining Compounds: (Single Component), 11/18/1993

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-1623, Dec 1981, Fire Performance Requirements and Approved Specifications for Interior Finish

Materials and Furnishings

MIL-STD-1627, Rev Rev C, 9/30/1994; Bending of Pipe or Tube for Ship Piping Systems

MIL-STD-2197, Mar 1989, Brush Electroplating on Marine Machinery

MIL-T-16420, Rev Rev K, Amd 1, 9/16/1988; Tube, Copper-Nickel Alloy, Seamless and Welded (Copper

Alloy Numbers 715 and 706) xi (Rev-0)

MIL-Y-1140, Sep 1985, Yarn, Cord, Sleeving, Cloth, And Tape- Glass

Miscellaneous piping and hangers. Bulkhead 92. Shell plating. 3.2 General description . The concerned work area shall include, but is not limited to the Stern Thruster Machinery Room (4-92-0-E) and Auxiliary

Machinery Room (4-82-0-E).

Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-011, Surface Ships Main Propulsion Shafting

Refurbishment Procedures, Volume I, Part 1

Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-012, Surface Ships Main Propulsion Shafting

Examination, Test and Repair Action Record, Volume 1, Part 2

Naval Sea Systems Command (NAVSEA) T9074-AS-GIB-010/271, Apr 1997, Requirements for

Nondestructive Testing Methods

NAVSEA Dwg 803-1385866, Rev Rev E; Penetrations; Bulkhead and Deck

NAVSEA Dwg 803-2145807, Propulsion Shafting & Components

NAVSEA Dwg 803-5001104, Rev -; Rudder Stock Bearings and Seals

NAVSEA Dwg 804-1385781, Rev E; Pipe Hangers for Surface Ships (Superseding Navsea Dwg. 810-

1385781)

NAVSEA Dwg 810-1385880, Rev Rev D; Fittings, Cu-Ni Alloy, Slip on Sleeve

ODOM Echotrac DF3200 MKII, Rev 2, Technical Manual

QPL-24667, May 2006, Qualified Product List of Products Qualified under Performance Specification MIL-

PRF-24667, Coating system, Non-Skid, for Roll or Spray Application

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), Jan 2009, Install New

Deck Covering Systems

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power

Tool Cleaning

The Society for Protective Coatings (SSPC), June 1996, Paint Application Specification No. 2 (PA-2), Measurement of Dry Coating Thickness with Magnetic Gages

The Society for Protective Coatings (SSPC)/NACE International (NACE) 2004, Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard

SSPC-SP 10/NACE No.2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard

SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard

SSPC-SP 12/NACE No.5, 2004, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and

Ultrahigh Pressure Water Jetting

The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP 10/NACE

No.2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard

SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard

SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of Steel & Other Hard

Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating

The Society for Protective Coatings (SSPC)-SP 3, Power Tool Cleaning, 11-1-1982

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Rev -; Near-White Blast Cleaning xii (Rev-0)

Consolidated List of Government-furnished Property

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

11 N 225' WLB Major

Overhaul Kit 01-520-5284 1 ea. 35,249.00

11 N **225' WLB Seat (Split) John Crane (Wartsila), H81826-

A03 1 ea. 12,500.00

12 N **Blade Bolts NSN: 5306-01-410-6893 4 ea. 1,854.00

12 N Blade Bolt O-rings NSN: 5330-01-408-7251 (0-3-2-11)

48 ea. 2.25

12 N Blade to Hub O-Ring NSN: 5330-01-409-1058 4 ea. 27.00

12 Y *Lifting Device, Propeller Blade NSN: 2020-01-F02-6825 1 ea. 100.00

15 Y ***AN/SRD 500 Sperry

Doppler Speed Log NSN: 5999-01-472-7499 1 ea. 12,936.00

29 Y *Transducer Cover

Plate N/A 4 ea. 50.00

30 N Wet Brake Unit Set, each set consists of 5

Brk kits

NSN: 3040-01-F06-1016 1 kit 5,000.00

35 Y **Propeller shaft NSN: 2010-01-399-5912 1 ea. 165,000

N Rudder Seal Kit NSN: 5330-01-565-8083 1 ea. 2,000

N **Upper bearing NSN: 3110-01-466-9924 1 ea. 5,002.00

N Lower bearing NSN: 3120-21-912-7635 1 ea. 5,478.00

N Pintle bearing NSN: 3120-21-912-7634 1 ea. 2,610.00

57 N Steel WTH, 30” X 30”

Raised Hatch; 8 dog, with 21” Quick Acting

Scuttle

B-930812-17 3 ea 4,500.00

57 N Steel WTH, 36” X 36”

Raised Hatch; 8 dog, with 21” Quick Acting

Scuttle

805-162470-MOD 2 ea 5890.00

57 N Steel WTH, 36” X 60”

Raised Hatch; 11 dog, with 25” Quick Acting

Scuttle

805-1624089 4 ea 8,400.00

57 N Steel WTH, 36” X 72”

Raised Hatch; 11 dog, with 25” Quick Acting

805-1624139 3 ea 9,200.00 xiii (Rev-0)

Scuttle 64 Y Reverse Osmosis Unit

Village Marine Type PW

2/2000 R/O Unit 1 ea. 120,000.00

68 N *** Fathometer transducer, shallow water, 50-200 kHz

NSN: 5845-01-470-2500 1 ea. 148.92

68 Y *** Fathometer transducer, deep water, 24 kHz

P/N: TH24-20SAW 1 ea. 6,834.47

70 N Stat-O-Seal Washers NSN: 5310-01-212-5987 (728446-5-8)

12 ea. 55.61

N

O-Ring, Hub Flange Bolt

Cover NSN: 5331-00-983-9878 12 ea.

50.00

72 N OD Box Seal Kit 5330-01-522-7327 1 ea. 1,176

72 Y Special Drill Fixture D-10831 1 ea. 6,000

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiv (Rev-0)

Consolidated List of Critical Inspection Items

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000_STD, paragraph

3.2.6.5 (Inspection report particulars)):

Work

Item Title 2 Appendages (U/W), Leak Test

6 Voids (Non-Accessible), Leak Test

11 Propulsion Shaft Seals, Mechanical Overhaul and Inflatable Re newal

12 Controllable Pitch Propeller, Hub General Maintenance

13 Controllable Pitch Propellers, Clean and Inspect

16 Vent Ducts (Engine and Motor Room All), Commercial Cleaning

20 Sea Bay, Inspect

30 Buoy Crane, Swing Drive Brake Conversion

32 Anchor, Anchor Chain and Ground Tackle, Inspect and Repair

35 Propulsion Shafting Remove, Inspect, and Reinstall

44 Hull Plating (U/W Body), Ultrasonic Testing

45 Rudder Stock Bearings, Check Clearances

46 Rudder , Inspect and Repair

50 Anchor Windlass, Overhaul xv (Rev-0)

PC_225B_WLB_1109

Principal Characteristics

225' WLB (B-CLASS)

PHYSICAL CHARACTERISTICS

Length Overall 225' 0" Length between Perpendiculars 206' 0" Maximum Beam 46' Designed Draft 13' 0" Full Load Displacement 2000 long tons Light Ship Displacement 1523 long tons Minimum Operating Displacement 1800 long tons Mast Height (Above 12' Waterline) 67' 5"

Anchor

Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-3/8 die lock chain

HULL CHARACTERISTICS

Bilge Keels (Port & Starboard) Frames 42-79 Frame Spacing

FR 0 to 12 21" FR 12 to 30 22"

FR 30 to 102 24"

MACHINERY CHARACTERISTICS

Main Propulsion Diesel Reduction

Diesel Engines Two Caterpillar 3608, TA, 3100 BHP each @ 900 RPM

Number of Propellers 1 Number of Blades 4 Diameter 10' Pitch Controllable

RPM 254

Ship's Service Diesel Generators Two Caterpillar 3508 TA, 450 kW

Emergency Diesel Generator One Caterpillar 3406 DITA, 280 kW Shore Tie Two 450 VAC, 400 Amp, 3-wire

Shaft Bearing, Forward Cooper Bearing 01-BCP-1400-EX-

TL

Shaft Bearing, Aft Water Lubricated Cutless Bearing

TANK CAPACITIES

Diesel Oil 76,498 gal Fresh Water Capacity 8056 gal Hydraulic Oil Capacity 2785 gal Lube Oil Storage 764 gal xvi (Rev-0)

Grey Water Tank 2700 gal Sewage Holding Tank 1700 gal

1 (Rev-0)

00000_0310_FLT

REC_0000_FLT_ Commercial Project @ Contractor’ Facility (1209)

General Requirements

1. SCOPE

1.1 Intent. This item describes the general requirements to be followed by the Contractor while conducting this availability.

2. REFERENCES

COAST GUARD DRAWINGS

None.

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3C, Change 1, Jun 2006, Coatings and

Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 33 CFR, 2008, Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency

Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and also to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI

2 (Rev-0) in accordance with SFLC Std Spec 0740.

3.4 HW disposal. The Contractor is considered as the generator of all contract-generated hazardous wastes and shall use its facility‟s EPA generator ID number for management, transportation, and disposal of said hazardous wastes. Ensure the following:

3.4.1 Contractor‟s hazardous waste handlers shall comply with applicable requirements of 40 CFR 262.

3.4.2 All contract generated hazardous wastes shall be packaged in 49 CFR-compliant containers.

3.4.3 The designated wastes shall be disposed of at a state or Federally-approved and permitted HW TSDF.

3.4.4 Name of destination TSDF shall be submitted to the KO at the Arrival Conference.

3.5 Pre-surface preparation test coupon. In order to ensure production of required surface profile, the Contractor shall accomplish the following tasks, whenever abrasive-blasting is required in a work item that is deemed a

”critical-coated‟ surface:

3.5.1 Coupon material and test set-up particulars.

3.5.1.1 Conduct a performance test on all abrasive blasting operations on a Contractor- provided test coupon, prior to starting abrasive blasting operations on the vessel. Ensure the following:

The coupon shall be a new metal plate, of the same metal type and material properties as the vessel area to be blasted - steel or aluminum plate, as applicable, and shall have no existing anchor profile - other than the surface irregularities from the manufacturing process.

The test coupon shall be flat, with nothing welded to the side used for the anchor profile test, no thinner than a 1/8-inch plate and measuring no smaller than 1-foot by 1-foot.

For steel substrates, the coupon shall have the mill scale intact, and be in a Rust Grade "A" condition, in accordance with SSPC-VIS 1.

The test coupon shall be affixed so as to not permit excessive movement during the performance test, but shall not be affixed to the vessel.

3.5.1.2 Ensure that the abrasive-blasting operation for the test coupon is conducted with the identical setup and parameters that will be used blasting the designated vessel surfaces – including, but not limited to:

The abrasive media type and media size selected to achieve the anchor profile range, as specified in the applicable work items.

Nozzle size and type (straight bore, high velocity nozzle, angle nozzle...).

Delivery rate and pressure settings.

3.5.1.3 Blast a one-square foot area on one side of the test coupon to the abrasive surface preparation standard specified in the work item, and perform an anchor profile test of the blasted surface in accordance with ASTM

D4417, Method B or C. Notify the COTR in advance of the abrasive blasting operation test, to permit the witnessing of the test by the COTR. Submit a CFR documenting the results of the abrasive blasting operation test. The CFR shall include at a minimum, the following:

Area of the vessel for which the verified setup will be used to abrasive blast.

The selected abrasive media type and size.

The nozzle size and type.

3 (Rev-0)

The delivery rate and pressure.

The test coupon starting properties (material type and surface conditions).

The resultant anchor profile readings from the test (a minimum of 3 locations, separated by a minimum of

2 inches shall be recorded).

NOTES

1. A performance test of the abrasive blasting operations on a test coupon and measuring the resultant anchor profile prior to performing the abrasive blasting operation on the cutter is required. The test coupon will be used to evaluate the anchor profile produced by the equipment setup and selected abrasive media.

2. The reverse side of the test coupon may be used for the subsequent test, provided that the conditions in paragraph 3.5.1 (Coupon material and test set-up particulars) are met.

3. Ultra high pressure water jetting does not create an anchor profile and is exempt from the anchor profile test coupon check.

3.5.1.4 Repeat the abrasive blasting operation test in the following instances:

The equipment setup, that was evaluated during the test coupon abrasive blasting performance test in paragraph 3.5.1 (Coupon material and test set-up particulars), has changed.

The resultant anchor profile readings observed on the vessel are outside the specified anchor profile range.

Media is changed from MIL-A-22262 to CID A-A-59316 or vice versa.

The supplier of the abrasive blasting media changes, regardless if the new source for the media has the same specifications.

When Directed by the COTR.

CAUTION!

Ensure that blast media from the performance test does not strike the vessel during the test.

3.6 Interim changes to SFLC Std Spec 0000. The Contractor shall be aware of the fact that the requirements of paragraph 3.3.2.1.1 (Water depth) have been revised to read as follows:

“3.3.2.1.1 Water depth. Ensure that water depth is sufficient at the pier to allow the vessel's lowest underwater appendage to clear the bottom by at least two feet at:

Ordinary low water mark on non-tidal rivers.

At all tide conditions predicted during the availability for tidal rivers and other navigable waterways (Bay, Lake, etc.).”

3.7 Planning Document and Commitment From Tech Reps – The Contractor shall provide a preliminary electronic copy of the planning document required by SFLC Standard Spec 0000 Para 3.5.2 for Government review no later than 1 week after contract award. In addition to requirements of paragraph 3.5.2, all planning documents shall identify work item time periods that require OEM tech rep assistance. The Contractor shall also provide the names, contact information, and written commitment from all tech reps required by the Contract indicating they are available for work during the proposed time period.

4 (Rev-0)

3.8 Scheduling and Completion of Habitability Contract Elements - The Contractor is reminded to carefully schedule and strictly manage all work items that impact the habitability of crew members living onboard ship during the availability. Systems or compartments considered to be critical to habitability are potable water, Auxiliary Salt Water (ASW), grey water, sewage, reefer, freezer, air conditioning, ventilation ducting, berthing, galley, heads, messdeck, laundry, or any other system that impacts the ability to live onboard ship. The following requirements apply to work items that impact the full operation of these systems:

3.8.1 The Government will provide 3 weeks of hotel accommodations for ships force during this availability to allow for habitability work items to be completed. The Contractor shall identify and request the hotel accommodation time period in writing to the Contracting Officer no later than 1 week after contract award. All definite and optional work items that impact habitability onboard ship shall be completed during this designated ships force hotel accommodations time period.

3.8.2 All inspections and related CFR submittals on systems that impact crew habitability shall be completed no later than 3 days after the start of the ships force hotel accommodations time period to allow for timely activation and completion of all optional items.

3.8.3 Any cost associated with extension of ships force hotel accommodations due to incomplete definite or optional habitability work items shall not be borne by the Government.

3.9 NACE Level III Inspector Notification of Duties – If an independant NACE Level III Inspector is used to meet requirements of In-Process QC measures for “critical coated surfaces” as described by SFLC Std Spec0000

Para 3.2.4.2, the Contractor shall ensure the NACE Level III inspector is aware of, able, willing, and formally directed via subcontract documentation to perform of all duties enumerated in SFLC Std Specification 0000 Para

3.2.4.2.3 for all „critical coated surfaces” defined by SFLC Std Spec Para 1.3. Documentation of this contract and assumption of duties shall be provided to the Government by the Contractor after contract award.

3.10 Contractor Choice of Paint Systems – The Contractor shall submit documentation of the Contractors choice of intended paint systems to be used for all “critical coated surfaces” at the Arrival Conference for Government review and approval. Documentation shall be broken out by work item and shall document the brand name, color, intended mil thickness, time between coats, and intended final cure time prior to immersion or full duty rating.

Contractor shall also provide all product data sheets for all paint systems as a reference.

3.11 Critical Coated Surfaces Cure Times – Hard cure times or cure time prior to immersion for any “critical coated system” shall be met as published on the Product Data Sheets available online. No early undocking or relaxation of these published requirements is permitted without prior approval from the Contracting Officer. OEM representatives may not relax these requirements. Painting and curing of all tank coating systems shall occur while the cutter is out of the water. The CAPAC system shall not be energized until full cure of all underwater paint systems has occurred.

3.12 Critical Coated Surfaces and Ambient Controls - If ambient condition control equipment and tenting is required to achieve ambient condition parameters necessary for full paint cure or to meet environmental conditions as required in SFLC Std Spec 0000, para. A.2.1.4, contractor shall provide at no additional cost to the

Government.

4. NOTES

4.1 Access to COMDTINST M10360.3. The COMDTINST M10360.3 may be accessed at the following URL address: http://www.uscg.mil/directives/cim.asp http://www.uscg.mil/directives/cim.asp

5 (Rev-0)

4.2 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 0000 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

6 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name: _______________________ Hull Number: ______________ CLIN No.: _____________ Work Item Title: ________________________________________________ Specific Area Being Preserved: ___________________________________________________________

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with COMDTINST M10360.3, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating manufacturer(s).

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-based coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating manufacturer(s).

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down

(maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-12, SP-11, SP-10…).

Verify surface anchor profile (1.5-3.5 mils for abrasive-blasted steel surfaces; 1.0 mil (minimum) for power-tool cleaned surfaces; 1.0-1.5 mils for abrasive-blasted aluminum surfaces); and 1.5 –2.5 for surfaces to be coated w/single coat of inorganic zinc). Conduct 5 sets of 3 readings for the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Measure soluble salt conductivity (5 measurements per 1000 sqft) – maximum threshold: 70 microsiemens/cm for non-submerged surfaces and 30 microsiemens/cm for submerged surfaces.

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer‟s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer‟s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application:_________/_________; Return to service or removal from environment controls: _______/_______

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1 or NACE-Certified Inspector: __________________________________________ Cert.