Appendix B - Final Testing and Balancing Report.pdf

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Design/Build Construction for Recapitalize Central Steam Distribution System at USCG Academy, New London, CT
Solicitation number
70Z04724RPCNI0009
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About this file

This document is a Certified Testing and Balancing Report for the United States Coast Guard Academy Water TAB project. It includes instrument calibration details, a glossary, and remarks related to the testing of water pumps and heat exchangers. The report presents the measurements and data obtained in accordance with NEBB standards for the project's HVAC systems.

The related federal contract opportunity is for a Design/Build project to replace the existing steam and condensate piping throughout the U.S. Coast Guard Academy campus in New London, CT. The solicitation is posted exclusively for contractors on the current DHS/USCG National Multiple Award Construction Contract III (NMACC III- Pool 1). The project requires replacing steam and condensate piping, as well as hot water supply and return piping within various mechanical rooms. The selected contractor will provide all labor, material, equipment, and related services for the design-build effort.

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Environmental Testing & Balancing, Inc.

154 State Street Suite 204

North Haven Connecticut 06473

(203) 234-2089 Fax (203) 234-2147

CERTIFIED TESTING and BALANCING REPORT

Date: Revised September 20, 2024

September 5, 2024

Project: United States Coast Guard Academy

Water TAB

Address: 31 Mohegan Avenue Parkway

New London

Connecticut

HVAC Contractor: Tetra Tech

The data presented in this report is a record of system measurements and final adjustment that have been obtained in accordance with the current edition of the NEBB Procedure Standard for Testing, Adjusting and Balancing of Environmental Systems . The measurements shown, and the information presented in this report, are certified to be accurate and complete, at the time and date information was gathered. Any variances from design quantities, which exceed NEBB tolerances, are noted in the TAB report project summary.

Submitted and Certified by:

NEBB Professional John E Burgess

Registration No.: 2968

TABLE OF CONTENTS

Sheet Title Page Numbers

Instrument Calibration Sheet, Certificates Glossary / Notes (two pages) Remarks 1 Pump Test Sheets 2 - 4 Heat Exchanger Test Sheet 5

Abbreviation Meaning Abbreviation Meaning

" W.G. (measured in) Inches Water Gauge MBH Thousand BTUs per Hour

A/C Air Changes per Hour MIN Minimum

AF Air Foil MVD Manual Volume Damper

AFMS Air Flow Monitoring (Measuring) Station N/A Not Applicable, Not Available

AHU Air Handling Unit N/ACC No Reasonable Access

AMP(S) Amperage(s) NDI No Damper Installed

BD Balancing Damper NF No Flow

BHP Brake Horsepower NG Not Given

BLNC Balance No. Number

BTU British Thermal Unit NPSH Net Positive Suction Head

BTUh BTU per Hour NPSHA Net Positive Suction Head Available

BV Balancing Valve NPSHR Net Positive Suction Head Required

CD Ceiling Diffuser OA Outside Air

CEF Ceiling Exhaust Fan OBD Opposed Blade Damper

CF Correction Factor OD Outside Diameter

CF for DDC BMS Correction Factor OED Open End Duct

CFLA Corrected Full Load Amperage P Pump

CFM Cubic Feet per Minute PD Pressure Drop

CH Chiller PH Phase

CHWC, CC Chilled Water Coil, Cooling Coil PP Pressure Port

CONFIG Configuration PSI Pounds per Square Inch

CS Circuit Setter PSIA Pounds per Square Inch Absolute

CT Cooling Tower PSIG Pounds per Square Inch Guage

CV Constant Volume QTY Quantity dB Decibel RA Return Air

DB Dry Bulb RAF Return Air Fan

DFC Damper Fully Closed RCP Radiant Ceiling Panel

Dia Diameter RECT Rectangular dP, DP Differential Pressure Req'd Required

DWO Damper Wide Open RG Return Grille

EA Exhaust Air RGD(s) Register(s), Grille(s), Diffuser(s)

EADB Entering Air Dry Bulb RHC Reheat Coil

EAT Entering Air Temperature Rm Press Room Pressure

EAWB Entering Air Wet Bulb RND Round

EF Exhaust Fan RP Radiant Panel

EG Exhaust Grille RPM Revolutions per Minute

ER Exhaust Register RR Return Register

ESP External Static Pressure RTU Roof Top Unit

EWT Entering Water Temperature RVA, RV Rotating Vane Anemometer

EX / EXH Exhaust SA Supply Air

F Fahrenheit SD Supply Diffuser

Glossary

FCU Fan Coil Unit SL Slot

FD Fire Damper SNRKL Snorkel

FH Flow Hood SP Static Pressure

FLA Full Load Amperage TADBF Total Air Delivered by Fan

FPM Feet per Minute TB Terminal Box

GPM Gallons per Minute TD Temperature Differential

HP Horsepower TDH Total Dynamic Head

HWC, HC Hot Water Coil, Heating Coil TEMP Temperature

HX Heat Exchanger TF Thermafuser

HZ Hertz TP Thermally Protected kW Kilowatt TRAV/TRV Traverse

LADB Leaving Air Dry Bulb TSP Total Static Pressure

LAT Leaving Air Temperature V Volt(s) / Voltage

LAWB Leaving Air Wet Bulb VAV Variable Air Volume

LD Linear Diffuser VD Volume Damper

LS Linear Slot VEL Velocity

LWT Leaving Water Temperature VFD Variable Frequency Drive

MA Mixed Air VG Velgrid

MAU, MUA Make-Up Air Unit WB Wet Bulb

MAX Maximum

Measuring in Velocity (referencing Air Outlet Test Sheets and Grille, Register & Diffuser Test Sheets):

Notes

Ak Factor indicates actual area of registers, following multiplying the Ak by the area equals the actual free area;

If codes are not listed here, please reference design drawings.

Measuring with Flow Hood (referencing Air Outlet Test Sheets and Grille, Register & Diffuser Test Sheets):

Registers, diffusers and grilles are read directly in CFM. (Report program indicates 1.00 in Ak Factor column.)

therefore CFM is calculated and based on this factor (FPM x Ak).

Codes (referencing Air Outlet Test Sheets and Grille, Register & Diffuser Test Sheets):

Page - 1

ENVIRONMENTAL TESTING & BALANCING, INC.

United States Coast Guard Academy Water TAB

Remarks September 20, 2024 - Revised

This report has been revised in response to Engineer's comments.

EP-1A, EP-1B

No impeller data on pump tag.

EP-2A, EP-2B

No impeller data on pump tag.

EP-9A, EP-9B

No impeller data on pump tag.

EHX-1, EHX-2

No design data.

EHX-5, EHX-7

No model tag.

No design data.

EHX-9

No design data.

September 5, 2024

Scheduled out of season; no pumps were operational.

Page - 2

PUMP TEST SHEET

Job Name: United States Coast Guard Academy Water TAB Tested by: Bill Cooney September 5, 2024 (24281) Revised September 20, 2024

PUMP DATA Chase B (EHX-1) Chase B (EHX-2) Pump Number EP-1A EP-1B EP-2A EP-2B Pump Manufacturer Armstrong Armstrong B&G B&G Model Number 4302IVS-04-06-10 4302IVS-04-06-10 a-1510-SSF8 a-1510-SSF8 Impeller Size N/A N/A N/A N/A Rpm 31.9 Hertz 31.9 Hertz 1800 1800 Specified gpm 200.0 200.0 45.0 45.0 Specified Head 80 80 65 65

MOTOR DATA

Motor Manufacturer / Frame WEG / 213/5TC WEG / 213/5TC Baldor / 145T Baldor / 145T Horsepower 3 3 2 2 Rpm 3520 3520 1755 1755 Voltage 460 460 230//460 230//460 Phase 3 3 3 3 Amperage Rated 11.9 11.9 5.8//2.9 5.8//2.9 Corrected for Voltage

TEST RESULTS - CLOSE OFF

Suction Not Operating Not Operating Not Operating Not Operating Discharge Pressure Differential Head in Feet

TEST RESULTS - OPERATING

Suction Discharge Pressure Differential Head in Feet Final gpm Test Voltage

Operating Amperage

Calculated Horsepower Brake Water Pump Efficiency Triple Duty Valve Setting

Page - 3

Job Name: United States Coast Guard Academy Water TAB Tested by: Bill Cooney September 5, 2024 (24281) Revised September 20, 2024

PUMP DATA Billiard Hall (EHX-5) Billiard Hall (EHX-7) Pump Number EP-5A EP-5B EP-7A EP-7B Pump Manufacturer Crane Crane Crane Crane Model Number 3K75P14 3K75P14 41-3 41-3 Impeller Size 6.38 6.38 7.37 7.37 Rpm 1750 1750 1750 1750 Specified gpm 400.0 400.0 350.0 350.0 Specified Head 55 55 50 50

MOTOR DATA

Motor Manufacturer / Frame Baldor / 213TCZ Baldor / 213TCZ Baldor / 213T Baldor / 213T Horsepower 7.5 7.5 7.5 7.5 Rpm 1735 1735 1770 1770 Voltage 230//460 230//460 230//460 230//460 Phase 3 3 3 3 Amperage Rated 20.8//10.4 20.8//10.4 19.2//9.6 19.2//9.6 Corrected for Voltage

TEST RESULTS - CLOSE OFF

Suction Not Operating Not Operating Not Operating Not Operating Discharge Pressure Differential Head in Feet

TEST RESULTS - OPERATING

Suction Discharge Pressure Differential Head in Feet Final gpm Test Voltage

Operating Amperage

Calculated Horsepower Brake Water

Page - 4

Job Name: United States Coast Guard Academy Water TAB Tested by: Bill Cooney September 5, 2024 (24281) Revised September 20, 2024

PUMP DATA Michel (EHX-9) Pump Number EP-9A EP-9B Pump Manufacturer Armstrong Armstrong Model Number 2.2.8-4380 2.2.8-4380 Impeller Size N/A N/A Rpm 1750 1750 Specified gpm 140.0 140.0 Specified Head 60 60

MOTOR DATA

Motor Manufacturer / Frame Baldor / 145 JM Baldor / 145 JM Horsepower 5 5 Rpm 1750 1750 Voltage 200 200 Phase 3 3 Amperage Rated 14.9 14.9 Corrected for Voltage

TEST RESULTS - CLOSE OFF

Suction Not Operating Not Operating Discharge Pressure Differential Head in Feet

TEST RESULTS - OPERATING

Suction Discharge Pressure Differential Head in Feet Final gpm Test Voltage

Operating Amperage

Calculated Horsepower Brake Water

Page - 5

HEAT EXCHANGER TEST SHEET

Job Name: United States Coast Guard Academy Water TAB Tested by: Bill Cooney September 5, 2024 (24281) Revised September 20, 2024

HX Number EHX-1 EHX-2 EHX-5 EHX-7 EHX-9 Location Chase B Chase B Billard Hall Billard Hall Michel Hall Service Bldg Heat 1 Bldg Heat 2 Pool Bldg Heat Bldg Heat

Design Data

EWT No Data No Data No Data No Data No Data LWT No Data No Data No Data No Data No Data Water Delta P No Data No Data No Data No Data No Data

GPM No Data No Data No Data No Data No Data

Test Data

EWT System System System System System LWT Not Not Not Not Not Water Delta P Operating Operating Operating Operating Operating

GPM

Total Water MBH

Temperature is in Degrees Fahrenheit EWT = Entering Water Temperature GPM = Gallons per Minute Water Delta P is in Feet of Water LWT = Entering Water Temperature

Remarks:

Date Calibrated Instrument Model No. Serial No. Manufacturer

Air Test Equipment

February 2024 Air Data Multimeter ADM 860 M94179 Shortridge

December 2023 Digital Anemometer RVA801 A02670 Alnor

December 2023 Digital Ampmeter 324 True RMS 25620561 Fluke

April 2024 Digital Laser Tachometer PLT200 1823199 Monarch

October 2023 Digital Thermometer 51/II 88180003 Fluke

October 2023 Humidity Meter TH300 03137177 Dickson

Hydronic Test Equipment

December 2023 Hydrodata Multimeter HDM‐250 W16040 Shortridge

Instrument Calibration Sheet

2024n
conts
glossary
remarks
pump
hx
ETB Instrument Calibration Full Size September 2024
ETB Instrument Calibration Full Size May 2024
Report Calibration Sheet2
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2anemometer_l
3ampmeter
4tachometer s
5thermometer s
6dickson 23
7hydrodata_ m

fuji

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