Attachment 10c.13 – E063 Isolation Router Black-FMECA.xlsx

XLSX spreadsheet 43 KB Posted

Attached to
DRAFT RFP for Integrated Battle Command System (IBCS) LRIP/FRP
Solicitation number
W31P4Q-20-R-0015
Issued by

About this file

This document contains a Failure Modes and Effects Criticality Analysis (FMECA) for an isolation router and related federal contract opportunity. The FMECA identifies 29 potential failure modes for the router including erroneous LED indications, faulty switches, faulty fans, shorts, data bit errors, electrical overstress, data word failures, failure to operate at prescribed times, opens, and faulty components. It analyzes the effects of each failure mode on the router and higher level systems. The related federal contract opportunity is a draft request for proposal for the Integrated Battle Command System hardware low rate initial production and full rate production. It involves producing IBCS hardware in accordance with technical data packages and specifications, maintaining approved software and firmware updates, and executing any engineering changes for obsolescence, new capabilities, or export considerations. The solicitation number is W31P4Q-20-R-0015 and it is issued by the Department of the Army Materiel Command Contracting Command at Redstone Arsenal.

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Sheet2

Row LabelsSum of CmCount of Failure Mode Description
Erroneous LED indication4.83E-057
Faulty Switch3.45E-056
Faulty Fan2.87E-055
Short6.90E-063
Data bit error4.60E-062
Electrical Overstress1.15E-061
Data word failure1.15E-061
Failure to operate at a prescribed time1.15E-061
Open1.15E-061
Faulty Component1.15E-061
Under/over voltage1.15E-061
Grand Total1.30E-0429

Prelim Analysis

Major End Item:Shelter - Router and Switches
Parent LRU:E063-Isolation Router (Blk)
Component:ISOLATION ROUTER - BLK (A318)
Mission Phase-Operational Mode:All Phases
Cr = ∑Cm =1.30E-04
Failure ModesCount of
Failure ModesSeverity ClassificationsCount of

Seveverity Classification Failure Modes Sum of Cm Count of Failure Modes

Erroneous LED indication724.14%Category III26Erroneous LED indication4.83E-057
Faulty Switch620.69%Erroneous LED indication6Faulty Switch3.45E-056
Faulty Fan517.24%Faulty Switch5Faulty Fan2.87E-055
Short310.34%Faulty Fan5Short6.90E-063
Data bit error26.90%Short2Data bit error4.60E-062
Electrical Overstress13.45%Data bit error2Electrical Overstress1.15E-061
Data word failure13.45%Electrical Overstress1Data word failure1.15E-061
Failure to operate at a prescribed time13.45%Data word failure1Failure to operate at a prescribed time1.15E-061
Open13.45%Failure to operate at a prescribed time1Open1.15E-061
Faulty Component13.45%Open1Faulty Component1.15E-061
Under/over voltage13.45%Faulty Component1Under/over voltage1.15E-061
Grand Total29Under/over voltage1Grand Total1.30E-0429
Category IV3
Short1
Erroneous LED indication1
Faulty Switch1
Grand Total29

Cat I and Cat II No Category I and Category II Classifications

E063 Data

Major End Item:Shelter - Router and Switches
Parent LRU:E063-Isolation Router (Blk)
Component:ISOLATION ROUTER - BLK (A318)
Mission Phase-Operational Mode:All Phases
FPMH:9.258
t:72hr
Cr = ∑Cm =1.30E-04
Modified Cr =1.30E-04
No Category I and Category II Classifications
Failure Effect atFailure Detection MethodCompensating Provisions
ID#FunctionFailure Mode DescriptionFailure CauseLocal Failure EffectsNext Higher Level Failure EffectsMajor End Item Failure EffectsSafety
ConsiderationSafety
ImpactOperator ObservationVisual IndicatorC-Bit
CapabilitiesSeveverity
ClassificationAlternate Design
ModificationsModified Severity
ClassificationββmodαλPCmMod Cm
2005Common Cause EventsFaulty ComponentHardware FailureComponent InoperativeLoss of WIN-T Black DataDegraded Mission due to Loss of WIN-T Blk DataN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.053.45E-029.26E-061.15E-061.15E-06
2006Power & Power Distribution.Failure to operate at a prescribed timeHardware FailureLoss of regulated DC powerLoss of WIN-T Black DataDegraded Mission due to Loss of WIN-T Blk DataN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.053.45E-029.26E-061.15E-061.15E-06
2007Power & Power Distribution.Under/over voltageHardware FailureLoss of regulated DC powerLoss of WIN-T Black DataDegraded Mission due to Loss of WIN-T Blk DataN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.053.45E-029.26E-061.15E-061.15E-06
2008Power & Power Distribution.ShortHardware FailureLoss of regulated DC powerLoss of WIN-T Black DataDegraded Mission due to Loss of WIN-T Blk DataN/AN/AN/AShelter CB-22 TRIPSTBDCategory IIIEOCs are RedundantCategory III0.050.051.03E-019.26E-063.45E-063.45E-06
2009Power SwitchFaulty SwitchHardware FailureSwitch opens early/unexpectedlyLoss of WIN-T Black DataDegraded Mission due to Loss of WIN-T Blk DataN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.052.07E-019.26E-066.90E-066.90E-06
2010Power SwitchFaulty SwitchHardware FailureSwitch opens early/unexpectedlyLoss of WIN-T Black DataDegraded Mission due to Loss of WIN-T Blk DataN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.052.07E-019.26E-066.90E-066.90E-06
2011Power SwitchFaulty SwitchHardware FailureSwitch opens early/unexpectedlyLoss of WIN-T Black DataDegraded Mission due to Loss of WIN-T Blk DataN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.052.07E-019.26E-066.90E-066.90E-06
2012Power SwitchFaulty SwitchHardware FailureSwitch opens late or not at all when requiredLoss of ability to remove power when requiredCorrective maintenance required.N/AN/AN/AN/ATBDCategory IVEOCs are RedundantCategory IV0.000.002.07E-019.26E-060.00E+000.00E+00
2013Power SwitchFaulty SwitchHardware FailureSwitch opens early/unexpectedlyLoss of WIN-T Black DataDegraded Mission due to Loss of WIN-T Blk DataN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.052.07E-019.26E-066.90E-066.90E-06
2014Power SwitchFaulty SwitchHardware FailureSwitch opens early/unexpectedlyLoss of WIN-T Black DataDegraded Mission due to Loss of WIN-T Blk DataN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.052.07E-019.26E-066.90E-066.90E-06
2015Power SwitchShortHardware FailureSwitch opens late or not at all when requiredLoss of ability to remove power when requiredCorrective maintenance required.N/AN/AN/AN/ATBDCategory IVEOCs are RedundantCategory IV0.000.001.03E-019.26E-060.00E+000.00E+00
2016Switch coolingFaulty FanHardware FailureDegraded air movement by fan assembly.Possible Loss of WIN-T Black Data due to elevated interior temperaturesPossible Degraded Mission due to Loss of WIN-T Blk DataN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.72E-019.26E-065.75E-065.75E-06
2017Switch coolingFaulty FanHardware FailureDegraded air movement by fan assembly.Possible Loss of WIN-T Black Data due to elevated interior temperaturesPossible Degraded Mission due to Loss of WIN-T Blk DataN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.72E-019.26E-065.75E-065.75E-06
2018Switch coolingFaulty FanHardware FailureDegraded air movement by fan assembly.Possible Loss of WIN-T Black Data due to elevated interior temperaturesPossible Degraded Mission due to Loss of WIN-T Blk DataN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.72E-019.26E-065.75E-065.75E-06
2019Switch coolingFaulty FanHardware FailureDegraded air movement by fan assembly.Possible Loss of WIN-T Black Data due to elevated interior temperaturesPossible Degraded Mission due to Loss of WIN-T Blk DataN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.72E-019.26E-065.75E-065.75E-06
2020Switch coolingFaulty FanHardware FailureDegraded air movement by fan assembly.Possible Loss of WIN-T Black Data due to elevated interior temperaturesPossible Degraded Mission due to Loss of WIN-T Blk DataN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.72E-019.26E-065.75E-065.75E-06
2021LEDsErroneous LED indicationHardware FailureLoss of LED brightnessNo EffectNo EffectN/AN/AN/AN/ATBDCategory IVEOCs are RedundantCategory IV0.000.002.41E-019.26E-060.00E+000.00E+00
2022LEDsErroneous LED indicationHardware FailureLoss of LEDErroneous indicationPossible delay in starting a missionN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.052.41E-019.26E-068.05E-068.05E-06
2023LEDsErroneous LED indicationHardware FailureLoss of LEDErroneous indicationPossible delay in starting a missionN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.052.41E-019.26E-068.05E-068.05E-06
2024LEDsErroneous LED indicationHardware FailureLoss of LEDErroneous indicationPossible delay in starting a missionN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.052.41E-019.26E-068.05E-068.05E-06
2025LEDsErroneous LED indicationHardware FailureLoss of LEDErroneous indicationPossible delay in starting a missionN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.052.41E-019.26E-068.05E-068.05E-06
2026LEDsErroneous LED indicationHardware FailureLoss of LEDErroneous indicationPossible delay in starting a missionN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.052.41E-019.26E-068.05E-068.05E-06
2027LEDsErroneous LED indicationHardware FailureLoss of LEDErroneous indicationPossible delay in starting a missionN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.052.41E-019.26E-068.05E-068.05E-06
2028NIPR DATAOpenHardware FailureNo data throughputLoss of WIN-T Black DataDegraded Mission due to Loss of WIN-T Blk DataN/AN/AOB-540-80N/ATBDCategory IIIEOCs are RedundantCategory III0.050.053.45E-029.26E-061.15E-061.15E-06
2029NIPR DATAElectrical OverstressHardware FailurePossible loss of data throughputPossible Loss of WIN-T Black DataPossible Degraded Mission due to Loss of WIN-T Blk DataN/AN/AOB-540-80N/ATBDCategory IIIEOCs are RedundantCategory III0.050.053.45E-029.26E-061.15E-061.15E-06
2030NIPR DATAData bit errorSoftware error (design defect)Spurious data transmittedPossible Loss of WIN-T Black DataPossible Degraded Mission due to Loss of WIN-T Blk DataN/AN/AOB-540-80N/ATBDCategory IIIEOCs are RedundantCategory III0.050.056.90E-029.26E-062.30E-062.30E-06
2031NIPR DATAShortHardware FailureUnreadable data streamingLoss of WIN-T Black DataDegraded Mission due to Loss of WIN-T Blk DataN/AN/AOB-540-80N/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.03E-019.26E-063.45E-063.45E-06
2032NIPR DATAData bit errorHardware FailureUnreadable data streamingLoss of WIN-T Black DataDegraded Mission due to Loss of WIN-T Blk DataN/AN/AOB-540-80N/ATBDCategory IIIEOCs are RedundantCategory III0.050.056.90E-029.26E-062.30E-062.30E-06
2033NIPR DATAData word failureSoftware error (design defect)Unreadable data streamingLoss of WIN-T Black DataDegraded Mission due to Loss of WIN-T Blk DataN/AN/AOB-540-80N/ATBDCategory IIIEOCs are RedundantCategory III0.050.053.45E-029.26E-061.15E-061.15E-06

Sheet1

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