FA2486-19-R-0003_Appdx_A_Workload_Data (20 Dec 19).pdf

A-1

APPENDIX A

WORKLOAD DATA

1. This data describes past experience and scenarios which may not necessarily be indicative of the future.

1.1. Aircraft Data 2019

96th TEST WING 53rd WING F15

2 – F15C 5 – F15E

F16 2 – F16C

2 – F16CG

1 – F16CJ

3 – F16DG

1 – F16DJ

Misc.

2 – UH-1N

1 – GF-15C

1 - GF-16C

F15 5 – F15C 1 – F15E

F16

4 - F16CJ

1 - F16DG

2 - F16DJ

1.2. Workload Estimates

Frequencies listed below are historical averages based upon workload experienced during the years 2017-2019. This data is provided as reasonable estimates or as examples of past workload which demonstrates the extent of effort that can reasonably be expected. This data does not reflect future airframes or projected increased numbers of existing MDS. Specific duration of time that individual frequency calculation was based upon is as follows:

Note: (*) denotes 2 year average due to a lower than normal phase flow due to mod status

PWS

REF TASK

FREQUENCY

(Annual unless noted)

AIRCRAFT PHASE INSPECTION

F-15 Aircraft Look Portion

5.6 Accomplish hourly post flight (HPO) inspection/look/fix/follow-on portion:

Management and accomplishment of all tasks. 4*

5.6 Accomplish periodical (PE) inspection/look/fix/follow-on portion: Management and accomplishment of all tasks. 2*

Fix Portion/Follow-on Maintenance

5.6 Remove/Install FOM: Engine 5*

5.6 Remove/Install FOM: Jet fuel start (JFS) 4*

5.6 Remove/Install FOM: Central gear box (CGB) 4*

5.6 Remove/Install FOM: Stabilizer torque box assy. 3*

5.6 Remove/Install FOM: Hydraulic reservoir 4*

5.6 Remove/Install FOM: Main landing gear cam assy. 3*

5.6 Perform airframe special inspection 4*

5.6 Perform engine bay inspection 5*

5.6 Perform engine run-up/ leak check 9*

5.6 Perform engine special inspections 6*

5.6 Perform engine borescope inspection 5*

5.6 Tow aircraft to NDI pad for vari-ramp inspection 6*

5.6 Tow aircraft to Phase Inspection area 6*

5.6 Jack aircraft for Nose and Main Landing Gear inspection 6*

5.6 Perform operational check of Nose and Main Landing Gear 6*

A-2

FREQUENCY

(Annual unless noted)

5.6 Remove aircraft from Jacks 6*

5.6 Perform aircraft inspection 6*

5.6 Perform Quality Verification Inspection 6*

5.6 Tow aircraft to engine run area 6*

5.6 Service aircraft systems (engine oil, hydraulic, pneudraulic, fuel) 6*

5.6 Remove and install aircraft panels for inspection 6*

5.6 Perform flight control operational checks 6*

5.6 Maintain & Repair (M&R) Line Replacement Units (LRUs) 5*

5.6 Perform phase inspection requirements for E&E, Avionics, and Weapons 6*

F-16 Aircraft Look Portion

5.6 Accomplish phase inspection/look/fix/follow-on portion: Management and accomplishment of all tasks. 8

Fix Phase/Follow-on Maintenance

5.6 Perform aircraft defuel 9

5.6 Tow aircraft to fuel hanger 8

5.6 Tow aircraft from fuel hanger 8

5.6 Perform aircraft refuel 8

5.6 Tow aircraft to Phase inspection area 8

5.6 Tow aircraft to AMU parking area 8

5.6 Jack aircraft for Nose and Main Landing Gear Inspection 8

5.6 Perform operational checks of landing gear 8

5.6 Perform Main Landing Gear Brake Redundancy check 8

5.6 Engine special inspections 4

5.6 Remove aircraft from jacks 8

5.6 Remove/Install FOM: Engine 2

5.6 Remove/Install FOM: Line replaceable units 3

5.6 Remove/Install FOM: Jet fuel starter (JFS) 2

5.6 Remove/Install FOM: Hydraulic system filter bowls 8

5.6 Remove/Install FOM: Hydraulic system engine driven pumps 1

5.6 Remove/Install FOM: Hydraulic system reservoir 2

5.6 Remove/Install FOM: Flaperon integrated servoactuator mount bracket 1

5.6 Remove/Install FOM: Landing gear door actuators 2

5.6 Remove/Install FOM: Accessory drive gear box 1

5.6 Remove/Install FOM: Emergency power unit 1

5.6 Remove/Install FOM: Main/nose landing gear 1

5.6 Remove/Install FOM: Leading edge flap assy. 3

5.6 Remove/Install FOM: Flaperon assembly 4

5.6 Remove/Install FOM: Horizontal stabulator assy. 2

5.6 Perform aircraft inspection 8

5.6 Remove and install panel for inspection 8

5.6 Perform operational check of flight control 9

5.6 Perform Quality Verification Inspection 8

5.6 Service aircraft systems (engine oil, hydraulic, pneudraulic, fuel) 3

5.6 Tow aircraft to engine run area 8

5.6 Removal and installation command servoactuator 3

5.6 Removal and installation of leading edge torque shafts 3

A-3

FREQUENCY

(Annual unless noted)

5.6 Removal and installation of angle gear box 3

5.6 Removal and installation of the asymmetry brake 3

5.6 Remove/Install FOM: Rudder assembly 1

5.6 Perform engine borescope inspection 3

5.6 Perform engine bay inspection 2

5.6 Perform engine run-up/ leak check 8

5.6 Perform phase inspection requirements for E&E, Avionics, and Weapons 8

PERIODIC AND SPECIAL INSPECTIONS

5.7 Special Inspections Identified at the Pre-dock meeting 27

PROPULSION MAINTENANCE

F100-PW-220/220E MAINTENANCE

5.11 Remove & Reinstall (R&R) – NPT 4

5.11 R&R – Inlet fan module 8

5.11 R&R – Fuel oil cooler 4

5.11 R&R - 3rd stage fan blade 5

5.11 R&R – Spray rings after baking 12

5.11 R&R - #1 Bearing area 3

5.11 R&R - 4th stage compressor blade 1

5.11 R&R - #5 Bearing area 3

5.11 R&R - #2 & 3 bearing area 1

5.11 Blend blade 12

5.11 R&R - IGV Case 10

5.11 R&R - 1st Stage fan blades 6

5.11 R&R - CIVV control 2

5.11 R&R - Core engine module 5

5.11 R&R - Rear compressor drive 3

5.11 M&R - Fan drive turbine 6

5.11 R&R - Augmentor module 12

5.11 R&R - Liner seal 6

5.11 M&R - Secondary nozzle actuator 6

5.11 M&R - Divergent nozzle seal 12

5.11 R&R - Gearbox module 5

5.11 R&R - Filter element 5

5.11 R&R - Main fuel pump 8

5.11 R&R - Fuel pressure & drain valve 1

5.11 R&R - Main fuel control 4

5.11 R&R - Augmentor fuel control 4

5.11 R&R - DEEC 10

5.11 R&R – AUG Fuel pump controller 10

5.11 R&R - Augmentor fuel pump 8

5.11 R&R - Light off detector 8

5.11 R&R - Fuel oil cooler 4

A-4

FREQUENCY

(Per year unless otherwise noted)

5.11 R&R - Dual ignition exciter 10

5.11 R&R – Rotor generator 4

5.11 R&R - Stator Generator 4

5.11 R&R - EDU 9

5.11 R&R - Exhaust nozzle control 5

5.11 M&R - Flame holder 10

5.11 R&R - CIVV cylinder 4

5.11 R&R - Compressor bleed cylinder 5

5.11 R&R - Anti-ice valve 10

5.11 M&R - Turbofan power plant 45

5.11 Accomplish 100 hr flight inspection (Borescope) 10

5.11 Accomplish 200 hr flight inspection (Borescope) 10

5.11 Accomplish 400 hr flight inspection (Borescope) 10

5.11 Accomplish Major Receiving Inspection 12

5.11 Accomplish Minor Receiving Inspection 5

5.11 Accomplish Final Insp 15

5.11 Accomplish TCTOs 15

5.11 Pack and wrap engines for shipment 15

5.11 Perform flightline assistance 18

F100-PW-229 MAINTENANCE

5.12 Accomplish 50 hr flight inspection (Borescope) 2

5.12 Accomplish 100 hr flight inspection (Borescope) 2

5.12 Accomplish 200 hr flight inspection (Borescope) 2

5.12 Accomplish 400 hr flight inspection (Borescope) 2

5.12 Accomplish Time Change Component Replacement 3

5.12 Accomplish LRU Replacement 2

5.12 Accomplish Minor Receiving Inspection 2

5.12 Accomplish Final Insp 2

5.12 Accomplish TCTOs 3

5.12 Pack and wrap engines for shipment 3

5.12 Perform flightline assistance 2

GE F110/100

5.13 Pack and wrap engine for shipment 3

5.13 Accomplish flight hour inspection (Borescope) 2

5.13 Accomplish Time Change Component Replacement 3

5.13 Accomplish LRU Replacement 12

5.13 Accomplish TCTOs 5

5.13 Perform flightline assistance 3

GE F110/129

5.13 Pack and wrap engine for shipment 5

5.13 Accomplish flight hour inspection (Borescope) 2

5.13 Accomplish Time Change Component Replacement 3

5.13 Accomplish LRU Replacement 12

A-5

FREQUENCY

(Annual unless noted)

5.13 Accomplish TCTOs 3

5.13 Perform flightline assistance 3

SMALL ENGINE MAINTENANCE

5.15 M&R Jet Fuel Starter (JFS) 8

5.15 M&R AMAD 2

5.15 M&R Central Gearbox (CGB) 8

Equipment

5.17 Perform periodic maintenance/inspection (PPM/I) - Adapter PWA 50473: Annual florescent penetrate inspection 2

5.17 PPM/I - Adapter PWA 52679: Annual florescent penetrate inspection 1

5.17 PPM/I - Fixture PWA 51543: Annual florescent penetrate inspection 2

5.17 PPM/I - Retainer PWA 50351: Annual florescent penetrate inspection 2

5.17 PPM/I - Sling PWA 53327: Annual florescent penetrate inspection 1

5.17 PPM/I – Adapter PWA 57176: Annual florescent penetrate inspection 2

5.17 PPM/I – Support PWA 8772-101: 3 yr. florescent penetrate inspection 15

5.17 PPM/I – Adapter PWA 50747: Annual florescent penetrate inspection 7

5.17 PPM/I – Sling PWA 50301: Annual florescent penetrate inspection 1

5.17 PPM/I – Housing PWA 51427: Annual florescent penetrate inspection 1

5.17 PPM/I – Adapter PWA 51245: Annual florescent penetrate inspection 7

5.17 PPM/I – Adapter PWA 50361: Annual florescent penetrate inspection 5

5.17 PPM/I – Support PWA 51415: Annual florescent penetrate inspection 4

5.17 PPM/I – Adapter PWA 51920: Annual florescent penetrate inspection 2

5.17 PPM/I – Adapter PWA 51921: Annual florescent penetrate inspection 2

5.17 PPM/I – Bracket PWA 51325: Annual florescent penetrate inspection 5

5.17 PPM/I – Bracket PWA 51236: Annual florescent penetrate inspection 2

5.17 PPM/I – Sling PWA 6580: Annual florescent penetrate inspection 2

5.17 PPM/I – Bracket PWA 51235: Annual florescent penetrate inspection 2

5.17 PPM/I – Sling PWA 37115: Annual florescent penetrate inspection 2

5.17 PPM/I – Adapter PWA 8797: Annual florescent penetrate inspection 5

5.17 PPM/I – Bracket PWA 51324: Annual florescent penetrate inspection 5

5.17 PPM/I – Retainer PWA 57029: Annual florescent penetrate inspection 1

5.17 PPM/I – Retainer PWA 50317: Annual florescent penetrate inspection 5

5.17 PPM/I – Retainer PWA 51744: Annual florescent penetrate inspection 1

5.17 PPM/I – Retainer PWA 52427: Annual florescent penetrate inspection 1

5.17 PPM/I – 4000 trailer: Semi-annual visual insp. 8

5.17 PPM/I – 4000 trailer: Annual hyd. fluid change 4

5.17 PPM/I – 4000 trailer: Bi-annual wheel bearing insp. 2

5.17 PPM/I – 3000 trailer: Semi-annual visual insp. 36

5.17 PPM/I – 3000 trailer: Bi-annual wheel bearing insp 9

5.17 PPM/I – 2000 trailer: Semi-annual visual insp. 4

5.17 PPM/I – 2000 trailer: Bi-annual wheel bearing insp. 1

5.17 PPM/I – Flatbed trailer: Semi-annual visual insp. 2

5.17 PPM/I – Flatbed trailer: Bi-annual wheel bearing insp. 1

5.17 PPM/I - Waste oil trailer: Semi-annual visual insp. 2

A-6

FREQUENCY

(Annual unless noted)

5.17 PPM/I - Waste oil trailer: Bi-annual wheel bearing insp. 1

5.17 PPM/I - Waste metal trailer: Semi-annual visual insp. 2

5.17 PPM/I - Waste metal trailer: Bi-annual wheel bearing insp. 1

5.17 PPM/I – Small gas test trailer: Semi-annual visual insp. 2

5.17 PPM/I – Trailer for tables: Semi-annual visual insp. 2

5.17 PPM/I – Trailer for tables: Bi-annual wheel bearing insp. 1

5.17 PPM/I – Trailer for chairs: Semi-annual visual insp. 2

5.17 PPM/I – Trailers for chairs: Bi-annual wheel bearing insp. 1

5.17 PPM/I – Amad tester: Semi-annual visual insp. 2

5.17 PPM/I – Atomizer tester: Semi-annual gauge calibration) 2

5.17 PPM/I - Atomizer tester: fluid/filter change 12

5.17 PPM/I - HABCO vacuum machine: annual 2

5.17 PPM/I - Carbon seal tester PWA 50003: Annual gauge calibration 1

5.17 PPM/I - Augmentor roll-a-round: Semi-annual visual insp. 6

5.17 PPM/I - Engine transport hardbacks: Semi-annual visual insp. 15

5.17 PPM/I - Engine transport hardbacks: Annual visual insp. & pin NDI 15

5.17 PPM/I - Engine transport hardbacks: 36 months visual insp. & complete NDI 5

5.17 PPM/I - Test cell mounts: Semi-annual NDI 5

HUSH HOUSE, AND ENGINE TEST CELL

5.16 Perform daily maintenance inspection – hush house 251

5.16 Perform daily maintenance inspections – test cell 251

5.16 Perform refuel on test cell fuel tanks 48

5.16 Perform pre-inspection on engines for general conditions 48

5.16 Perform FOD inspections on engine inlet/exhaust 48

5.16 Perform preliminary dress on engines 48

5.16 Complete pre-run checklist prior to engine runs 48

5.16 Perform engine operation checks 48

5.16 Perform engine troubleshooting 48

5.16 Perform test stand troubleshooting and repair 26

5.16 Perform engine repairs, components remove/repair 48

5.16 Remove test equipment connections from engine 48

5.16 Perform final leak check 48

5.16 Perform final inspection worksheet 48

5.16 Perform 7-level inspection on engine 48

5.16 Perform FOD inspection after engine runs 48

5.16 PPM/I – Test cell A/F 32t-9: 180 day P.E./lubrication 4

5.16 PPM/I – Test cell A/F 32t-9: 30 day visual insp 24

5.16 PPM/I – Perform 30 day inspection on test cell/hush house 12

5.16 PPM/I – Perform 180 day periodic inspection on test cell/hush house 2

5.16 PPM/I – F100 engine adapter kit PWA 50079: 180 day P.E. 4

5.16 PPM/I – F100 engine adapter kit PWA 50080: 30 day visual 24

5.16 PPM/I – F100 test stand adapter kit PWA 50080: 180 day P.E. 4

5.16 PPM/I – F100 test stand adapter kit PWA 50080: 30 day visual 24

5.16 PPM/I – F100-220 test stand adapter kit PWA 56107: 180 day P.E. 4

5.16 PPM/I – F100-220 test stand adapter kit PWA 56107: 30 day visual 24

5.16 PPM/I – F100 bell mouth pt 2 probes: 180 day P.E./NDI 4

A-7

FREQUENCY

(Annual unless noted)

5.16 PPM/I – F100 bell mouth pt 2 probes: 30 day visual 24

5.16 PPM/I – Hoist # 2 (rear): 180 day P.E./visual/lube 4

5.16 PPM/I – Hoist # 2 (rear): Annual NDI hook 2

5.16 PPM/I – Hoist # 2 (rear): Annual weight check 2

5.16 PPM/I – Permanent emergency eye wash: 30 day P.E./operational insp. 24

5.16 PPM/I – Maintenance stand P/N 18513: 90 day P.E./visual 8

5.16 PPM/I – Maintenance stand P/N p8185t23: 90 day P.E./visual 8

5.16 PPM/I – Oil tank pump cart PMU29E: 90 day P.E. 8

5.16 PPM/I – Oil tank pump cart PMU29E: Weekly JOAP sample 104

5.16 PPM/I – Hyd RCVV actuating cart PWA 50096: 180 day calibration 2

5.16 PPM/I – Hyd RCVV actuating cart PWA 50096: 30 day P.E./visual 12

5.16 PPM/I – Waste fuel bowser: Weekly visual and empty contents 52

5.16 PPM/I – Noise suppressor A/F 37T-10: 180 day P.E./lube 2

5.16 PPM/I – Noise suppressor A/F 37T-10: 30 day P.E. 12

5.16 PPM/I – Eye wash: 30 day P.E./operational 12

5.16 PPM/I – Eye wash: 180 day P.E. 2

5.16 PPM/I – F15 restraint P/N 68D390001-1001: 180 day P.E./NDI 2

5.16 PPM/I – F16 restraint P/N 16A11032-1: 180 day P.E. NDI 2

AVIONICS MAINTENANCE

F-15 AVIONICS 3-Level LRU Maintenance

5.19 M&R – APG-63 radar transmitter 5

5.19 M&R – APG-63 radar receiver 1

5.19 M&R – APG-70 radar receiver/exciter 4

5.19 M&R – APG-63/70 radar antenna 6

5.19 M&R – APG-70 analog to digital converter 6

5.19 M&R – APG-63 analog radar target data processor 1

5.19 M&R – APG-63 digital radar signal processor 1

5.19 M&R – APG-70 digital radar processor 6

5.19 M&R – APG-63 radar data processor 1

5.19 M&R – APG-70 radar data processor 4

5.19 M&R – APG-70 radar transmitter 6

5.19 M&R – APG-63/70 low voltage power supply 7

5.19 M&R – Stick grip 2

5.19 M&R – Left hand throttle grip 1

5.19 M&R – Digital electronic engine control 2

5.19 M&R – Engine diagnostic unit 3

5.19 M&R – Data transfer module 10

5.19 M&R – Radar target data processor 10

5.19 M&R – Radio frequency oscillator 1

5.19 M&R – Vertical situation display 2

5.19 M&R – Programmable signal data processor 15

5.19 M&R – Head-up display 10

5.19 M&R – Hud signal processor 5

5.19 M&R – Multipurpose color display 4

5.19 M&R – Avionics control panel 1

A-8

FREQUENCY

(Annual unless noted)

5.19 M&R – Programmable armament control system control processor (-25) 2

5.19 M&R – Programmable armament control system control processor (-30) 6

5.19 M&R – Avionics status panel 1

5.19 M&R – BIT control panel 4

5.19 M&R – Interference blanker 1

5.19 M&R – Integrated navigation aids control panel 2

5.19 M&R – Signal conditioner 1

5.19 M&R – Misc relay panel 1

5.19 M&R – VTR C/P 2

5.19 M&R – AAI CP 2

5.19 M&R – ILS Rcvr 3

5.19 M&R – Dig map process 2

5.19 M&R – ICS CP 6

5.19 M&R – Upfront CP 5

5.19 M&R – EGI R/T 10

5.19 M&R – Avionics Interface unit #1 10

5.19 M&R – Avionics Interface unit #2 10

5.19 M&R – Wide Field of View HUD 15

5.19 M&R – Engine monitor Display 2

5.19 M&R – Air Data Process 8

5.19 M&R – Flight Cont Comp 15

2-Level LRU Maintenance

5.19 M&R – Air data computer 2

5.19 M&R – Attitude indicator 3

5.19 M&R – Accelerometer indicator 4

5.19 M&R – Airspeed mach indicator 1

5.19 M&R – Altimeter 3

5.19 M&R – Altitude indicator 3

5.19 M&R – Angle of attack indicator 1

5.19 M&R – Angle of attack probe 2

5.19 M&R – Acceleration sensor assembly 8

5.19 M&R – Avionics status panel 1

5.19 M&R – BIT control panel 4

5.19 M&R – Caution light logic unit 1

5.19 M&R – Cabin circuit airflow/temp controller 1

5.19 M&R – Control display unit 2

5.19 M&R – Compass calibrator control unit 1

5.19 M&R – Dispensing switch assembly 4

5.19 M&R – Electronic air inlet controller 6

5.19 M&R – Electronic control amplifier 1

5.19 M&R – Engaging controller 2

5.19 M&R – Fire detector 7

5.19 M&R – Fuel quantity indicator 4

5.19 M&R – Fan turbine inlet temp indicator 2

5.19 M&R – Integrated communications control panel 10

5.19 M&R – Navigation control indicator 16

A-9

FREQUENCY

(Annual unless noted)

5.19 M&R – Nozzle position indicator 1

5.19 M&R – Pitch computer 7

5.19 M&R – Pitch ratio indicator 1

5.19 M&R – Pressure altimeter 1

5.19 M&R – Right hand throttle grip 4

5.19 M&R – Roll/yaw computer 8

5.19 M&R – Rate sensor assembly 4

5.19 M&R – Signal conditioner 2

5.19 M&R – Skid controller 1

5.19 M&R – Tactical air navigation (TACAN) receiver/transmitter (1045) 1

5.19 M&R – TACAN receiver/transmitter (1159) 1

5.19 M&R – RPM indicator 2

5.19 M&R – Tactical electronic warfare system control panel 1

5.19 M&R – IFF receiver/transmitter 3

5.19 M&R – UHF receiver/transmitter 1

5.19 M&R – Electrical tachometer 1

5.19 M&R – Elec linear accel 2

5.19 M&R – Oil press XMTR 2

5.19 M&R – oil press ind 2

5.19 M&R – Press XMTR 1

5.19 M&R – Caution Lt display unit 1

5.19 M&R – Lvl sensing xfer cont 1

5.19 M&R – Fuel level control 1

5.19 M&R – Engine ice detector 1

5.19 M&R – Vert speed Ind 2

5.19 M&R – Stby airspeed ind 2

5.19 M&R – Gyro vert stby ind 2

5.19 M&R – Dynamic press ind 4

5.19 M&R – Ant selector 2

5.19 M&R – ADF amp 2

5.19 M&R – Compass cont 1

5.19 M&R – TACAN adapt mt 1

5.19 M&R – HUD comb glass 2

F-15 Phase

5.19 Phase inspections (evaluate/repair discrepancies found during workcard inspections) 6*

5.19 Perform pitot static moisture check 6*

5.19 Perform inspection of pitot drains number 2L/R, 3L/R, air data number 2, 3, 4, & 5 and pitot duct number 4 & 5 6*

5.19 Perform pitot/static system leak check 6*

5.19 Perform AOA/TT and pitot heater operational check 6*

5.19 Perform AOA transmitter and indicating system operational check 6*

5.19 Perform ADP/ADC BIT check 6*

5.19 Perform removal/cleaning/installation of NCI panel 5*

5.19 Perform inspection of ILS antenna 6*

5.19 Perform removal/cleaning/installation of DTM 6*

5.19 Perform DTM operational check 6*

A-10

FREQUENCY

(Annual unless noted)

5.19 Perform accelerator counter set operational check 6*

5.19 Perform AFCS operational check 4*

5.19 Perform inspection of AN/APG-70 (Door 1, 3L, and cockpit) 6*

5.19 Perform removal/cleaning/inspection/installation of all waveguides and inspect all water drainage channels 6*

5.19 Perform radar operational check 5*

5.19 Perform removal/cleaning/installation of AVTR 6*

5.19 Perform complete radar aligment verification, pressurization check, and BIT check 6*

5.19 Perform complete HUD mount boresight aligment verification 4*

5.19 Perform INU mount boresight alignment verification 4*

5.19 Perform improved radar simulator checkout of radar warning system 6*

5.19 Perform removal/installation of GPS R/T batteries 6*

5.19 Perform RWR, EWWS and RFLTS check 5*

5.19 Perform removal/voltage check/installation of INU battery 6*

5.19 Perform inspection of ILS/localizer antenna 4*

5.19 Perform missile antenna RF output check 6*

5.19 Perform inspection of LRU-6 and mounts (Door 197) 3*

5.19 Perform removal/installation of FDL R/T batteries 6*

5.19 PPM/I – Displays test station: Remove/install PMEL item 9

5.19 PPM/I – Displays test station: Diagnostics/maintenance/troubleshooting 20

5.19 PPM/I – Displays test station: Perform 7 day inspection 52

5.19 PPM/I – Displays test station: Perform 30 day inspection 12

5.19 PPM/I – Displays test station: Perform 360 day inspection 1

5.19 PPM/I – Displays test station: Perform 180 day inspection 2

5.19 PPM/I – Displays test station: Perform 90 day inspection 4

5.19 PPM/I – Displays test station: sampling waveguide digitizing sys cal 2

5.19 PPM/I – Computer test station: Remove/install PMEL item 19

5.19 PPM/I – Computer test station: Diagnostics/maintenance/troubleshooting 18

5.19 PPM/I – Computer test station: Perform 7 day inspection 52

5.19 PPM/I – Computer test station: Perform 30 day inspection 12

5.19 PPM/I – Computer test station: Perform 360 day inspection 1

5.19 PPM/I – Computer test station: Perform 180 day inspection 2

5.19 PPM/I – Computer test station: Perform 90 day inspection 4

5.19 PPM/I – Computer test station: sampling waveguide digitizing sys cal 2

5.19 PPM/I – Antenna test station: Remove/install PMEL item 5

5.19 PPM/I – Antenna test station: Diagnostics/maintenance/troubleshooting 18

5.19 PPM/I – Antenna test station: Perform 7 day inspection 52

5.19 PPM/I – Antenna maintenance fixture: Perform 7 day inspection 52

5.19 PPM/I – Antenna maintenance fixture: Perform 30 day inspection 12

5.19 PPM/I – Antenna maintenance fixture: Perform 180 day inspection 2

5.19 PPM/I – Antenna maintenance fixture: Perform 360 day inspection 1

5.19 PPM/I – Transmitter mounting fixture (5A1): Perform 7 day inspection 52

5.19 PPM/I – Transmitter mounting fixture (5A1): Perform 360 day inspection 1

5.19 PPM/I – Transmitter mounting fixture (5A1): Perform 60 day inspection 6

5.19 PPM/I – Transmitter mounting fixture (5A1): Perform 90 day inspection 4

A-11

FREQUENCY

(Annual unless noted)

5.19 PPM/I – Transmitter mounting fixture (5A1): Perform 30 day inspection 12

5.19 PPM/I – Transmitter mounting fixture (5A1): Perform 180 day inspection 2

5.19 PPM/I – Commercial Coolant Processing Unit (5A2): Perform 7 day inspection 52

5.19 PPM/I – Commercial Coolant Processing Unit (5A2): Perform 30 day inspection 12

5.19 PPM/I – Commercial Coolant Processing Unit (5A2): Perform 180 day inspection 2

5.19 PPM/I – Commercial Coolant Processing Unit (5A2): Perform 360 day inspection 1

5.19 PPM/I – Commercial Coolant Processing Unit (5A2): Perform 90 day inspection 4

5.19 PPM/I – Communication, navigation identification test station: Remove/install PMEL item

5.19 PPM/I – Communication, navigation identification test station:

Diagnostics/maintenance/troubleshooting

5.19 PPM/I – Communication, navigation identification test station: Perform 7 day inspection

5.19 PPM/I – Comm, nav identification test station: Perform 30 day inspection 12

5.19 PPM/I – Indicators and controls test station: Remove/install PMEL item 14

5.19 PPM/I – Indicators and controls test station:

Diagnostics/maintenance/troubleshooting/30 day inspections

5.19 PPM/I – Indicators and controls test station: Perform 7 day inspection 52

5.19 Cooling Hyd Power Supply inspections: 7 day 52

5.19 Cooling Hyd Power Supply inspections: 30 day 12

5.19 Cooling Hyd Power Supply inspections: 90 day 4

5.19 Cooling Hyd Power Supply inspections: 180 day 2

5.19 Cooling Hyd Power Supply inspections: 360 day 1

5.19 ESTS#1 : Diag/MX/Troubleshooting 10

5.19 ESTS #1 :PATEC 180 day cal & filter insp 2

5.19 ESTS#1:ASA,PMTR, rbref battery repalcement 1

5.19 ESTS#1 : 30 day blower 12

5.19 ESTS#1 : HUD align/light source/photometric 6

5.19 ESTS#2 : Diag/MX/Troubleshooting 10

5.19 ESTS #2 :PATEC 180 day cal & filter insp 2

5.19 ESTS#2:ASA,PMTR, rbref battery repalcement 1

5.19 ESTS#2 : 30 day blower 12

5.19 ESTS#2 : HUD align/light source/photometric 6

F-15 OFP LOADING SUPPORT

5.20 Load APG-63 radar data processor OFP 3

5.20 Load APG-70 radar data processor OFP 2

5.20 Load electronic command signal processor OFP 8

5.20 Load programmable armament control system control processor (-25) OFP 3

5.20 Load programmable armament control system control processor (-30) OFP 3

5.20 Load programmable signal data processor OFP 15

5.20 Load VHSIC control computer OFP 2

5.20 M&R – CMD prog/reprog 15

F-16 & UH-1N AVIONICS F-16 2-Level LRU Maintenance

5.21 M&R – Rate gyro assembly 1

A-12

FREQUENCY

(Annual unless noted)

5.21 M&R – Accelerometer assembly 3

5.21 M&R – Fire control nav panel 3

5.21 M&R – Fire control computer 1

5.21 M&R – Enhanced fire control computer 1

5.21 M&R – Flight control panel 2

5.21 M&R – Flight control computer 1

5.21 M&R – Data transfer unit 1

5.21 M&R – Data entry electronics unit 11

5.21 M&R – Extended capability data entry electronics unit 1

5.21 M&R – Data entry display 12

5.21 M&R – Digital flight control computer 12

5.21 M&R – General avionics computer 1

5.21 M&R – Wide angle conventional head-up display unit 10

5.21 M&R – Wide angle conventional head-up display electronics unit 2

5.21 M&R – Attitude director indicator 2

5.21 M&R – Multifunction display 8

5.21 M&R – Head-up display electronics unit 3

5.21 M&R – Head-up display unit 2

5.21 M&R – Diffractive optics head-up display electronics unit 6

5.21 M&R – Diffractive optics head-up display unit 4

5.21 M&R – Advanced central interface unit 1

5.21 M&R – Advanced conventional remote interface unit 5

5.21 M&R – Advanced missile remote interface unit 4

5.21 M&R – Conventional remote interface unit 1

5.21 M&R – Digital signal processor 1

5.21 M&R – Enhanced central interface unit 1

5.21 M&R – Expanded central interface unit 1

5.21 M&R – Jettison/release remote interface unit 5

5.21 M&R – Missile remote interface unit 1

5.21 M&R – Programmable signal processor 7

5.21 M&R – Signal processor 3

5.21 M&R – Stores control panel 1

5.21 M&R – EJ amplifier detector, forward 1

5.21 M&R – EJ amplifier detector, aft 1

5.21 M&R – CD amplifier detector 1

5.21 M&R – Duel mode transmitter 1

5.21 M&R – IFF receiver/transmitter 5

5.21 M&R – Modular low power radio frequency 10

5.21 M&R – Radar antenna 6

5.21 M&R – AN/ALR-69 receiver/controller 1

5.21 M&R – Ultra high frequency receiver transmitter 8

5.21 M&R – Very high frequency receiver transmitter ARC-186 5

5.21 M&R – Radio set control 1

5.21 M&R – TACAN receiver transmitter 4

5.21 M&R – Interface control panel assembly 1

5.21 M&R – Side stick grip (3-Level Maintenance) 12

5.21 The R-IAIS is new and there is no LRU data at this time

A-13

FREQUENCY

(Annual unless noted)

F-16 3-Level LRU Maintenance

5.21 M&R – Audio one panel 1

5.21 M&R – Audio two panel 1

5.21 M&R – T-grip 8

5.21 M&R – Manual Trim panel 2

F-16 Phase

5.21 Phase inspections and operational checks (evaluate/repair discrepancies found during workcard inspections) 8

5.21 Perform inspection of side stick controller and rotation test 8

5.21 Perform inspection of radome and radar antenna 8

5.21 Perform probe heat operational check 8

5.21 Perform operational check of fuel level control unit 8

5.21 Perform inspection of all visible coaxial wiring and connectors 8

F-16 OFP LOADING SUPPORT

5.22 Load OFP on wide angle conventional head-up display electronics unit 8

5.22 Load OFP on diffractive optics head-up display electronics unit 8

5.22 Load OFP on programmable signal processor 2

5.21 Computer inertial test station: Diagnostics/maintenance/troubleshooting 11

5.21 PPM/I – Computer inertial test station: 30 day periodic maintenance 12

5.21 PPM/I – Computer inertial test station: 180 day periodic maintenance 2

5.21 PPM/I – Computer inertial test station: 360 day periodic maintenance 1

5.21 PPM/I – Computer inertial test station: Digital multimeter calibration 2

5.21 Display indicators test station: Diagnostics/maintenance/troubleshooting 7

5.21 PPM/I – Display indicators test station: 30 day periodic maintenance 12

5.21 PPM/I – Display indicators test station: 180 day periodic maintenance 2

5.21 PPM/I – Display indicators test station: 360 day periodic maintenance 1

5.21 PPM/I – Display indicators test station: Photo bench calibration 2

5.21 Processor/pneumatic test station: Diagnostics/maintenance/troubleshooting 3

5.21 PPM/I – Processor/pneumatic test station: 30 day periodic maintenance 12

5.21 PPM/I – Processor/pneumatic test station: 90 day periodic maintenance 4

5.21 PPM/I – Processor/pneumatic test station: 180 day periodic maintenance 2

5.21 PPM/I – Processor/pneumatic test station: 360 day periodic maintenance 1

5.21 PPM/I – Processor/pneumatic test station: Inspect pneumatic controllers 0

5.21 Radio frequency test station: Diagnostics/maintenance/troubleshooting 10

5.21 PPM/I – Radio frequency test station: 30 day periodic maintenance 12

5.21 PPM/I – Radio frequency test station: 180 day periodic maintenance 2

5.21 PPM/I – Radio frequency test station: 360 day periodic maintenance 1

5.21 PPM/I – R-IAIS: 30 day periodic maintenance 12

5.21 PPM/I – R-IAIS: 90 day periodic maintenance 4

A-14

FREQUENCY

(Annual unless noted)

5.21 PPM/I – R-IAIS: 180 day periodic maintenance 2

5.21 Manual test sets (2 TACAN, ILS, IFF, beacon radio, UHF/VHF, and GPS 1

5.21 PPM/I – Manual test sets (2 TACAN, ILS, IFF, UHF/VHF): 30 day periodic maintenance 12

ACCESSORY MAINTENANCE

ELECTRICAL/ENVIRONMENTAL SYSTEMS

F-15 Maintenance

5.24 M&R – Tail light assembly 1

5.24 M&R – Integrated drive generator (IDG) 13

5.24 M&R – Liquid oxygen converter 6

5.24 M&R – Missile launch relay panel 6

5.24 M&R – Navigational light assembly 2

5.24 M&R – Exterior lights control panel 2

5.24 M&R – Interior lights control panel 2

5.24 M&R – Wing-tip light assy. 1

5.24 M&R – Lighting trim panel 1

5.24 M&R – Position light assy. 1

5.24 M&R – Module light assy 4

5.24 M&R – Master caution panel 1

5.24 M&R – Engine control panel 1

5.24 M&R – Miscellaneous panels, relay 2

5.24 M&R – Auxiliary misc. Relay panel 3

5.24 M&R – Miscellaneous no. 2 relay panel 1

5.24 M&R – Misc. No. 3 relay panel 1

5.24 M&R – Misc. No. 4 relay panel 1

5.24 M&R – Misc. No. 7 relay panel 1

5.24 M&R – Misc. No. 8 relay panel 1

5.24 M&R – Avionics modular relay panel 2

5.24 M&R – Left vertical stab (LVS) light assy 1

5.24 M&R – Temperature control panel 1

5.24 M&R – External fuel tank pylon wiring 4

5.24 M&R –M&R – Circuit breaker panel 10

5.24 M&R – Wire harness 2

5.24 Replace N1 sensor 1

5.24 M&R – Landing gear control handle 1

5.24 M&R – Auxiliary lights control panel 1

5.24 M&R – Ground test panel 2

5.24 M&R – IFR flood light assy 2

5.24 M&R – FOHE bypass valve 2

5.24 M&R – Miscellaneous control panel 1

5.24 M&R – NLG selector valve 1

5.24 M&R – Tester Cables 5

F-15 Phase

5.24 Phase inspections and operational checks (evaluate/repair discrepancies found during workcard inspections) 6*

A-15

FREQUENCY

(Annual unless noted)

5.24 Perform inspection/replacement of cabin water separator 6*

5.24 Perform inspection of emergency vent control handle for security and movement 6*

5.24 Perform inspection of cabin pressure regulator 6*

5.24 Perform inspection of L/R final stage bleed air valve filter 6*

5.24 Perform inspection of L/R bleed air regulating shutoff valve filter 6*

5.24 Perform complete servicing of ECS turbine compressor 6*

5.24 Perform inspection of ECS components, liquid coolant pump/reservoir, hot air components 6*

5.24 Perform inspection of emergency electric hydraulic motor generator 6*

5.24 Perform inspection of wiring integrity 6*

5.24 Perform L/R bleed air pressure regulator/shutoff valve operational check 6*

5.24 Perform inspection of L/R primary heat exchanger ram air inlet doors 6*

5.24 Perform inspection of L/R primary heat exchanger exhaust duct, extension, and blanket 6*

5.24 Perform inspection of L/R generator terminal 6*

5.24 Perform inspection of master caution light for illumination 6*

5.24 Perform inspection of bleed air leak sensing element 6*

5.24 Perform complete ACMU functional check and clean ACMU orifice 6*

5.24 Perform inspection of L/R engine fire/overheat detect aug/burn thru and AMAD/JFS overheat elements 6*

5.24 Perform complete engine fire extinguisher system operational check 6*

5.24 Perform L/R transformer rectifier operational check 6*

5.24 Perform removal/inspection/installation of L/R primary heat exchanger ram air check valve 4*

5.24 Perform complete waveguide pressurization operational and leak check 6*

5.24 Perform inspection of LCS pump mount brackets (Door 15) 6*

5.24 Perform inspection of ECS components (Door 12, 13, 15, 24L, 32L, 64L/R, 106L/R, and 158L/R 6*

5.24 Perform inspection/replacement of avionics pressurization air filter element 6*

5.24 Perform operational check of L/R bleed air pressure regulator/shutoff valve 6*

5.24 Perform leak test of oxygen regulator control panel 6*

5.24 Perform removal/installation of concentrator inlet filter 4*

F-16 Maintenance

5.24 M&R - Halon reservoir 18

5.24 M&R - Low stage bleed air check valve 1

5.24 M&R - Battery chassis panel 1

5.24 M&R - LOX leads 1

5.24 M&R - Master caution panel 1

5.24 M&R - Navigational (nav) light assy 1

5.24 M&R - Environmental control (ecs) panel 1

5.24 M&R - External fuel tank pylon (wiring/connector) 21

5.24 M&R - External fuel tank wiring 1

5.24 M&R - 5-module light assy 1

5.24 M&R - IFR index light assy 1

5.24 M&R - Interior lights control panel 1

5.24 M&R - Inlet light assembly 1

5.24 M&R - Angle of attack (AOA) indexer light 1

A-16

FREQUENCY

(Annual unless noted)

5.24 M&R - Instrument lights control panel 1

5.24 M&R - Landing gear panel assembly 1

5.24 M&R - Landing gear control assembly (handle) 1

5.24 M&R - Main power panel 1

5.24 M&R - JFS control panel 1

5.24 M&R - Temperature control panel 1

5.24 M&R - Vertical tail floodlight 1

5.24 M&R - Flight control matrix 1

5.24 M&R - Exterior lights control panel 1

F-16 Phase

5.24 Phase inspections and operational checks (evaluate/repair discrepancies found during workcard inspections) 8

5.24 Perform Halon Reservoir servicing 8

5.24 Perform main generator wiring harness inspection 8

5.24 Perform MLG brake redundancy check 8

5.24 Perform engine warning system operational check 8

5.24 Perform EPU pressure and regulator shutoff operational check 8

5.24 Perform aircraft internal and external lighting check 8

5.24 Perform fire/overheat operational check 8

5.24 Perform inspection of oxygen lines 8

5.24 Perform oxygen system tubing purge 2

5.24 Perform oxygen monitor built-in-test 7

5.24 Perform inspection and replacement of OBOGS filter 7

5.24 Perform canopy seal, filter and air pressure water trap inspection 8

5.24 Perform heat exchanger, ejector, and shut off valve inspection 8

5.24 Perform hot air temperature control valve inspection 8

5.24 Perform strake AC/DC power panels and 10 KVA generator CP 2451P1/6 inspection 8

5.24 Perform inspection of electrical harness contact with hydraulic reservoir 8

5.24 Perform inspection of electrical harness behind pnl 3416 and door 3202 8

5.24 Perform inspection of wire harness PN H16DW771-X in JFS manifold area 8

5.24 Perform operational check of JFS WOW switch relay 8

5.24 Perform operational check of EPU in monopropellant mode 8

5.24 Perform operational check of engine inlet strut heater 8

5.24 Perform operational check of EPU system automatic and manual start signal 8

5.24 Perform inspection of wiring harness, support bracket, and clamp (FS 166.0) 8

UH-1

5.24 M&R - Fire extinguisher bottle 2

5.24 M&R - Cyclic stick 1

Gases and Cryogenics

5.24 M&R -Liquid oxygen (LOX) converter (5 and 10 litter) 55

5.24 M&R&Service 1-man life raft cylinders 33

5.24 M&R&Service 7-man life raft cylinders 4

A-17

FREQUENCY

(Annual unless noted)

5.24 M&R&Service 20-man life raft cylinders 6

5.24 M&R&Service emergency O2 bail-out bottles 52

5.24 PPM/I - Liquid oxygen (LOX) cart 180 day P.E. 28

5.24 PPM/I - LOX cart: 360 day PE 14

5.24 PPM/I - LOX cart: Special inspection 28

5.24 LOX cart unscheduled maintenance 10

5.24 PPM/I - Liquid nitrogen (LN) carts: 180 day P.E. 10

5.24 PPM/I - LN cart: 360 day P.E. 5

5.24 LN cart: Unscheduled maintenance 19

5.24 PPM/I - 8 bottle gaseous oxy. (GOX) cart: 180 day P.E. 4

5.24 PPM/I - 8 bottle lox cart: special inspection 8

5.24 8 bottle lox cart: unscheduled maintenance 2

5.24 PPM/I - 8 bottle gaseous nitrogen (GN) cart: 180 day 1

5.24 PPM/I - 8 bottle GN cart: Special inspection 1

5.24 8 bottle GN cart: Unscheduled maintenance 1

Batteries

5.24 F-16 (ni-cad) battery 5

5.24 E-system 757 (nicad) 4

5.24 Flight control (flcs) battery 4

5.24 C-130 sealed lead acid (slab) battery 12

5.24 Inertial navigation system (inu) battery 20

5.24 PPM/I - Purge unit: 180 day P.E. 4

5.24 PPM/I - Purge unit: Special inspection (24 month) 2

5.24 Purge unit: Unscheduled maintenance 1

5.24 PPM/I - CO2 pump: 30 day 12

5.24 PPM/I - CO2 pump: 90 day 4

5.24 PPM/I - CO2 pump: 360 day 2

5.24 PPM/I - Ni-cad battery charger: Annual calibration 6

5.24 PPM/I - Battery shop emerg. Shower: 30 day checkout 12

5.24 Repair CFT’s Wire Harness 2

AIRCRAFT EGRESS SYSTEMS F-15

Seats

5.25 Unscheduled Maintenance 104

5.25 Remove/install- F15 Seats 140

5.25 Put seat in maintenance position 24

Canopies

5.25 Put canopy in the maintenance position 40

Aircraft/Inspections

5.25 36 month 10

A-18

FREQUENCY

(Annual unless noted)

5.25 Egress final 275

5.25 Acceptance/transfer 8

5.25 5-8 inspection 96

5.25 Time changes 120

5.25 Remove/install pyro panels 14

5.25 Arm/dearm 6

5.25 TCTOs/OTIs 60

5.25 30 Day Parachute Insp 275

5.25 Remove/Install CRU-60/94/120 275

5.25 Remove/Install Survival Kits 30

5.25 Remove/Install Personnel Parachutes 30

F-16 Seats

5.25 Unscheduled Maintenance 570

5.25 Remove/install 110

5.25 Put seat in maintenance position and tilt rails 60

5.25 Remove & replace OBOGS Bottle for static Testing 16

5.25 Remove/install 106

5.25 Rig Canopies 2

5.25 Remove and replace transparencies 8

5.25 Transport Canopy to and from temporary storage 200

5.25 36 month 7

5.25 Canopy 36 Month Inspections 6

5.25 Egress final & phase workcards 375

5.25 Acceptance/transfer 8

5.25 5-8 inspection 110

5.25 Time changes 175

5.25 Remove/install seat support 60

5.25 Arm/dearm 12

5.25 TCTOs/OTIs 70

5.25 Canopy Visual Inspections 114

5.25 30 Day Parachute Insp 375

5.25 Remove/Install CRU-60/94/120 375

5.25 Remove/Install Survival Kits 18

5.25 Remove/Install Personnel Parachutes 18

5.25 Place canopy in the maintenance position 2

A-19

FREQUENCY

5.25 36 month 1

5.25 Egress final/phase workcards 12

5.25 Acceptance/transfer 1

5.25 5-8 inspection 6

5.25 Time changes 9

5.25 Arm/dearm 2

5.25 TCTOs/OTIs 2

5.25 Remove/Install CRU-60/94/120 28

5.25 Remove/Install Survival Kits 3

5.25 Remove/Install Personnel Parachutes 3

Miscellaneous

5.25 Demilarize Egress system on acft removed from service 1

5.25 Receive/process/turn-in explosive time change items 300

5.25 Maintain egress time change database 1950 items

5.29 Maintain explosives storage area 2 areas

EMERGENCY AERIAL REFUELING THRUSTER CARTRIDGES

5.26 R2 air refueling cartridge, F15’s 18

EGRESS TECHNICAL SUPPORT

5.27 Evaluate compatibility of aircraft modifications with egress system 50

EGRESS/COCKPIT FAMILIARIZATION TRAINING

5.28 Conduct initial/annual egress/cockpit familiarization training: F-15 475 people

5.28 Conduct initial/annual egress/cockpit familiarization training: F-16 400 people

TRAINING MOCK-UPS

5.28 Maintain egress training Mock-Ups for Life Support 5 trainers

5.25 PPM/I - F-15 canopy raise adapter: 30 day 24

5.25 PPM/I - F-15 canopy raise adapter: Annual 2

5.25 PPM/I - ACES II seat dolly: 180 day 8

5.25 PPM/I - F-16 canopy maintenance stand 180 day 4

5.25 PPM/I - F-16 canopy trailer: 30 day 36

5.25 PPM/I - Crane: 30 day 24

5.25 PPM/I - Crane: 180 day 4

5.25 PPM/I Crane: Annual 2

5.25 PPM/I - Crane: Annual Load Test 2

A-20

FREQUENCY

(Annual unless noted)

5.25 PPM/I - Crane: 24 Month 1

5.25 PPM/I - Hoist extension cable: 30 day 12

5.25 PPM/I - Hoist extension cable: Annual 1

5.25 PPM/I - F-16 canopy brace: 30 day 72

5.25 PPM/I - F-16 canopy brace: Annual 6

5.25 PPM/I - F-16 ACES II seat sling: Annual 4

5.25 PPM/I - F-16 Canopy sling: Annual 2

5.25 PPM/I - F-16 Canopy Sling: Annual 2

5.25 PPM/I - Bellcrank Restraint Tool: 30 day 24

5.25 PPM/I - Bellcrank Restraint Tool: Annual 2

5.25 PPM/I - Seat Cradle: 180 day 4

5.25 PPM/I - Seat Rack: Annual 2

5.25 PPM/I - Eyewash: 7 day 52

5.25 PPM/I - Eyewash: 30 day 12

FUEL SHOP F-15

5.30 Pump, fuel transfer, wing (remove, replace, inspect, ops ck) 6

5.30 Valve, butterfly assy., fuel dump shutoff (remove, replace, inspect, ops ck) 2

5.30 Adapter, pressure, de-fueling (remove, replace, inspect, ops ck) 1

5.30 Valve, float, fuel level control wing (remove, replace, inspect, ops ck) 6

5.30 Valve, poppet, fuel level control wing (remove, replace, inspect, ops ck) 6

5.30 Valve, float, fuel level, control, tank # 1(remove, replace, inspect, ops ck) 4

5.30 Valve, poppet, fuel level control, tank # 1(remove, replace, inspect, ops ck) 1

5.30 Valve, float # 2 (remove, replace, inspect, ops ck) 2

5.30 Valve, poppet, fuel level control # 2 (remove, replace, inspect, ops ck) 4

5.30 Valve, drain, automatic (remove, replace, inspect, ops ck) 2

5.30 Valve, check, dive vent (remove, replace, inspect, ops ck) 10

5.30 Valve, check, dive vent auxiliary tank F-15 C/D/E (remove, replace, inspect, ops ck) 3

5.30 Regulator, pressure, intl. tank (remove, replace, inspect, ops ck) 4

5.30 Valve, check, hot air wing & ext. tanks ((remove, replace, inspect, ops ck) 2

5.30 Exchanger, heat, fuel/oil (remove, replace, inspect, ops ck) 9

5.30 Line assy, fuel, airframe to engine (remove, replace, rebuild, inspect, ops ck) 16

5.30 Pump, emergency boost (remove, replace, inspect, ops ck) 4

5.30 Actuator, engine fuel shutoff valve (remove, replace, inspect, ops ck) 1

5.30 Valve, body assembly (remove, replace, inspect, ops ck) 3

5.30 Valve shutoff hot fuel re-circulation (remove, replace, inspect, ops ck) 8

5.30 Switch temp hot fuel re-circulation (remove, replace, inspect, ops ck) 9

5.30 Tank, fuel, acft-# 1 fuselage (remove, replace, inspect, ops ck) 6

5.30 Tank, fuel, acft-# 2 fuselage (remove, replace, inspect, ops ck) 3

5.30 Tank, fuel, acft-# 3a fuselage (remove, replace, inspect, ops ck) 4

5.30 Tank, fuel, acft-# 3b fuselage (remove, replace, inspect, ops ck) 1

5.30 Receptacle, aerial refueling (remove, replace, inspect, ops ck) 5

5.30 Switch, press., Fuel bst pump (remove, replace, inspect, ops ck) 8

5.30 XMTR, fuel qty, tank 1 (remove, replace, inspect, ops ck) 4

5.30 XMTR, fuel qty, tank 2 (remove, replace, inspect, ops ck) 1

5.30 XMTR, fuel qty, tank 3A (remove, replace, inspect, ops ck) 1

5.30 XMTR, fuel qty, tank 3B (remove, replace, inspect, ops ck) 2

A-21

FREQUENCY

(Annual unless noted)

5.30 XMTR, fuel qty, wing # 1 (remove, replace, inspect, ops ck) 10

5.30 XMTR, fuel qty, wing # 2 (remove, replace, inspect, ops ck) 10

5.30 XMTR, fuel qty, wing # 3 (remove, replace, inspect, ops ck) 10

5.30 Switch, pressure, fuel boost pump (remove, replace, inspect, ops ck) 2

5.30 Monitoring unit, fuel transfer pump (remove, replace, inspect, ops ck) 1

5.30 Transmitter, fuel, rate of flow (remove, replace, inspect, ops ck) 19

5.30 Switch, press., aerial refueling recep (remove, replace, inspect, ops ck) 2

5.30 Valve, overpressure protection (remove, replace, inspect, ops ck) 4

5.30 Pump, # 1 transfer (remove, replace, inspect, ops ck) 6

5.30 Float, # 3 pilot (remove, replace, inspect, ops ck) 4

5.30 Poppet, # 3 refuel control (remove, replace, inspect, ops ck) 7

5.30 Adapter, refuel (remove, replace, inspect, ops ck) 7

5.30 Valve, air pressure SOV (remove, replace, inspect, ops ck) 2

5.30 Valve ram air control (remove, replace, inspect, ops ck) 9

5.30 Valve, cross-feed (remove, replace, inspect, ops ck) 3

5.30 Valve, JFS feed SOV (remove, replace, inspect, ops ck) 4

5.30 Pump, booster (remove, replace, inspect, ops ck) 6

5.30 Engine firewall shut-off (remove, replace, inspect, ops ck) 5

5.30 Actuator, firewall shut-off valve (remove, replace, inspect, ops ck) 5

5.30 JFS fuel return check valve (remove, replace, inspect, ops ck) 2

5.30 Valve, electronic engine control shut-off (remove, replace, inspect, ops ck) 1

5.30 Drain, fuselage (remove, replace, inspect) 19

5.30 Drain, wing (remove, replace, inspect) 5

5.30 Fuel cell, Lt aux (remove, replace, inspect, ops ck) 1

5.30 Fuel cell, Rt aux (remove, replace, inspect, ops ck) 2

5.30 Fuel tank foam (remove, replace, inspect) 18

5.30 Wing fuel quick disconnect (remove, replace, inspect, ops ck) 10

5.30 Wing air quick disconnect (remove, replace, inspect, ops ck) 1

5.30 Aerial refueling receptacle (remove, replace, inspect, ops ck) 2

5.30 Aerial refueling receptacle operational check 20

5.30 Aerial refueling receptacle poppet (remove, replace, inspect, ops ck) 4

5.30 Troubleshoot aerial refueling system malfunctions 10

5.30 Troubleshoot fuel storage system malfunctions 12

5.30 Troubleshoot engine feed system malfunctions 10

5.30 Troubleshoot transfer system malfunctions 20

5.30 Troubleshoot external tank system malfunctions 12

5.30 Aerial refueling pressure switch (remove, replace, inspect, ops ck) 2

5.30 Inject wing fuel tank leaks 30

5.30 Fuel tank leak repair check-out 36

5.30 Perform required time compliance technical orders and one time-inspection 8

5.30 Phase inspections and operational checks (evaluate/repair discrepancies found during workcard inspections) 11

5.30 Pump, wing scavenge (remove, replace, inspect, ops check) 4

5.30 Pump assy boost, electric (remove, replace, inspect, ops check) 2

5.30 Proportioner, fuel flow (remove, replace, inspect, ops check) 7

A-22

FREQUENCY

(Annual unless noted)

5.30 Motor, hyd., fuel flow Proportioner (remove, replace, inspect, ops check) 7

5.30 Valve, cross-feed (remove, replace, inspect, ops check) 4

5.30 Valve, shutoff, motor-operated main fuel (remove, replace, inspect) 1

5.30 Exchanger, heat, fuel/oil (remove, replace, inspect, ops check) 3

5.30 Disconnect, filter/engine coupling (remove, replace, inspect, ops check) 10

5.30 Receptacle, aerial refuel (remove, replace, inspect, ops check) 3

5.30 Aerial refueling pressure switch (remove, replace, inspect, ops check) 6

5.30 Aerial refueling receptacle poppet (remove, replace, inspect, ops check) 4

5.30 Adapter, ground refuel (remove, replace, inspect, ops check) 9

5.30 Adapter, ground de-fuel (remove, replace, inspect, ops check) 2

5.30 Valve, shutoff, refuel transfer (remove, replace, inspect, ops check) 16

5.30 Valve, shuttle (remove, replace, inspect, ops check) 10

5.30 Valve, float (remove, replace, inspect, ops check) 10

5.30 Switch, float (remove, replace, inspect, ops check) 2

5.30 Valve, distribution trim (remove, replace, inspect, ops check) 1

5.30 Forward transfer trim check-out 15

5.30 Valve, vent/pressure external tank (remove, replace, inspect, ops ck) 7

5.30 Valve, vent/pressure, internal fuel tank (remove, replace, inspect, ops ck) 7

5.30 Valve, relief, press., remote (remove, replace, inspect, ops check) 1

5.30 Valve, pressure release negative (remove, replace, inspect, ops ck) 5

5.30 Valve, air ejector (remove, replace, inspect, ops check) 4

5.30 Wing tank spools (remove, replace, inspect) 6

5.30 Tank, forward bladder F-1 (remove, replace, inspect) 5

5.30 Fuel cell leak check out 10

5.30 Valve, check, F-1 tank drain (remove, replace, inspect) 1

5.30 Fuel tank access panel gasket repair (remove, replace, inspect) 44

5.30 Internal tank fuel leak repairs (injection) 60

5.30 Internal tank fuel leak repairs (fasteners) 180

5.30 Internal tank fuel leak repairs (filleting) 40

5.30 Internal tank fuel leak repair (anaerobic sealant injection) 24

5.30 Wing attachment fitting replacement/repair 16

5.30 Internal tank fuel drain replacement (remove, replace, inspect) 7

5.30 Valve water drain (remove, replace, inspect, ops check) 2

5.30 Transmitter, fuel flow (remove, replace, inspect, ops check) 16

5.30 Fuel strainer assembly replacement (remove, replace, inspect, ops check) 2

5.30 Fuselage fuel quantity probes (remove, replace, inspect, ops check) 10

5.30 Wing fuel quantity probes (remove, replace, inspect, ops check) 4

5.30 Switch, fuel pressure 3 psi (remove, replace, inspect, ops check) 5

5.30 Switch, fuel pressure 15 psi (remove, replace, inspect, ops check) 10

5.30 Switch, fuel pressure 67 psi (remove, replace, inspect, ops check) 6

5.30 Disconnect, ext. tank, fuel, wing (remove, replace, inspect) 5

5.30 Disconnect, ext. tank, air, wing (remove, replace, inspect) 9

5.30 Disconnect, ext. tank, fuel & air centerline (remove, replace, inspect) 8

5.30 Manual lock-out valve replacement (remove, replace, inspect, ops check) 1

5.30 Valve, engine electronic control (remove, replace, inspect, ops check) 1

5.30 Hydrazine fuel hose quick disconnect (remove, replace, inspect) 5

5.30 Replace rupture disc (remove, replace, inspect) 20

5.30 Nitrogen hose quick disconnect (remove, replace, inspect) 8

A-23

FREQUENCY

(Annual unless noted)

5.30 Tank, hydrazine (remove, replace, inspect) 8

5.30 Valve, nitrogen (remove, replace, inspect, ops check) 12

5.30 Decomposition chamber (remove, replace, inspect) 2

5.30 Emergency power unit (EPU) system purge 25

5.30 EPU catalyst bed depth check 25

5.30 EPU poppet refurbishment 25

5.30 Fuel tank leak repair check-out 145

5.30 Troubleshoot engine feed system malfunctions 30

5.30 Troubleshoot refuel and de-fuel system malfunctions 15

5.30 Troubleshoot fuel quantity malfunctions 16

5.30 Troubleshoot vent and pressurization system malfunctions 20

5.30 Perform required time compliance technical orders and one-time inspection 4

5.30 Phase inspections and operational checks (evaluate/repair discrepancies found during workcard inspections)

UH-1

5.53 Boost pump (remove, replace, inspect, ops check) 1

5.53 Interconnect valve (remove, replace, inspect, ops check) 1

5.53 Probe, tank unit (remove, replace, inspect, ops check) 2

5.53 Compensator (remove, replace, inspect, ops check) 1

5.53 Control unit, qty, fuel 1

5.53 Fuel cell, self-sealing (remove, replace, inspect) 1

5.53 Valve, shut-off (remove, replace, inspect, ops check) 1

External Fuels Tanks 300 Gal. (26 Ea.)

5.34 Fuel quantity probe (remove, replace, inspect, operational check-out) 15

5.34 Valve, shut-off (remove, replace, inspect, operational check-out) 5

5.34 Valve, pilot (remove, replace, inspect, operational check-out) 6

5.34 Pivot bracket fairing (remove, replace, inspect) 30

5.34 Filler cap and adapter (remove, replace, inspect) 24

5.34 Switch, float (remove, replace, inspect, operational check-out) 3

5.34 Fuel tank drain (remove, replace, inspect) 18

5.34 Tank certification/operational check 30

5.34 Troubleshoot external tank malfunctions 30

5.34 Annual inspection 23

5.34 Pressure relief valve (remove, replace, inspect, operational check-out) 4

5.34 Fuel standpipe (remove, replace, inspect) 10

5.34 Air standpipe (remove, replace, inspect) 14

5.34 Solenoid shut-off valve (remove, replace, inspect, operational check-out) 3

5.34 Ship fuel tanks 6

5.34 Project Tanks 3

370 Gal. (40 Ea.)

5.34 Fuel quantity probe, fwd (remove, replace, inspect, operational check-out) 17

5.34 Fuel quantity probe, ctr (remove, replace, inspect, operational check-out) 11

A-24

FREQUENCY

(Annual unless noted)

5.34 Fuel quantity probe, aft (remove, replace, inspect, operational check-out) 30

5.34 Valve shut-off (remove, replace, inspect, operational check-out) 11

5.34 Valve, pilot (remove, replace, inspect, operational check-out) 4

5.34 Filler cap and adapter (remove, replace, inspect) 9

5.34 Switch, float (remove, replace, inspect, operational check-out) 5

5…