Appendix 9 - UFGS 31 00 00.pdf.pdf
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- Hill AFB, Utah Air National Guard, and Geographically Separated Locations Paving Requirement
- Solicitation number
- FA8201-22-R-0012
About this file
This is a solicitation for a paving indefinite-delivery, indefinite-quantity (IDIQ) contract to be managed by the 75th Civil Engineering Group at Hill Air Force Base and Utah Air National Guard Base in Utah. The contract will cover general construction projects at multiple locations, including remote sites in Wyoming, Utah and Carter Creek, Utah. Task orders will define specific project requirements. Responses are due no later than July 14, 2022. The document includes a question and answer matrix for offerors to submit any new or unanswered questions by June 20, 2022. Point of contacts are provided for the contracting specialist and contracting officer.
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USACE / NAVFAC / AFCEC / NASA UFGS-31 00 00 (August 2008)
Change 2 - 02/21
Preparing Activity: USACE Superseding UFGS-31 00 00 (July 2006)
UNIFIED FACILITIES GUIDE SPECIFICATIONS
References are in agreement with UMRL dated January 2022
SECTION TABLE OF CONTENTS
DIVISION 31 - EARTHWORK
SECTION 31 00 00
EARTHWORK
08/08, CHG 2: 02/21
PART 1 GENERAL
1.1 MEASUREMENT PROCEDURES
1.1.1 Excavation
1.1.2 Piping Trench Excavation
1.1.3 Rock Excavation for Trenches
1.1.4 Topsoil Requirements
1.1.5 Overhaul Requirements
1.1.6 Select Granular Material
1.2 PAYMENT PROCEDURES
1.2.1 Classified Excavation
1.2.2 Piping Trench Excavation
1.2.3 Rock Excavation for Trenches
1.2.4 Unclassified Excavation
1.2.5 Classified Borrow
1.2.6 Unclassified Borrow
1.2.7 Authorized Overhaul
1.2.8 Sheeting and Bracing
1.2.8.1 Timber Sheeting
1.2.8.2 Steel Sheeting and Soldier Piles
1.3 CRITERIA FOR BIDDING
1.4 REFERENCES
1.5 DEFINITIONS
1.5.1 Satisfactory Materials
1.5.2 Unsatisfactory Materials
1.5.3 Cohesionless and Cohesive Materials
1.5.4 Degree of Compaction
1.5.5 Overhaul
1.5.6 Topsoil
1.5.7 Hard/Unyielding Materials
1.5.8 Rock
1.5.9 Unstable Material
1.5.10 Select Granular Material
1.5.10.1 General Requirements
SECTION 31 00 00 Page 1
1.5.10.2 California Bearing Ratio Values
1.5.11 Initial Backfill Material
1.5.12 Expansive Soils
1.5.13 Nonfrost Susceptible (NFS) Material
1.5.14 Pile Supported Structure
1.6 SYSTEM DESCRIPTION
1.6.1 Classification of Excavation
1.6.1.1 Common Excavation
1.6.1.2 Rock Excavation
1.6.2 Blasting
1.6.3 Dewatering Work Plan
1.7 SUBMITTALS
PART 2 PRODUCTS
2.1 REQUIREMENTS FOR OFFSITE SOILS
2.2 BURIED WARNING AND IDENTIFICATION TAPE
2.2.1 Warning Tape for Metallic Piping
2.2.2 Detectable Warning Tape for Non-Metallic Piping
2.3 DETECTION WIRE FOR NON-METALLIC PIPING
2.4 MATERIAL FOR RIP-RAP
2.4.1 Bedding Material
2.4.2 Grout
2.4.3 Rock
2.5 CAPILLARY WATER BARRIER
2.6 PIPE CASING
2.6.1 Casing Pipe
2.6.2 Wood Supports
PART 3 EXECUTION
3.1 STRIPPING OF TOPSOIL
3.2 GENERAL EXCAVATION
3.2.1 Ditches, Gutters, and Channel Changes
3.2.2 Drainage Structures
3.2.3 Drainage
3.2.4 Dewatering
3.2.5 Trench Excavation Requirements
3.2.5.1 Bottom Preparation
3.2.5.2 Removal of Unyielding Material
3.2.5.3 Removal of Unstable Material
3.2.5.4 Excavation for Appurtenances
3.2.5.5 Jacking, Boring, and Tunneling
3.2.6 Underground Utilities
3.2.7 Structural Excavation
3.3 SELECTION OF BORROW MATERIAL
3.4 OPENING AND DRAINAGE OF EXCAVATION AND BORROW PITS
3.5 SHORING
3.5.1 General Requirements
3.5.2 Geotechnical Engineer
3.6 GRADING AREAS
3.7 FINAL GRADE OF SURFACES TO SUPPORT CONCRETE
3.8 GROUND SURFACE PREPARATION
3.8.1 General Requirements
3.8.2 Frozen Material
3.9 UTILIZATION OF EXCAVATED MATERIALS
3.10 BURIED TAPE AND DETECTION WIRE
3.10.1 Buried Warning and Identification Tape
3.10.2 Buried Detection Wire
SECTION 31 00 00 Page 2
3.11 FILLING, BACKFILLING AND COMPACTION
3.11.1 Trench Backfill
3.11.1.1 Replacement of Unyielding Material
3.11.1.2 Replacement of Unstable Material
3.11.1.3 Bedding and Initial Backfill
3.11.1.3.1 Class I
3.11.1.3.2 Class II
3.11.1.3.3 Sand
3.11.1.3.4 Gravel and Crushed Stone
3.11.1.4 Final Backfill
3.11.1.4.1 Roadways, Railroads, and Airfields
3.11.1.4.2 Sidewalks, Turfed or Seeded Areas and Miscellaneous
Areas
3.11.2 Backfill for Appurtenances
3.12 SPECIAL REQUIREMENTS
3.12.1 Gas Distribution
3.12.2 Water Lines
3.12.3 Heat Distribution System
3.12.4 Electrical Distribution System
3.12.5 Sewage Absorption Trenches or Pits
3.12.5.1 Porous Fill
3.12.5.2 Cover
3.12.6 Pipeline Casing
3.12.6.1 Bore Holes
3.12.6.2 Cleaning
3.12.6.3 End Seals
3.12.7 Rip-Rap Construction
3.12.7.1 Bedding Placement
3.12.7.2 Stone Placement
3.12.7.3 Grouting
3.13 EMBANKMENTS
3.13.1 Earth Embankments
3.13.2 Rock Embankments
3.14 SUBGRADE PREPARATION
3.14.1 Proof Rolling
3.14.2 Construction
3.14.3 Compaction
3.14.3.1 Subgrade for Railroads
3.14.3.2 Subgrade for Pavements
3.14.3.3 Subgrade for Shoulders
3.14.3.4 Subgrade for Airfield Pavements
3.15 SHOULDER CONSTRUCTION
3.16 FINISHING
3.16.1 Subgrade and Embankments
3.16.2 Capillary Water Barrier
3.16.3 Grading Around Structures
3.17 PLACING TOPSOIL
3.18 TESTING
3.18.1 Fill and Backfill Material Gradation
3.18.2 In-Place Densities
3.18.3 Check Tests on In-Place Densities
3.18.4 Moisture Contents
3.18.5 Optimum Moisture and Laboratory Maximum Density
3.18.6 Tolerance Tests for Subgrades
3.18.7 Displacement of Sewers
3.19 DISPOSITION OF SURPLUS MATERIAL
-- End of Section Table of Contents --
SECTION 31 00 00 Page 3
USACE / NAVFAC / AFCEC / NASA UFGS-31 00 00 (August 2008)
Change 2 - 02/21
Preparing Activity: USACE Superseding UFGS-31 00 00 (July 2006)
UNIFIED FACILITIES GUIDE SPECIFICATIONS
References are in agreement with UMRL dated January 2022
SECTION 31 00 00
EARTHWORK
08/08, CHG 2: 02/21
NOTE: This guide specification covers the requirements for earthwork activities for buildings, utilities, roadways, railroads, and airfields.
Adhere to UFC 1-300-02 Unified Facilities Guide Specifications (UFGS) Format Standard when editing this guide specification or preparing new project specification sections. Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable item(s) or insert appropriate information.
Remove information and requirements not required in respective project, whether or not brackets are present.
Comments, suggestions and recommended changes for this guide specification are welcome and should be submitted as a Criteria Change Request (CCR).
PART 1 GENERAL
NOTE: Consult with a soils engineer while editing this section to determine specific requirements for each job.
The following information will be indicated on the project drawings:
1. Surface elevations, existing and new;
2. Location of underground obstructions and existing utilities;
3. Location and record of soil borings and test
SECTION 31 00 00 Page 4 pits. Include ground water observations and topsoil thickness encountered in boring, soil classifications, and properties such as moisture content and Atterberg limit determinations;
4. Location of borrow and disposal area if located on Government property;
5. Clearing stripping and grubbing limits, if different from clearing limits;
6. Areas to be seeded;
7. Hydrological data where available;
8. Shoring and sheeting required (trench protection is specified in Corps of Engineers Manual EM 385-1-1); and
9. Pipe trench excavation details.
10. Location and limits of hard material (rocks);
11. Details of special construction such as under railroad and highways right-of-way requirements for jacking and boring;
12. Details of sewage absorption trenches, absorption pits, and subsurface drains.
1.1 MEASUREMENT PROCEDURES
NOTE: These paragraphs will be deleted when lump sum payment for work under this section is desired and when the work covered by this section is included in one lump sum contract price for the entire work covered by the Invitation for Bids.
1.1.1 Excavation
The unit of measurement for excavation and borrow will be the cubic meter yard, computed by the average end area method from cross sections taken before and after the excavation and borrow operations, including the excavation for ditches, gutters, and channel changes, when the material is acceptably utilized or disposed of as herein specified. The measurements will include authorized excavation of rock (except for piping trenches that is covered below), authorized excavation of unsatisfactory subgrade soil, and the volume of loose, scattered rocks and boulders collected within the limits of the work; allowance will be made on the same basis for selected backfill ordered as replacement. The measurement will not include the volume of subgrade material or other material that is scarified or plowed and reused in-place, and will not include the volume excavated without authorization or the volume of any material used for purposes other than directed. The volume of overburden stripped from borrow pits and the volume of excavation for ditches to drain borrow pits, unless used as borrow material, will not be measured for payment. The
SECTION 31 00 00 Page 5 measurement will not include the volume of any excavation performed prior to the taking of elevations and measurements of the undisturbed grade.
1.1.2 Piping Trench Excavation
NOTE: This paragraph will be coordinated with the payment paragraphs of appropriate contract sections to ensure that there are no dual payments or omission of payment for trench excavation. There should be separate payment items established for trench excavation for each different size of pipe in the contract. Payment for trench excavation for heat-distribution system and for underground electrical-distribution system may be excluded for payment from this paragraph, and included in payment under the appropriate utility section, when the work is of such a nature and extent and so clearly indicated that the excavation quantities involved can be estimated with reasonable accuracy.
Measure trench excavation by the number of linear meters feet along the centerline of the trench and excavate to the depths and widths specified for the particular size of pipe. Replace unstable trench bottoms with a selected granular material. Include the additional width at manholes and similar structures, the furnishing, placing and removal of sheeting and bracing, pumping and bailing, and all incidentals necessary to complete the work required by this section.
1.1.3 Rock Excavation for Trenches
NOTE: Delete this paragraph when not required in the project.
Measure and pay for rock excavation by the number of cubic meters yards of acceptably excavated rock material. Measure the material in place, but base volume on a maximum 750 mm 30 inches width for pipes 300 mm 12 inches in diameter or less, and a maximum width of 400 mm 16 inches greater than the outside diameter of the pipe for pipes over 300 mm 12 inches in diameter. Provide the measurement to include all authorized overdepth rock excavation as determined by the Contracting Officer. For manholes and other appurtenances, compute volumes of rock excavation on the basis of 300 mm 1 foot outside of the wall lines of the structures.
1.1.4 Topsoil Requirements
Separate excavation, hauling, and spreading or piling of topsoil and related miscellaneous operations will be considered subsidiary obligations of the Contractor, covered under the contract unit price for excavation.
1.1.5 Overhaul Requirements
Allow the unit of measurement for overhaul to be the station-meter station-yard. The overhaul distance will be the distance in stations between the center of volume of the overhaul material in its original position and the center of volume after placing, minus the free-haul
SECTION 31 00 00 Page 6 distance in stations. The haul distance will be measured along the shortest route determined by the Contracting Officer as feasible and satisfactory. Do no measure or waste unsatisfactory materials for overhaul where the length of haul for borrow is within the free-haul limits.
1.1.6 Select Granular Material
Measure select granular material in place as the actual cubic meters yards replacing wet or unstable material in trench bottoms [within the limits shown] [in authorized overdepth areas]. Provide unit prices which include furnishing and placing the granular material, excavation and disposal of unsatisfactory material, and additional requirements for sheeting and bracing, pumping, bailing, cleaning, and other incidentals necessary to complete the work.
1.2 PAYMENT PROCEDURES
NOTE: When lump sum payment for work under this section is desired, these paragraphs will be revised accordingly. These paragraphs will be deleted when the work covered by this section is included in one lump sum contract price for the entire work covered by the Invitation for Bids. Payment for overhaul will be separate from excavation and borrow.
Payment will constitute full compensation for all labor, equipment, tools, supplies, and incidentals necessary to complete the work.
1.2.1 Classified Excavation
Classified excavation will be paid for at the contract unit prices per cubic meter yard for common or rock excavation.
1.2.2 Piping Trench Excavation
Payment for trench excavation will constitute full payment for excavation and backfilling, [including specified overdepth] except in rock or unstable trench bottoms.
1.2.3 Rock Excavation for Trenches
NOTE: Delete this paragraph when not required in the project.
Payment for rock excavation will be made in addition to the price bid for the trench excavation, and will include all necessary drilling and blasting and all incidentals necessary to excavate and dispose of the rock. Select granular material, used as backfill replacing rock excavation, will not be paid for separately, but will be included in the unit price for rock excavation.
1.2.4 Unclassified Excavation
Unclassified excavation will be paid for at the contract unit price per
SECTION 31 00 00 Page 7 cubic meter yard for unclassified excavation.
1.2.5 Classified Borrow
Classified borrow will be paid for at the contract unit prices per cubic meter yard for common or rock borrow.
1.2.6 Unclassified Borrow
Unclassified borrow will be paid for at the contract unit price per cubic meter yard for unclassified borrow.
1.2.7 Authorized Overhaul
The number of station-meters station-yards of overhaul to be paid for will be the product of number of cubic meters yards of overhaul material measured in the original position, multiplied by the overhaul distance measured in stations of 100 meters feet and will be paid for at the contract unit price per station-meter station-yard for overhaul in excess of the free-haul limit as designated in paragraph DEFINITIONS.
1.2.8 Sheeting and Bracing
NOTE: Delete subparagraphs or items not required in the project.
Sheeting and bracing, when shown or authorized by the Contracting Officer to be left in place, will be paid for as follows: [_____].
1.2.8.1 Timber Sheeting
Timber sheeting will be paid for as the number of board feet of lumber below finish grade measured in place prior to backfilling. Include in the measurement sheeting wasted when cut off between the finished grade and 300 mm 1 foot below the finished grade.
1.2.8.2 Steel Sheeting and Soldier Piles
NOTE: The blank will be filled with an appropriate number not greater than 1 m 3 feet. However, if the quantities of sheeting involved are anticipated to be substantial, and since the cut off steel can be sold by the Contractor as scrap, the whole part in brackets can be deleted and no payment provided for wasted cut off ends.
Steel sheeting, soldier piles, and steel bracing will be paid for according to the number of pounds of steel calculated. Calculate the steel by multiplying the measured in-place length in meters feet below finish grade by the unit weight of the section in kg per meter pounds per foot. Obtain unit weight of rolled steel sections from recognized steel manuals. [Included in the measurement sheeting wasted when cut off between the finished grade and a distance of up to [_____] meters feet below the finished grade.]
SECTION 31 00 00 Page 8
1.3 CRITERIA FOR BIDDING
NOTE: For most projects, the scope of earthwork can accurately be determined. However, if earthwork is approximately known, a unit price for earth work should be provided in the Bid Schedule.
Unit-price items are multiplied by the approximated and stated quantity giving a sum that is then added to the price for the rest of the work. The result is a lump sum bid with automatic provision for payment or credit due to variations in earthwork within 15 percent of that shown and bid upon.
Variations exceeding 15 percent of that shown and bid upon will become the subject of negotiations in accordance with FAR 52.211-18 Variation in Estimated Quantity.
Base bids on the following criteria:
a. Surface elevations are as indicated.
b. Pipes or other artificial obstructions, except those indicated, will not be encountered.
c. [Ground water elevations indicated by the boring log were those existing at the time subsurface investigations were made and do not necessarily represent ground water elevation at the time of construction.] [Ground water elevation is [_____] meters feet below existing surface elevation.]
d. [Ground water elevation is [_____] meters feet below existing surface elevation.]
e. [Material character is indicated by the boring logs.]
NOTE: Choose the following option if no boring information is available, or if the boring information is insufficient to permit a bidder to develop an accurate estimate of hard material or rock to be encountered. If hard material or rock is to be encountered, the following option should be modified to include a percent figure or an approximate depth at which hard material or rock will be encountered.
f. [Hard materials [and rock] [will not] [will] be encountered [in [_____] percent of the excavations] [at [_____] meter feet below existing surface elevations]].
1.4 REFERENCES
NOTE: This paragraph is used to list the publications cited in the text of the guide
SECTION 31 00 00 Page 9 specification. The publications are referred to in the text by basic designation only and listed in this paragraph by organization, designation, date, and title.
Use the Reference Wizard's Check Reference feature when you add a Reference Identifier (RID) outside of the Section's Reference Article to automatically place the reference in the Reference Article. Also use the Reference Wizard's Check Reference feature to update the issue dates.
References not used in the text will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process.
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN ASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS
(AASHTO)
AASHTO T 180 (2017) Standard Method of Test for Moisture-Density Relations of Soils Using a 4.54-kg (10-lb) Rammer and a 457-mm (18-in.) Drop
AMERICAN WATER WORKS ASSOCIATION (AWWA)
AWWA C600 (2017) Installation of Ductile-Iron Mains and Their Appurtenances
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2020; Errata 1 2021) Structural Welding Code - Steel
AMERICAN WOOD PROTECTION ASSOCIATION (AWPA)
AWPA P5 (2015) Standard for Waterborne Preservatives
ASTM INTERNATIONAL (ASTM)
ASTM A139/A139M (2016) Standard Specification for Electric-Fusion (ARC)-Welded Steel Pipe (NPS 4 and over)
ASTM A252 (2010) Standard Specification for Welded and Seamless Steel Pipe Piles
ASTM C33/C33M (2018) Standard Specification for Concrete Aggregates
ASTM C136/C136M (2019) Standard Test Method for Sieve Analysis of Fine and Coarse Aggregates
SECTION 31 00 00 Page 10
ASTM D698 (2012; E 2014; E 2015) Laboratory Compaction Characteristics of Soil Using Standard Effort (12,400 ft-lbf/cu. ft.
(600 kN-m/cu. m.))
ASTM D1140 (2017) Standard Test Methods for Determining the Amount of Material Finer than 75-µm (No. 200) Sieve in Soils by Washing
ASTM D1556/D1556M (2015; E 2016) Standard Test Method for Density and Unit Weight of Soil in Place by Sand-Cone Method
ASTM D1557 (2012; E 2015) Standard Test Methods for Laboratory Compaction Characteristics of Soil Using Modified Effort (56,000 ft-lbf/ft3) (2700 kN-m/m3)
ASTM D1883 (2016) Standard Test Method for California Bearing Ratio (CBR) of Laboratory-Compacted Soils
ASTM D2167 (2015) Density and Unit Weight of Soil in Place by the Rubber Balloon Method
ASTM D2434 (1968; R 2006) Permeability of Granular Soils (Constant Head)
ASTM D2487 (2017; E 2020) Standard Practice for Classification of Soils for Engineering Purposes (Unified Soil Classification System)
ASTM D2937 (2017; E 2017; E 2018) Standard Test Method for Density of Soil in Place by the Drive-Cylinder Method
ASTM D4318 (2017; E 2018) Standard Test Methods for Liquid Limit, Plastic Limit, and Plasticity Index of Soils
ASTM D4718/D4718M (2015) Standard Practice for Correction of Unit Weight and Water Content for Soils Containing Oversize Particles
ASTM D6938 (2017a) Standard Test Method for In-Place Density and Water Content of Soil and Soil-Aggregate by Nuclear Methods (Shallow Depth)
U.S. ARMY CORPS OF ENGINEERS (USACE)
EM 385-1-1 (2014) Safety -- Safety and Health Requirements Manual
SECTION 31 00 00 Page 11
U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA)
EPA 600/4-79/020 (1983) Methods for Chemical Analysis of Water and Wastes
EPA SW-846.3-3 (1999, Third Edition, Update III-A) Test Methods for Evaluating Solid Waste:
Physical/Chemical Methods
U.S. GENERAL SERVICES ADMINISTRATION (GSA)
CID A-A-203 (Rev C; Notice 3) Paper, Kraft, Untreated
1.5 DEFINITIONS
NOTE: Delete definitions that will not be used in the specification text for a specific project.
1.5.1 Satisfactory Materials
NOTE: Satisfactory material will be defined in accordance with locally available materials, design slopes, etc., and suitable classes, based on the geotechnical report, will be listed in the project specification in accordance with the Unified Soil Classification System, ASTM D2487. Maximum rock size will be determined based on how thick the fill is and how it is going to be accomplished. As a rule of thumb, it should be no larger than 1/2 the allowable lift thickness. Clay material should be checked for expansive characteristics and this section should be edited accordingly.
Satisfactory materials comprise any materials classified by ASTM D2487 as
GW, GP, GM, GP-GM, GW-GM, GC, GP-GC, GM-GC, SW, SP, [SM,] [SW-SM,] [SC,]
[SW-SC,] [SP-SM,] [SP-SC,] [CL,] [ML,] [CL-ML,] [CH,] [MH]. Satisfactory materials for grading comprise stones less than 200 mm 8 inches, except for fill material for pavements and railroads which comprise stones less than 75 mm 3 inches in any dimension.
1.5.2 Unsatisfactory Materials
NOTE: Unsatisfactory material will be defined in accordance with locally available materials, design slopes, etc., and unsuitable classes will be listed in the project specifications in accordance with ASTM D2487. This paragraph should be edited to delete inapplicable materials.
Materials which do not comply with the requirements for satisfactory materials are unsatisfactory. Unsatisfactory materials also include man-made fills; trash; refuse; backfills from previous construction; and material classified as satisfactory which contains root and other organic
SECTION 31 00 00 Page 12 matter or frozen material. Notify the Contracting Officer when encountering any contaminated materials.
1.5.3 Cohesionless and Cohesive Materials
NOTE: When classification will be necessary during construction, determination of grain size for classification will be specified to be made in conformance with ASTM C117 and ASTM C136/C136M.
Cohesionless materials include materials classified in ASTM D2487 as GW, GP, SW, and SP. Cohesive materials include materials classified as GC, SC, ML, CL, MH, and CH. Materials classified as GM and SM will be identified as cohesionless only when the fines are nonplastic. Perform testing, required for classifying materials, in accordance with ASTM D4318, ASTM C136/C136M and ASTM D1140.
1.5.4 Degree of Compaction
NOTE: ASTM D1557 will be used for maximum density determinations, unless soil borings indicate a gradation that may include coarse material where more than 30 percent is retained on the 19 mm 3/4 inch sieve; in that case, the Contractor will be required to use AASHTO T 180, Method D and corrected with ASTM D4718/D4718M for the maximum density determinations. The designer should determine if AASHTO T 180 is appropriate for the existing soil gradation. If maximum density cannot be determined by either method, the specification may need to require a test section and the COR to determine the number of compaction coverages and equipment type.
Degree of compaction required, except as noted in the second sentence, is expressed as a percentage of the maximum density obtained by the test procedure presented in ASTM D1557 [ASTM D698] abbreviated as a percent of laboratory maximum density. Since ASTM D1557 applies only to soils that have 30 percent or less by weight of their particles retained on the 19.0 mm 3/4 inch sieve, express the degree of compaction for material having more than 30 percent by weight of their particles retained on the 19.0 mm 3/4 inch sieve as a percentage of the maximum density in accordance with AASHTO T 180 and corrected with ASTM D4718/D4718M. To maintain the same percentage of coarse material, use the "remove and replace" procedure as described in NOTE 8 of Paragraph 7.2 in AASHTO T 180.
1.5.5 Overhaul
NOTE: This paragraph is to be deleted when the earthwork is to be paid for under a lump sum contract. The blank will be filled with the appropriate number of stations.
Overhaul is the authorized transportation of satisfactory excavation or
SECTION 31 00 00 Page 13 borrow materials in excess of the free-haul limit of [_____] stations.
Overhaul is the product of the quantity of materials hauled beyond the free-haul limit, and the distance such materials are hauled beyond the free-haul limit, expressed in station meters yards.
1.5.6 Topsoil
NOTE: Additional requirements such as pH value and necessary soil conditioning, according to applicable provisions of Sections 32 92 19 through 32 92 26, should be inserted in this paragraph. The depth of the topsoil should be given in the text of the specification, preferably in this paragraph.
Material suitable for topsoils obtained from [offsite areas] [excavations] [areas indicated on the drawings] is defined as: Natural, friable soil representative of productive, well-drained soils in the area, free of subsoil, stumps, rocks larger than 25 mm one inch diameter, brush, weeds, toxic substances, and other material detrimental to plant growth. Amend topsoil pH range to obtain a pH of 5.5 to 7.
1.5.7 Hard/Unyielding Materials
NOTE: Stones should generally not exceed 75 mm 3 inches in diameter. However, pipe manufacturer's criteria, if any, should be used.
Hard/Unyielding materials comprise weathered rock, dense consolidated deposits, or conglomerate materials which are not included in the definition of "rock" with stones greater than [_____] mm inch in any dimension or as defined by the pipe manufacturer, whichever is smaller.
These materials usually require the use of heavy excavation equipment, ripper teeth, or jack hammers for removal.
1.5.8 Rock
Solid homogeneous interlocking crystalline material with firmly cemented, laminated, or foliated masses or conglomerate deposits, neither of which can be removed without systematic drilling and blasting, drilling and the use of expansion jacks or feather wedges, or the use of backhoe-mounted pneumatic hole punchers or rock breakers; also large boulders, buried masonry, or concrete other than pavement exceeding [0.375] [_____] cubic meter [1/2] [_____] cubic yard in volume. Removal of hard material will not be considered rock excavation because of intermittent drilling and blasting that is performed merely to increase production.
1.5.9 Unstable Material
Unstable materials are too wet to properly support the utility pipe, conduit, or appurtenant structure.
1.5.10 Select Granular Material
NOTE: It is important to specify select material
SECTION 31 00 00 Page 14 under footings and slabs to minimize settlement and to ensure stability of a structure. Consideration should be made of the sensitivity of the structure to total and/or differential settlements related to the structural design. This is particularly true of add-on structures and structures to be founded partly on fill and partly on natural ground. For crib retaining wall, not more than 10 percent by weight of the fill material should be finer than 75 micrometers No. 200 sieve. Also, specify coefficient of permeability within the range of 0.01 to 1.0 mm per second 0.002 to 0.20 feet per minute and soil classification GW, GP, SW and SP. Indicate with cross sections or section details on the contract drawings the limits or extents of any controlled fills or backfills. Specify class of material that is acceptable in the fill or backfill giving preference to any types available at or near the site. Select appropriate values for Atterberg limits and percentage of fines and specify maximum thickness of lifts for compaction.
For piping bedding the maximum size of aggregate should be not more than 8 mm per 100 mm 1 inch per foot of pipe diameter, or 75 mm 3 inches maximum.
Refer to pipe manufacturer's criteria for more stringent requirements, if any, on aggregate size and gradation.
If suitable materials for this project are limited to materials classified as GW, GP, SW, or SP, delete the bracketed sentences of this paragraph.
Coordinate requirements with a geotechnical engineer. Select fill used for structures should extend a minimum of 1.5 m 5 feet outside the building foundation lines or other building elements gaining support from the fill.
1.5.10.1 General Requirements
Select granular material consist of materials classified as [GW,] [GP,] [SW,] [SP,] or [_____] by ASTM D2487 where indicated. [The liquid limit of such material must not exceed [35] [_____] percent when tested in accordance with ASTM D4318. The plasticity index must not be greater than [12] [_____] percent when tested in accordance with ASTM D4318, and not more than [35] [_____] percent by weight may be finer than 75 micrometers No. 200 sieve when tested in accordance with ASTM D1140.] [Provide a minimum coefficient of permeability of [0.01] [_____] mm per second [0.002] [_____] feet per minute when tested in accordance with ASTM D2434.]
1.5.10.2 California Bearing Ratio Values
NOTE: Where California Bearing Ratio values are needed include the following paragraph:
[Bearing Ratio: At 2.5 mm 0.1 inch penetration, provide a bearing ratio
SECTION 31 00 00 Page 15 of [_____] percent at 95 percent ASTM D1557 maximum density as determined in accordance with ASTM D1883 for a laboratory soaking period of not less than 4 days. [Provide [_____] percent maximum expansion.] [Conform the combined material to the following sieve analysis:]]
Sieve Size Percent Passing by Weight
63 mm2-1/2 inches 100
4.75 mmNo. 4 40 - 85
2.00 mmNo. 10 20 - 80
425 µmNo. 40 10 - 60
75 µmNo. 200 5 - 25
1.5.11 Initial Backfill Material
Initial backfill consists of select granular material or satisfactory materials free from rocks [_____] mm inches or larger in any dimension or free from rocks of such size as recommended by the pipe manufacturer, whichever is smaller. When the pipe is coated or wrapped for corrosion protection, free the initial backfill material of stones larger than [_____] mm inches in any dimension or as recommended by the pipe manufacturer, whichever is smaller.
1.5.12 Expansive Soils
NOTE: Additional laboratory testing and analysis might be needed to better define site specific expansive soils. If expansive soils are anticipated at the construction site, this specification should be edited to ensure proper construction techniques are undertaken per UFC 3-220-01.
Expansive soils are defined as soils that have a plasticity index equal to or greater than [_____] when tested in accordance with ASTM D4318.
1.5.13 Nonfrost Susceptible (NFS) Material
NOTE: Contract specifications for nonfrost-susceptible fill and backfill will follow the gradation requirements recommended in UFC 3-250-01. For fill under critical structures, materials with ML, MH, and CH classification will be specified as unsatisfactory (if at all feasible from an economic or material-availability standpoint).
If such materials must be used, the specification will point out the critical nature of the materials and the control difficulties to be anticipated.
Organic materials and topsoil having OL, OH, and Pt classification will not be used in fill or backfill.
SECTION 31 00 00 Page 16
Nonfrost susceptible material are a uniformly graded washed sand with a maximum particle size of [_____] mm inch and less than 5 percent passing the 0.075 mm No. 200 size sieve, and with not more than 3 percent by weight finer than 0.02 mm grain size.
1.5.14 Pile Supported Structure
As used herein, a structure where both the foundation and floor slab are pile supported.
1.6 SYSTEM DESCRIPTION
Subsurface soil boring logs are [shown on the drawings] [appended to the SPECIAL CONTRACT REQUIREMENTS]. The subsoil investigation report and samples of materials taken from subsurface investigations may be examined at [_____]. These data represent the best subsurface information available; however, variations may exist in the subsurface between boring locations.
1.6.1 Classification of Excavation
NOTE: Inapplicable portions will be deleted. Other classifications of excavation may be utilized as required.
[No consideration will be given to the nature of the materials, and all excavation will be designated as unclassified excavation.] [Finish the specified excavation on a classified basis, in accordance with the following designations and classifications.]
1.6.1.1 Common Excavation
Include common excavation with the satisfactory removal and disposal of all materials not classified as rock excavation.
1.6.1.2 Rock Excavation
Submit notification of encountering rock in the project. Include rock excavation with blasting, excavating, grading, disposing of material classified as rock, and the satisfactory removal and disposal of boulders 1/2 cubic meter yard or more in volume; solid rock; rock material that is in ledges, bedded deposits, and unstratified masses, which cannot be removed without systematic drilling and blasting; firmly cemented conglomerate deposits possessing the characteristics of solid rock impossible to remove without systematic drilling and blasting; and hard materials (see Definitions). Include the removal of any concrete or masonry structures, except pavements, exceeding 1/2 cubic meter yard in volume that may be encountered in the work in this classification. If at any time during excavation, including excavation from borrow areas, the Contractor encounters material that may be classified as rock excavation, uncover such material and notify the Contracting Officer. Do not proceed with the excavation of this material until the Contracting Officer has classified the materials as common excavation or rock excavation and has taken cross sections as required. Failure on the part of the Contractor to uncover such material, notify the Contracting Officer, and allow ample time for classification and cross sectioning of the undisturbed surface of
SECTION 31 00 00 Page 17 such material will cause the forfeiture of the Contractor's right of claim to any classification or volume of material to be paid for other than that allowed by the Contracting Officer for the areas of work in which such deposits occur.
1.6.2 Blasting
[Perform blasting in accordance with EM 385-1-1 and in conformance with Federal, State, and local safety regulations. Submit notice 15 days prior to starting work. Submit a Blasting Plan, prepared and sealed by a registered professional engineer that includes calculations for overpressure and debris hazard. Provide blasting mats and use the non-electric blasting caps. Obtain written approval prior to performing any blasting and notify the Contracting Officer 24 hours prior to blasting. Include provisions for storing, handling and transporting explosives as well as for the blasting operations in the plan. The Contractor is responsible for damage caused by blasting operations.] [Blasting will not be permitted.]
1.6.3 Dewatering Work Plan
NOTE: Include this paragraph where water levels will impact excavation operations.
Submit procedures for accomplishing dewatering work.
1.7 SUBMITTALS
NOTE: Review submittal description (SD) definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the following list, and corresponding submittal items in the text, to reflect only the submittals required for the project. The Guide Specification technical editors have classified those items that require Government approval, due to their complexity or criticality, with a "G." Generally, other submittal items can be reviewed by the Contractor's Quality Control System. Only add a “G” to an item, if the submittal is sufficiently important or complex in context of the project.
For Army projects, fill in the empty brackets following the "G" classification, with a code of up to three characters to indicate the approving authority. Codes for Army projects using the Resident Management System (RMS) are: "AE" for Architect-Engineer; "DO" for District Office (Engineering Division or other organization in the District Office); "AO" for Area Office; "RO" for Resident Office; and "PO" for Project Office. Codes following the "G" typically are not used for Navy, Air Force, and NASA projects.
The "S" classification indicates submittals required as proof of compliance for sustainability Guiding Principles Validation or Third Party Certification
SECTION 31 00 00 Page 18 and as described in Section 01 33 00 SUBMITTAL
PROCEDURES.
Choose the first bracketed item for Navy, Air Force and NASA projects, or choose the second bracketed item for Army projects.
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are [for Contractor Quality Control approval.][for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.] Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Shoring; G[, [_____]]
Dewatering Work Plan; G[, [_____]]
Blasting; G[, [_____]]
SD-03 Product Data
Utilization of Excavated Materials; G[, [_____]]
Rock Excavation
Opening of any Excavation or Borrow Pit
Shoulder Construction
SD-06 Test Reports
Testing
Borrow Site Testing
Within 24 hours of conclusion of physical tests, submit [_____] copies of test results, including calibration curves and results of calibration tests.
SD-07 Certificates
Testing
PART 2 PRODUCTS
2.1 REQUIREMENTS FOR OFFSITE SOILS
NOTE: Check with regional and local authorities as well as the activity to determine actual requirements of bracketed items; values shown come from the Commonwealth of Virginia. Remove this paragraph if not required by the project.
SECTION 31 00 00 Page 19
Test offsite soils brought in for use as backfill for Total Petroleum Hydrocarbons (TPH), Benzene, Toluene, Ethyl Benzene, and Xylene (BTEX) and full Toxicity Characteristic Leaching Procedure (TCLP) including ignitability, corrosivity and reactivity. Backfill shall contain a maximum of [100] [_____] parts per million (ppm) of total petroleum hydrocarbons (TPH) and a maximum of [10] [_____] ppm of the sum of Benzene, Toluene, Ethyl Benzene, and Xylene (BTEX) and shall pass the TCPL test. Determine TPH concentrations by using EPA 600/4-79/020 Method
418.1. Determine BTEX concentrations by using EPA SW-846.3-3 Method 5030/8020. Perform TCLP in accordance with EPA SW-846.3-3 Method 1311.
Provide Borrow Site Testing for TPH, BTEX and TCLP from a composite sample of material from the borrow site, with at least one test from each borrow site. Do not bring material onsite until tests have been approved by the Contracting Officer.
2.2 BURIED WARNING AND IDENTIFICATION TAPE
NOTE: Delete paragraph if tape is not required in the project. The use of a plastic warning tape for identification is mandatory for buried hazardous utilities such as electrical conduit, gas lines, fuel lines, high pressure nitrogen, high pressure water and steam lines, domestic sewage force mains, industrial waste force mains and industrial sewers carrying hazardous, explosive, or toxic waste.
Coordinate color codes with other specification sections and conform, if possible, to local practice for identifying buried utilities.
Provide [polyethylene plastic] [and] [metallic core or metallic-faced, acid- and alkali-resistant, polyethylene plastic] warning tape manufactured specifically for warning and identification of buried utility lines. Provide tape on rolls, 75 mm 3 inches minimum width, color coded as specified below for the intended utility with warning and identification imprinted in bold black letters continuously over the entire tape length. Warning and identification to read, "CAUTION, BURIED (intended service) LINE BELOW" or similar wording. Provide permanent color and printing, unaffected by moisture or soil.
Warning Tape Color Codes
Red Electric
Yellow Gas, Oil; Dangerous Materials
Orange Telephone and Other Communications
Blue Water Systems
Green Sewer Systems
White Steam Systems
SECTION 31 00 00 Page 20
Warning Tape Color Codes
Gray Compressed Air
2.2.1 Warning Tape for Metallic Piping
Provide acid and alkali-resistant polyethylene plastic tape conforming to the width, color, and printing requirements specified above, with a minimum thickness of 0.08 mm 0.003 inch and a minimum strength of 10.3 MPa 1500 psi lengthwise, and 8.6 MPa 1250 psi crosswise, with a maximum 350 percent elongation.
2.2.2 Detectable Warning Tape for Non-Metallic Piping
Provide polyethylene plastic tape conforming to the width, color, and printing requirements specified above, with a minimum thickness of 0.10 mm
0.004 inch, and a minimum strength of 10.3 MPa 1500 psi lengthwise and 8.6 MPa 1250 psi crosswise. Manufacture tape with integral wires, foil backing, or other means of enabling detection by a metal detector when tape is buried up to 920 mm 3 feet deep. Encase metallic element of the tape in a protective jacket or provide with other means of corrosion protection.
2.3 DETECTION WIRE FOR NON-METALLIC PIPING
Insulate a single strand, solid copper detection wire with a minimum of 12
AWG.
2.4 MATERIAL FOR RIP-RAP
NOTE: Make sure there is no duplication of rip-rap requirements between this and other specification sections. In this paragraph refer to standard specifications for rip-rap if local specifications are satisfactory and available. Delete this paragraph or subparagraphs not required in the project.
Provide [Bedding material] [Grout] [Filter fabric] and rock conforming to [these requirements] [DOT] [SSS-[_____] State Standard] for construction indicated.
2.4.1 Bedding Material
Provide bedding material consisting of sand, gravel, or crushed rock, well graded, [or poorly graded] with a maximum particle size of 50 mm 2 inches.
Compose material of tough, durable particles. Allow fines passing the 75 micrometers No. 200 standard sieve with a plasticity index less than six.
2.4.2 Grout
Provide durable grout composed of cement, water, an air-entraining admixture, and sand mixed in proportions of one part portland cement to [two] [_____] parts of sand, sufficient water to produce a workable mixture, and an amount of admixture which will entrain sufficient air, as
SECTION 31 00 00 Page 21 determined by the Contracting Officer. Mix grout in a concrete mixer.
Allow a sufficient mixing time to produce a mixture having a consistency permitting gravity flow into the interstices of the rip-rap with limited spading and brooming.
2.4.3 Rock
NOTE: Adjust weights in brackets to fit application. Take local practice into consideration.
Provide rock fragments sufficiently durable to ensure permanence in the structure and the environment in which it is to be used. Use rock fragments free from cracks, seams, and other defects that would increase the risk of deterioration from natural causes. Provide fragments sized so that no individual fragment exceeds a weight of [68] [_____] kg [150] [_____] pounds and that no more than 10 percent of the mixture, by weight, consists of fragments weighing 0.91 kg 2 pounds or less each. Provide rock with a minimum specific gravity of [2.50] [_____]. Do not permit the inclusion of more than trace [1 percent] [_____] quantities of dirt, sand, clay, and rock fines.
2.5 CAPILLARY WATER BARRIER
Provide capillary water barrier of clean, poorly graded crushed rock, crushed gravel, or uncrushed gravel placed beneath a building slab with or without a vapor barrier to cut off the capillary flow of pore water to the area immediately below. Conform to ASTM C33/C33M for fine aggregate grading with a maximum of 3 percent by weight passing ASTM D1140, 75 micrometers No. 200 sieve, [or] [37.5 mm 1-1/2 inch and no more than 2 percent by weight passing the 4.75 mm No. 4 size sieve] [or coarse aggregate Size 57, 67, or 77].
2.6 PIPE CASING
NOTE: Indicate, on the contract drawings, limits of right-of-way and any other site requirements or dimensions conforming to the standards of the railroad or highway owner. Where traffic can be interrupted, trenching in a pipeline casing is more economical with the same advantages of allowing future work without interruption of traffic.
2.6.1 Casing Pipe
ASTM A139/A139M, Grade B, or ASTM A252, Grade 2, smooth wall pipe. Match casing size to the outside diameter and wall thickness as indicated on Drawing Sheet No. [_____]. Protective coating is not required on casing pipe.
2.6.2 Wood Supports
[Treated Yellow Pine or Douglas Fir][Locally available], rough, structural grade. Provide wood with nonleaching water-borne pressure preservative (ACA or CCA) and treatment conforming to AWPA P5. Secure wood supports to carrier pipe with stainless steel or zinc-coated steel bands.
SECTION 31 00 00 Page 22
PART 3 EXECUTION
NOTE: Coordinate requirements with Section 31 11 00
CLEARING AND GRUBBING.
3.1 STRIPPING OF TOPSOIL
NOTE: Topsoil will be separately excavated, stored, and used for surface finish in preparation for seeding, sodding, or other planting, only where topsoil is definitely superior for grass and plant growth as compared with the remainder of the excavated material. Surface soil that is a heavy clay, predominantly sandy, or is lean in grass- and plant-growth qualities, will not be saved. The hauling, spreading, smoothing, and maintenance of the topsoil in preparation for the seeding and planting operations are generally considered under a separate section, and therefore are not considered in this specification. The blank will be filled with the appropriate depth dimension.
Where indicated or directed, strip topsoil to a depth of [100] [_____] mm [4] [_____] inches. Spread topsoil on areas already graded and prepared for topsoil, or transported and deposited in stockpiles convenient to areas that are to receive application of the topsoil later, or at locations indicated or specified. Keep topsoil separate from other excavated materials, brush, litter, objectionable weeds, roots, stones larger than 50 mm 2 inches in diameter, and other materials that would interfere with planting and maintenance operations. [Stockpile in locations indicated] [Remove from the site] any surplus of topsoil from excavations and gradings.
3.2 GENERAL EXCAVATION
Perform excavation of every type of material encountered within the limits of the project to the lines, grades, and elevations indicated and as specified. Perform the grading in accordance with the typical sections shown and the tolerances specified in paragraph FINISHING. Transport satisfactory excavated materials and place in fill or embankment within the limits of the work. Excavate unsatisfactory materials encountered within the limits of the work below grade and replace with satisfactory materials as directed. Include such excavated material and the satisfactory material ordered as replacement in excavation. Dispose surplus satisfactory excavated material not required for fill and unsatisfactory excavated material as specified in paragraph DISPOSITION OF SURPLUS MATERIAL. During construction, perform excavation and fill in a manner and sequence that will provide proper drainage at all times.
Excavate material required for fill or embankment in excess of that produced by excavation within the grading limits [from the borrow areas indicated or] from other approved areas selected by the Contractor as specified.
SECTION 31 00 00 Page 23
3.2.1 Ditches, Gutters, and Channel Changes
Finish excavation of ditches, gutters, and channel changes by cutting accurately to the cross sections, grades, and elevations shown on Drawing Sheet No. [_____]. Do not excavate ditches and gutters below grades shown. Backfill the excessive open ditch or gutter excavation with satisfactory, thoroughly compacted, material or with suitable stone or cobble to grades shown. Dispose excavated material as shown or as directed, except in no case allow material be deposited a maximum 1 meter 4 feet from edge of a ditch. Maintain excavations free from detrimental quantities of leaves, brush, sticks, trash, and other debris until final acceptance of the work.
3.2.2 Drainage Structures
NOTE: The last two sentences will be removed except when pile foundations are to be used.
Make excavations to the lines, grades, and elevations shown, or as directed. Provide trenches and foundation pits of sufficient size to permit the placement and removal of forms for the full length and width of structure footings and foundations as shown. Clean rock or other hard foundation material of loose debris and cut to a firm, level, stepped, or serrated surface. Remove loose disintegrated rock and thin strata. Do not disturb the bottom of the excavation when concrete or masonry is to be placed in an excavated area. Do not excavate to the final grade level until just before the concrete or masonry is to be placed. Where pile foundations are to be used, stop the excavation of each pit at an elevation 300 mm 1 foot above the base of the footing, as specified, before piles are driven. After the pile driving has been completed, remove loose and displaced material and complete excavation, leaving a smooth, solid, undisturbed surface to receive the concrete or masonry.
3.2.3 Drainage
Provide for the collection and disposal of surface and subsurface water encountered during construction. Completely drain construction site during periods of construction to keep soil materials sufficiently dry.
Construct storm drainage features (ponds/basins) at the earliest stages of site development, and throughout construction grade the construction area to provide positive surface water runoff away from the construction activity [and] [or]…
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