1V-22(C)B-37.pdf

T.O. 1V-22(C)B-37

30 NOVEMBER 2008

TECHNICAL MANUAL

USAF CALIBRATION AND

MEASUREMENT SUMMARY

AND

WORK UNIT CODE MANUAL

FOR

CV-22 OSPREY

This publication replaces T.O. 1V-22(C)B-37 dated 30 May 2008.

WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751 et. seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App. 2401 et. seq. Violations of these export laws are subject to severe criminal penalties.

Disseminate in accordance with provisions of DoD Directive 5230.25.

DISTRIBUTION D - Distribution authorized to Department of Defense and U.S. DoD contractors for official use or for administrative or operational purposes only, 30 November 2007. Refer other requests for this document to 562 CBSG/GBHA, 813 Irving-Wick Dr W, Heath, OH 43056-1199.

Destruction Notice - For unclassified, limited documents, destroy by any method that will prevent disclosure of the contents or reconstruction of the document.

Published under Authority of the Secretary of the Air Force

A USAF

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NOTE: The portion of the text and illustrations affected by the changes is indicated by a vertical line in the outer margins of the page.

Date of issue for original and changed pages are:

Original .......................... 0 .................. 30 November 2008

TOTAL NUMBER OF PAGES IN THIS PUBLICATION IS 12, CONSISTING OF THE FOLLOWING:

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LIST OF EFFECTIVE PAGES

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TABLE OF CONTENTS

Chapter Page

1 INTRODUCTION ......................................................................................................1-1

1.1 PURPOSE ................................................................................................1-1

1.2 SCOPE .....................................................................................................1-1

1.3 RELATED DOCUMENTS .....................................................................1-1

1.4 SUPPORT CONCEPT ............................................................................1-2

1.5 DEFINITIONS .........................................................................................1-3

1.6 EXPLANATION OF WORKLOAD CALIBRATION

REQUIREMENTS LISTING ..................................................................1-3

1.7 ABBREVIATIONS .................................................................................1-5

2 CV-22 SUPPORT EQUIPMENT (SE) .....................................................................2-1

2.1 SUPPORT EQUIPMENT CALIBRATION REQUIREMENTS ..........2-1

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CHAPTER 1

INTRODUCTION

1.1 PURPOSE.

1.1.1 Define Requirements. To define calibration and measurement requirements for CV-22 Osprey and associated support equipment (SE).

1.1.2 Define Policies. To define policies involving calibration support of CV-22 Osprey.

1.1.3 Identify Calibration Authority. To identify calibration authority in terms of what and when SE requires calibration and the organization responsible for support.

1.1.4 Determining Workload. To assist in determining calibration workload imposed on operating organizations, depot, and supporting Precision Measurement Equipment Laboratories (PMELs).

1.2 SCOPE.

1.2.1 Level of Support. This technical order (T.O.) covers calibration and measurement requirements at all levels of support for CV-22 Osprey. This includes organizational (O), intermediate (I), technical repair centers (TRC), test sites, training sites, and depot (D) operational and training activities.

1.2.2 Two Chapters. This T.O. consists of two chapters.

1.2.2.1 Chapter 1, INTRODUCTION, contains the purpose, scope, related documents, support concept, definitions, an explanation of workload tables, and other pertinent information.

1.2.2.2 Chapter 2, CV-22 SUPPORT EQUIPMENT, identifies method of viewing CV-22 SE calibration requirements. SE used at all levels of CV-22 maintenance and calibration are identified.

1.3 RELATED DOCUMENTS.

1.3.1 This T.O. will be used with the following documents:

a. AFI 21-113, Air Force Metrology and Calibration (AFMETCAL) Program.

b. AFI 21-101, Aircraft and Equipment Maintenance Management.

c. AFMAN 23-110, USAF Supply Manual

d. T.O. 00-5-17, USAF Computer Program Identification Numbering (CPIN) System.

e. T.O. 00-20-2, Maintenance Data Documentation.

f. T.O. 00-20-14, Air Force Metrology and Calibration Program.

g. T.O. 00-25-06-2-2, Depot, Intermediate, and Organizational Maintenance -Work Unit Code Manual - Support Equipment.

h. T.O. 33-1-27, Logistic Support of Test, Measurement, and Diagnostic Equipment.

i. T.O. 33K Series Calibration Procedures.

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j. T.O. 33K-1-100-1, Calibration Procedure for Maintenance Data Collection Codes and Calibration Measurement Summaries.

k. T.O. 33K-1-100-2, TMDE Calibration Notes, Calibration Interval, Technical Order and Work Unit Code Reference Guide.

l. T.O. 51-1-06-1, Depot, Intermediate, and Organizational Maintenance -Work Unit Code Manual - Automatic Test Equipment.

1.4 SUPPORT CONCEPT.

1.4.1 Calibration and Maintenance.

1.4.1.1 Calibration and maintenance of CV-22 SE will be accomplished at the lowest practical echelon possible based on concept of operation and equipment authorizations. The organization responsible for support is included in calibration requirements listings addressed in Chapter 2.

1.4.1.2 T.O. 00-20-14 holds the Methods and Procedures for the management of the Air Force Metrology and Calibration (AFMETCAL) Program. That program is established and directed by AFI 21-113. Calibration authority order of precedence is as follows:

1 - T.O. 1V-22(C)B-37 2 - T.O. 33K-1-100-2 3 - T.O. 33K-1-100-1 Sec 3 4 - Other official DoD calibration procedures 5 - Equipment maintenance T.O.

6 - Commercial publications or commercial data

The applicable calibration procedure and interval will be identified in the Cal TO and Cal Interval fields of the calibration requirements listing. When a calibration interval is not listed in the above documents and the item requires calibration, the interval shall not be greater than 12 months.

1.4.1.3 Requests concerning calibration responsibility determinations for CV-22 SE (Chapter 2) should be sent via AFTO Form 45 IAW T.O. 00-20-14, Section 5, annotated as "CV22" in the “Weapon Sys(s) or End Item Supported” block. Direct inquiries may be made via Defense Switched Network (DSN) 366-5062 to 562

CBSG/GBNA.

1.4.1.4 Certain calibration range and accuracy requirements of CV-22 SE will be dictated by system or subsystem needs in lieu of manufacturer's specifications. 33K series calibration procedures are prepared and maintained by 562 CBSG/GBHA. Any change or correction to these procedures will be via AFTO Form 22 action.

1.4.1.5 Calibration and maintenance location (on-station/off-station, on-site/off-site) is at the discretion of the Maintenance Supervisor responsible.

1.4.1.6 Field Training Detachment (FTD) equipment calibration requirements are identified in calibration requirements listings in this T.O. and T.O. 33K-1-100-2. See T.O. 00-20-14 for additional information concerning training equipment calibration requirements.

1.4.1.7 Torque indicating devices are considered TMDE and will be calibrated by the PMEL. Torque indicating devices not listed in this T.O. will be calibrated IAW T.O. 33K-1-100-1/-2.

1.4.1.8 See T.O. 00-20-14 for definition and guidance on calibration authority defined as Contract and Commercial calibration of TMDE.

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1.4.2 Equipment.

1.4.2.1 Equipment required by the PMEL to support CV-22 Osprey is listed in Allowance Source Code (ASC) 734.

1.4.2.2 Core Standards of the ATE should be calibrated at prescribed intervals using the Portable Automatic Test Equipment Calibrator (PATEC) concept. The ATE core standards may be utilized, via self-test, to perform wrap-around calibration at the interface.

1.4.2.3 The user will furnish all special cables, adapters, hardware, and software needed to interface Core Standards to Portable Automatic Test Equipment Calibrator (PATEC).

1.4.2.4 Refer to N65 in AFCAV for a listing of PMELs supporting photometers with the PCS-300 Photometric Calibration System. Refer to N42 for Spectral Radiance Head or Light Source calibration capability.

1.4.3 Facilities.

1.4.3.1 PMEL facility requirements are identified in Section 8 of T.O. 00-20-14.

1.4.3.2 When operating a PMEL outside the environmental limits of T.O. 00-20-14, Section 8, consult equipment manufacturer's specifications for any necessary correction factors or environmental restrictions.

1.4.4 Quality Assurance. The PMEL quality assurance program must ensure laboratory production meets established safety and accuracy requirements with traceability to national standards. Quality assurance shall be in accordance with T.O. 00-20-14.

1.5 DEFINITIONS.

1.5.1 The following definitions are in addition to those in T.O. 00-20-14 and T.O. 33K-1-100-1:

a. SERD - Support Equipment Technical Document. A contractual data item submitted by the contractor to identify weapon system SE requirements.

b. TUR - Test Uncertainty Ratio. The maximum permitted error of the unit to be measured or calibrated divided by the maximum known error of the measuring or generating device used to perform the measurement.

1.6 EXPLANATION OF WORKLOAD CALIBRATION REQUIREMENTS LISTING:

The following describes the data fields as displayed in Air Force Calibration Authority Viewer (AFCAV):

a. Part Number - The manufacturer's part, model, or type number.

b. Work Unit Code - Codes listed herein will be used for CV-22 SE.

c. Noun - Description of item.

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d. Cal Responsibility - Support Responsibility. The organization assigned support responsibility for calibration and maintenance actions. When more than one organization is listed, the first is responsible for calibration, the second for maintenance.

AFPSL The Air Force Primary Standards Laboratory at Heath, Ohio. (See T.O.

33K-1-100-1.)

CONTRACT Commercial calibration not funded by 562 CBSG. (See T.O. 33K-1-100-

1.)

N( ) Reference appropriate note in T.O. 33K-1-100-2.

PMEL The supporting PMEL.

PMEL/CONTRACT The supporting PMEL for calibration, contractor for maintenance.

PMEL/SICL The supporting PMEL except as listed separately.

PMEL/USER The supporting PMEL for calibration, the owning organization for maintenance.

PMEL2A The area Type IIA PMEL.

PMEL 68DEG A PMEL with an authorized 68 degree dimensional calibration area.

REM See the REMARKS field.

SICW See Item Calibrated With. (See T.O. 33K-1-100-1.)

USER The owning organization. (See T.O. 33K-1-100-1.)

USER/CONTRACT The owning organization for calibration, contractor for maintenance.

USER/PMEL The owning organization for calibration, the supporting PMEL for maintenance.

USER/SICL Owning organization except as listed separately.

e. Cal TO – Calibration Technical Order. Document used for calibration support.

N( ) Reference appropriate note in T.O. 33K-1-100-2.

NCR No Calibration Required. No CTO required.

NEC No End item Calibration. No CTO required.

NHA Next Higher Assembly. Use same CTO as NHA.

REM See the REMARKS field.

SICW See Item Calibrated With. (See T.O. 33K-1-100-1.)

f. Cal Interval - Calibration Interval. Calibration interval expressed in months unless noted otherwise.

CBU Calibrate Before Use.

ICO Initial Calibration Only. (See T.O. 00-20-14.)

MTO Use interval per maintenance manual. If no interval listed, 12 months.

N( ) Use appropriate note instructions in T.O. 33K-1-100-2.

NCR No Calibration Required.

NEC No End item Calibration.

NHA Next Higher Assembly. Calibrate as part of the next higher assembly. Use same

C/I and Calibration T.O. unless noted otherwise.

NPC No Periodic Calibration required. (See T.O. 00-20-14.)

REM See the REMARKS field.

SCW See item Calibrated With. (See T.O. 33K-1-100-1.)

g. Maint TO - Maintenance Technical Order. Document used for maintenance support. This field is for information purposes only.

h. Auto CTO – See T.O. 33K-1-100-1 for description.

i. Cage code - Manufacturer's commercial, and government entity (CAGE) number.

j. Manuf Code - Manufacturer's five-character code.

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k. Change Code - See T.O. 33K-1-100-1 for description.

l. Change Date - Date of most recent change.

m. NSN - National Stock Number. Provided for informational purposes only.

n. LOM - Level of Maintenance. The level(s) of maintenance the item is required.

O Organizational I Intermediate D Depot

o. SERD - Support Equipment Recommendation Data number.

p. Remarks - This field is used for listing various information such as special instructions, the next higher assembly, "same as" information, limited calibration specifications, etc.

1.7 ABBREVIATIONS.

ACCY Accuracy ACFT Aircraft ADAPT Adapter AF Air Force AFCAV Air Force Calibration Authority

Viewer AFMETCAL Air Force Metrology and

Calibration AFPSL Air Force Primary Standards

Laboratory AKA Also Known As ALT Alternate APU Auxiliary Power Unit ARRP Aerial Retractable Refuel Probe ASC Allowance Source Code ASSY Assembly ATE Automatic Test Equipment AUTH Authority or Authorized BDD Blade Deice Distributor CAGE Commercial and Government

Entity CAL Calibrate or Calibration CAS Cable Assembly Set CBU Calibrate Before Use CDD Central Deice Distributor CFE Contractor Furnished Equipment CHG Change CMAL Controlled Multiple Address

Letter CNX Canceled COM Commercial COM Common CPIN Computer Program Identification

Number CSE Common Support Equipment CSU Communication Switching Unit CTPS Calibration Test Program Set CTO Calibration Technical Order D Depot

DCM Deputy Commander for Maintenance

DEG Degree(s) DEU Display Electronics Unit DIMS Dimensions DMM Digital Multimeter DSN Defense Switched Network DWG Drawing EOD Explosive Ordinance Disposal EW Electronic Warfare EXC Exchange F Fahrenheit FIX Fixture FLT Flight FO Fiber Optic FREQ Frequency FLIR Forward Looking Infrared FLT Flight FS Full Scale FTD Field Training Detachment GFE Government Furnished

Equipment HUD Head-Up Display I Intermediate IAR Integrated Avionics Rack IAW In Accordance With ICO Initial Calibration Only IDCU Ice Detection Control Unit IEC International Electrotechnical

Commission IM Item Manager IN Inch I/R Installation/Removal ISO International Organization for

Standardization ITA Interface Test Adapter LBS Pounds LOM Level of Maintenance LP Local Purchase

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LTD CAL Limited Calibration LWINS Light Weight Inertial Navigation

System MFG Manufacturer MLG Main Landing Gear MMR Multi Mode Radar MSPE Maintenance, Safety, and

Protection Equipment MTPSI Master Test Program Set Index NCR No Calibration Required NDI Non-Destructive Inspection NEC No End-item Calibration NHA Next Higher Assembly NLG Nose Landing Gear NPC No Periodic Calibration NSN National Stock Number O Organizational OPT Option or Optional OTPM Operational Test Program

Medium OTPS Operational Test Program Set PAMS PMEL Automated Management

System PARA Paragraph PATEC Portable Automatic Test

Equipment Calibrator PKG Package PLCU Primary Lighting Control Unit PMEL Precision Measurement

Equipment Laboratory PN or P/N Part Number P/O Part of PSE Peculiar Support Equipment PWR Power R/B Replace By REQS Requirements REV Revision RIU Radar Interface Unit S/A Same as SCW See item Calibrated With SE Support Equipment SERD Support Equipment

Recommendation Data SICL See Individual Component

Listing SICW See item Calibrated With SIM Simulator SLCU Secondary Lighting Control Unit SSA Same Specification As STD Standard SUB Substitute TBA To Be Announced TBD To Be Determined TFU Turret Forward Looking Infrared

Unit TMDE Test, Measurement, and

Diagnostic Equipment TO Technical Order TP Test Program

TPI Test Program Instruction TPS Test Program Set TRC Technology Repair Center TRU Test Replaceable Unit TS or T/S Test Set, Test Stand, Test

Station, or Test System TUR Test Uncertainty Ratio UOC Used On Code UUT Unit Under Test WRA Weapons Replaceable Assembly WUC Work Unit Code

2-1/(2-2 Blank)

CHAPTER 2

CV-22 SUPPORT EQUIPMENT (SE)

2.1 SUPPORT EQUIPMENT CALIBRATION REQUIREMENTS.

2.1.1 This section identifies method of viewing calibration requirements of CV-22 SE authorized for all levels of calibration and maintenance support. Calibration requirements listings will be adjusted and revised by 562 CBSG as new equipment and/or changes are identified.

2.1.2 Calibration requirements listings for CV-22 SE are viewable using Air Force Calibration Authority Viewer (AFCAV) by selecting source document “CV22”.