Attachment 2 - Specification-Alex Haley DD.docx
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- Dry-dock (DD): USCGC ALEX HALEY FY26 Repair
- Solicitation number
- 70Z08526QLREP0012
About this file
This is a detailed Specification document for the FY2026 Drydock Availability of USCGC ALEX HALEY (WMEC-282), a 282-foot Coast Guard Medium Endurance Cutter. The specification outlines comprehensive repair and maintenance requirements organized into 44 work items to be performed during a scheduled drydocking at a commercial contractor facility.
The specification mandates work across multiple systems and structural areas including fire prevention, drydocking procedures, temporary services provision, hull preservation (both underwater body and freeboard), tank cleaning and inspection (ballast, fuel, potable water), propulsion systems (shafting, seals, propellers, thrust units), steering systems (rudder inspection and repair), sea valves and strainers overhaul, cathodic protection zinc anode replacement, and various equipment replacements such as refrigeration plant, Doppler speed log, and optionally the ship's service diesel generators. Key requirements include strict adherence to Surface Forces Logistics Center (SFLC) Standard Specifications for welding, preservation, and general requirements; submission of Contractor Inspection Reports (CFRs) for critical work items; provision of qualified technical representatives with specific certifications; and completion of both dock trials and sea trials. The specification references numerous Coast Guard drawings, technical publications, American Welding Society standards, and other industry standards. Critical inspection items must be completed within the first 25 percent of the availability contract period. Government-furnished property includes boiler tubes, refrigeration units, generators, electrical components, and various other equipment. The solicitation closing date is March 4, 2026, at 4:00 PM Pacific Time, with offers to be submitted in accordance with the accompanying federal contract solicitation 70Z08526QLREP0012.
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USCGC ALEX HALEY (WMEC 282)
SPECIFICATION FOR DRYDOCK REPAIRS
FY2026
Developed By: Tristan J. Hustrulid (Rev-0, 04 November 2025)
TABLE OF CONTENTS
| Revisions Record | iii |
| Consolidated List of References | iv |
| Consolidated List of Government-furnished Property | xv |
| Consolidated List of Critical Inspection Items | xvi |
| Principal Characteristics | xvii |
| WORK ITEM 1: Fire Prevention, Provide | 13 |
| WORK ITEM 2: Drydocking, Accomplish | 16 |
| WORK ITEM 3: Temporary Services, Provide - Cutter | 26 |
| WORK ITEM 4: Tenting (Drydock), Provide | 30 |
| WORK ITEM 5: Sea Trial Performance, Support, Provide | 34 |
| WORK ITEM 6: Superstructure Stack and Hangar, Inspect | 38 |
| WORK ITEM 7: U/W Body, Inspect | 45 |
| WORK ITEM 8: U/W Body, Preserve (Partial-Condition B) | 53 |
| WORK ITEM 9: Hull Plates (U/W Body), Repair - OPTIONAL | 63 |
| WORK ITEM 10: U/W Body Hull, Preserve (Full) - OPTIONAL | 71 |
| WORK ITEM 11: Freeboard, Preserve (Partial) | 80 |
| WORK ITEM 12: Sewage Piping, Renew | 89 |
| WORK ITEM 13: Longitudinal Section, Renew | 95 |
| WORK ITEM 14: Chain Locker, Preserve 100% | 100 |
| WORK ITEM 15: Anchors Chains and Ground Tackles, Inspect and Preserve | 102 |
| WORK ITEM 16: Tanks (Ballast), Clean and Inspect | 113 |
| WORK ITEM 17: Tanks (MP Fuel Service), Clean and Inspect | 117 |
| WORK ITEM 18: Voids (Non-Accessible), Preserve | 121 |
| WORK ITEM 19: Voids (Non-Accessible), Leak Test | 124 |
| WORK ITEM 20: Tanks (Potable Water), Clean and Inspect | 128 |
| WORK ITEM 21: Tanks (Potable Water), Preserve (Partial) | 133 |
| WORK ITEM 22: Tanks (Potable Water), Preserve (100%) - OPTIONAL | 137 |
| WORK ITEM 23: Boiler #2, Repair | 141 |
| WORK ITEM 24: Propulsion Shaft Coating, Inspect and Repair | 146 |
| WORK ITEM 25: Propulsion Shaft Fairwaters and Rope Guards, Inspect and Repair | 150 |
| WORK ITEM 26: Propulsion Shafting, Strain Gage Alignment, Inspect | 153 |
| WORK ITEM 27: Propulsion Shaft Bearings (External), Check Clearances | 157 |
| WORK ITEM 28: Propulsion Shaft Seals, Mechanical Overhaul & Inflatable Renewal | 160 |
| WORK ITEM 29: Controllable Pitch Propeller Hub, Clean and Inspect | 165 |
| WORK ITEM 30: Controllable Pitch Propeller Hub, System Maintenance | 168 |
| WORK ITEM 31: Controllable Pitch Propeller, System Maintenance | 172 |
| WORK ITEM 32: Sea Valves and Waster Pieces, Overhaul | 178 |
| WORK ITEM 33: Sea Strainers, Duplex, All Sizes, Overhaul | 185 |
| WORK ITEM 34: Rudders, Inspect and Repair | 189 |
| WORK ITEM 35: Rudders, Preserve, 100 Percent | 192 |
| WORK ITEM 36: Upper Rudder Carrier Bearing, Repair | 195 |
| WORK ITEM 37: Rudder Stock Remove, Inspect, & Repair - OPTIONAL | 202 |
| WORK ITEM 38: Thruster Unit (General), Overhaul | 213 |
| WORK ITEM 39: Cathodic Protection, Zinc Anodes, Renew | 217 |
| WORK ITEM 40: Fathometer Transducer, General Maintenance | 220 |
| WORK ITEM 41: Doppler Speed Log, Replace | 223 |
| WORK ITEM 42: Deep Water Sounder, Remove | 230 |
| WORK ITEM 43: Refrigeration Plant, Replace | 236 |
| WORK ITEM 44: Ship’s Service Diesel Generator (SSDG), Install and Test - OPTIONAL | 241 |
USCGC ALEX HALEY (WMEC-282) DRYDOCK AVAILABILITY FY2026
| ii |
| (Rev-0) |
Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel with a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
| DATE |
| REV# |
| WORK ITEM# |
| CHANGES MADE |
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
| iii |
| (Rev-0) |
Consolidated List of References The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
COAST GUARD DRAWINGS
Coast Guard Drawing 282-WMEC 601-002, Rev H, CGC ALEX HALEY (WMEC 39) Booklet of General Plans Coast Guard Drawing 282 WMEC 145-001, Rev F, General Arrangement Outboard Profile Coast Guard Drawing 282 WMEC 145-002, Rev F, General Arrangement Inboard Profile & Superstructure Coast Guard Drawing 282 WMEC 203-001, Rev K, Sterngear and Shafting Arrangement Coast Guard Drawing 282 WMEC 203-012, Rev K, Sterngear and Shafting Arrangement Coast Guard Drawing 282 WMEC 205-002, Rev F, Smoke pipe Coast Guard Drawing 282 WMEC 205-003, Rev -, Exhaust Mods Incidental to Fire Pump Diesel Replacement Coast Guard Drawing 282 WMEC 205-005, Rev A, Engine Exhaust Main Engine Replacement Coast Guard Drawing 282 WMEC 300-019, Rev -, Gen Eng Replacement Air Intk and Exh Ducting Coast Guard Drawing 282 WMEC 500-005, Rev M, Boiler Exhaust Uptake & Air Intake Arrangement Coast Guard Drawing 282 WMEC 514-001, Rev J, Diesel Fire Pump Exhaust Piping Arrangement Coast Guard Drawing 282 WMEC 545-004, Rev E, List of Zincs Coast Guard Drawing 282 WMEC 600-035, Rev D, Cathodic protection (arrangement) Coast Guard Drawing 282 WMEC 600-036, Rev C, Cathodic protection anode details Coast Guard Drawing 282 WMEC 601-002, Rev D; CGC ALEX HALEY General Arrangements Coast Guard Drawing 282-WMEC 102-001, Rev D, Double Bottom Amidships Coast Guard Drawing 282-WMEC 113-066, Rev -, Foundation SSDG Salt Water Strainer, Aux Machinery Room Coast Guard Drawing 282-WMEC 114-003, Rev G, Main Bulkheads (Aft) Coast Guard Drawing 282-WMEC 114-004, Rev G, Main Bulkheads (Fwd) Coast Guard Drawing 282-WMEC 119-001, Rev D, Propeller Struts Coast Guard Drawing 282-WMEC 119-003, Rev H, Ropeguards-Fairwaters Details Coast Guard Drawing 282-WMEC 119-3, Rev D, Rope Guards-Fairwaters Details Coast Guard Drawing 282-WMEC 203-001, Rev K, Steering Gear & Shafting Arrangement Coast Guard Drawing 282-WMEC 203-003, Rev F, Bulkhead Stuffing Box Details Coast Guard Drawing 282-WMEC 203-004, Rev H, Bearing Unit Details Coast Guard Drawing 282-WMEC 203-007, Rev E, Unshipping of Propulsion Shafting Coast Guard Drawing 282-WMEC 203-009, Rev -, Manual Pitch Positioning System Installation Coast Guard Drawing 282-WMEC 203-010, Rev GG, Shafting Details Coast Guard Drawing 282-WMEC 203-011, Rev M, Bearing Load & Alignment Calculations Coast Guard Drawing 282-WMEC 203-012, Rev K, Sterngear & Shafting Arrangement Coast Guard Drawing 282-WMEC 203-013, Rev M, Bearing Load & Alignment Calculations Coast Guard Drawing 282-WMEC 203-1, Rev K, Steering Gear & Shafting Arrangement Coast Guard Drawing 282-WMEC 203-10, Rev FF, Shafting Details Coast Guard Drawing 282-WMEC 203-12, Rev K, Steering gear & Shafting Arrangement Coast Guard Drawing 282-WMEC 209-001, Rev A, SW Cooling System for Main Propulsion Engines Coast Guard Drawing 282-WMEC 209-007, Rev A, Cooling System Mods Main Engine Replacement Coast Guard Drawing 282-WMEC 245-002, Rev P, Main Propulsion Diesel Engine Cooling Water System Diagram Coast Guard Drawing 282-WMEC 245-006, Rev J, Controllable Pitch Prop Hydraulic Oil Diagram Coast Guard Drawing 282-WMEC 300-017, Rev -, Gen Eng Repl Seawater & Fresh Water Cooling System Modification Coast Guard Drawing 282-WMEC 300-021, Rev -, Generator Cooling Water System, Replace Seawater Strainers Coast Guard Drawing 282-WMEC 506-014, Rev G, Firemain Countermeasure & SW Service System Arrangement Coast Guard Drawing 282-WMEC 516-006, Rev H, Arrangement of Aux Seawater Services Piping Inside Machinery Spaces Coast Guard Drawing 282-WMEC 518-002, Rev G, Bow Thruster Unit Compartment Coast Guard Drawing 282-WMEC 518-003, Rev D, Deck Gland for Bow Thruster Unit Coast Guard Drawing 282-WMEC 519-001, Rev D, Rudder Stock Coast Guard Drawing 282-WMEC 545-014, Rev M, Diagram Ships Heating & Aux Steam System Coast Guard Drawing 282-WMEC 545-025, Rev M, Auxiliary Sea Water Services System Diagram Coast Guard Drawing 282-WMEC 601-002, Rev J, CGC ALEX HALEY (WMEC 39) Booklet of General Plans Coast Guard Drawing 282-WMEC_100_3 Rev G, Shell Expansion.
Coast Guard Drawing 282-WMEC-079-039, Rev -, CGC Alex Haley Damage Control Information Coast Guard Drawing 282-WMEC-100-002, Rev D, Keel Coast Guard Drawing 282-WMEC-100-003, Rev G, Shell Expansion Coast Guard Drawing 282-WMEC-100-006, Rev D, Skeg Coast Guard Drawing 282-WMEC-101-001, Rev D, Fore End Framing Coast Guard Drawing 282-WMEC-101-002, Rev F, Aft End Framing Coast Guard Drawing 282-WMEC-102-001, Rev D, Double Bottom Amidships Coast Guard Drawing 282-WMEC-102-003, Rev D, Double Bottom Forward Coast Guard Drawing 282-WMEC-111-005, Rev -, Bow Bulwark Installation, Arr., & Det Coast Guard Drawing 282-WMEC-113-001 CG Conversion Mods to MISC Elec Foundations Coast Guard Drawing 282-WMEC-113-008, Rev D, Bow Thrust Unit Seatings Coast Guard Drawing 282-WMEC-113-079, Rev -, Fdns for Hangar Install Coast Guard Drawing 282-WMEC-113-086, Rev -, Foundations to Suit Carrier Refrigeration Unit Installation Coast Guard Drawing 282-WMEC-119-001, Rev D, Propeller Struts Coast Guard Drawing 282-WMEC-119-002, Rev G, Hawse & Chain Pipes, and Fittings Coast Guard Drawing 282-WMEC-119-003, Rev H, Ropeguards-Fairwaters Details Coast Guard Drawing 282-WMEC-120-002, Rev K, Details of Sea Inlet Boxes Main Machinery Room Coast Guard Drawing 282-WMEC-120-003, Rev G, Detail of Sea Inlet Boxes Aux Machine Room Coast Guard Drawing 282-WMEC-120-004, Rev A, Hull Penetration Drawing Coast Guard Drawing 282-WMEC-121-001, Rev A, Installation of Lead Ballast in Void Space Coast Guard Drawing 282-WMEC-128-002, Rev A, Dual Array Task Lights Forward Topmast Coast Guard Drawing 282-WMEC-128-003, Rev -, Dual Array Task Lts & Stubmast on Signal Mast Fr 23 Coast Guard Drawing 282-WMEC-128-004, Rev -, Fdn for AS-2283-SRN-12 Ant on Stub Mast Fr 22 (CL) Coast Guard Drawing 282-WMEC-128-006, Rev G, Signal Mast and Forward Topmast Fittings Coast Guard Drawing 282-WMEC-128-008, Rev F, New Foremast Arrgt & Dets Coast Guard Drawing 282-WMEC-128-009, Rev B, New Signalmast Arrgt & Dets Coast Guard Drawing 282-WMEC-136-001, Rev E, Flight Deck Arrangement and Structural Details Coast Guard Drawing 282-WMEC-153-003, Rev -, Helo Hanger Mezzanine - Arr. & Det Coast Guard Drawing 282-WMEC-203-001, Rev K, Steering Gear & Shafting Arrangement Coast Guard Drawing 282-WMEC-203-002, Rev K, Stern Tube Details Coast Guard Drawing 282-WMEC-203-004, Rev H, Bearing Unit Details Coast Guard Drawing 282-WMEC-203-010, Rev GG, Shafting Details Coast Guard Drawing 282-WMEC-203-012, Rev K, Sterngear & Shafting Arrangement Coast Guard Drawing 282-WMEC-210-010, Rev -, Fuel Oil Piping Mods Incidental Replacement SSDG Engines Coast Guard Drawing 282-WMEC-211-012, Rev -, Lube Oil Piping Mods Incidental to Replacement SSDG Engines Coast Guard Drawing 282-WMEC-300-006, Rev L, Generator Exhaust Uptake Arrangements Coast Guard Drawing 282-WMEC-300-010, Rev J, Generator Air Intake Piping Arrangement Coast Guard Drawing 282-WMEC-300-013, Rev A, Machinery Arrangement Incidental Replacement SSDG Engines Coast Guard Drawing 282-WMEC-311-001, Rev -, SSDG Elector-Hydraulic Governor System Material List & Wiring Diagram Coast Guard Drawing 282-WMEC-320-002, Rev AG, CG Conversion Mods to Electrical One Line Wiring Diagram Coast Guard Drawing 282-WMEC-320-013, Rev A, Modifications to Refrigeration System Control Wiring and Block Wiring Diagram Coast Guard Drawing 282-WMEC-345-001, Rev M, Diesel Generator Cooling Water System Diagrammatic Coast Guard Drawing 282-WMEC-410-012 SeaWatch Block Wiring Diagram & Installation DetailsCoast Guard Drawing 282-WMEC-423-001 CG Mods to Radio Nav List of Material & Revisions, Contd.
Coast Guard Drawing 282-WMEC-424-001 CG Conversion Mods to Underwater Navigation System Coast Guard Drawing 282-WMEC-424-001 US Conversion Mods to Underwater Navigation System Doppler Speed Log BWD Coast Guard Drawing 282-WMEC-424-002 CG Conversion Mods to Underwater Navigation System Wiring Diagram (COED) Coast Guard Drawing 282-WMEC-424-003 Doppler Speed Log replacement, Ripout, Installation, Arrangement, Wiring and Details Coast Guard Drawing 282-WMEC-451-005 AN/SPS-78(V)1 Radar Installation Block Wiring Diagram Coast Guard Drawing 282-WMEC-503-001, Rev C, CG Conversion Mods to Refrigeration System Coast Guard Drawing 282-WMEC-503-002, Rev B, CG Conversion Modifications to Refrigeration Sys Contril W/D Coast Guard Drawing 282-WMEC-503-003, Rev -, Ship’s Service Refrigeration Piping Mods Coast Guard Drawing 282-WMEC-503-005, Rev -, Refrigeration Plant Mods for Mn Deck Berthing Installation Coast Guard Drawing 282-WMEC-505-001, Rev A, CG Conversion Mods to Plumbing System and Gray Water Coast Guard Drawing 282-WMEC-506-011, Rev A, SW Cooling Piping Mod Incid Replacement SSDG Engine Coast Guard Drawing 282-WMEC-513-017, Rev A, Starting Air Piping Mod Incid Replacement SSDG Engines Coast Guard Drawing 282-WMEC-516-030, Rev -, Refrigeration System Diagram, Arrangement & Details Coast Guard Drawing 282-WMEC-519-001, Rev D, Rudder Stock Coast Guard Drawing 282-WMEC-545-031, Rev E, Diagram – Chill/freeze Refrigerant Piping Coast Guard Drawing 282-WMEC-545-042, Rev F, Sea Water Cooling – Windlass Pack and Refrig Plant Coast Guard Drawing 282-WMEC-588-001, Rev A, Proposed Helo Hangar Arrangement Coast Guard Drawing 282-WMEC-600-003, Rev D, Mooring Arrg & Dets Coast Guard Drawing 282-WMEC-600-024, Rev C, Cathodic Protection Arrg Coast Guard Drawing 282-WMEC-600-025, Rev B, Cathodic Protection Anode Details Coast Guard Drawing 282-WMEC-600-031, Rev D, Prop Guards Coast Guard Drawing 282-WMEC-600-035, Rev D, Cathodic Protection Arrangement Coast Guard Drawing 282-WMEC-600-036, Rev C, Cathodic Protection Anode Details Coast Guard Drawing 282-WMEC-601-002, Rev J, CGC Alex Haley (WMEC 39) Booklet of General Plans Coast Guard Drawing 282-WMEC-602-001, Rev A, CG Conversion Mods to Vessel Name & Draft Marks Coast Guard Drawing 282-WMEC-603-017, Rev E, Prop Shafting Guards Coast Guard Drawing 282-WMEC-612-001, Rev A, Helo Safety Nets Coast Guard Drawing 282-WMEC-612-002, Rev -, Ladders and Rails Arrangements Details Coast Guard Drawing 282-WMEC-612-003, Rev -, Collapsible Rails Arrangements and Details Coast Guard Drawing 282-WMEC-620-001, Rev J, Anchor Handling Arrg Coast Guard Drawing 282-WMEC-801-001, Rev -, Tank Capacity and Sounding Tables Coast Guard Drawing 282-WMEC-803-001, Rev D, Tank Capacity Curves Coast Guard Drawing 282-WMEC-835-003, Rev -, Stability Test Report (Alex Haley) Coast Guard Drawing 282-WMEC-845-001 Salvage Tug ATS-1 Class Docking Plan Coast Guard Drawing 282-WMEC-845-001, Rev M, Docking Plan Coast Guard Drawing 282-WMEC-845-002, Rev D, Plate Line Body Plan (Stations) Coast Guard Drawing 282-WMEC-845-004, Rev -, Tank Capacity Curves Sewage Tank Coast Guard Drawing 282-WMEC-845-008, Rev -, Lines & Molded Offsets Coast Guard Drawing 282-WMEC-845-009, Rev -, Curves of Form Coast Guard Drawing 750-WMSL 505-015, Rev E, Miscellaneous Pipe Fabrications Coast Guard Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly Coast Guard Drawing FL-1204-3, Rev A, Fleet Welded Padeyes and Links Coast Guard Drawing Fleet Drawing FL 1204-3, Rev -, Welded Padeyes & Links (Supercedes Fl-1204-2) Coast Guard Drawings 282-WMEC-113-001, Rev W, CG Conversion Modification to Misc Elec Foundations.
Coast Guard Drawings 282-WMEC-410-002, Rev D, SeaWatch Block wiring Diagram & Installation Details.
Coast Guard Drawings 282-WMEC-423-001, Rev M, CG Conversion Modification to Radio Navigation Sys Block Wiring Diagram.
Coast Guard Drawings 282-WMEC-424-002, Rev G, CG Conversion Mods to Underwater Navigation Sys Wiring Diagram (COED).
Coast Guard Drawings 282-WMEC-424-003, Doppler Speed Log Replacement Ripout, Installation Arrangement, Wiring and Details.
Coast Guard Drawings 282-WMEC-426-001, Rev G, CG Conv Mods GyroCompass Sys Block Wiring Diagram.
Coast Guard Drawings 282-WMEC-426-002, Rev F, Gyro Compass IC CKT LC Wiring Data (COED).
Coast Guard Fleet Drawing FL-2804-012, Rev -, U.S.C.G. Emblem Coast Guard Fleet Drawing FL-2804-022, Rev A, Consolidated Visual ID for Cutters (Vessels 65 ft and Over in Length) NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes NAVSHIPS Drawing 805-2482962, Rev D, Light Weight Type (LWT) Achor-Assembly (30° and 50° Fluke Angles with Wedge-Block Adapters) NAVSHIPS Drawing 805-2482963, Rev B, 6,000 lb Light Weight Type (LWT) Achor-Details (30° and 50° Fluke Angles with Wedge-Block Adapters) Coast Guard Drawing 282-WMEC-111-006, Rev -, SSDG RECAP Access Cuts and Interference Removals Coast Guard Drawing 282-WMEC-113-001, Rev Y, CG Conversion Modifications to Miscellaneous Electrical Foundations Coast Guard Drawing 282-WMEC-113-087, Rev -, SSDG RECAP Generator Foundations Coast Guard Drawing 282-WMEC-210-014, Rev -, SSDG Recap Fuel System Removals Coast Guard Drawing 282-WMEC-210-015, Rev -, SSDG Recap Fuel System Installs Coast Guard Drawing 282-WMEC-211-014, Rev -, SSDG Recap Lube Oil System Removals Coast Guard Drawing 282-WMEC-211-015, Rev -, SSDG Recap Lube Oil System Installs Coast Guard Drawing 282-WMEC-256-001, Rev -, SSDG Seawater System Modifications Coast Guard Drawing 282-WMEC-259-001, Rev -, SSDG Exhaust System Modifications Coast Guard Drawing 282-WMEC-261-001, Rev -, SSDG Fuel System Modifications Coast Guard Drawing 282-WMEC-261-002, Rev -, SSDG Lube Oil System Modifications Coast Guard Drawing 282-WMEC-551-004, Rev -, SSDG Start Air System Modifications Coast Guard Drawing 282-WMEC-300-026, Rev -, SSDG Recap Exhaust System Removals Coast Guard Drawing 282-WMEC-300-027, Rev -, SSDG Recap Exhaust System Installs Coast Guard Drawing 282-WMEC-310-002, Rev A, Ship Service Generator Instrumentation Wiring Diagram and Details Coast Guard Drawing 282-WMEC-310-003, Rev -, SSDG Recap Generator Arrangement and Install Coast Guard Drawing 282-WMEC-311-001, Rev -, SSDG Governor System Material List & Wiring Diagram Coast Guard Drawing 282-WMEC-320-003, Rev -, SSDG Switchboard Wiring Modification and Installations Coast Guard Drawing 282-WMEC-506-021, Rev -, SSDG Recap SW Cooling System Removals Coast Guard Drawing 282-WMEC-506-022, Rev -, SSDG Recap SW Cooling System Installs Coast Guard Drawing 282-WMEC-513-026, Rev -, SSDG Recap Start Air System Removals Coast Guard Drawing 282-WMEC-513-027, Rev -, SSDG Recap Start Air System Installs
COAST GUARD PUBLICATIONS
CGTTP 4-11.10B, March 2025, Water Supply and Wastewater Disposal (WSWD) Tactics, Techniques and Procedures (TTP) Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Coast Guard Technical Publication (TP) 0926-LP-020-3010, Forward Windlass (Volume 1), 2013, SWBS 581 Anchor Storage and Handling Coast Guard Technical Publication (TP) 0926-LP-020-3020, Forward Windlass (Volume 2), 2013, SWBS 581 Anchor Storage and Handling Coast Guard Technical Publication (TP) 0926-LP-020-3030, Forward Windlass (Volume 3), 2013, SWBS 581 Anchor Storage and Handling Coast Guard Technical Publication (TP) 0942-LP-013-2010, June 1985, Reduction Gear and Associated Equipment ATS-1-Salvage Tugs Coast Guard Technical Publication (TP) 10995, R-134A – Low Temperature Condensing Unit – 1.09/2.18 tons – Model 90YR20NSZ3ND6M9Z Coast Guard Technical Publication (TP) 3419, Refrigeration System Coast Guard Technical Publication (TP) 3450, Apr 1998, Stern Tube Seal Assembly Coast Guard Technical Publication (TP) 4681, Shipboard Telescoping Helicopter Hangar and Door, 2004, SWBS 588 Aircraft Handling, Servicing and Stowage Coast Guard Technical Publication (TP) 4747, Mar 1970, 0965-LP-086-9010 – Bow Thruster Indicating System, Controllable Pitch Coast Guard Technical Publication (TP) 4803, 0951-LP-018-8010 - Auxiliary Boiler Coast Guard Technical Publication 10500, 2018, Doppler Sonar – Model DS-60 Coast Guard Technical Publication 9073 (CGTP 9073), 12 NOV 2015, Duplex Strainers – Model 72 & 72F Series Commandant Instruction Manual M5100.47 (COMDTINST M5100.47), February 2022, Safety and Environmental Health Manual Fire Prevention and Response Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Auxiliary Machine Systems Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2018, General Requirements for Drawing Preparation Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2022, Shipboard Electrical Cable Test Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary Machine Systems Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire Prevention and Response Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Surface Forces Logistics Center Standard Specification 6300 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 5000), 2022, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2022, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2022, Temporary Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2022, Temporary Hull Accesses USCG, HWSL Guidance/Fall Protection Plan, Working Aloft Aboard Cutter Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2022, General Requirements for Drawing Preparation Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation
OTHER REFERENCES
American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System Components - Health Effects American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2024, Personnel Qualification and Certification in Nondestructive Testing American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2024, 2024, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel American Society of Mechanical Engineers (ASME) B16.34, 2020, Valves-Flanged, Threaded, and Welding End American Welding Society (AWS) B1.10M/ B1.10, 2016, Guide for Nondestructive Examination of Welds American Welding Society (AWS) B1.11M/B1.11, 2015, Guide for the Visual Examination of Welds American Welding Society (AWS) D1.1/D1.1M, 2025, Structural Welding Code – Steel American Welding Society (AWS) D1.2/D1.2M, 2014, Structural Welding Code - Aluminum American Welding Society (AWS) D1.6/D1.6M:2017, Structural Welding Code - Stainless Steel American Welding Society (AWS) D3.5, 2000, Guide for Steel Hull Welding ANSI/EASA Standard AR100-2020, Recommended Practice for the Repair of Rotating Electrical Apparatus.
ASME Boiler and Pressure Vessel Code IX, 2023, Welding, Brazing and Fusing Qualifications.
ASME Boiler and Pressure Vessel Code VIII, 2023, Rules for Construction of Pressure Vessels ASNT No. SNT-TC-1A, 2020, Personnel Qualification and Certification in Nondestructive Testing.
ASTM F1138, 2021, Standard Specifications for Spray Shields for Mechanical Joints ASTM F683-21, 2021, Standard Practice for Selection and Application of Thermal Insulation for Piping and Machinery ASTM F708, 2024, Standard Practice for Design and Installation of Rigid Pipe Hangers ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D1730-09, 2020, Standard Practices for Preparation of Aluminum and Aluminum-Alloy Surfaces for Painting ASTM International (ASTM) D3359-23, 2023, Standard Test Methods for Measuring Adhesion by Tape Test ASTM International (ASTM) D4138-07a, 2022, Standard ASTM International (ASTM) D4541, 2022, Standard Test Methods for Pull-Off Strength of Coatings Using Portable Adhesion Testers ASTM International (ASTM) D5363-16, 2016, Standard Specification for Anaerobic Single-Component Adhesives (AN) ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates ASTM Internationals (ASTM) E165/E165M-23, 2023, Standard Practice for Liquid Penetrant Examination for General Industry ASTM Internationals (ASTM) G46-21, 2021, Standard Guide for Examination and Evaluation of Pitting Corrosion Carrier Drawing 90YR20NSZ3QD6M9Z, 2022 Certified Inspection Services, (CIS) Certified Inspection Report 52393, 2022, Suspect Areas CFR-052 Code of Federal Regulations (CFR) Title 29, Part 1910, 2017, Occupational Safety and Health Standards Code of Federal Regulations (CFR) Title 29, Part 1915, 2013, Occupational Safety and Health Standards for Shipyard Employment Code of Federal Regulations (CFR) Title 29, Part 1915, 2014, Occupational Safety and Health Standards for Shipyard Employment Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment Code of Federal Regulations (CFR) Title 40, 2013, Protection of the Environment Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-Petrolatum Commercial Item Description (CID) A-A-59316, 2021, Abrasive Materials; for Blasting Commercial Item Description (CID) A-A-59323, July 2019, Cloths, Cleaning, Low-Lint Federal Specification (Fed Spec) RR-C-271H w/ Attachment 1, 2022, Chain and Attachments, Carbon and Alloy Steel General Specifications for Overhaul of Surface Ships (GSO), 2004, Section 581 Anchor Stowage and Handling Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2019 Edition, Pressure Testing of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2022 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72A, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2019 Edition, Bronze Gate, Globe, Angle and Check Valves MIL PRF-16173 w/Interim Amendment 2, 2017, Corrosion Prevention Compound, Solvent Cut Back, Cold Application MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418) MIL-A-22262B Amendment 2, 2021, Abrasive Blasting Media Ship Hull Blast Cleaning MIL-C-24633A, 2014, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded MIL-C-24757, Nov 1990, Cloth, Fiberglass, Coated MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of Reliability Is Required MIL-DTL-23549D, 2021, Grease, General Purpose MIL-DTL-24093B, 2024, Steel Forgings, Carbon and Alloy Heat-Treated MIL-DTL-32585A w/ Amendment 1, 2023, Insulation, Thermal and Acoustic, Fibrous Glass MIL-PRF-24176C, 2020, Cement, Epoxy, Metal Repair and Hull Smoothing MIL-PRF-24508, Rev A(4), 2020, Grease, High Performance, Multi-Purpose MIL-PRF-24647D, 2021, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-PRF-24667C w/Int. Amendment 1, 2018, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application MIL-PRF-24667D, 2021, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application MIL-S-22698C Amendment 2, 2020, Steel Plate, Shapes and Bars, Weldable Ordinary Strength and Higher Strength: Structural MIL-S-23284, 1990, Steel Forgings, Carbon and Alloy, for Shafts, Sleeves, Propeller, Nuts, Couplings and Stocks (Rudders and Diving Planes) MIL-S-45180D, 1998, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-1627C, 2020, Bending of Pipe or Tube for Ship Piping Systems MIL-STD-1689A, 1990, Fabrication, Welding, and Inspection of Ships Structure MIL-STD-2191A, 2024, Repair Welding, Cladding, Straightening and Cold Rolling of Main Propulsion Shafting, Rudder Stocks and Diving Plane Stocks.
MIL-STD-2199B, Oct 2019, Coverings For Waterborne Main Propulsion Shafting on US Naval Surface Ships and Submarines.
MIL-STD-777F, 2018, Schedule of Piping, Valves, Fittings, and Associated Piping Components for Naval Surface Ships.
National Board Inspection Code Part 2, 2023, Inspection National Board Inspection Code Part 3, 2023, Personnel Naval Sea Systems Command (NAVSEA) 0640-LP-119-0175, 2019, NAVSEA OP 4 Rev 12, Ammunition and Explosives Safety Afloat Naval Sea Systems Command (NAVSEA) 0944-LP-005-0010, 2016, Propeller Controller Pitch Plant Naval Sea Systems Command (NAVSEA) 0944-LP-005-1010, 1979, Bow Thruster with Controllable Pitch – Model KGN-EN Naval Sea Systems Command (NAVSEA) Technical Publication 0922-LP-025-6010, Electro-Hydraulic Steering Gear NAVSEA Standard Items, FY-25 NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure Navy Medicine Manual P-5010-6 (NAVMED P-5010-6), January 2022, Manual of Naval Preventive Medicine Water Quality Afloat OSHA Regulations (Standards - 29 CFR), Part 1926 Safety and Health Regulations for Construction, Subpart M Fall Protection, Standard Number 1926.503 Training Requirements ractices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means SAE International (SAE) AMS-STD-595A, 2017, Colors Used in Government Procurement SAE J1942, 2019, Hose and Hose Assemblies for Marine Applications.
Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2020 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric The Society for Protective Coatings (SSPC) Paint Application Specification No. 2 (SSPC-PA 2), 2022, Procedure for Determining Conformance to Dry Coating Thickness Requirements The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2020, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.16 (SSPC-SP 16), 2010, Brush-Off Blast Cleaning of Coated and Uncoated Galvanized Steel, Stainless Steels, and Non-Ferrous Metals The Society for Protective Coatings (SSPC) Surface Preparation Specification No.17 (SSPC-SP 17), 2019, Thorough Abrasive Blast Cleaning of Non-Ferrous Metals The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2024, Power Tool Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10 (WAB)/NACE WAB-2, 2015, Near-White Metal Wet Abrasive Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6 (WAB)/NACE WAB-3, 2015, Commercial Wet Abrasive Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 7 (WAB)/NACE WAB-4, 2015, Brush-Off Wet Abrasive Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-4/NACE WJ-4, 2021, Waterjet Cleaning of Metals – Light Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP-3: Power Tool Cleaning.
The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007, Near-White Blast Cleaning The Society for Protective Coatings SSPC-SP 11, Jul 2012, Power Tool Cleaning to Bare Metal The Society for Protective Coatings SSPC-SP 6/NACE No.3, Rev -; Commercial Blast Cleaning American Bureau of Shipping (ABS) Rules for Building and Classing Marine Vessels (MVR), January 2025 Basler Electric Publication 9492600990, Rev J, DECS-150 Digital Excitation Control System Instruction Manual, December 2023 Basler Electric Publication 9579200990, Rev K, BE1-FLEX Protection, Automation, and Control System Instruction Manual, June 2025 Institute of Electrical and Electronic Engineers (IEEE) Standard 43, IEEE Recommended Practice for Testing Insulation Resistance of Electric Machinery MIL-D-3464, 2020, Desiccants, Activated, Bagged, Packaging Use and Static Dehumidification MIL-PRF-131, 2025, Barrier Materials, Water-Vapor-Proof, Greaseproof, Flexible, Heat-Sealable MIL-PRF-16173, 2017, Corrosion Preventive Compound, Solvent Cutback MIL-PRF-21260, 2008, Lubricating Oil, Internal Combustion Engine, Preservative (Corrosion Inhibiting) MIL-STD-2003-3B, 2020, Electric Plant Installation Standard Methods for Surface Ships and Submarines (Penetrations) SAE J1942, 2019, Hose and Hose Assemblies for Marine Applications Woodward Product Manual 26641, Rev L, 2301E Digital Load Sharing and Speed Control for Engines, Installation and Operation Manual, September 2023
Consolidated List of Government-furnished Property The following is a list of properties which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
| MTI |
| ITEM DESCRIPTION |
| NSN/PN |
| QTY |
| ESTIMATED COST |
($/UNIT)
| N |
| Major Overhaul Kit, MX9 |
| NSN: 2010-01-663-3046 |
P/N: WLP001274-001
| 2 ea. |
| 38,833.00 |
| N |
| Seat Assembly (Split) |
| NSN: 2040-01-663-3021 |
P/N: H73136-01-6
| 2 ea. |
| 13,351.00 |
| N |
| ***Fathometer Transducer, Shallow Water, 50-200 kHz |
| NSN: 5845-01-470-2500 |
Airmar Technology SS505
| 1 ea. |
| 297.55 |
| Y |
| Boiler Tubes, 2” O.D. x 0.095W x 68” L |
| PN: SA-178-A |
| 62 |
| 107 |
| Y |
| Tube Inserts, Nickel-Chrome, 2” with tails |
| PN: G18393-1 |
| 62 |
| 23 |
| N |
| Coast Guard Emblem Vinyl Kit |
| N/A |
| 2 ea. |
| 2,000.00 |
| N |
| Display Unit, DS60 |
| PN: DS600 |
| 2 ea. |
| 2,400.00 |
| N |
| Distribution Unit, DS60 |
| PN: DS610 |
| 1 ea. |
| 1,200.00 |
| N |
| Transceiver Unit, DS60 |
| PN: DS620 |
| 1.ea. |
| 800.00 |
| N |
| Transducer w/30M Cable |
| PN: DS630-30 |
| 1 ea. |
| 200.00 |
| N |
| Gate Valve, DS60 |
| PN: DS661 |
| 1 ea. |
| 300.00 |
| N |
| Hull ring |
| PN: DS-661-1 |
| 1 ea. |
| 350.00 |
| N |
| Hanger Bracket |
| P/N: 000-016-313 |
| 1 ea. |
| 262.50 |
| N |
| Multiplexer, NMEA Data |
| P/N: NDC-4 |
| 1 ea. |
| 328.70 |
| N |
| Carrier R-134A Low Temperature Condensing Unit – 1.09/2.18 Tons – Model 90YR20NSZ3ND6M9Z |
| NSN: 01-F15-4289 |
| 2 |
| 110,032 |
| Y |
| Ship’s Service Diesel Generator |
| PN: TBD |
| 3 ea. |
| 300,000.00 |
| Y |
| Voltage Regulator, Basler DECS-150 |
| PN: XXXXXX, |
| 3 ea. |
| 4,500.00 |
| Y |
| Woodward 2301E Governor Speed Controller |
| PN: XXXXXX, |
| 3 ea. |
| 3,750.00 |
| N |
| Power Cable for Generator-Switchboard Connection |
| PN: LSTSGU-200 |
| 600 ft. (estimated) |
| 6,000.00 |
| Y |
| Generator Circuit Breaker |
| PN: ACB-902R |
NIIN: 01-170-4143
| 4 ea. |
| 80,000.00 |
USCGC ALEX HALEY (WMEC-282) DOCKSIDE AVAILABILITY FY2025
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter
| viii |
| (Rev-0) |
Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars):
| Work Item |
| Title |
| 1 |
| Tanks (Ballast), Clean and Inspect |
| 2 |
| Tanks (MP Fuel Service), Clean and Inspect |
| 5 |
| Propulsion Shaft Coating, Inspect and Repair |
| 10 |
| Propulsion Shaft Coating Bearings (External), Check Clearances |
| 11 |
| Propulsion Shaft Seals, Mechanical Overhaul & Inflatable Renewal |
| 13 |
| Controllable Pitch Propeller Hub, System Maintenance |
| 14 |
| Controllable Pitch Propeller, System Maintenance |
| 17 |
| Sea Valves and Waster Pieces, Overhaul |
| 18 |
| Sea Strainers, Duplex, All Sizes, Overhaul |
| 31 |
| U/W Body, Inspect |
| 32 |
| Superstructure Stack and Hangar, Inspect |
| 33 |
| Voids, (Non-Accessible), Leak Test |
| 36 |
| Upper Rudder Carrier Bearing, Repair |
USCGC ALEX HALEY (WMEC-282) DRYDOCK AVAILABILITY FY2026
| ix |
| (Rev-0) |
Principal Characteristics
282' WMEC (CGC ALEX HALEY)
Physical
| Length overall |
| 282' 8" |
| Length between perpendiculars |
| 264' 0" |
| Beam, extreme |
| 50' 0" |
| Beam @ DWL |
| 47' 0" |
| Depth, molded |
| 24' 0" |
| Draft, mean @ full load displacement |
| 15' 0" |
| Full load displacement |
| 3088 long tons |
| Minimum operating displacement |
| 2567 long tons |
| Light ship displacement |
| 2058 long tons |
Hull
| Hull material |
| Steel |
Machinery
| Main propulsion |
| Diesel |
| Diesel engines |
| Four Caterpillar 3516 |
| Propeller |
| 2 CPP 11' 9" diameter x 7' 4" pitch, 4 blade, bronze |
| Shore tie |
| 440 VAC, 400 Amp |
| Shaft bearings, forward |
| Orion Thrust |
| Shaft bearings, aft |
| Thordon |
| Shaft Seals; fore & aft |
| John Crane Type MX9 |
Tank Capacities
| Diesel oil |
| 653.1 long tons |
| JP-5 (aviation) |
| 79.5 long tons |
| Fresh water |
| 131.3 long tons |
| Ballast |
| 57.2 long tons |
USCGC ALEX HALEY (WMEC-282) DRYDOCK AVAILABILITY FY2026
| 16 |
| (Rev-0) |
00000_0725_FLT
REC_00000_FLT_MATOC Drydock (0121) General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractors and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures
OTHER REFERENCES
Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure
3. REQUIREMENTS
3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI apply to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire Protection and Response work item, as applicable, during the performance of this availability.
3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.
3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan, as requested in the Fire Protection and Response work item, seven (7) days before the Arrival Conference.
NOTE
NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents. Contractors can apply to NAVSEA headquarters directly for copies.
3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.
3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.
3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).
3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purpose of providing a representation of the entire prepared or coated surface.
3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken. Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:
· ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.
· ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.
3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm. For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).
3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet; for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:
· SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.
· SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.
3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.
3.4.1 HY-130 material substitution. The Contractor must be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B-Class” cutters, Strenx 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Strenx 900, all welding procedures and welder qualifications for welding Strenx 900 must be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY-130.
3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with NAVSEA TP 1688. The Contractor must be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.
3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B-Class” cutters, the Contractor must provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s must be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor must ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.
3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.
3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.
3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).
3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.
3.7.1 SFLC Standard Specification 5550: Replace paragraph 3.11.3 to state, “Material supporting imminent work shall be brought on the cutter and stored where the work is being performed. Material that appreciably contributes to fire load shall be removed at the end of each work shift when personnel are not present. Trash, debris, and packaging materials shall be promptly removed from the vessel at the end of each work shift and not allowed to accumulate.” Advance the paragraph numbering of the Fire Prevention and Safety Inspection form to 3.11.4.
4. NOTES
4.1…
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