Atch 5 WARPS Equip Class MAS Instructions - Revised 21 May 10.pdf
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- CE Facility and Equipment Support to Intelligence and Research and Development Activities Federal contract opportunity
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- FA8601-10-R-0038
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Atch 5 - Corrected WARPS Equip Classification MAS Instructions - 21 May 10
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Text version
Maintenance Action Sheet
WRIGHT‐PATTERSON AIR FORCE BASE
Instruction Code 1010‐A Date Last Edited 12/27/99
1010 SUMP PUMP ‐ ANNUAL MAINTENANCE
APPLIES TO: PEDESTAL OR DECK PLATE MOUNTED, FLOAT SWITCH CONTROLLED
( ) CHECK WIRING CONNTECTIONS/INSULATION
( ) CLEAN/TIGHTEN ALL ELECTRICAL CONNECTIONS
Instruction Code 1010‐M Date Last Edited 12/9/99
1010 SUMP PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO: PEDESTAL OR DECK PLATE MOUNTED, FLOAT SWITCH CONTROLLED
( ) CHECK PUMP/COMPONENTS FOR PROPER OPERATION, MAKE NECESSARY ADJUSTMENTS
( ) CLEAN/CHECK FLOAT CONTROL
( ) CLEAN UNIT/SUMP
Instruction Code 1010‐Q Date Last Edited 12/9/99
1010 SUMP PUMP ‐ QUARTERLY MAINTENANCE
APPLIES TO: PEDESTAL OR DECK PLATE MOUNTED, FLOAT SWITCH CONTROLLED
( ) CHECK MOTOR CONTROLLER
( ) CHECK/CORRECT (MINOR) CORROSION SPOTS
Instruction Code 1010‐S Date Last Edited 2/16/00
1010 SUMP PUMP ‐ SEMIANNUAL MAINTENANCE
( ) PERFORM IN ACCORDANCE W/MANUFACTURER INSTRUCTIONS
Instruction Code 1011‐A Date Last Edited 12/9/99
1011 SUMP PUMP OR SEWAGE PUMP ‐ ANNUAL MAINTENANCE
APPLIES TO: DECK PLATE OR PEDESTAL MOUNTED, FLOAT SWITCH, CONTROLLED MECHANICAL
ALTERNATOR
( ) CHECK WIRING CONNECTIONS/INSULATION
( ) CLEAN/TIGHTEN ALL ELECTRICAL CONNECTIONS
Instruction Code 1011‐M Date Last Edited 12/9/99
1011 SUMP PUMP OR SEWAGE PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO: DECK PLATE OR PEDESTAL MOUNTED, FLOAT SWITCH, CONTROLLED MECHANICAL
ALTERNATOR
( ) CHECK PUMP/COMPONENTS FOR PROPER OPERATION, MAKE NECESSARY ADJUSTMENTS
( ) CLEAN/CHECK FLOAT CONTROL
( ) CLEAN UNIT/SUMP
21 May 2010 [Type text] P a g e | 1
Instruction Code 1011‐Q Date Last Edited 12/9/99
1011 SUMP PUMP OR SEWAGE PUMP ‐ QUARTERLY MAINTENANCE
APPLIES TO: DECK PLATE OR PEDESTAL MOUNTED, FLOAT SWITCH, CONTROLLED MECHANICAL
ALTERNATOR
( ) CHECK MOTOR CONTROLLER
( ) CHECK/CORRECT (MINOR) CORROSION SPOTS
Instruction Code 1012‐A Date Last Edited 4/11/00
1012 SUMP PUMP ‐ ANNUAL MAINTENANCE
APPLIES TO: SUBMER SUMP PUMP
( ) PULL PUMP/INSPECT IMPELLER, FLOAT ASSEMBLY/PIPES
Instruction Code 1012‐M Date Last Edited 4/11/00
1012 SUMP PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO: SUBMER SUMP PUMP
( ) CHECK PUMP/COMPONENTS FOR PROPER OPERATION, MAKE NECESSARY ADJUSTMENTS
( ) CLEAN UNIT/SUMP
( ) INSPECT/PERFORM MINOR CORROSION
( ) CHECK, TIGHTEN/CLEAN ALL ELECTRICAL CONNECTIONS
Instruction Code 1020‐A Date Last Edited 12/9/99
1020 CIRCULATING PUMP OVER 20 HP ‐ ANNUAL MAINTENANCE
APPLIES TO: PACKED SHAFT SEAL, COUPLING DRIVE, BASE MOUNTED
( ) CHECK, TIGHTEN/CLEAN ALL ELECTRICAL CONNECTIONS
( ) PERFORM CORROSION CONTROL ON COMPLETE UNIT
( ) TEARDOWN, INSPECT/OVERHAUL PUMP AS NECESSARY
( ) TIGHTEN/REPLACE LOOSE, MISSING/DAMAGED NUT, BOLTS/SCREWS
( ) CLEAN AREA AROUND UNIT (100 SQ. FT.)
( ) CHECK WIRING FOR INSULATION BREAKDOWN
( ) CHECK MOTOR WINDINGS FOR INSULATION BREAKDOWN
( ) BLOW OUT WINDINGS/SCREENS
( ) CHECK THERMAL INSULATION OF PUMP
Instruction Code 1020‐M Date Last Edited 12/9/99
1020 CIRCULATING PUMP OVER 20 HP ‐ MONTHLY MAINTENANCE
APPLIES TO: PACKED SHAFT SEAL, COUPLING DRIVE, BASE MOUNTED
( ) CLEAN UNIT, PUMP/MOTOR
( ) CHECK OIL LEVEL IN BEARING ASSEMBLY
( ) CHECK COUPLING FOR WEAR/ALIGNMENT
21 May 2010 [Type text] P a g e | 2
Instruction Code 1020‐Q Date Last Edited 12/9/99
1020 CIRCULATING PUMP OVER 20 HP ‐ QUARTERLY MAINTENANCE
APPLIES TO: PACKED SHAFT SEAL, COUPLING DRIVE, BASE MOUNTED
( ) INSPECT/ERFORM MINOR CORROSION CONTROL
( ) CHECK MOTOR CONTROLLER
( ) CHECK OPERATING VOLTAGE/CURRENT DRAW
( ) LUBE COUPLING, MOTOR/PUMP BEARING, IF NEEDED
Instruction Code 1020‐W Date Last Edited 12/9/99
1020 CIRCULATING PUMP OVER 20 HP ‐ WEEKLY MAINTENANCE
APPLIES TO: PACKED SHAFT SEAL, COUPLING DRIVE, BASE MOUNTED
( ) CHECK/PUMP/COMPONENTS FOR PROPER OPERATON, MAKE NECESSARY ADJUSTMENTS
( ) VISUALLY INSPECT FOR LEAKS
( ) CHECK FOR UNUSUAL VIBRATIONS AND NOISES
Instruction Code 1021‐A Date Last Edited 5/21/10
1021 CIRCULATING PUMP OVER 20 H.P. ‐ ANNUAL MAINTENANCE
APPLIES TO: PACKED SHAFT SEAL, COUPLING DRIVE, BASE MOUNTED
( ) CHECK, TIGHTEN/CLEAN ALL ELECTRICAL CONNECTIONS
( ) TEARDOWN, INCSPECT/OVERHAUL PUMP AS NECESSARY
( ) PERFORM CORROSION CONTROL ON COMPLETE UNIT
( ) CHECK OPERATING VOLTAGE/CURRENT DRAW
( ) TIGHTEN/REPLACE LOOSE, MISSING/DAMAGED NUTS, BOLTS/SCREWS
( ) CLEAN AREA AROUND UNIT (PER 100 SQ.FT.)
( ) CHECK WIRING FOR INSULATION BREAKDOWN
( ) CHECK MOTOR INDINGS FOR INSULATION BREAKDOWN
( ) BLOW OUT MOTOR WINDINGS/SCREENS
( ) CHECK TERMAL INSULATION OF PUMP
Instruction Code 1021‐M Date Last Edited 12/9/99
1021 CIRCULATING PUMP OVER 20 H.P. OR LESS ‐ MONTHLY MAINTENANCE
APPLIES TO: PACKED SHAFT SEAL, COUPLING DRIVE, BASE MOUNTED
( ) CHECK PUMP COMPONENTS FOR PROPER OPERATION MAKE NECESSARRY ADJUST/REPAIRS
CLEAN UNIT, PUMP/MOTOR
( ) INSPECT/ADJUST PACKING GLAND FOR SHAFT COOLING
( ) CHECK/CLEAN PUMP DRAIN
( ) CHECK OIL LEVEL IN BEARING ASSEMBLY
( ) CHECK COUPLING FOR WEAR/ALIGNMENT
Instruction Code 1021‐Q Date Last Edited 12/9/99
21 May 2010 [Type text] P a g e | 3
1021 CIRCULATING PUMP OVER 20 H.P. OR LESS ‐ QUARTERLY MAINTENANCE
APPLIES TO: PACKED SHAFT SEAL, COUPLING DRIVE, BASE MOUNTED
( ) INSPECT.PERFORM MINOR CORROSION
( ) CHECK MOTOR CONTROLLER, REPAIR IF NEEDED
( ) CHECK OPERATING VOLTAGE/CURRENT DRAW
( ) LUBE COUPLING, MOTOR/PUMP BEARINGS IF NEEDED
Instruction Code 1021‐W Date Last Edited 12/21/99
CIRCULATING PUMP 20 HP OR LESS ‐ WEEKLY MAINTENANCE
APPLIES TO: Packed shaft seal coupling drive, base mounted
( ) VISUALLY INSSECT FOR LEAKS
( ) CHECK FOR UNUSUAL VIBBRATIONS
Instruction Code 1022‐A Date Last Edited 12/9/99
1022 CIRCULATING PUMP ‐ ANNUAL MAINTENANCE
APPLIES TO: MECHANICAL SHAFT SEAL, COUPLING DRIVCE
( ) CHECK TIGHTEN/CLEAN ALL ELECTRICAL CONNECTIONS
( ) PERFORM CORROSION CONTROL ON COMPLETE UNIT
( ) TEARDOWN, INSPECT.OVERHAUL PUMP AS NECESSARY
( ) TIGHTEN/REPLACE LOOSE, MISSING/DAMAGED NUTS, BOLTS/SCREWS
( ) CLEAN AREA AROUND UNIT (PER 100 SQ. FT.)
( ) CHECK WIRING FOR INSULATION BREAKDOWN
( ) CHECK MOTOR WINDINGS FOR INSULATION BREAKDOWN
( ) BLOW OUT MOTOR WINDINGS/SCREENS
( ) CHECK TERMAL INSULATION OF PUMP
Instruction Code 1022‐M Date Last Edited 12/9/99
1022 CIRCULATING PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO: MECHANICAL SHAFT SEAL, COUPLING DRIVCE
( ) CLEAN UNIT, PUMP.MOTOR
( ) CHECK OIL LEVEL IN BEAING ASSEMBLY
( ) CHECK COUPLING FOR WEAR/ALIGNMENT
Instruction Code 1022‐Q Date Last Edited 12/9/99
1022 CIRCULATING PUMP ‐ QUARTERLY MAINTENANCE
APPLIES TO: MECHANICAL SHAFT SEAL, COUPLING DRIVCE
( ) INSPECT.PERFORM MINOR CORROSION CONTROL
( ) CHECK MOTOR CONTROLLER
21 May 2010 [Type text] P a g e | 4
( ) CHECK OPERATING VOLTAGE/CURRENT DRAW
( ) LUBE COUPLING MOTOR/PUMP BEARING IF NEEDED
Instruction Code 1022‐S Date Last Edited 02/18/00
1022 CIRCULATING PUMP ‐ SEMIANNUAL MAINTENANCE
( ) PERFORM IN ACCORDANCE W/MANUFACTURER’S INSTRUCTIONS
Instruction Code 1022‐W Date Last Edited 12/9/99
1022 CIRCULATING PUMP ‐ WEEKLY MAINTENANCE
APPLIES TO: MECHANICAL SHAFT SEAL, COUPLING DRIVCE
( ) CHECK PUMP.COMPONENTS FOR PROPER OPERATION, MAKE NECESSARY ADJUSTMENTS
( ) VISUALLY INSPECT FOR LEAKS
( ) CHECK FOR UNUSUAL VIBRATIONS OR NOISES
Instruction Code 1023‐A Date Last Edited 12/9/99
1023 CIRCULATING PUMP ‐ ANNUAL MAINTENANCE
APPLIES TO: MECHANICAL SHAFT SEAL, COUPLING DRIVCE
( ) TEARDOWN, INSPECT/OVERHAUL PUMP
( ) PERFORM CORROSION CONTROL ON COMPLETE UNIT
( ) TIGHTEN/REPLACE LOOSE, MISSING/DAMAGED NUTS, BOLTS/SCREWS
( ) CLEAN AREA AROUND UNIT (PER 100 SQ. FT.)
( ) CHECK WIRING FOR INSULATION BREAKDOWN
( ) CHECK MOTOR WINDINGS FOR INSULATION BREAKDOWN
( ) BLOW OUT MOTOR WINDINGS/SCREENS
Instruction Code 1023‐M Date Last Edited 12/9/99
1023 CIRCULATING PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO: MECHANICAL SHAFT SEAL, CLOSE COUPLED OR DIRECT DRIVE
( ) INSPECT/LUB COSE OR SPRING COUPLING
( ) CHECK PUMP MOTOR/COMPON FOR PROPER OPERATION MAKE NECESSARY ADJUSTMENT REPAIR
( ) CLEAN UNIT, PUMP/MOTOR
( ) CHECK OIL LEVEL IN BEARING ASSEMBLY
( ) CHECK COUPLING FOR WEAR/ALIGNMENT
Instruction Code 1023‐Q Date Last Edited 12/9/99
1023 CIRCULATING PUMP ‐ QUARTERLY MAINTENANCE
APPLIES TO: MECHANICAL SHAFT SEAL, COUPLING DRIVCE
( ) INSPECT/PERFORM MINOR CORROSION CONTROL
( ) CHECK MOTOR CONTROLLER, REPAIR IF NEEDED
21 May 2010 [Type text] P a g e | 5
( ) CHECK OPERATING VOLTAGE/CURRENT DRAW
( ) LUBE COUPLING, MOTOR/PUMP BEARING IF NEEDED
Instruction Code 1023‐S Date Last Edited 12/9/99
1023 CIRCULATING PUMP ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO: MECHANICAL SHAFT SEAI~, COUPLING DRIVCE
( ) CHECK, TIGHTEN/CLEAN ALL ELECTRICAL CONNECTIONS
Instruction Code 1023‐W Date Last Edited 12/9/99
1023 CIRCULATING PUMP ‐ WEEKLY MAINTENANCE
APPLIES TO: MECHANICAL SHAFT SEAIJ, COUPLING DRIVCE
( ) VISUALLY INSPECT FOR LEAKS
( ) CHECK FOR UNUSUAL VIBRATIONS OR NOISES
Instruction Code 1024‐A Date Last Edited 12/10/99
1024 CENTRIFUGAL BOOST PUMP ‐ ANNUAL MAINTENANCE
APPLIES TO: VARIABLE SPPED, FREQUENCY CONTROLLED INCLUDES FREQUENCY CONVERTER
( ) CHECK OPERATING VOLTAGE/CURRENT DRAW
( ) CHECK, TIGHTEN/CLEAN ALL ELECTRICAL CONNECTIONS
( ) TEARDOWN, INSPECT/OVERHAUL PUMP AS NECESSARY
( ) PERFORM CORROSION CONTROL ON COMPLETE UNIT
( ) TIGHTEN/REPLACE LOOSE, MISSING/DAMAGED NUTS, BOLTS/SCREWS
( ) CLEAN AREA AROUND UNIT (PER 100 SQ. FT.)
( ) CHECK WIRING FOR INSULATION BREAKDOWN
( ) CHECK MOTOR WINDINGS FOR INSULATION BREAKDOWN
( ) BLOW OUT MOTOR WINDINGS/SCREENS
( ) CHECK THERMAL INSULATION OF PUMP
( ) CHECK ROTATING ELEMENT OF MECHANICAL SEAL COMPLETELY, REPLACE IF NECESSARY
( ) MEASURE TOTAL DYNAMIC SUCTION/DISCHARGE HEAD TO SEE IF THERE IS INTERNAL DEPOSIT
BUILD UP
( ) CHECK/REPLACE COPPER LINES ON PRESSURE SWITCH
( ) CHECK/CLEAN SUCTION DIFFUSER
Instruction Code I024‐D Date Last Edited 12/30/99
1024 CENTRIFUGAL BOOST PUMP ‐ DAILY MAINTENANCE
APPLIES TO: VARIABLE SPEED, FREQUENCY CONTROLLED INCLUDES FREQUENCY CONVERTER
( ) CHECK PUMP/COMPONENTS FOR PROPER OPERATION, MAKE NECESSARY ADJUSTMENT
( ) LOG SUCTION/DISCHARGE PRESSURES
( ) INSPECT MECHANICAL SEALS FOR LEAKS
( ) VISUALLY INSPECT PUMP FOR LEAKS
21 May 2010 [Type text] P a g e | 6
NOTE EACH DATE, TIME, MANHOURS, & INDIVIDUAL PERFORMING EACH DAILY MAINTENANCE BELOW:
Instruction Code 1024‐M Date Last Edited 12/10/99
1024 CENTRIFUGAL BOOST PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO: VARIABLE SPPED, FREQUENCY CONTROLLED INCLUDES FREQUENCY CONVERTER
( ) CHECK FOR UNUSUAL VIBRATIONS/NOISES
( ) CLEAN UNIT (PUMP/MOTOR)
( ) CHECK BEARING TEMP NOT TO EXCEED 180 DEGREE F
Instruction Code 1024‐Q Date Last Edited 12/10/99
1024 CENTRIFUGAL BOOST PUMP ‐ QUARTERLY MAINTENANCE
APPLIES TO: VARIABLE SPPED, FREQUENCY CONTROLLED INCLUDES FREQUENCY CONVERTER
( ) INSPECT/PERFORM MINOR CORROSION CONTROL
( ) CHECK MOTOR CONTROLLER
( ) CHECK/ADD GREASE TO PUMP BEARINGS
Instruction Code 1024‐S Date Last Edited 12/10/99
1024 CENTRIFUGAL BOOST PUMP ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO: VARIABLE SPPED, FREQUENCY CONTROLLED INCLUDES FREQUENCY CONVERTER
( ) CHECK COUPLING FOR WEAR/ALIGNMENT
Instruction Code 1030‐A Date Last Edited 12/10/99
1030 CONDENSATE PUMP AND TANK UNIT ‐ ANNUAL MAINTENANCE
APPLIES TO: FLOAT SWITCH CONTROLLED
( ) CHECK WIRING CONNECTIONS/INSULATION
( ) TEARDOWN, INSPECT/OVERHAUL PUMP
( ) PERFORM CORROSION CONTROL ON COMPLETE UNIT
Instruction Code 1030‐M Date Last Edited 12/10/99
1030 CONDENSATE PUMP AND TANK UNIT ‐ MONTHLY MAINTENANCE
APPLIES TO: FLOAT SWITCH CONTROLLED
( ) INSPECT FOR NOISE/LEAKS, SEALS, COUPLING (ETC.)
( ) CHECK UNIT FOR PROPER OPERATION
( ) CHECK ALTERNATOR‐FLOAT SWITCH CONTROL
Instruction Code 1030‐Q Date Last Edited 12/10/99
1030 CONDENSATE PUMP AND TANK UNIT ‐ QUARTERLY MAINTENANCE
21 May 2010 [Type text] P a g e | 7
APPLIES TO: FLOAT SWITCH CONTROLLED
( ) CLEAN UNIT CHECK FOR CORROSION
( ) CHECK MOTOR CONTROLLER
( ) DRAIN/FLUS CONDENSATE TANK, CLEAN STRAINER
Instruction Code 1030‐S Date Last Edited 12/10/99
1030 CONDENSATE PUMP AND TANK UNIT ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO: FLOAT SWITCH CONTROLLED
( ) LUBRICATE MOTOR BEARINGS
Instruction Code 1031‐A Date Last Edited 12/10/99
1031 CONDENSATE PUMP ‐ ANNUAL MAINTENANCE
APPLIES TO: DUPLEX PUM AND TANK UNIT ‐ FLOAT SWITCH CONTROLLED MECHANICAL ALTERNATOR
( ) CHECK WIRING CONNECTIONS/INSULATION
( ) TEARDOWN, INSPECT/OVERHAUL PUMP
( ) PERFORM CORROSION CONTROL ON COMPLETE UNIT
( ) CHECK OPERATING VOLTAGE/CURRENT DRAW
( ) CHECK, TIGHTEN/CLEAN ALL ELECTRICAL CONNECTIONS
( ) TIGHTEN/REPLACE LOSSE, MISSION/DAMAGED NUTS, BOLTS/SCREWS
( ) CLEAN AREA AROUND UNIT (PER 100 SQ. FT.)
( ) CHECK MOTOR WINDINGS FOR INSULATION BREAKDOWN
( ) BLOW OUT MOTOR WINDINGS/SCREENS
( ) REPACK STUFFING BOX
Instruction Code 1031‐D Date Last Edited 12/10/99
1031 CONDENSATE PUMP ‐ DAILY MAINTENANCE
APPLIES TO: DUPLEX PUM AND TANK UNIT ‐ FLOAT SWITCH CONTROLLED MECHANICAL ALTERNATOR
( ) VISUALLY INSPECT/OVERHAUL PUMP
Instruction Code 1031‐M Date Last Edited 12/10/99
1031 CONDENSATE PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO: DUPLEX PUM AND TANK UNIT ‐ FLOAT SWITCH CONTROLLED MECHANICAL ALTERNATOR
( ) INSPECT FOR NOISE/LEAKS, SEALS, and COUPLING (ETC)
( ) CHECK UNIT FOR PROPER OPERATION
( ) CHECK ALTERNATOR‐FLOAT SWITCH CONTROL
( ) CHECK FOR UNUSUAL VIBRATIONS/NOISES
( ) CLEAN UNIT (PUMP/MOTOR)
( ) CHECK DRAIN HOLES OF PUMP TO SEE IF CLEAR
21 May 2010 [Type text] P a g e | 8
Instruction Code 1031‐Q Date Last Edited 12/10/99
1031 CONDENSATE PUMP ‐ QUARTERLY MAINTENANCE
APPLIES TO: DUPLEX PUM AND TANK UNIT ‐ FLOAT SWITCH CONTROLLED MECHANICAL ALTERNATOR
( ) CLEAN UNIT, CHECK FOR CORROSION
( ) CHECK MOTOR CONTROLLER
( ) DRAIN/FLUSH CONDENSATE TANK CLEAN STRAINER
( ) INSPECT/PERFORM MINOR CORROSION CONTROL
( ) CHECK/ADD GREASE TO PUMP BEARINGS
Instruction Code 1031‐S Date Last Edited 12/10/99
1031 CONDENSATE PUMP ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO: DUPLEX PUM AND TANK UNIT ‐ FLOAT SWITCH CONTROLLED MECHANICAL ALTERNATOR
( ) LUBRICATE MOTOR BEARINGS
( ) CHECK COUPLING FOR WEAR/ALIGNMENT
Instruction Code 1031‐W Date Last Edited 12/10/99
1031 CONDENSATE PUMP ‐ WEEKLY MAINTENANCE
APPLIES TO: DUPLEX PUM AND TANK UNIT ‐ FLOAT SWITCH CONTROLLED MECHANICAL ALTERNATOR
( ) INSPECT PACKING GLAND FOR LEAKS
Instruction Code 1032‐A
1032 CONDENSATE PUMP ‐ ANNUAL MAINTENANCE
APPLIES TO: PUMP ONLY‐CENTRIFUGAL OR REGENERATIVE (TURBINE)
( ) CHECK OPERATING VCOLTAGE/CURRENT DRAW
( ) CHECK/TIGHTEN ALL ELECTRICAL CONNECTIONS
( ) TEARDOWN, INSPECT/OVERHAUL PUMP AS NECESSARY
( ) PRFORM CORROSION CONTROL ON COMPLETE UNIT
( ) TIGHTEN/REPLACE LOOSE, MISSING/DAMAGED NUTS, BOLTS/SCREWS
( ) CLEAN AREA AROUND UNIT (PER 100 SQ. FT.)
( ) CHECK WIRING FOR INSULATION BREAKDOWN
( ) CHECK MOTOR WINDINGS FOR INSULATION BREAKDOWN
( ) BLOW OUT MOTOR WINDINGS
( ) DRAIN/FLUSH CONDENSATE TANK
Instruction Code 1032‐D Date Last Edited 12/10/99
1032 CONDENSATE PUMP ‐ DAILY MAINTENANCE
APPLIES TO: PUMP ONLY‐CENTRIFUGAL OR REGENERATIVE (TURBINE)
( ) CHECK PUMP/COMPONETS FOR PROPER OPERATION, MAKE NECESSARY ADJUSTMENTS
21 May 2010 [Type text] P a g e | 9
( ) INSPECT MECHANICAL SEAL FOR LEAKS
( ) VISUALLY INSPECT PUMP FOR LEAKS
( ) CHECK FOR UNUSUAL VIBRATIONS/NOISES
Instruction Code I032‐M Date Last Edited 12/10/99
1032 CONDENSATE PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO: PUMP ONLY‐CENTRIFUGAL OR REGENERATIVE (TURBINE)
( ) CLEAN UNIT (PUMP/MOTOR)
Instruction Code 1032‐Q Date Last Edited 12/10/99
1032 CONDENSATE PUMP ‐ QUARTERLY MAINTENANCE
APPLIES TO: PUMP ONLY‐CENTRIFUGAL OR REGENERATIVE (TURBINE)
( ) INSPECT/PERFORM MINOR CORROSION CONTROL
( ) CHECK MOTOR CONTROLLER
( ) CHECK COUPLING FOR WEAR/ALIGNMENT
Instruction Code 1032‐S Date Last Edited 12/10/99
1012 CONDENSATE PUMP ‐ SEMI‐ALLUAL MAINTENANCE
APPLIES TO: PUMP ONLY‐CENTRIFUGAL OR REGENERATIVE (TURBINE)
( ) CHECK COUPLING FOR WEAR/ALIGNMENT
Instruction Code 1032‐W Date Last Edited 12/10/99
1032 CONDENSATE PUMP ‐ WEEKLY MAINTENANCE
APPLIES TO: PUMP ONLY‐CENTRIFUGAL OR REGENERATIVE (TURBINE)
( ) CHECK ALTERNATING FLOAT SWITCH TO SEE IF PUMPS ARE ALTERNATING
Instruction Code 1033‐A Date Last Edited 12/10/99
1033 CONDENSATE PUMP ‐ ANNUAL MAINTENANCE
APPLIES TO: DUPLEX EJECTOR (VACUUM CONDENSATE RETURN WITH TANK ‐ EJECTOR AND
CONDENSATE PUMPS, MECHANICAL ALTERNATORS, FLOAT SWITCH CONTROLLED, CONDENSATE PUMPS
PRESSURE (VACUUM) SWITCH CONTROLLED
( ) CHECK WIRING/INSULATION
( ) TEARDOWN, INSPECT/OVERHAUL PUMP
Instruction Code 1033‐D 1033 CONDENSATE PUMP ‐ DAILY MAINTENANCE Date Last Edited 12/10/99
APPLIES TO: DUPLEX EJECTOR (VACUUM CONDENSATE RETURN WITH TANK ‐ EJECTOR AND
21 May 2010 [Type text] P a g e | 10
CONDENSATE PUMPS, MECHANICAL ALTERNATORS, FLOAT SWITCH CONTROLLED, CONDENSATE PUMPS
PRESSURE (VACUUM) SWITCH CONTROLLED
( ) DAILY CHECK UNIT FOR PROPER OPERATION
Instruction Code 1033‐M Date Last Edited 12/11/99
1033 CONDENSATE PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO: DUPLEX EJECTOR (VACUUM CONDENSATE RETURN WITH TANK ‐ EJECTOR AND
CONDENSATE PUMPS, MECHANICAL ALTERNATORS, FLOAT SWITCH CONTROLLED, CONDENSATE PUMPS
PRESSURE (VACUUM) SWITCH CONTROLLED
( ) CHECK CONDENSATE RETURN TEMPERATURE/PRESSURE
( ) CHECK SHAFT SEALS FOR LEAKS/NOISE
( ) CHECK ALTERNATOR FOR OPERATION
( ) CHECK FLOAT/VACUUM SWITCH OPERATION
Instruction Code 1033‐Q Date Last Edited 12/10/99
1033 CONDENSATE PUMP ‐ QUARTERLY MAINTENANCE
APPLIES TO: DUPLEX EJECTOR (VACUUM CONDENSATE RETURN WITH TANK ‐ EJECTOR AND
CONDENSATE PUMPS, MECHANICAL ALTERNATORS, FLOAT SWITCH CONTROLLED, CONDENSATE PUMPS
PRESSURE (VACUUM) SWITCH CONTROLLED
( ) PHYSICALLY REMOVE, REPAIR, INSPECT, CLEAN/REASSEMBLE MULTI‐JET NOZZLE/CHECK VALVE
ASSEMBLY
( ) CLEAN UNIT/CHECK FOR CORROSION
( ) DRAIN/FLUSH TANK CHAMBERS, CLEAN STRAINER
( ) CHECK MOTOR CONTROLLER
Instruction Code 1033‐S Date Last Edited 12/10/99
1033 CONDENSATE PUMP ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO: DUPLEX EJECTOR (VACUUM CONDENSATE RETURN WITH TANK ‐ EJECTOR AND
CONDENSATE PUMPS, MECHANICAL ALTERNATORS, FLOAT SWITCH CONTROLLED, CONDENSATE PUMPS
PRESSURE (VACUUM) SWITCH CONTROLLED
( ) LUBE MOTOR BEARINGS IF NEEDED
Instruction Code 1035‐A Date Last Edited 12/10/99
1035 VACUUM PUMP ‐ ANNUAL MAINTENANCE
APPLIES TO: VACUUM PUMP
( ) INSPECT MOTOR STARTERS
( ) CHECK WIRING CONNECTIONS/INSULATION
( ) INSPECT/OVERHAUL UNIT IF NEEDED
( ) PERFORM CORROSION CONTROL ON COMPLETE UNIT
21 May 2010 [Type text] P a g e | 11
Instruction Code 1035‐M Date Last Edited 12/10/99
1035 VACUUM PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO: VACUUM PUMP
( ) CHECK UNIT FOR PROPER OPERATION
( ) INPSECT NOISE, VIBRATION, WATER LEVEL
( ) CHECK PUMP SEALS FOR LEAKS
Instruction Code 1035‐Q Date Last Edited 12/10/99
1035 VACUUM PUMP ‐ QUARTERLY MAINTENANCE
APPLIES TO: VACUUM PUMP
( ) CLEAN UNIT EXTERIOR
( ) CHECK/PERFORM MINOR CORROSION
Instruction Code 1035‐S Date Last Edited 12/10/99
1035 VACUUM PUMP ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO: VACUUM PUMP
( ) LUBE PUMP/MOTOR BEARINGS IF NEEDED
Instruction Code 1036‐A Date Last Edited 12/10/99
1036 VACUUM PUMP ‐ ANNUAL MAINTENANCE
APPLIES TO: DIRECT DRIVE VANE TYPE ‐ OIL SEALED
( ) CHANGE PUMP FLUID, CLEAN INLETCONE
( ) CHECK WIRING CONNECTIONS/INSULATION
( ) TEARDOWN, INSPECT/OVERHAUL PUMP
( ) PERFORM CORROSION CONTROL ON COMPLETE UNIT
Instruction Code 1036‐M Date Last Edited 12/10/99
1036 VACUUM PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO: DIRECT DRIVE VANE TYPE ‐ OIL SEALED
( ) CHECK UNIT FOR PROPER OPERATION‐REPAIR AS NEEDED
( ) INSPECT‐NOISE, VIBRATION, LEAKS, PERFORMANCE
( ) CHECK UNIT CHECK CORROSION‐PERFORM MINOR CORROSION
Instruction Code 1036‐Q Date Last Edited 12/10/99
1036 VACUUM PUMP ‐ QUARTERLY MAINTENANCE
APPLIES TO: DIRECT DRIVE VANE TYPE ‐ OIL SEALED
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( ) CHECK UNIT, CHEC COROSION‐PERFORM MINOR CORROSION
Instruction Code 1036‐S Date Last Edited 12/10/99
1036 VACUUM PUMP ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO: DIRECT DRIVE VANE TYPE ‐ OIL SEALED
( ) LUBE PUMP MOTOR
Instruction Code 1040‐A Date Last Edited 12/10/99
1040 VACUUM PUMP ‐ ANNUAL MAINTENANCE
APPLIES TO: MECHANICAL, ROTARY PISTON TYPE, OIL SEALED, BELT DRIVE
( ) CHANGE PUMP OIL
( ) CHECK WIRING CONNECTIONS/INSULATION
( ) TEARDOWN, INSPECT/OVERHAL PUMP
( ) PERFORM CORROSION CONTROL ON COMPLETE UNIT
Instruction Code 1040‐M Date Last Edited 12/10/99
1040 VACUUM PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO: MECHANICAL, ROTARY PISTON TYPE, OIL SEALED, BELT DRIVE
( ) CHECK FOR PROPER OPERATION
( ) INPSECT OIL LEVEL/CONDITION
( ) INSPECT‐NOISE, VIBRATION, LEAKS
( ) CHECK BELT FOR WEAR/TENSION, CHECK SHEAVES
Instruction Code 1040‐Q Date Last Edited 12/10/99
1040 VACUUM PUMP ‐ QUARTERLY MAINTENANCE
APPLIES TO: MECHANICAL, ROTARY PISTON TYPE, OIL SEALED, BELT DRIVE
( ) CLEAN UNIT, PERFORM CORROSION CONTROL (MINOR)
( ) CHECK MOTOR CONTROLLER
Instruction Code 1040‐S Date Last Edited 12/10/99
1040 VACUUM PUMP ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO: MECHANICAL, ROTARY PISTON TYPE, OIL SEALED, BELT DRIVE
( ) LUBE MOTOR BEARINGS
Instruction Code 1041‐A Date Last Edited 12/10/99
1041 VACUUM PUMP ‐ ANNUAL MAINTENANCE
APPLIES TO: MECHANICAL, ROTARY PISTON TYPE, OIL SEALED, BELT DRIVE, WATER COOLED
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( ) CHECK WIRING CONNECTIONS/INSULATION
( ) TEARDOWN/INSPECT PUMP IF NEEDED
( ) PERFORM CORROSION CONTROL ON UNIT
Instruction Code 1041‐M Date Last Edited 12/10/99
1041 VACUUM PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO: MECHANICAL, ROTARY PISTON TYPE, OIL SEALED, BELT DRIVE, WATER COOLED
( ) INSPECT FOR: NOISE, VIBRATION, LEAKS
( ) CHECK OIL LEVEL/CONDITION OF OIL, CHANGE OIL IF NEEDED
( ) CHECK BELTS/SHEAVES
( ) CHECK COOLING WATER VALVE
Instruction Code 1041‐Q Date Last Edited 12/10/99
1041 VACUUM PUMP ‐ QUARTERLY MAINTENANCE
APPLIES TO: MECHANICAL, ROTARY PISTON TYPE, OIL SEALED, BELT DRIVE, WATER COOLED
( ) CLEAN UNIT/CHECK FOR MINOR CORROSION
Instruction Code 1041‐S Date Last Edited 12/10/99
1041 VACUUM PUMP ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO: MECHANICAL, ROTARY PISTON TYPE, OIL SEALED, BELT DRIVE, WATER COOLED
( ) CHANGE PUMP OIL
( ) CHECK MOTOR CONTROLLER
( ) LUBE MOTOR BEARINGS AS NEEDED
Instruction Code 1041‐W Date Last Edited 12/10/99
1041 VACUUM PUMP ‐ WEEKLY MAINTENANCE
APPLIES TO: MECHANICAL, ROTARY PISTON TYPE, OIL SEALED, BELT DRIVE, WATER COOLED
( ) WEEKLY CHECK UNIT FOR PROPER OPERATION
Instruction Code 1042‐A Date Last Edited 12/10/99
1042 VACUUM PUMP ‐ ANNUAL MAINTENANCE
APPLIES TO: ROTARY, MECHANICAL (ROOTS TYPE) BELT DRIVE
( ) CHECK WIRING INSULATION BREAKDOWN
( ) CHECK MOTOR WINDINGS INSULATION FOR BREAKDOWN
( ) TEARDOWN, INSPECT/OVERHAUL PUMP IF NECESSARY
Instruction Code 1042‐D Date Last Edited 12/10/99
1042 VACUUM PUMP ‐ DAILY MAINTENANCE
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APPLIES TO: ROTARY, MECHANICAL (ROOTS TYPE) BELT DRIVE
( ) INSPECT FOR UNUSUAL NOISES OR VIBRATION
( ) INSPECT PUMP FOR LEAKS
( ) CHECK OPERATING OIL PSI
Instruction Code 1042‐M Date Last Edited 12/10/99
1042 VACUUM PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO: ROTARY, MECHANICAL (ROOTS TYPE) BELT DRIVE
( ) CHECK UNIT FOR PROPER OPERATION, MAKE ADJUSTMENT IF NECESSARY
( ) CHECK H2O CONTROL VALVE
( ) CHECK VOLTAGE/CURRENT DRAW
( ) CHECK FOR HOT SPOTS ON HEAD PLATES/CYCLINDER
( ) CHECK ALL VALVES FOR POSITIVE SHUT OFF
Instruction Code 1042‐Q Date Last Edited 12/10/99
1042 VACUUM PUMP ‐ QUARTERLY MAINTENANCE
APPLIES TO: ROTARY, MECHANICAL (ROOTS TYPE) BELT DRIVE
( ) CHANGE OIL FILTER
( ) CHECK/CLEAN SOLENOID VALVE (OIL/H20)
( ) CHECK/ADD GREASE TO MOTOR
( ) CHECK MOTOR CONTROLLER
Instruction Code 1042‐S Date Last Edited 12/10/99
1042 VACUUM PUMP ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO: ROTARY, MECHANICAL (ROOTS TYPE) BELT DRIVE
( ) CHECK WIRING INSULATION BREAKDOWN
Instruction Code 1042‐W Date Last Edited 12/10/99
1042 VACUUM PUMP ‐ WEEKLY MAINTENANCE
APPLIES TO: ROTARY, MECHANICAL (ROOTS TYPE) BELT DRIVE
( ) CHECK CONDITION OF OIL
( ) CHECK BELTS
Instruction Code 1043‐A Date Last Edited 12/11/99
1043 VACUUM PUMP ‐ ANNUAL MAINTENANCE
APPLIES TO: ROTARY, MECHANICAL (ROOTS TYPE) COUPLING OR GEAR BOX DRIVE
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( ) MEASURE MOTOR INSULATION RESISTANCE
( ) CHANGE LUBE OIL/FILTER
( ) TEARDOWN, INSPECT.OVERHAUL PUMP
( ) PERFORM CORROSION CONTROL ON COMPLETE UNIT
( ) CHECK WIRING FOR INSULATION BREAKDOWN
( ) CHECK WINDINGS FOR INSULATION BREAKDOWN
( ) DISMANTLE UNIT COMPLETELY (REFER TO MANUAL)
( ) INSPECT MECHANICAL SEALS
( ) FLUSH H20 JACKETS
( ) INSPECT/CLEAN CYLINDER BORES/CLINDER HEAD FARES
Instruction Code 1043‐D Date Last Edited 12/11/99
1043 VACUUM PUMP ‐ DAILY MAINTENANCE
APPLIES TO: ROTARY, MECHANICAL (ROOTS TYPE) COUPLING OR GEAR BOX DRIVE
( ) DRAIN/BLOW OUT RECEIVER, COOLER/INTERCONNECTING PIPING
Instruction Code 1043‐M Date Last Edited 12/11/99
1043 VACUUM PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO: ROTARY, MECHANICAL (ROOTS TYPE) COUPLING OR GEAR BOX DRIVE
( ) CHECK UNIT FOR PROPER OPERATION, REPAIR AS NEEDED
( ) INSPECT‐NOISE, VIBRATION, LEAKS
( ) CHECK OIL LEVEL/CONDITION‐CHANGE IF REQUIRED
( ) CHECK SHAFT SEAL FOR LEAKS, CHECK COUPLING
( ) CHECK OPERATING TEMPERATURE/PRESSURES
( ) CHECK WATER CONTROL VALVE
( ) CHECK COUPLING FOR WEAR/ALIGNMENT
( ) INSPECT.CLEAN INLET H20 STRAINER
( ) INSPECT/CLEAN INTAKE FILTER
Instruction Code 1043‐Q Date Last Edited 12/11/99
1043 VACUUM PUMP ‐ QUARTERLY MAINTENANCE
APPLIES TO: ROTARY, MECHANICAL (ROOTS TYPE) COUPLING OR GEAR BOX DRIVE
( ) CHECK OIL COOLER, GEAR REDUCER OIL LEVEL
( ) CLEAN UNIT, CHECK CORROSION, PERFORM MINOR CORROSION
( ) CHECK MOTOR CONTROLLER
( ) CHECK OPERATING VOLTAGE/CURRENT
( ) CHECK/CLEAN SOLENOID VALVE (OIL/H20)
( ) CHECK/ADD GREASE TO MOTOR
Instruction Code 1043‐S Date Last Edited 12/11/99
1043 VACUUM PUMP ‐ SEMI‐ANNUAL MAINTENANCE
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APPLIES TO: ROTARY, MECHANICAL (ROOTS TYPE) COUPLING OR GEAR BOX DRIVE
( ) LUBE MOTOR BEARINGS/COUPLING‐IF NEEDED
( ) CHECK ALL WIRING CONNECTIONS
( ) CHECK ROTOR BLADE FOR WEAR (REFER TO MANUAL)
( ) CLEAN COOLERS (REFER TO MANUAL)
Instruction Code 1044‐A Date Last Edited 12/11/99
1044 VACUUM PUMP ‐ ANNUAL MAINTENANCE
APPLIES TO: LIQUID RING (WATER) TYPE, BELT DRIVE
( ) CHECK WIRING FOR INSULATION BREAKDOWN
( ) CHECK MOTOR WINDING INSULATION FOR BREAKDOWN
( ) TEARDOWN, INSPECT/OVERHAUL PUMP IF NECESSARY
Instruction Code 1044‐D Date Last Edited 12/11/99
1044 VACUUM PUMP ‐ DAILY MAINTENANCE
APPLIES TO: LIQUID RING (WATER) TYPE, BELT DRIVE
( ) INSPECT FOR UNUSUAL NOISE/VIBRATION
( ) INSPECT PUMP FOR LEAKS
Instruction Code 1044‐M Date Last Edited 12/11/99
1044 VACUUM PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO: LIQUID RING (WATER) TYPE, BELT DRIVE
( ) CHECK UNIT FOR PROPER OPERATION, MAKE ADJUSTMENTS IF NECESSARY
( ) CHECK H2O CONTROL VALVE
( ) CHECK COUPLING FOR WEAR/ALIGNMENT
( ) CHECK VOLTAGE/CURRENT DRAW
( ) CHECK/MAINTAIN PROPER H2O LEVEL IN VACUUM TANK
Instruction Code 1044‐Q Date Last Edited 12/11/99
1044 VACUUM PUMP ‐ QUARTERLY MAINTENANCE
APPLIES TO: LIQUID RING (WATER) TYPE, BELT DRIVE
( ) CHECK/CLEAN SOLENOID VALVE
( ) CHECK/ADD GREASE TOP PUMP/MOTOR
( ) CHECK MOTOR CONTROLLER
Instruction Code 1044‐S Date Last Edited 12/11/99
1044 VACUUM PUMP ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO: LIQUID RING (WATER) TYPE, BELT DRIVE
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( ) CHECK WIRING CONNECTIONS, TIGHTEN IF NECESSARY
Instruction Code 1046‐M` Date Last Edited 12/11/99
1046 VACUUM PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO: EJECTOR TYPE, WATER POWERED
( ) AS PER MANUFACTURER SPECIFICATIONS
Instruction Code 1047‐A
1047 VACCUM PUMP ‐ ANNUAL MAINTENANCE
APPLIES TO: VANE TYPE, OIL‐LESS, AIR COOLED, BELT DRIVE
( ) PERFORM CORROSION CONTROL ON COMPLETE UNIT
Instruction Code 1047‐M Date Last Edited 12/11/99
1047 VACCUM PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO: VANE TYPE, OIL‐LESS, AIR COOLED, DIRECT DRIVE
( ) CHECK UNIT FOR PROPER OPERATION
( ) CHECK UNIT FOR NOISE/VIBRATION
( ) CLEAN SUCTION BOWL
Instruction Code 1047‐S Date Last Edited 12/11/99
1047 VACCUM PUMP ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO: VANE TYPE, OIL‐LESS, AIR COOLED, DIRECT DRIVE
( ) CHECK WIRING CONNECTION/INSULATION
( ) CLEAN UNIT CHECK FOR CORROSION (MINOR)
Instruction Code 1048‐A
1048 VACUUM PUMPING STATION ‐ ANNUAL MAINTENANCE
APPLIES TO: MECHANICAL FORE PUMP/PUMPS, DIFFUSION OR KINETIC PUMP, REFRIGERATION
SYSTEM, HEATING (BAKE OUT) SYSTEM, WITH INSTRUMENTATION AND CONTROLS
( ) CLEAN UNIT‐PERORM CORROSION
( ) CHECK WIRING CONNECTIONS/INSULATION
( ) CHANGE FORE PUMP OIL
( ) OVERHAUL IF REQUIRED
Instruction Code 1048‐M Date Last Edited 12/11/99
1048 VACUUM PUMPING STATION ‐ MONTHLY MAINTENANCE
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APPLIES TO: MECHANICAL FORE PUMP/PUMPS, DIFFUSION OR KINETIC PUMP, REFRIGERATION
SYSTEM, HEATING (BAKE OUT) SYSTEM, WITH INSTRUMENTATION AND CONTROLS
(NOTE: REFER TO SERVICE MANUAL BEFORE SERVICING)
( ) CHECK OIL LEVEL/CONDITION IN FORE PUMPS
( ) INSPECT‐NOISE, VIRATION, LEAKS
( ) CHECK DIFFUSION PUMP OIL
( ) CHECK REFRIGERATION SYSTEM OIL/REFRIGERANT LEAKS
( ) CHECK FORE PUMP BELTS FOR WEAR/TENSION
( ) CHECK HEATING (BRAKE OUT) SYSTEM OPERATION
( ) CHECK DIFFUSION PUMP COOLING WATER FLOW
( ) CHECK REFRIGERANT SIGHT GLASS‐CHARGE, MOISTURE
( ) CHECK UNIT CONTROL OPERATION
( ) PERFORM MINOR CORROSION
( ) CHECK UNIT FOR PROPER OPERATION
Instruction Code 1048‐Q Date Last Edited 12/11/99
1048 VACUUM PUMPING STATION ‐ QUARTERLY MAINTENANCE
APPLIES TO: MECHANICAL FORE PUMP/PUMPS, DIFFUSION OR KINETIC PUMP, REFRIGERATION SYSTEM, HEATING (BAKE OUT) SYSTEM, WITH INSTRUMENTATION AND CONTROLS
( ) CHECK FORE PUMP SHEAVES FOR WEAR, ALIGNMENT
( ) CHECK CONDENSER/FAN‐CLEAN AS REQUIRED
Instruction Code 1048‐S Date Last Edited 12/11/99
1048 VACUUM PUMPING STATION ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO: MECHANICAL FORE PUMP/PUMPS, DIFFUSION OR KINETIC PUMP, REFRIGERATION
SYSTEM, HEATING (BAKE OUT) SYSTEM, WITH INSTRUMENTATION AND CONTROLS
( ) LUBE FORE PUMP MOTOR BEARINGS‐IF NEEDED
( ) LUBE CONDENSER FAN MOTOR BEARINGS‐IF NEEDED
Instruction Code 1049‐A Date Last Edited 12/11/99
1049 VACCUM PUMP ‐ ANNUAL MAINTENANCE
APPLIES TO: MECHANICAL, ROTARY PISTON TYPE, OIL SEALED DIRECT DRIVE THROUGH COUPLING OR
GEAR REDUCER (GEAR LUBE COMMON TO VACUUM PUMP OIL)
( ) CHECK WIRING CONNECTIONS/INSULATION
( ) CHANGE PUMP/GEAR REDUCER OIL
( ) OVERHAUL PUMP
( ) PERFORM CORROSION CONTROL ON COMPLETE UNIT
Instruction Code 1049‐M Date Last Edited 12/11/99
1049 VACCUM PUMP ‐ MONTHLY MAINTENANCE
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APPLIES TO: MECHANICAL, ROTARY PISTON TYPE, OIL SEALED DIRECT DRIVE THROUGH COUPLING OR
GEAR REDUCER (GEAR LUBE COMMON TO VACUUM PUMP OIL)
( ) CHECK UNIT FOR PROPER OPERATION‐REPAIR AS NEEDED
( ) INSPECT, NOISE, VIBRATION, LEAKS
( ) CHECK OIL LEVEL/CONDITION, CHANGE IF REQUIRED
Instruction Code 1049‐S Date Last Edited 12/11/99
1049 VACCUM PUMP ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO: MECHANICAL, ROTARY PISTON TYPE, OIL SEALED DIRECT DRIVE THROUGH COUPLING OR
GEAR REDUCER (GEAR LUBE COMMON TO VACUUM PUMP OIL)
( ) CLEAN UNIT, PERFORM MINOR CORROSION
( ) LUBE PUMP MOTOR‐AS NEEDED
Instruction Code 1050‐A Date Last Edited 12/11/99
1050 CHEMICAL PUMP ‐ ANNUAL MAINTENANCE
APPLIES TO: WATER TREATMENT CHEMICAL FEED, VARIABLE SPEED AND STROKE, SOLENOID DRIVE
( ) PERFORM CORROSION CONTROL
Instruction Code 1050‐D Date Last Edited 12/11/99
1050 CHEMICAL PUMP ‐ DAILY MAINTENANCE
APPLIES TO: WATER TREATMENT CHEMICAL FEED, VARIABLE SPEED AND STROKE, SOLENOID DRIVE
( ) DAILY INSPECT FOR LEAKS (DELIVERY)
( ) ADJUST SPEED/STROKE (AS NEEDED)
Instruction Code 1050‐M
1050 CHEMICAL PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO: WATER TREATMENT CHEMICAL FEED, VARIABLE SPEED AND STROKE, SOLENOID DRIVE
OPERATE FULL SPEED/STROKE POR 10 MINUTES
( ) INSPECT CHECK VALVE FOR LEAKS
Instruction Code 1050‐Q Date Last Edited 12/11/99
10S0 CHEMICAL PUMP ‐ QUARTERLY MAINTENANCE
APPLIES TO: WATER TREATMENT CHEMICAL FEED, VARIABLE SPEED AND STROKE, SOLENOID DRIVE
( ) CHECK WIRING CONNECTION/INSULATION
Instruction Code 1050‐W Date Last Edited 12/11/99
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1050 CHEMICAL PUMP ‐ WEEKLY MAINTENANCE
APPLIES TO: WATER TREATMENT CHEMICAL FEED, VARIABLE SPEED AND STROKE, SOLENOID DRIVE
( ) WEEKLY CLEAN UNIT
Instruction Code 1055‐D Date Last Edited 12/11/99
1055 CHEMICAL FEED PUMP CONTROL ‐ DAILY MAINTENANCE
APPLIES TO: PH OR CONDUCTIVITY CONTROL, WATER TREATMENT FOR COOLING TOWER
( ) ADD CHEMICALS, TEST PH, CW‐3/CONDUCTIVITY
( ) CHECK FOR PROPER OPERATION
( ) CALIBRATE CONTROL (AS REQUIRED)
Instruction Code 1055‐M Date Last Edited 12/11/99
1055 CHEMICAL FEED PUMP CONTROL ‐ MONTHLY MAINTENANCE
APPLIES TO: PH OR CONDUCTIVITY CONTROL, WATER TREATMENT FOR COOLING TOWER
( ) INVENTORY CHEMICAL SUPPLIES
Instruction Code 1055‐W Date Last Edited 12/11/99
1055 CHEMICAL FEED PUMP CONTROL ‐ WEEKLY MAINTENANCE
APPLIES TO: PH OR CONDUCTIVITY CONTROL, WATER TREATMENT FOR COOLING TOWER
( ) CLEAN PH, CONDUCTIVITY, CORROSION PROBLEMS (AS NEEDED)
Instruction Code 1056‐D
1056 CHEMICAL FEED PUMP CONTROL AND RECORDER ‐ DAILY MAINTENANCE
APPLIES TO: PH, CONDUCTIVITY CONTROLS INHIBITOR, ACID FEED, BLOWDOWN, BIOCIDE
( ) DAILY CHECK UNIT FOR PROPER OPERATION
( ) DAILY CALIBRATE CONTROLS
( ) DAILY INSPECTS FOR LEAKS
Instruction Code 1056‐M Date Last Edited 12/11/99
1056 CHEMICAL FEED PUMP CONTROL AND RECORDER ‐ MONTHLY MAINTENANCE
APPLIES TO: PH, CONDUCTIVITY CONTROLS INHIBITOR, ACID FEED, BLOWDOWN, BIOCIDE
( ) INVENTORY CHEMICAL SUPPLIES
( ) CHECK WATER USAGE
Instruction Code 1056‐W Date Last Edited 12/11/99
1056 CHEMICAL FEED PUMP CONTROL AND RECORDER ‐ WEEKLY MAINTENANCE
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APPLIES TO: PH, CONDUCTIVITY CONTROLS INHIBITOR, ACID FEED, BLOWDOWN, BIOCIDE
( ) CLEAN SENSING PROBE
( ) CLEAN STRAINER
( ) CHECK ALARM SYSTEM
( ) CHECK BLOW DOWN VALVE/STRAINER
Instruction Code 1060‐A Date Last Edited 12/11/99
1060 HYDRAULIC PUMP ‐ ANNUAL MAINTENANCE
APPLIES TO: AXIAL PISTON VARIABLE DISPLACEMENT ‐ MOTOR DRIVEN
( ) CHECK MOTOR CONTROLLER OPERATING VOLTAGE/CURRENT
( ) CHECK WIRING CONNECTIONS/INSULATION
( ) OVERHAUL PUMP IF NEEDED
( ) PERFORM CORROSION CONTROL ON UNIT
Instruction Code 1060‐M Date Last Edited 12/11/99
1060 HYDRAULIC PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO: AXIAL PISTON VARIABLE DISPLACEMENT ‐ MOTOR DRIVEN
( ) CHECK UNIT FOR PROPER OPERATION
( ) INSPECT FOR LEAKS
( ) CLEAN UNIT
Instruction Code 1060‐Q Date Last Edited 12/11/99
1060 HYDRAULIC PUMP ‐ QUARTERLY MAS
( ) PERFORM IN ACCORDANCE W/MANUFACTURER'S INSTRUCTIONS
Instruction Code 1060‐S Date Last Edited 12/11/99
1060 HYDRAULIC PUMP ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO: AXIAL PISTON VARIABLE DISPLACEMENT ‐ MOTOR DRIVEN
( ) LUBE MOTOR BEARINGS CHECK/LUBE COUPLING IF NEEDED
Instruction Code 1063‐A Date Last Edited 12/11/99
1063 FUEL PUMP ‐ ANNUAL MAINTENANCE
APPLIES TO:
( ) CHANGE PUMP LUBRICANT
( ) INSPECT WIRING CONNECTIONS/INSULATION
( ) CLEAN EXTERIOR
( ) PERFORM CORROSION CONTROL ON UNIT
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( ) OVERHAUL PUMP IF NEEDED
Instruction Code 1063‐M Date Last Edited 12/11/99
1063 FUEL PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO:
( ) CHECK UNIT FOR PROPER OPERATION
( ) INSPECT NOISE, VIBRATION, LEAKS
Instruction Code 1063‐Q Date Last Edited 12/11/99
1063 FUEL PUMP ‐ QUARTERLY MAINTENANCE
APPLIES TO:
( ) INSPECT COUPLING FOR WEAR, ALIGNMENT
( ) CHECK MOTOR STARTER
( ) CHECK PUMP LUBRICANT LEVEL
Instruction Code 1063‐S Date Last Edited 12/11/99
1063 FUEL PUMP ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO:
( ) CHECK RELIEF VALVE OPERATION
( ) LUBE MOTOR BEARINGS IF NEEDED
Instruction Code 1064‐A Date Last Edited 12/11/99
1064 FUEL PUMP ‐ ANNUAL MAINTENANCE
APPLIES TO:
( ) INSPECT MOTOR STARTER
( ) LUBE MOTOR BEARINGS IF NEEDED
( ) CHANGE PUMP LUBRICANT
( ) INSPECT WIRING CONNECTIONS/INSULATION
( ) CLEAN EXTERIOR
( ) CHECK/PERFORM CORROSION ON UNIT
( ) OVERHAUL PUMP IF NEEDED
Instruction Code 1064‐M Date Last Edited 12/11/99
1064 FUEL PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO:
( ) CHECK UNIT FOR PROPER OPERATION
( ) INSPECT NOISE, VIBRATION, LEAKS
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Instruction Code 1064‐Q Date Last Edited 12/11/99
1064 FUEL PUMP ‐ QUARTERLY MAINTENANCE
APPLIES TO:
( ) INSPECT COUPLINGS FOR WEAR, ALIGNMENT
( ) CHECK PUMP LUBRICANT LEVEL
Instruction Code 1064‐S Date Last Edited 12/11/99
1064 FUEL PUMP ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO:
( ) CHECK GEAR REDUCER LUBE LEVEL
( ) CHECK RELIEF VALVE OPERATION
Instruction Code I065‐A Date Last Edited 12/11/99
1065 FUEL PUMP ‐ ANNUAL MAINTENANCE
APPLIES TO:
( ) LUBE PUMP BEARINGS
Instruction Code 1065‐M Date Last Edited 12/11/99
1065 FUEL PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO:
( ) CHECK UNIT FOR PROPER OPERATION
( ) INSPECT NOISE, VIBRATION, LEAKS
Instruction Code 1065‐Q Date Last Edited 12/11/99
1065 FUEL PUMP ‐ QUARTERLY MAINTENANCE
APPLIES TO:
( ) INSPECT COUPLING FOR WEAR/ALIGNMENT
Instruction Code 1065‐S Date Last Edited 12/11/99
1065 FUEL PUMP ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO:
( ) INSPECT MOTOR STARTER
( ) RUN VARIABLE SPEED DRIVE THROUGH FULL SPEED RANGE
( ) LUBE SPEED REDUCER BEARINGS
Instruction Code 1070‐M Date Last Edited 12/11/99
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1070 PROGRESSIVE CAVITY PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO: MOYNO TYPE, BELT DRIVE
( ) CHECK UNIT FOR PROPER OPERATION
( ) CHECK FOR LEAKS, SHAFT SEAL, CHECK COUPLING
Instruction Code 1070‐S Date Last Edited 12/11/99
1070 PROGRESSIVE CAVITY PUMP ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO: MOYNO TYPE, BELT DRIVE
( ) CHECK WIRING CONNECTIONS/INSULATION
( ) LUBE MOTOR BEARINGS
( ) LUBE PUMP BEARINGS
( ) CLEAN UNIT
Instruction Code 1071‐A Date Last Edited 12/11/99
1 71 PORTABLE PUMP ‐ ANNUAL MAINTENANCE
APPLIES TO: VANE TYPE PUMP
( ) PERFORM CORROSION CONTROL
( ) OVERHAUL PUMP IF NEEDED
Instruction Code 1071‐M Date Last Edited 12/11/99
1071 PORTABLE PUMP ‐ MONTHLY MAINTENANCE
APPLIES TO: VANE TYPE PUMP
( ) CHECK UNIT FOR PROPER OPERATION
( ) CHECK FOR LEAKS, SHAFT SEALS, COUPLING
Instruction Code 1071‐S Date Last Edited 12/11/99
1071 PORTABLE PUMP ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO: VANE TYPE PUMP
( ) CHECK ALL ELECTRICAL CONNECTIONS
( ) LUBE MOTOR BEARING/CLEAN UNIT
Instruction Code 1110‐M Date Last Edited 12/11/99
1110 WATER HEATER ‐ MONTHLY MAINTENANCE
APPLIES TO: STEAM, THERMOSTATIC CONTROL
( ) CHECK FOR PROPER OPERATION
( ) CHECK/OPERATE SAFETY VALVE
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( ) CHECK STEAM CONTROL VALVE
( ) CHECK CONDENSATE TRAP/STRAINER
( ) INSPECT‐WATER TEMPERATURE, CHECK FOR LEAKS
Instruction Code 1110‐S Date Last Edited 12/11/99
1110 WATER HEATER ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO: STEAM, THERMOSTATIC CONTROL
( ) FLUSH TANK
( ) CLEAN HEAT EXCHANGER
( ) PERFORM (MINOR) CORROSION CONTROL
Instruction Code 1111‐A Date Last Edited 12/11/99
1111 WATER HEATER ‐ ANNUAL MAINTENANCE
APPLIES TO: ELECTRIC, THERMOSTATIC CONTROL
( ) CHECK WIRING CONNECTIONS/INSULATION
Instruction Code 1111‐M Date Last Edited 12/11/99
1111 WATER HEATER ‐ MONTHLY MAINTENANCE
APPLIES TO: ELECTRIC, THERMOSTATIC CONTROL
( ) CHECK AMPS/WATER TEMPERATURE
Instruction Code 1111‐Q Date Last Edited 12/11/99
1111 WATER HEATER ‐ QUARTERLY MAINTENANCE
APPLIES TO: ELECTRIC, THERMOSTATIC CONTROL
( ) INSPECT‐WATER TEMPERATURE‐LEAKS
Instruction Code 1111‐S Date Last Edited 12/11/99
1111 WATER HEATER ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO: ELECTRIC, THERMOSTATIC CONTROL
( ) CHECK/ OPERATE SAFETY VALVE
Instruction Code 1111‐W Date Last Edited 12/11/99
1111 WATER HEATER ‐ WEEKLY MAINTENANCE
APPLIES TO: ELECTRIC, THERMOSTATIC CONTROL
( ) CHECK FOR LEAKS
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Instruction Code 1120‐A Date Last Edited 12/11/99
1120 WATER SOFTENER ‐ ANNUAL MAINTENANCE
APPLIES TO: ION EXCHANGE RESIN BED, SALT REGENERATED, AUTOMATIC REGENERATION
( ) TEARDOWN/INSPECT SOLDMATIC VALVE FOR SEAL/SEAT WEAR
Instruction Code 1120‐D Date Last Edited 12/11/99
1120 WATER SOFTENER ‐ DAILY MAINTENANCE
APPLIES TO: ION EXCHANGE RESIN BED, SALT REGENERATED, AUTOMATIC REGENERATION
( ) DAILY CHECK OUTPUT WATER HARDNESS/PH AS REQUIRED
Instruction Code 1120‐M Date Last Edited 12/11/99
1120 WATER SOFTENER ‐ MONTHLY MAINTENANCE
APPLIES TO: ION EXCHANGE RESIN BED, SALT REGENERATED, AUTOMATIC REGENERATION
( ) CHECK UNIT FOR PROPER OPERATION‐REPAIR AS NEEDED
( ) CHECK CYCLE OPERATION AS REQUIRED
( ) CHECK SYSTEM FOR LEAKS
( ) CHECK DIP SWITCHES FOR TIMER SETTINGS
Instruction Code 1120‐Q Date Last Edited 12/11/99
1120 WATER SOFTENER ‐ QUATERLY MAINTENANCE
APPLIES TO: ION EXCHANGE RESIN BED, SALT REGENERATED, AUTOMATIC REGENERATION
( ) CHECK/ADJUST BRINE NEEDLE VALVE ON SOLDMATIC VALVE
( ) CHECK SOLENOID VALVES FOR WEAR/CORROSION
( ) TEARDOWN/CHECK AQUAMATIC DIAPHRAGM VALVES FOR LEAKS/WEAR
Instruction Code 1120‐S Date Last Edited 12/11/99
1120 WATER SOFTENER ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO: ION EXCHANGE RESIN BED, SALT REGENERATED, AUTOMATIC REGENERATION
( ) CLEAN BRINE TANK AS REQUIRED‐PERFORM CORROSION
( ) CLEAN BRINE TANK AS REQUIRED‐PERFORM CORROSION
( ) CHECK, TIGHTEN ALL ELECTRICAL CONNECTIONS ON CONTROLLER
Instruction Code 1120‐W Date Last Edited 12/11/99
1120 WATER SOFTENER ‐ WEEKLY MAINTENANCE
APPLIES TO: ION EXCHANGE RESIN BED, SALT REGENERATED, AUTOMATIC REGENERATION
( ) WEEKLY ADD SALT TO BRINE TANK AS REQUIRED
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Instruction Code 1121‐A Date Last Edited 12/11/99
1121 WATER SOFTENER ‐ ANNUAL MAINTENANCE
APPLIES TO: ION EXCHANGE RESIN BED, SALT REGENERATED, MANUAL REGENERATION
( ) CLEAN BRINE TANK/PERFORM CORROSION CONTROL
Instruction Code 1121‐D Date Last Edited 12/11/99
1121 WATER SOFTENER ‐ DAILY MAINTENANCE
APPLIES TO: ION EXCHANGE RESIN BED, SALT REGENERATED, MANUAL REGENERATION
( ) CHECK OUTPUT WATER HARDNESS/PH (AS REQUIRED)
( ) ADD SALT TO BRINE TANK (AS REQUIRED
Instruction Code 1121‐M
1121 WATER SOFTENER ‐ MONTHLY MAINTENANCE
APPLIES TO: ION EXCHANGE RESIN BED, SALT REGENERATED, MANUAL REGENERATION
( ) CHECK UNIT FOR PROPER OPERATION
( ) CHECK CYCLE OPERATIONS (AS REQUIRED)
( ) CHEC SYSTEM FOR LEAKS
Instruction Code 1121‐Q Date Last Edited 02/17/00
1121 WATER SOFTNER ‐ QUARTERLY MAINTENANCE
( ) PERFORM IN ACCORDANCE W/MANUFACTURER INSTRUCTIONS
Instruction Code 1121‐S Date Last Edited 02/17/00
1121 WATER SOFTNER ‐ SEMIANNUAL MAINTENANCE
( ) PERFORM IN ACCORDANCE W/MANUFACTURER INSTRUCTIONS
Instruction Code 1131‐A Date Last Edited 02/17/00
1131 WATER DISTILLING UNIT ‐ ANNUAL MAINTENANCE
APPLIES TO: STEAM EVAPORATOR, WATER‐COOLED CONDENSER, STORAGE TANK AND TRANSFER PUMP
( ) PERFORM IN ACCORDANCE W/MANUFACTURER'S INSTRUCTIONS
Instruction Code 1131‐D Date Last Edited 12/11/99
1131 WATER DISTILLING UNIT ‐ DAILY MAINTENANCE
APPLIES TO: STEAM EVAPORATOR, WATER‐COOLED CONDENSER, STORAGE TANK AND TRANSFER PUMP
( ) CHECK UNIT FOR PROPER OPERATION, REPAIR AS NEEDED
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( ) CHECK WATER CONDUCTIVITY PH
( ) INSPECT FOR LEAKS
Instruction Code 1131‐M Date Last Edited 12/11/99
1131 WATER DISTILLING UNIT ‐ MONTHLY MAINTENANCE
APPLIES TO: STEAM EVAPORATOR, WATER‐COOLED CONDENSER, STORAGE TANK AND TRANSFER PUMP
( ) CHECK STEAM CONTROL VALVE
( ) CLEAN CONDENSATE TRAP/STRAINER
( ) CHECK CONDENSER WATER CONTROL VALVE
( ) CHECK SUPPLY WATER CONTROL VALVE
Instruction Code 1131‐Q Date Last Edited 02/18/00
1131 WATER DISTILLING UNIT ‐ QUARTERLY MAINTENANCE
APPLIES TO: STEAM EVAPORATOR, WATER‐COOLED CONDENSER, STORAGE TANK AND TRANSFER PUMP
( ) PERFORM IN ACCORDANCE W/MANUFACTURER'S INSTRUCTIONS
Instruction Code 1131‐S Date Last Edited 12/11/99
1131 WATER DISTILLING UNIT ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO: STEAM EVAPORATOR, WATER‐COOLED CONDENSER, STORAGE TANK AND TRANSFER PUMP
( ) CHECK TANK FILTERS
( ) CLEAN EVAPORATOR TANK
Instruction Code 1132‐A Date Last Edited 12/11/99
1132 WATER DISTILLING UNIT ‐ ANNUAL MAINTENANCE
APPLIES TO: ELECTRIC, FAN‐COOLED CONDENSER, AUTOMATIC WITH STORAGE TANK
( ) PERFORM CORROSION CONTROL ON COMPLETE UNIT
( ) CHECK WIRING CONNECTIONS/INSULATION
Instruction Code 1132‐M Date Last Edited 12/11/99
1112 WATER DISTILLING UNIT ‐ MONTHLY MAINTENANCE
APPLIES TO: ELECTRIC, FAN‐COOLED CONDENSER, AUTOMATIC WITH STORAGE TANK
( ) CHECK UNIT FOR PROPER OPERATION
( ) CHECK UNIT FOR LEAKS
( ) CHECK SUPPLY WATER FILTER‐REPLACE AS REQUIRED
( ) CHECK FLOAT SWITCHES‐HOLDING TANK
( ) CHECK FLOAT SWITCHES‐EVAPORATOR
Instruction Code 1132‐Q Date Last Edited 12/11/99
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1132 WATER DISTILLING UNIT ‐ QUARTERLY MAINTENANCE
APPLIES TO: ELECTRIC, FAN‐COOLED CONDENSER, AUTOMATIC WITH STORAGE TANK
( ) CLEAN CONDENSER FAN/CONDENSER AS REQUIRED
( ) CLEAN EVAPORATOR‐CHECK HEATING ELEMENT
Instruction Code 1132‐S Date Last Edited 12/11/99
1132 WATER DISTILLING UNIT ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO: ELECTRIC, FAN‐COOLED CONDENSER, AUTOMATIC WITH STORAGE TANK
( ) LUBE CONDENSER FAN MOTOR BEARINGS IF NEEDED
Instruction Code 1140‐M Date Last Edited 12/11/99
1140 WATER DEMINERALIZER ‐ MONTHLY MAINTENANCE
APPLIES TO: RESIN BED TYPE, MANUAL, EXHANGE TANK REGENERATION
( ) CHANGE DEIONIZER TANK AS REQUIRED
Instruction Code 1140‐S Date Last Edited 12/11/99
1140 WATER DEMINERALIZER ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO: RESIN BED TYPE, MANUAL, EXHANGE TANK REGENERATION
( ) CLEAN UNIT CHECK CORROSION
Instruction Code 1140‐W Date Last Edited 12/11/99
1140 WATER DEMINERALIZER ‐ WEEKLY MAINTENANCE
APPLIES TO: RESIN BED TYPE, MANUAL, EXHANGE TANK REGENERATION
( ) CHECK UNIT OPERATION‐ADJUST AS NEEDED
( ) WEEKLY CHECK OUTPUT WATER CONDUCTIVITY/PH
Instruction Code 1141‐A Date Last Edited 12/11/99
1141 WATER DEMINERALIZER ‐ ANNUAL MAINTENANCE
APPLIES TO: RESIN BED TYPE, AUTOMATIC REGENERATION, ACID/CAUSTIC TANKS, CONTROL SYSTEM
( ) CHECK/CALIBRATE CONDUCTIVITY CELL/INSTRUMENT (REFER TO MANUAL)
( ) CHECK INSTRUMENT AIR (CONTROL/LINES) REPAIR IF NECESSARY
( ) CHANGE DESICCANT IN FILTER ON ACID TANK
( ) CLEAN ACID/CAUSTIC TANKS
( ) CHEC WIRING CONNECTION/INSULATION
( ) CHECK/CHANGE MEDIA IN CARBON TANK (REFER TO MANUAL)
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( ) CHECK ANIONRESINS FOR OVER RUN
Instruction Code 1141‐D Date Last Edited 12/21/99
1141 WATER DEMINERALIZER ‐ DAILY MAINTENANCE
APPLIES TO: RESIN BED TYPE, AUTOMATIC REGENERATION, ACID/CAUSTIC TANKS, CONTROL SYSTEM
( ) CHECK SYSTEM FOR LEAKS
( ) CHECK UNIT FOR PROPER OPERATION, ADJUST AS NEEDED
( ) BACKWASH CARBON PREFILTER TANK (30 MINUTE FLUSH)
( ) CHECK HEATERS IN CAUSTIC TANK ( REFER TO MANUAL)
( ) INSPECT FOR UNUSUAL VIBRATIOS/NOISES
( ) CHECK FOR RESIN LOSS
Instruction Code 1141‐M Date Last Edited 02/18/00
1141 WATER DEMINERALIZER ‐ MONTHLY MAINTENANCE
APPLIES TO: RESIN BED TYPE, AUTOMATIC REGENERATION, ACID/CAUSTIC TANKS, CONTROL SYSTEM
( ) CHECK ACID/CAUSTIC LEVEL (BULK TANK)
Instruction Code 1141‐Q Date Last Edited 12/11/99
1141 WATER DEMINERALIZER ‐ QUARTERLY MAINTENANCE
APPLIES TO: RESIN BED TYPE, AUTOMATIC REGENERATION, ACID/CAUSTIC TANKS, CONTROL SYSTEM
( ) CLEAN RESIN TRAPS
( ) CHECK ALL CONTROL VALVES FOR POSITIVE SHUT OFF
( ) CLEAN UNIT/PERFORM MINOR CORROSION CONTROL
Instruction Code 1141‐W Date Last Edited 12/21/99
1141 WATER DEMINERALIZER ‐ WEEKLY MAINTENANCE
APPLIES TO: RESIN BED TYPE, AUTOMATIC REGENERATION, ACID/CAUSTIC TANKS, CONTROL SYSTEM
( ) REGENERATE DEMINERALIZER RESIN AS REQUIRED
( ) CHECK H2O HARDNESS BEFORE REGENERATION AS REQUIRED (SEE MANUAL)
Instruction Code 1142‐A Date Last Edited 12/11/99
1142 WATER DEMINERALIZER ‐ ANNUAL MAINTENANCE
APPLIES TO: RESIN BED TYPE, MANUAL REGENERFATION, ACID/CAUSTIC TANKS
( ) CHECK/CALIBRATE CONDUCTIVITY CELL INSTRUMENT
( ) CHECK INSTRUMENT AIR (CONTROL LINES)
( ) CHANGE DESICCANT IN FILTER/ACID TANK
( ) CHECK ACID/CAUSTIC TANK
( ) CHECK WIRING CONNECTIONS
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( ) CHECK/CHANGE MEDIA IN CARBON TANK (REFER TO MANUAL)
( ) PERFORM CORROSION CONTROL ON COMPLETE UNIT
Instruction Code 1142‐Q Date Last Edited 12/11/99
1142 WATER DEMINERALIZER ‐ DAILY MAINTENANCE
APPLIES TO: RESIN BED TYPE, MANUAL REGENERFATION, ACID/CAUSTIC TANKS
( ) CHECK SYSTEM FOR LEAKS
( ) CHECK UNIT FOR PROPER OPERATION, REPAIR AS NEEDED
( ) BACKWASH CARBO PREFILTER TANK (30 MINUTES)
( ) CHECK LEVEL OF RESIN BED (REFER TO MANUAL)
( ) CHECK HEATERS IN CAUSTIC TANK (REFER TO MANUAL)
( ) INSPECT FOR UNUSUAL VIBRATIONS/NOISES
( ) CHECK FOR RESIN LOSS
Instruction Code 1142‐M Date Last Edited 12/11/99
1142 WATER DEMINERALIZER ‐ MONTHLY MAINTENANCE
APPLIES TO: RESIN BED TYPE, MANUAL REGENERFATION, ACID/CAUSTIC TANKS
( ) LUBE PUMP/MOTOR BEARINGS
( ) CHECK COUPLING WEAR/ALIGNMENT
( ) CHECK OIL LEVEL IN ACID/CAUSTIC PUMP
( ) CHECK ACID/CAUSTIC LEVEL (BULK TANK)
Instruction Code 1142‐Q Date Last Edited 12/11/99
1142 WATER DEMINERALIZER ‐ QUARTERLY MAINTENANCE
APPLIES TO: RESIN BED TYPE, MANUAL REGENERFATION, ACID/CAUSTIC TANKS
( ) TRANSFER RESIN TO MAINTENANCE TANK/WASH
( ) CLEAN RESIN TRAPS
( ) CHECK ALL CONTROL VALVES FOR POSITIVE SHUT OFF
( ) CLEAN UNIT/PERFORM MINOR CORROSION CONTROL
( ) LUBRICATE ALL CONTROL VALVES
Instruction Code 1142‐S Date Last Edited 12/11/99
1142 WATER DEMINERALIZER ‐ SEMI‐ANNUAL MAINTENANCE
APPLIES TO: RESIN BED TYPE, MANUAL REGENERFATION, ACID/CAUSTIC TANKS
( ) CHANGE OIL IN CAUSTIC/ACID PUMPS
Instruction Code 1142‐W Date Last Edited 12/11/99
1142 WATER DEMINERALIZER ‐ WEEKLY MAINTENANCE
APPLIES TO: RESIN BED TYPE, MANUAL REGENERFATION, ACID/CAUSTIC TANKS
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( ) REGENERATE DIMINERALIZER RESIN AS REQUIRED
( ) CHECK H2O HARDNESS BEFORE REGENERATION AS NEEDED (SEE MANUAL)
Instruction Code 1143‐A Date Last Edited 1/27/00
1143 REVERSE OSMOSIS ‐ ANNUAL MAINTENANCE
( ) PERFORM IN ACCORDANCE WITH MANUFACTURERS INSTRUCTIONS
Instruction Code 1143‐M Date Last Edited 1/27/00
1143 REVERSE OSMOSIS ‐ MONTHLY MAINTENANCE
( ) PERFORM IN ACCORDANCE WITH MANUFACTURERS INSTRUCTIONS
Instruction Code 1143‐Q Date Last Edited 1/27/00
1143 REVERSE OSMOSIS ‐ QUARTERLY MAINTENANCE
( ) PERFORM IN ACCORDANCE W/MANUFACTURER INSTRUCTIONS
Instruction Code 1143‐S Date Last Edited 1/27/00
1143 REVERSE OSMOSIS ‐ SEMIANNUAL MAINTENANCE
( ) PERFORM IN ACCORDANCE WITH MANUFACTURERS INSTRUCTIONS
Instruction Code 1150‐A Date Last Edited 2/16/00
1150 AIR SEPARATOR ‐ ANNUAL MAINTENANCE
APPLIES TO: HYDRONIC SYSTEM
( ) AS PER MANUFACTURER SPECIFICATIONS
Instruction Code 1150‐M Date Last Edited 2/16/00
1150 AIR SEPARATOR ‐ MONTHLY MAS
APPLIES TO: HYDRONIC SYSTEM
( ) AS PER MANUFACTURER SPECIFICATIONS
Instruction Code 1150‐Q Date Last Edited 2/16/00
1150 AIR SEPARATOR ‐ QUARTERLY MAINTENANCE
APPLIES TO: HYDRONIC SYSTEM
( ) AS PER MANUFACTURER SPECIFICATIONS
Instruction Code 1150‐S Date Last Edited 2/16/00
1150 AIR SEPARATOR ‐ SEMIANNUAL MAINTENANCE
APPLIES TO: HYDRONIC SYSTEM
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( ) AS PER MANUFACTURER SPECIFICATIONS
Instruction Code 1151‐A Date Last Edited 2/16/00
1511 WATER FILTER ‐ ANNUAL MAINTENANCE
APPLIES TO: HYDRONIC AND CHILLED WATER SYSTEM
PERFORM CORROSION CONTROL
Instruction Code 1151‐M Date Last Edited 2/16/00
1151 FILTER ‐ MONTHLY MAS
( ) PERFORM IN ACCORDANCE W/MANUFACTURER INSTRUCTIONS
Instruction Code 1151‐Q Date Last Edited 12/11/99
1151 FILTER ‐ QUARTERLY MAINTENANCE
APPLIES TO: HYDRONIC AND CHILLED WATER SYSTEM
( ) INSPECT FOR LEAKS, FILTER LOADING/CORROSION
( ) CHECK CARTRIDGE, CHANGE AS REQUIRED
Instruction Code 1151‐S Date Last Edited 2/16/00
1151 WATER FILTER ‐ SEMIANNUAL MAS
( ) PERFORM IN ACCORDANCE W/MANUFACTURER INSTRUCTIONS
Instruction Code 1210‐A Date Last Edited 12/11/99
1210 AIR COMPRESSOR ‐ ANNUAL MAINTENANCE
APPLIES TO: 3 H.P. OR LESS, BELT DRIVE WITH RECEIVER
( ) CHECK WIRING CONNECTIONS/INSULATION
( ) PERFORM CORROSION CONTROL ON COMPLETE UNIT
( ) TEARDON, INSPECT/OVERHAUL COMPRESSOR
Instruction Code 1210‐D Date Last Edited 12/30/99
1210 AIR COMPRESSOR ‐ DAILY WEEKLY MAINTENANCE
APPLIES TO: 3…
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