Attachment 10a.13 – R031 Black Router--FMECA.xlsx
XLSX spreadsheet 90 KB Posted
- Attached to
- DRAFT RFP for Integrated Battle Command System (IBCS) LRIP/FRP Federal contract opportunity
- Solicitation number
- W31P4Q-20-R-0015
About this file
This document contains a Failure Modes and Effects Criticality Analysis (FMECA) for an R031 Black Router and related federal contract opportunity. The FMECA analyzes potential failure modes for components of the R031 Black Router such as the router internal power supply, router processor, power connector, and Ethernet connectors. It identifies failure effects at the component, next higher assembly, and end item levels. The document assigns severity classifications and calculates failure rates. It considers design modifications to reduce severity classifications.
The related federal contract opportunity is a draft Request for Proposal for the Integrated Battle Command System Low Rate Initial Production/Full Rate Production segment. The requirement involves producing IBCS hardware end items according to technical data packages and specifications, as well as maintaining approved software/firmware updates, cybersecurity, and authority to operate on existing hardware. Engineering changes may be required for obsolescence, new capabilities, and export. The draft RFP is not currently seeking proposals and is for comment only. The solicitation number is W31P4Q-20-R-0015 and it is issued by the Department of the Army Materiel Command Contracting Command Redstone Arsenal.
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Pivot Table
| R031-Black Router | ||||
| Row Labels | Count of Failure Mode Description | |||
| Category I | Ethernet connector port fails open | 8 | 0.5714285714 | |
| Ethernet connector port fails open | 8 | Internal Failure | 4 | 0.2857142857 |
| Internal Failure | 4 | Power connector fails open ckt | 1 | 0.0714285714 |
| Power connector fails open ckt | 1 | Power connector fails short ckt | 1 | 0.0714285714 |
| Power connector fails short ckt | 1 | Grand Total | 14 | 1 |
| Grand Total | 14 |
Total Ethernet connector port fails open Internal Failure Power connector fails open ckt Power connector fails short ckt Category I 8 4 1 1
Prelim Analysis
| PRELIMINARY ANALYSIS: | Parent LRU: | R031-Black Router | |||
| TCS Tactical Router, Mil-Spec | |||||
| Mission Phase-Operational Mode: | All Phases | ||||
| Cr = ∑Cm = | 7.70E-04 | ||||
| Failure Modes | Count of | ||||
| Failure Modes | Severity | ||||
| Classifications | Count of |
Seveverity Classification Failure Modes Sum of Cm Count of Failure Modes
| Ethernet connector port fails open | 8 | 57.14% | Category I | 14 | Ethernet connector port fails open | 6.01E-04 | 8 |
| Internal Failure | 4 | 28.57% | Ethernet connector port fails open | 8 | Internal Failure | 1.50E-04 | 4 |
| Power connector fails open ckt | 1 | 7.14% | Internal Failure | 4 | Power connector fails open ckt | 9.39E-06 | 1 |
| Power connector fails short ckt | 1 | 7.14% | Power connector fails open ckt | 1 | Power connector fails short ckt | 9.39E-06 | 1 |
| Grand Total | 14 | Power connector fails short ckt | 1 | Grand Total | 7.70E-04 | 14 | |
| Grand Total | 14 |
Cat I and II
| Parent LRU: | R031-Black Router | |||||||||||||||||||||
| TCS Tactical Router, Mil-Spec | ||||||||||||||||||||||
| Mission Phase-Operational Mode: | All Phases | |||||||||||||||||||||
| FPMH: | 1.825 | |||||||||||||||||||||
| t: | 72 | hr | ||||||||||||||||||||
| Cr = ∑Cm = | 7.70E-04 | |||||||||||||||||||||
| Modified Cr = | 3.85E-05 | |||||||||||||||||||||
| Due to the EOC Redundancy the Severity Classifications can be reduced Severity Classification III-1R | ||||||||||||||||||||||
| Failure Effect at | Failure Detection Method | Compemsating Provisions | ||||||||||||||||||||
| ID# | Component | |||||||||||||||||||||
| (SRU) | Function | Failure Mode Description | Failure Cause | Local Failure Effects | Next Higher Level Failure Effects | Major End Item Failure Effects | Safety | |||||||||||||||
| Consideration | Safety | |||||||||||||||||||||
| Impact | Operator Observation | Visual Indicator | C-Bit | |||||||||||||||||||
| Capabilities | Severity | |||||||||||||||||||||
| Classification | Alternate Design | |||||||||||||||||||||
| Modifications | Modified Severity | |||||||||||||||||||||
| Classification | β | βmod | α | λP | Cm | Mod Cm | ||||||||||||||||
| 1261 | Router internal power supply | Receives 28VDC input power and provides power to the internal router circuits | Internal Failure | Hardware Failure | No power to the Relay Black Router | Loss of communications between the IFCN Relay black-side and red-side devices | Loss of IFCN Relay functions and command/control of any User Platforms connected to the Relay | N/A | N/A | N/A | VI-630-01 (Relay Black Router Power Indicator Fault) | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.2857 | 1.83E-06 | 3.75E-05 | 1.88E-06 | |
| 1262 | Router internal power supply | Receives 28VDC input power and provides power to the internal router circuits | Internal Failure | Hardware Failure | No power to the Relay Black Router, the Relay Network Enclosure "ALT MEDIA" circuit breaker will trip | Loss of communications between the IFCN Relay black-side and red-side devices | Loss of IFCN Relay functions and command/control of any User Platforms connected to the Relay | N/A | N/A | N/A | VI-630-01 (Relay Black Router Power Indicator Fault) | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.2857 | 1.83E-06 | 3.75E-05 | 1.88E-06 | |
| 1263 | Router internal power supply | Receives 28VDC input power and provides power to the internal router circuits | Internal Failure | Hardware Failure | No power to the Relay Black Router | Loss of communications between the IFCN Relay black-side and red-side devices | Loss of IFCN Relay functions and command/control of any User Platforms connected to the Relay | N/A | N/A | N/A | VI-630-01 (Relay Black Router Power Indicator Fault) | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.2857 | 1.83E-06 | 3.75E-05 | 1.88E-06 | |
| 1264 | Router Processor | Performs Black Router Processing functions | Internal Failure | Hardware Failure | Loss of all Black Router functions | Loss of communications between the IFCN Relay black-side and red-side devices | Loss of IFCN Relay functions and command/control of any User Platforms connected to the Relay | N/A | N/A | N/A | N/A | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.2857 | 1.83E-06 | 3.75E-05 | 1.88E-06 | |
| 1265 | Power connector | Receives 28VDC input power from the IFCN Relay PDU | Power connector fails open ckt | Hardware Failure | No power to the Relay Black Router | Loss of communications between the IFCN Relay black-side and red-side devices | Loss of IFCN Relay functions and command/control of any User Platforms connected to the Relay | N/A | N/A | N/A | VI-630-01 (Relay Black Router Power Indicator Fault) | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.0714 | 1.83E-06 | 9.39E-06 | 4.69E-07 | |
| 1266 | Power connector | Receives 28VDC input power from the IFCN Relay PDU | Power connector fails short ckt | Hardware Failure | No power to the Relay Black Router, the Relay Network Enclosure "ALT MEDIA" circuit breaker will trip | Loss of communications between the IFCN Relay black-side and red-side devices | Loss of IFCN Relay functions and command/control of any User Platforms connected to the Relay | N/A | N/A | N/A | VI-630-01 (Relay Black Router Power Indicator Fault) | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.0714 | 1.83E-06 | 9.39E-06 | 4.69E-07 | |
| 1267 | FE 0/0 connector | Ethernet interface to the Relay BPU LRU | Ethernet connector port fails open | Hardware Failure | Loss of the Ethernet interface to the Relay BPU | Loss of communications between the EOC and the IFCN Relay red-side devices for an "Over-the-Air" connection | Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Over-the-Air" connection. Loss of BPU Status for an EOC connected to the Relay using an "Alternate Media" connection. | N/A | N/A | N/A | N/A | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.5714 | 1.83E-06 | 7.51E-05 | 3.75E-06 | |
| 1268 | FE 0/0 connector | Ethernet interface to the Relay BPU LRU | Ethernet connector port fails open | Hardware Failure | Loss of the Ethernet interface to the Relay BPU | Loss of communications between the EOC and the IFCN Relay red-side devices for an "Over-the-Air" connection | Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Over-the-Air" connection. Loss of BPU Status for an EOC connected to the Relay using an "Alternate Media" connection. | N/A | N/A | N/A | N/A | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.5714 | 1.83E-06 | 7.51E-05 | 3.75E-06 | |
| 1269 | FE 0/1 connector | Ethernet interface to the Relay KG-250X LRU | Ethernet connector port fails open | Hardware Failure | Loss of the Ethernet interface to the Relay KG-250X | Loss of communications between the EOC and the IFCN Relay red-side devices | Loss of IFCN Relay functions and command/control of any User Platforms connected to the Relay | N/A | N/A | N/A | N/A | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.5714 | 1.83E-06 | 7.51E-05 | 3.75E-06 | |
| 1270 | FE 0/1 connector | Ethernet interface to the Relay KG-250X LRU | Ethernet connector port fails open | Hardware Failure | Loss of the Ethernet interface to the Relay KG-250X | Loss of communications between the EOC and the IFCN Relay red-side devices | Loss of IFCN Relay functions and command/control of any User Platforms connected to the Relay | N/A | N/A | N/A | N/A | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.5714 | 1.83E-06 | 7.51E-05 | 3.75E-06 | |
| 1271 | FE 0/2 connector | Ethernet interface to the Relay Media Converter Module-1A22 LRU | Ethernet connector port fails open | Hardware Failure | Loss of the Ethernet interface to the Relay Media Converter Module (Ref-1A22) | Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection. | Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection. | N/A | N/A | N/A | N/A | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.5714 | 1.83E-06 | 7.51E-05 | 3.75E-06 | |
| 1272 | FE 0/2 connector | Ethernet interface to the Relay Media Converter Module-1A22 LRU | Ethernet connector port fails open | Hardware Failure | Loss of the Ethernet interface to the Relay Media Converter Module (Ref-1A22) | Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection. | Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection. | N/A | N/A | N/A | N/A | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.5714 | 1.83E-06 | 7.51E-05 | 3.75E-06 | |
| 1273 | FE 0/3 connector | Ethernet interface to the Relay Media Converter Module-1A23 LRU | Ethernet connector port fails open | Hardware Failure | Loss of the Ethernet interface to the Relay Media Converter Module (Ref-1A23) | Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection. | Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection. | N/A | N/A | N/A | N/A | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.5714 | 1.83E-06 | 7.51E-05 | 3.75E-06 | |
| 1274 | FE 0/3 connector | Ethernet interface to the Relay Media Converter Module-1A23 LRU | Ethernet connector port fails open | Hardware Failure | Loss of the Ethernet interface to the Relay Media Converter Module (Ref-1A23) | Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection. | Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection. | N/A | N/A | N/A | N/A | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.5714 | 1.83E-06 | 7.51E-05 | 3.75E-06 |
R031 Data
| Parent LRU: | R031-Black Router | |||||||||||||||||||||
| TCS Tactical Router, Mil-Spec | ||||||||||||||||||||||
| Mission Phase-Operational Mode: | All Phases | |||||||||||||||||||||
| FPMH: | 1.825 | |||||||||||||||||||||
| t: | 72 | hr | ||||||||||||||||||||
| Cr = ∑Cm = | 7.70E-04 | |||||||||||||||||||||
| Due to the EOC Redundancy the Severity Classifications can be reduced Severity Classification III-1R | ||||||||||||||||||||||
| Failure Effect at | Failure Detection Method | Compemsating Provisions | ||||||||||||||||||||
| ID# | Component | |||||||||||||||||||||
| (SRU) | Function | Failure Mode Description | Failure Cause | Local Failure Effects | Next Higher Level Failure Effects | Major End Item Failure Effects | Safety | |||||||||||||||
| Consideration | Safety | |||||||||||||||||||||
| Impact | Operator Observation | Visual Indicator | C-Bit | |||||||||||||||||||
| Capabilities | Severity | |||||||||||||||||||||
| Classification | Alternate Design | |||||||||||||||||||||
| Modifications | Modified Severity | |||||||||||||||||||||
| Classification | β | βmod | α | λP | Cm | Mod Cm | ||||||||||||||||
| 1261 | Router internal power supply | Receives 28VDC input power and provides power to the internal router circuits | Internal Failure | Hardware Failure | No power to the Relay Black Router | Loss of communications between the IFCN Relay black-side and red-side devices | Loss of IFCN Relay functions and command/control of any User Platforms connected to the Relay | N/A | N/A | N/A | VI-630-01 (Relay Black Router Power Indicator Fault) | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.2857 | 1.83E-06 | 3.75E-05 | 1.88E-06 | |
| 1262 | Router internal power supply | Receives 28VDC input power and provides power to the internal router circuits | Internal Failure | Hardware Failure | No power to the Relay Black Router, the Relay Network Enclosure "ALT MEDIA" circuit breaker will trip | Loss of communications between the IFCN Relay black-side and red-side devices | Loss of IFCN Relay functions and command/control of any User Platforms connected to the Relay | N/A | N/A | N/A | VI-630-01 (Relay Black Router Power Indicator Fault) | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.2857 | 1.83E-06 | 3.75E-05 | 1.88E-06 | |
| 1263 | Router internal power supply | Receives 28VDC input power and provides power to the internal router circuits | Internal Failure | Hardware Failure | No power to the Relay Black Router | Loss of communications between the IFCN Relay black-side and red-side devices | Loss of IFCN Relay functions and command/control of any User Platforms connected to the Relay | N/A | N/A | N/A | VI-630-01 (Relay Black Router Power Indicator Fault) | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.2857 | 1.83E-06 | 3.75E-05 | 1.88E-06 | |
| 1264 | Router Processor | Performs Black Router Processing functions | Internal Failure | Hardware Failure | Loss of all Black Router functions | Loss of communications between the IFCN Relay black-side and red-side devices | Loss of IFCN Relay functions and command/control of any User Platforms connected to the Relay | N/A | N/A | N/A | N/A | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.2857 | 1.83E-06 | 3.75E-05 | 1.88E-06 | |
| 1265 | Power connector | Receives 28VDC input power from the IFCN Relay PDU | Power connector fails open ckt | Hardware Failure | No power to the Relay Black Router | Loss of communications between the IFCN Relay black-side and red-side devices | Loss of IFCN Relay functions and command/control of any User Platforms connected to the Relay | N/A | N/A | N/A | VI-630-01 (Relay Black Router Power Indicator Fault) | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.0714 | 1.83E-06 | 9.39E-06 | 4.69E-07 | |
| 1266 | Power connector | Receives 28VDC input power from the IFCN Relay PDU | Power connector fails short ckt | Hardware Failure | No power to the Relay Black Router, the Relay Network Enclosure "ALT MEDIA" circuit breaker will trip | Loss of communications between the IFCN Relay black-side and red-side devices | Loss of IFCN Relay functions and command/control of any User Platforms connected to the Relay | N/A | N/A | N/A | VI-630-01 (Relay Black Router Power Indicator Fault) | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.0714 | 1.83E-06 | 9.39E-06 | 4.69E-07 | |
| 1267 | FE 0/0 connector | Ethernet interface to the Relay BPU LRU | Ethernet connector port fails open | Hardware Failure | Loss of the Ethernet interface to the Relay BPU | Loss of communications between the EOC and the IFCN Relay red-side devices for an "Over-the-Air" connection | Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Over-the-Air" connection. Loss of BPU Status for an EOC connected to the Relay using an "Alternate Media" connection. | N/A | N/A | N/A | N/A | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.5714 | 1.83E-06 | 7.51E-05 | 3.75E-06 | |
| 1268 | FE 0/0 connector | Ethernet interface to the Relay BPU LRU | Ethernet connector port fails open | Hardware Failure | Loss of the Ethernet interface to the Relay BPU | Loss of communications between the EOC and the IFCN Relay red-side devices for an "Over-the-Air" connection | Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Over-the-Air" connection. Loss of BPU Status for an EOC connected to the Relay using an "Alternate Media" connection. | N/A | N/A | N/A | N/A | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.5714 | 1.83E-06 | 7.51E-05 | 3.75E-06 | |
| 1269 | FE 0/1 connector | Ethernet interface to the Relay KG-250X LRU | Ethernet connector port fails open | Hardware Failure | Loss of the Ethernet interface to the Relay KG-250X | Loss of communications between the EOC and the IFCN Relay red-side devices | Loss of IFCN Relay functions and command/control of any User Platforms connected to the Relay | N/A | N/A | N/A | N/A | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.5714 | 1.83E-06 | 7.51E-05 | 3.75E-06 | |
| 1270 | FE 0/1 connector | Ethernet interface to the Relay KG-250X LRU | Ethernet connector port fails open | Hardware Failure | Loss of the Ethernet interface to the Relay KG-250X | Loss of communications between the EOC and the IFCN Relay red-side devices | Loss of IFCN Relay functions and command/control of any User Platforms connected to the Relay | N/A | N/A | N/A | N/A | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.5714 | 1.83E-06 | 7.51E-05 | 3.75E-06 | |
| 1271 | FE 0/2 connector | Ethernet interface to the Relay Media Converter Module-1A22 LRU | Ethernet connector port fails open | Hardware Failure | Loss of the Ethernet interface to the Relay Media Converter Module (Ref-1A22) | Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection. | Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection. | N/A | N/A | N/A | N/A | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.5714 | 1.83E-06 | 7.51E-05 | 3.75E-06 | |
| 1272 | FE 0/2 connector | Ethernet interface to the Relay Media Converter Module-1A22 LRU | Ethernet connector port fails open | Hardware Failure | Loss of the Ethernet interface to the Relay Media Converter Module (Ref-1A22) | Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection. | Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection. | N/A | N/A | N/A | N/A | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.5714 | 1.83E-06 | 7.51E-05 | 3.75E-06 | |
| 1273 | FE 0/3 connector | Ethernet interface to the Relay Media Converter Module-1A23 LRU | Ethernet connector port fails open | Hardware Failure | Loss of the Ethernet interface to the Relay Media Converter Module (Ref-1A23) | Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection. | Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection. | N/A | N/A | N/A | N/A | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.5714 | 1.83E-06 | 7.51E-05 | 3.75E-06 | |
| 1274 | FE 0/3 connector | Ethernet interface to the Relay Media Converter Module-1A23 LRU | Ethernet connector port fails open | Hardware Failure | Loss of the Ethernet interface to the Relay Media Converter Module (Ref-1A23) | Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection. | Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection. | N/A | N/A | N/A | N/A | TBD | Category I | Relays are Redundant | Category III-1R | 1.00 | 0.05 | 0.5714 | 1.83E-06 | 7.51E-05 | 3.75E-06 |
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