Attachment 13 - New Section 09 29 00 gypsum board.pdf

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Repair HVAC Dormitory Building 2405 and 2406 at Joint Base Charleston -Weapons Station, Goose Creek, South Carolina
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FA441820R0016
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This document provides specifications for gypsum board installation and finishing for a federal construction project to repair HVAC systems in dormitory buildings 2405 and 2406 at Joint Base Charleston in South Carolina. The specifications require the use of 5/8 inch thick gypsum wallboard and panels meeting indoor air quality emission limits. Regular, fire-resistant, mold-resistant, and water-resistant gypsum board types must be provided. Fasteners, screws, nails, staples, and adhesives are specified along with requirements for recycled content, low VOC content, and indoor air quality certifications. The specifications outline installation requirements for framing and substrates, application of gypsum board and accessories, finishing levels, sealing, fire-resistant construction, patching and shaftwall framing.

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SECTION 09 29 00 Page 1

Repair HVAC, Dorm Bldgs 2405-2406 Project No. DKGV Revised Final

1073189 May 15, 2018

SECTION 09 29 00

GYPSUM BOARD

08/16

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)

ANSI A108.11 (1992; Reaffirmed 2005) Specifications for

Interior Installation of Cementitious

Backer Units

ASTM INTERNATIONAL (ASTM)

ASTM C475/C475M (2017) Standard Specification for Joint

Compound and Joint Tape for Finishing

Gypsum Board

ASTM C514 (2004; R 2020) Standard Specification for

Nails for the Application of Gypsum Board

ASTM C557 (2003; R 2017) Standard Specification for

Adhesives for Fastening Gypsum Wallboard to Wood Framing

ASTM C840 (2019b) Standard Specification for

Application and Finishing of Gypsum Board

ASTM C954 (2018) Standard Specification for Steel

Drill Screws for the Application of Gypsum

Panel Products or Metal Plaster Bases to

Steel Studs from 0.033 in. to

0.112 in. in Thickness

ASTM C1002 (2018) Standard Specification for Steel

Self-Piercing Tapping Screws for the

Application of Gypsum Panel Products or

Metal Plaster Bases to Wood Studs or Steel

Studs

ASTM C1047 (2019) Standard Specification for

Accessories for Gypsum Wallboard and

Gypsum Veneer Base

ASTM C1396/C1396M (2017) Standard Specification for Gypsum

Board

ASTM C1766 (2015; R2019) Standard Specification for

Factory-Laminated Gypsum Panel Products

ASTM D2394 (2017) Standard Test Methods for Simulated

SECTION 09 29 00 Page 2

Service Testing of Wood and Wood-Base

Finish Flooring

ASTM D3273 (2016) Standard Test Method for Resistance to Growth of Mold on the Surface of

Interior Coatings in an Environmental

Chamber

ASTM D5420 (2016) Standard Test Method for Impact

Resistance of Flat, Rigid Plastic

Specimen by Means of a Strike Impacted by a Falling Weight (Gardner Impact)

ASTM E84 (2020) Standard Test Method for Surface

Burning Characteristics of Building

Materials

ASTM E90 (2009; R2016) Standard Test Method for

Laboratory Measurement of Airborne Sound

Transmission Loss of Building Partitions and Elements

ASTM E336 (2020) Standard Test Method for

Measurement of Airborne Sound Attenuation between Rooms in Buildings

ASTM E695 (2003; R 2015; E 2015) Measuring Relative

Resistance of Wall, Floor, and Roof

Construction to Impact Loading

CALIFORNIA DEPARTMENT OF PUBLIC HEALTH (CDPH)

CDPH SECTION 01350 (2010; Version 1.1) Standard Method for the Testing and Evaluation of Volatile

Organic Chemical Emissions from Indoor

Sources using Environmental Chambers

FM GLOBAL (FM)

FM APP GUIDE (updated on-line) Approval Guide http://www.approvalguide.com/

GREEN SEAL (GS)

GS-36 (2013) Adhesives for Commercial

Use

GYPSUM ASSOCIATION (GA)

GA 214 (2010) Recommended Levels of Gypsum Board

Finish

GA 216 (2010) Application and Finishing of Gypsum

Panel Products

GA 224 (2008) Installation of Predecorated Gypsum

Board

GA 253 (2012) Application of Gypsum Sheathing

GA 600 (2009) Fire Resistance Design Manual http://www.approvalguide.com/

SECTION 09 29 00 Page 3

SCIENTIFIC CERTIFICATION SYSTEMS (SCS)

SCS SCS Global Services (SCS) Indoor Advantage

SOUTH COAST AIR QUALITY MANAGEMENT DISTRICT (SCAQMD)

SCAQMD Rule 1168 (2017) Adhesive and Sealant Applications

UNDERWRITERS LABORATORIES (UL)

UL 2818 (2013) GREENGUARD Certification Program

For Chemical Emissions For Building

Materials, Finishes And Furnishings

UL Fire Resistance (2014) Fire Resistance Directory

1.2 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section.01 33 00 SUBMITTAL PROCEDURES:

SD-03 Product Data

Water-Resistant Gypsum Backing Board

Accessories

Submit for each type of gypsum board and for cementitious backer units.

Gypsum Board

Recycled Content for Gypsum Board; G

VOC Content of Joint Compound; G

SD-07 Certificates

Asbestos Free Materials; G

Certify that gypsum board types, gypsum backing board types, cementitious backer units, and joint treating materials do not contain asbestos.

Indoor Air Quality for Gypsum Board; G

Indoor Air Quality for Non-aerosol Adhesives; G

Indoor Air Quality for Aerosol Adhesives; G

SD-08 Manufacturer's Instructions

Material Safety Data Sheets

SD-10 Operation and Maintenance Data

Manufacturer Maintenance Instructions

SECTION 09 29 00 Page 4

1.3 CERTIFICATIONS

1.3.1 Indoor Air Quality Certifications

Submit required indoor air quality certifications in one submittal package.

1.3.1.1 Ceiling and Wall Systems

Provide products certified to meet indoor air quality requirements by

UL 2818 (Greenguard) Gold, SCS Global Services Indoor Advantage Gold or provide certification or validation by other third-party program that products meet the requirements of this Section. Provide current product certification documentation from certification body. When product does not have certification, provide validation that product meets the indoor air quality product requirements cited herein.

1.3.1.2 Adhesives and Sealants

Provide products certified to meet indoor air quality requirements by

UL 2818 (Greenguard) Gold, SCS Global Services Indoor Advantage Gold or provide certification or validation by other third-party program that products meet the requirements of this Section. Provide current product certification documentation from certification body. When product does not have certification, provide validation that product meets the indoor air quality product requirements cited herein.

1.4 DELIVERY, STORAGE, AND HANDLING

1.4.1 Delivery

Deliver materials in the original packages, containers, or bundles with each bearing the brand name, applicable standard designation, and name of manufacturer, or supplier.

1.4.2 Storage

Keep materials dry by storing inside a sheltered building. Where necessary to store gypsum board and cementitious backer units outside, store off the ground, properly supported on a level platform, and protected from direct exposure to rain, snow, sunlight, and other extreme weather conditions. Provide adequate ventilation to prevent condensation.

Store per manufacturer's recommendations for allowable temperature and humidity range.Do not store gypsum wallboard with materials which have high emissions of volatile organic compounds (VOCs) or other contaminants. Do not store panels near materials that may offgas or emit harmful fumes, such as kerosene heaters, fresh paint, or adhesives. Do not use materials that have visible moisture or biological growth.

1.4.3 Handling

Neatly stack gypsum board and cementitious backer units flat to prevent sagging or damage to the edges, ends, and surfaces.

1.5 QUALIFICATIONS

Furnish type of gypsum board work specialized by the installer with a minimum of 3 years of documented successful experience.

1.6 ENVIRONMENTAL REQUIREMENTS

SECTION 09 29 00 Page 5

Do not expose the gypsum board to excessive sunlight prior to gypsum board application. Maintain a continuous uniform temperature of not less than 50 degrees F and not more than 80 degrees F for at least one week prior to the application of gypsum board work, while the gypsum board application is being done, and for at least one week after the gypsum board is set.

Shield air supply and distribution devices to prevent any uneven flow of air across the plastered surfaces. Provide ventilation to exhaust moist air to the outside during gypsum board application, set, and until gypsum board jointing is dry. In glazed areas, keep windows open top and bottom or side to side 3 to 4 inches. Reduce openings in cold weather to prevent freezing of joint compound when applied. For enclosed areas lacking natural ventilation, provide temporary mechanical means for ventilation.

In unglazed areas subjected to hot, dry winds or temperature differentials from day to night of 20 degrees F or more, screen openings with cheesecloth or similar materials. Avoid rapid drying. During periods of low indoor humidity, provide minimum air circulation following gypsum boarding and until gypsum board jointing complete and is dry.

1.8 FIRE RESISTIVE CONSTRUCTION

Comply with specified fire-rated assemblies for design numbers indicated per UL Fire Resistance or FM APP GUIDE.

PART 2 PRODUCTS

2.1 MATERIALS

Conform to specifications, standards and requirements specified. Provide gypsum board types, gypsum backing board types, cementitious backing units, and joint treating materials manufactured from asbestos free materials only. Submit Safety Data Sheets and manufacturer maintenance instructions for gypsum materials including adhesives.

2.1.1 Gypsum Board

ASTM C1396/C1396M. Gypsum board must contain a minimum of 5 percent post-consumer recycled content, or a minimum of 20 percent post-industrial recycled content.Provide data identifying percentage of recycled content for gypsum board. Provide gypsum wall board and panels meeting the emissions requirements of CDPH SECTION 01350 (limit requirements for either office or classroom spaces regardless of space type). Provide certification or validation of indoor air quality for gypsum board.

2.1.1.1 Regular

48 inch wide, 5/8 inch thick, tapered edges.

2.1.1.2 Type X (Special Fire-Resistant)

2.1.1.3 Mold Resistant / Anti-Microbial Gypsum

ASTM D3273. 48 inch wide, 5/8 inch thick, tapered edges.

2.1.2 Regular Water-Resistant Gypsum Backing Board

ASTM C1396/C1396M

2.1.2.1 Regular

SECTION 09 29 00 Page 6

2.1.3 Fasteners

2.1.3.1 Nails

ASTM C514.

2.1.3.2 Screws

ASTM C1002, Type "G", Type "S" or Type "W" steel drill screws for fastening gypsum board to gypsum board, wood framing members and steel framing members less than 0.033 inch thick. ASTM C954 steel drill screws for fastening gypsum board to steel framing members 0.033 to 0.112 inch thick. Provide cementitious backer unit screws with a polymer coating.

2.1.3.3 Staples

No. 16 USS gage flattened galvanized wire staples with 7/16 inch wide crown outside measurement and divergent point for base ply of two-ply gypsum board application. Use as follows:

Length of Legs Thicknes s of Gypsum Board

1-1/8 inches 1/2 inch

1-1/4 inches 5/8 inch

2.1.4 Adhesives

Provide non-aerosol adhesive products used on the interior of the building

(defined as inside of the weatherproofing system) meeting either emissions requirements of CDPH SECTION 01350 (limit requirements for either office or classroom spaces regardless of space type) or VOC content requirements of SCAQMD Rule 1168. Provide aerosol adhesive products used on the interior of the building (defined as inside of the weatherproofing system) meeting either emissions requirements of CDPH SECTION 01350 (limit requirements for either office or classroom spaces regardless of space type) or VOC content requirements of GS-36. Provide certification or validation of indoor air quality for non-aerosol adhesives applied on the interior of the building (inside of the weatherproofing system). Provide certification or validation of indoor air quality for aerosol adhesives used on the interior of the building (inside of the weatherproofing system).

2.1.4.1 Adhesive for Fastening Gypsum Board to Metal Framing

Type recommended by gypsum board manufacturer.

2.1.4.2 Adhesive for Fastening Gypsum Board to Wood Framing

ASTM C557.

2.1.5 Gypsum Studs

SECTION 09 29 00 Page 7

Provide one inch minimum thickness and 6 inch minimum width. Studs may be of one inch thick gypsum board or multilayers fastened to required thickness. Conform to ASTM C1396/C1396M for material and

GA 216 for installation.

2.1.6 Accessories

ASTM C1047. Fabricate from corrosion protected steel designed for intended use. Accessories manufactured with paper flanges are not acceptable. Flanges must be free of dirt, grease, and other materials that may adversely affect bond of joint treatment. Provide prefinished or job decorated materials.

PART 3 EXECUTION

3.1 EXAMINATION

3.1.1 Framing and Furring

Verify that framing and furring are securely attached and of sizes and spacing to provide a suitable substrate to receive gypsum board and cementitious backer units. Verify that all blocking, headers and supports are in place to support plumbing fixtures and to receive soap dishes, grab bars, towel racks, and similar items. Do not proceed with work until framing and furring are acceptable for application of gypsum board and cementitious backer units.

3.1.1 Gypsum Board and Framing

Verify that surfaces of gypsum board and framing to be bonded with an adhesive are free of dust, dirt, grease, and any other foreign matter. Do not proceed with work until surfaces are acceptable for application of gypsum board with adhesive.

3.1.2 Masonry or Concrete Walls

Verify that surfaces of masonry and concrete walls to receive gypsum board applied with adhesive are dry, free of dust, oil, form release agents, protrusions and voids, and any other foreign matter. Do not proceed with work until surfaces are acceptable for application of gypsum board with adhesive.

3.1.3 Building Construction Materials

Do not install building construction materials that show visual evidence of biological growth.

3.2 APPLICATION OF GYPSUM BOARD

Apply gypsum board to framing and furring members in accordance with

ASTM C840 or GA 216 and the requirements specified. Apply gypsum board with separate panels in moderate contact; do not force in place. Stagger end joints of adjoining panels. Neatly fit abutting end and edge joints.

Use gypsum board of maximum practical length; select panel sizes to minimize waste. Cut out gypsum board to make neat, close, and tight joints around openings. In vertical application of gypsum board, provide panels in lengths required to reach full height of vertical surfaces in one continuous piece.Lay out panels to minimize waste; reuse cutoffs whenever feasible. Surfaces of gypsum board and substrate members may not be bonded

SECTION 09 29 00 Page 8 together with an adhesive. Provide type of gypsum board for use in each system specified herein as indicated.

3.2.1 Adhesive Application to Interior Masonry or Concrete Walls

Apply in accordance with ASTM C840, System VI or GA 216.

3.2.2 Application of Gypsum Board to Steel Framing and Furring

Apply in accordance with ASTM C840, System VIII or GA 216.

3.3 FINISHING OF GYPSUM BOARD

Tape and finish gypsum board in accordance with ASTM C840, GA 214 and

GA 216. Finish plenum areas above ceilings to Level 1 in accordance with

GA 214. Finish walls and ceilings to receive a heavy-grade wall covering or heave textured finish before painting to Level 3 in accordance with GA

214.

Finish walls and ceilings without critical lighting to receive flat paints, light textures, or wall coverings to Level 4 in accordance with

GA 214. Unless otherwise specified, finish all gypsum board walls, partitions and ceilings to Level 5 in accordance with GA 214. Provide joint, fastener depression, and corner treatment. Tool joints as smoothly as possible to minimize sanding and dust. Do not use self-adhering fiber glass mesh tape with conventional drying type joint compounds; use setting or hardening type compounds only. Provide treatment for water-resistant gypsum board as recommended by the gypsum board manufacturer. Protect workers, building occupants, and HVAC systems from gypsum dust.

3.3.1 Uniform Surface

Wherever gypsum board is to receive eggshell, semigloss or gloss paint finish, or where severe, up or down lighting conditions occur, finish gypsum wall surface in accordance to GA 214 Level 5. In accordance with

GA 214 Level 5, apply a thin skim coat of joint compound to the entire gypsum board surface, after the two-coat joint and fastener treatment is complete and dry.

3.4 SEALING

Seal openings around pipes, fixtures, and other items projecting through gypsum board and cementitious backer units as specified in Section 07 92 00

JOINT SEALANTS. Apply material with exposed surface flush with gypsum board or cementitious backer units.

3.5 FIRE-RESISTANT ASSEMBLIES

Wherever fire-rated construction is indicated, provide materials and application methods, including types and spacing of fasteners, wall and ceiling framing in accordance with the specifications contained in

UL Fire Resistance for the Design Number(s) indicated. Joints of fire-rated gypsum board enclosures must be closed and sealed in accordance with UL test requirements or GA requirements. Seal penetrations through rated partitions and ceilings tight in accordance with tested systems.

3.6 PATCHING

Patch surface defects in gypsum board to a smooth, uniform appearance, ready to receive finishes.

SECTION 09 29 00 Page 9

3.9 SHAFTWALL FRAMING

Install the shaftwall system in accordance with the system manufacturer's published instructions. Coordinate bucks, anchors, blocking and other items placed in or behind shaftwall framing with electrical and mechanical work.

Patch or replace fireproofing materials which are damaged or removed during shaftwall construction.

-- End of Section --

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