2009_1120-NOAA La Jolla - Specifications Volume 2.pdf
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Attachment J.1.1 - Technical Specification-Volume 2
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NOAA – La Jolla Laboratory Replacement October 9, 2009 Final Construction Documents
TABLE OF CONTENTS 00010 - 1
DIVISION 0 – BIDDING AND CONTRACTING REQUIREMENTS
CONSTRUCTION AGREEMENT (NOT INCLUDED)
GEOTECHNICAL REPORT (NOT INCLUDED)
CERTFICATES OF COMPLIANCE
SECTION 00010 - TABLE OF CONTENTS
DIVISION 1 - GENERAL REQUIREMENTS
01060 REGULATORY/PERMITTING REQUIREMENTS
01065 SAFETY
01290 PAYMENT PROCEDURES
01310 PROJECT MANAGEMENT AND COORDINATION
01320 CONSTRUCTION PROGRESS DOCUMENTATION
01322 PHOTOGRAPHIC DOCUMENTATION
01330 SUBMITTAL PROCEDURES
01352 LEED REQUIREMENTS
01353 INDOOR AIR QUALITY MANAGEMENT DURING CONSTRUCTION
01354 INDOOR AIR QUALITY TESTING BEFORE OCCUPANCY
01400 QUALITY CONTROL
01420 REFERENCES
01500 TEMPORARY FACILITIES AND CONTROLS
01524 CONSTRUCTION WASTE MANAGEMENT
01540 SECURITY
01600 PRODUCT REQUIREMENTS
01635 SUBSTITUTION PROCEDURES
01701 EXECUTION REQUIREMENTS
01702 CLOSEOUT PROCEDURES AND FINAL ACCEPTANCE
01731 CUTTING AND PATCHING
01781 PROJECT RECORD DOCUMENTS
01782 OPERATION AND MAINTENANCE DATA
01800 COMMISSIONING
01810 FUNCTIONAL PERFORMANCE TESTING (FPT) PROCEDURES
01820 DEMONSTRATION AND TRAINING
DIVISION 2 - SITE CONSTRUCTION
02230 SITE CLEARING
02231 TREE PROTECTION AND TRIMMING
02260 EXCAVATION SUPPORT AND PROTECTION
02300 EARTHWORK
02510 WATER DISTRIBUTION
02530 SANITARY SEWERAGE
02630 STORM DRAINAGE
02741 ASPHALT PAVING
02751 CEMENT CONCRETE PAVEMENT
02752 CONCRETE PAVERS FOR GREEN ROOF
NOAA – La Jolla Laboratory Replacement October 9, 2009
TABLE OF CONTENTS 00010 - 2
02770 TACTILE WARNING SURFACES (PRECAST CONCRETE)
02810 IRRIGATION SYSTEMS
02811 IRRIGATION SYSTEM FOR GREEN ROOF
02915 SOILS FOR GREEN ROOF
02930 PLANTS FOR GREEN ROOF
02931 LANDSCAPING
DIVISION 3 - CONCRETE
03300 CAST-IN-PLACE CONCRETE
03331 CAST-IN-PLACE ARCHITECTURAL CONCRETE
03450 ARCHITECTURAL PRECAST CONCRETE STAIRS
03532 ARCHITECTURAL CONCRETE TOPPING
DIVISION 4 - MASONRY
04810 UNIT MASONRY ASSEMBLIES
DIVISION 5 - METALS
05120 STRUCTURAL STEEL
05210 STEEL JOISTS
05310 STEEL DECK
05400 COLD-FORMED METAL FRAMING
05500 METAL FABRICATIONS
05511 METAL STAIRS
05521 PIPE AND TUBE RAILINGS
05721 ORNAMENTAL RAILINGS
05730 MISCELLANEOUS INTERIOR FORMED METAL
05811 ARCHITECTURAL JOINT SYSTEMS
DIVISION 6 - WOOD AND PLASTICS
06100 ROUGH CARPENTRY
06160 SHEATHING
06402 INTERIOR ARCHITECTURAL WOODWORK
06615 ENGINEERED STONE COUNTERTOPS
06640 PLASTIC PANELING
DIVISION 7 - THERMAL AND MOISTURE PROTECTION
07131 PLAZA DECK/FOUNDATION WATERPROOFING
07182 PEDESTRIAN DECK COATINGS
07210 BUILDING INSULATION
07552 STYRENE-BUTADIENE-STYRENE (SBS) MODIFIED BITUMINOUS MEMBRANE ROOFING
07620 SHEET METAL FLASHING AND TRIM
07710 MANUFACTURED ROOF SPECIALTIES
NOAA – La Jolla Laboratory Replacement October 9, 2009
TABLE OF CONTENTS 00010 - 3
07716 EXPANSION JOINT ASSEMBLIES
07720 ROOF ACCESSORIES
07811 SPRAYED FIRE-RESISTIVE MATERIALS
07841 THROUGH-PENETRATION FIRESTOP SYSTEMS
07842 FIRE-RESISTIVE JOINT SYSTEMS
07920 JOINT SEALANTS
DIVISION 8 - DOORS AND WINDOWS
08110 STEEL DOORS AND FRAMES
08119 FIRE RATED DOORS AND FRAMES
08130 STAINLESS-STEEL DOORS AND FRAMES
08211 FLUSH WOOD DOORS
08310 HORIZONTAL ACCESS DOOR
08340 OVERHEAD COILING GRILLES
08362 OVERHEAD COILING DOORS
08411 ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS
08450 ALL-GLASS ENTRANCES AND STOREFRONTS
08520 ALUMINUM WINDOWS
08710 DOOR HARDWARE
08800 GLAZING
08816 DECORATIVE GLASS
08830 MIRRORS
08911 GLAZED ALUINUM CURTAINWALLS
DIVISION 9 - FINISHES
09111 NON-LOAD-BEARING STEEL FRAMING
09220 PORTLAND CEMENT PLASTER
09250 GYPSUM BOARD
09265 GYPSUM BOARD SHAFT-WALL ASSEMBLIES
09310 CERAMIC TILE
09511 ACOUSTICAL PANEL CEILINGS
09548 STAINLESS STEEL WALL PANELS
09638 STONE FLOORING
09651 RESILIENT FLOOR TILE
09652 RESILIENT SHEET FLOORING
09653 RESILIENT WALL BASE AND ACCESSORIES
09671 RESINOUS FLOORING AND WALL FINISH
09680 CARPET
09681 CARPET TILE
09720 WALL COVERINGS
09751 INTERIOR STONE FACING
09841 ACOUSTICAL WALL PANELS
09911 EXTERIOR PAINTING
09912 INTERIOR PAINTING
09931 WOOD STAINS AND TRANSPARENT FINISHES
09960 HIGH PERFORMANCE COATINGS
NOAA – La Jolla Laboratory Replacement October 9, 2009
TABLE OF CONTENTS 00010 - 4
DIVISION 10 - SPECIALTIES
10155 TOILET COMPARTMENTS
10265 IMPACT-RESISTANT WALL PROTECTION
10431 SIGNAGE
10505 SOLID PLASTIC LOCKERS
10522 FIRE EXTINGUISHER CABINETS
10523 FIRE EXTINGUISHERS
10531 TERRA COTTA CLAY TILE BAGUETTE SYSTEM
10801 TOILET AND BATH ACCESSORIES
DIVISION 11 – EQUIPMENT
11132 PROJECTION SCREENS
11150 PARKING CONTROL EQUIPMENT
11160 LOADING DOCK EQUIPMENT
11610 FUME HOODS AND EXHAUST DEVICES
11640 LABORATORY EQUIPMENT
DIVISION 12 – FURNISHINGS
12051 FURNITURE AND FURNISHINGS – GENERAL REQUIREMENTS
12494 ROLLER SHADES
12630 LABORATORY CASEWORK AND OTHER FURNISHINGS
12692 ENTRANCE GRIDS
DIVISION 13 - SPECIAL CONSTRUCTION
13034 CLEANROOM WALL SYSTEMS
13035 CONTROLLED ENVIRONMENT ROOMS
13037 CLEANROOM CEILINGS SYSTEMS
13090 RADIATION PROTECTION
13131 ACRYLIC AQUARIUM WINDOWS
13700 BASIC ELECTRONIC SECURITY REQUIREMENTS
13710 CARD ACCESS CONTROL SYSTEM
13712 CLOSED CIRCUIT VIDEO EQUIPMENT
13718 SECURITY EQUIPMENT CABINETS
13726 SECURITY DEVICES
13852 DIGITAL, ADDRESSABLE FIRE ALARM SYSTEM
13930 WET-PIPE FIRE SUPPRESSION SPRINKLERS
13935 DRY-PIPE FIRE SUPPRESSION SPRINKLERS
13967 CLEAN-AGENT EXTINGUISHING SYSTEMS
13974 FIRE SUPPRESSION STANDPIPES
NOAA – La Jolla Laboratory Replacement October 9, 2009
TABLE OF CONTENTS 00010 - 5
DIVISION 14 - CONVEYING SYSTEMS
14210 ELECTRIC TRACTION PASSENGER ELEVATORS
14213 ELECTRIC TRACTION SERVICE ELEVATORS
14621 HOIST AND RAIL SYSTEM
DIVISION 15 - MECHANICAL/PLUMBING SECTIONS
15051 COMMON WORK RESULTS FOR FIRE SUPPRESSION
15052 COMMON WORK RESULTS FOR PLUMBING
15053 COMMON WORK RESULTS FOR HVAC
15057 COMMON MOTOR REQUIREMENTS FOR PLUMBING EQUIPMENT
15058 COMMON MOTOR REQUIREMENTS FOR HVAC EQUIPMENT
15061 HANGERS AND SUPPORTS FOR PLUMBING PIPING AND EQUIPMENT
15062 HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT
15072 VIBRATION AND SEISMIC CONTROLS FOR FIRE-SUPPRESSION PIPING AND
EQUIPMENT
15073 VIBRATION AND SEISMIC CONTROLS FOR PLUMBING PIPING AND
EQUIPMENT
15074 VIBRATION AND SEISMIC CONTROLS FOR HVAC PIPING AND EQUIPMENT
15076 IDENTIFICATION FOR PLUMBING PIPING AND EQUIPMENT
15077 IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT
15082 PLUMBING INSULATION
15083 HVAC AND PROCESS INSULATION
15091 SLEEVES AND SLEEVE SEALS FOR FIRE SUPPRESSION PIPING
15092 SLEEVES AND SLEEVE SEALS FOR PLUMBING PIPING
15093 SLEEVES AND SLEEVE SEALS FOR HVAC PIPING
15096 ESCUTCHEONS FOR FIRE SUPPRESSION PIPING
15097 ESCUTCHEONS FOR PLUMBING PIPING
15098 ESCUTCHEONS FOR HVAC PIPING
15111 GENERAL-DUTY VALVES FOR PLUMBING PIPING
15112 GENERAL-DUTY VALVES FOR HVAC PIPING
15123 EXPANSION FITTINGS AND LOOPS FOR PLUMBING PIPING
15124 EXPANSION FITTINGS AND LOOPS FOR HVAC PIPING
15126 METERS AND GAGES FOR PLUMBING PIPING
15127 METERS AND GAGES FOR HVAC PIPING
15140 DOMESTIC WATER PIPING
15145 DOMESTIC WATER PIPING SPECIALTIES
15150 SANITARY WASTE AND VENT PIPING
15155 SANITARY WASTE PIPING SPECIALTIES
15160 STORM DRAINAGE PIPING
15165 STORM DRAINAGE PIPING SPECIALTIES
15181 HYDRONIC PIPING
15185 HYDRONIC PUMPS
15189 HVAC WATER TREATMENT
15195 FACILITY NATURAL-GAS PIPING
15214 COMPRESSED-AIR PIPING FOR LABORATORY FACILITIES
15223 CHEMICAL WASTE SYSTEMS FOR LABORATORY
15253 COMPRESSED-AIR EQUIPMENT FOR LABORATORY FACILITIES
15410 PLUMBING FIXTURES
NOAA – La Jolla Laboratory Replacement October 9, 2009
TABLE OF CONTENTS 00010 - 6
15413 TECHNOLOGY TANK LIFE SUPPORT SYSTEMS
15415 DRINKING FOUNTAINS AND WATER COOLERS
15441 DOMESTIC WATER PUMPS
15445 SEWAGE PUMPS
15446 SUMP PUMPS
15450 POTABLE-WATER STORAGE TANKS
15469 WATER SOFTENERS
15471 AQUARIA LIFE SUPPORT SYSTEM
15487 DOMESTIC WATER HEAT EXCHANGERS
15513 CONDENSING BOILERS
15550 BREECHINGS, CHIMNEYS, AND STACKS
15555 DRAFT CONTROL DEVICES
15625 MAGNETIC BEARING CENTRIFUGAL WATER CHILLERS – 42 DEGREE CHILLED
WATER
15626 ROTARY SCREW WATER CHILLERS – 29 DEGREE CHILLED WATER
15635 REFRIGERANT DETECTION AND ALARM
15640 COOLING TOWERS
15710 HYDRONIC HEAT EXCHANGERS
15725 MODULAR INDOOR CENTRAL-STATION AIR-HANDLING UNITS
15734 COMPUTER-ROOM AIR-CONDITIONERS
15736 FILTER FAN UNITS
15762 UNIT HEATERS
15763 FAN-COIL UNITS
15815 METAL DUCTS
15820 DUCT ACCESSORIES
15836 AXIAL FANS
15838 POWER VENTILATORS, DUST COLLECTION, PAINT SPRAY BOOTH
15840 AIR TERMINAL UNITS
15855 DIFFUSERS, REGISTERS, AND GRILLES
15900 HVAC INSTRUMENTATION AND CONTROLS
15940 SEQUENCE OF OPERATION
15950 TESTING, ADJUSTING, AND BALANCING
15995 MECHANICAL SYSTEM COMMISSIONING
15996 BUILDING AUTOMATION SYSTEM COMMISSIONING
DIVISION 16 - ELECTRICAL SECTIONS
16051 COMMON WORK RESULTS FOR ELECTRICAL
16052 COMMON WORK RESULTS FOR COMMUNICATIONS
16053 COMMON WORK RESULTS FOR ELECTRONIC SAFETY AND SECURITY
16055 OVERCURRENT PROTECTIVE DEVICE COORDINATION
16060 GROUNDING AND BONDING
16073 HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS
16074 VIBRATION AND SEISMIC CONTROLS FOR ELECTRICAL SYSTEMS
16075 ELECTRICAL IDENTIFICATION
16120 CONDUCTORS AND CABLES
16123 CONTROL-VOLTAGE ELECTRICAL POWER CABLES
16130 RACEWAYS AND BOXES
16139 CABLE TRAYS
16140 WIRING DEVICES
16145 LIGHTING CONTROL DEVICES
NOAA – La Jolla Laboratory Replacement October 9, 2009
TABLE OF CONTENTS 00010 - 7
16211 ELECTRICITY METERING
16215 ELECTRICAL POWER MONITORING AND CONTROL
16231 PACKAGED ENGINE GENERATORS
16264 STATIC UNINTERRUPTIBLE POWER SUPPLY
16269 VARIABLE FREQUENCY CONTROLLERS
16289 TRANSIENT VOLTAGE SUPPRESSION
16410 ENCLOSED SWITCHES AND CIRCUIT BREAKERS
16415 TRANSFER SWITCHES
16420 ENCLOSED CONTROLLERS
16441 SWITCHBOARDS
16442 PANELBOARDS
16461 LOW-VOLTAGE TRANSFORMERS
16491 FUSES
16511 INTERIOR LIGHTING
16521 EXTERIOR LIGHTING
16571 CENTRAL DIMMING CONTROLS
16714 COMMUNICATIONS EQUIPMENT ROOM FITTINGS
16716 COMMUNICATIONS BACKBONE CABLING
16717 COMMUNICATIONS HORIZONTAL CABLING
16718 CONDUCTORS AND CABLES FOR ELECTRONIC SAFETY AND SECURITY
16800 SOLAR PHOTOVOLTAIC SYSTEM
16995 ELECTRICAL SYSTEM COMMISSIONING
DIVISION 17 - COMMUNICATIONS SECTIONS
17100 VOICE-OVER-IP (VOIP) SYSTEM
NOAA – La Jolla Laboratory Replacement October 9, 2009
COMMON WORK RESULTS FOR FIRE SUPPRESSION 15051 - 1
SECTION 15051 - COMMON WORK RESULTS FOR FIRE SUPPRESSION
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
A. This Section includes the following:
1. Piping materials and installation instructions common to most piping systems.
2. Grout.
3. Equipment installation requirements common to equipment sections.
4. Painting and finishing.
5. Concrete bases.
6. Supports and anchorages.
1.3 DEFINITIONS
A. Finished Spaces: Spaces other than mechanical and electrical equipment rooms, furred spaces, pipe chases, unheated spaces immediately below roof, spaces above ceilings, unexcavated spaces, crawlspaces, and tunnels.
B. Exposed, Interior Installations: Exposed to view indoors. Examples include finished occupied spaces and mechanical equipment rooms.
C. Exposed, Exterior Installations: Exposed to view outdoors or subject to outdoor ambient temperatures and weather conditions. Examples include rooftop locations.
D. Concealed, Interior Installations: Concealed from view and protected from physical contact by building occupants. Examples include above ceilings and in chases.
E. Concealed, Exterior Installations: Concealed from view and protected from weather conditions and physical contact by building occupants but subject to outdoor ambient temperatures.
Examples include installations within unheated shelters.
F. The following are industry abbreviations for plastic materials:
1. CPVC: Chlorinated polyvinyl chloride plastic.
G. The following are industry abbreviations for rubber materials:
1. EPDM: Ethylene-propylene-diene terpolymer rubber.
2. NBR: Acrylonitrile-butadiene rubber.
COMMON WORK RESULTS FOR FIRE SUPPRESSION 15051 - 2
1.4 SUBMITTALS
A. Product Data: For the following:
1. Mechanical sleeve seals.
2. Escutcheons.
B. Welding certificates.
1.5 QUALITY ASSURANCE
A. Steel Support Welding: Qualify processes and operators according to AWS D1.1, "Structural Welding Code--Steel."
B. Steel Pipe Welding: Qualify processes and operators according to ASME Boiler and Pressure Vessel Code: Section IX, "Welding and Brazing Qualifications."
1. Comply with provisions in ASME B31 Series, "Code for Pressure Piping."
2. Certify that each welder has passed AWS qualification tests for welding processes involved and that certification is current.
C. Electrical Characteristics for Fire-Suppression Equipment: Equipment of higher electrical characteristics may be furnished provided such proposed equipment is approved in writing and connecting electrical services, circuit breakers, and conduit sizes are appropriately modified. If minimum energy ratings or efficiencies are specified, equipment shall comply with requirements.
1.6 DELIVERY, STORAGE, AND HANDLING
A. Deliver pipes and tubes with factory-applied end caps. Maintain end caps through shipping, storage, and handling to prevent pipe end damage and to prevent entrance of dirt, debris, and moisture.
B. Store plastic pipes protected from direct sunlight. Support to prevent sagging and bending.
1.7 COORDINATION
A. Arrange for pipe spaces, chases, slots, and openings in building structure during progress of construction, to allow for fire-suppression installations.
B. Coordinate installation of required supporting devices and set sleeves in poured-in-place concrete and other structural components as they are constructed.
C. Coordinate requirements for access panels and doors for fire-suppression items requiring access that are concealed behind finished surfaces. Access panels and doors are specified in Division 8 Section "Access Doors and Frames."
COMMON WORK RESULTS FOR FIRE SUPPRESSION 15051 - 3
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. In other Part 2 articles where subparagraph titles below introduce lists, the following requirements apply for product selection:
1. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the manufacturers specified.
2. Manufacturers: Subject to compliance with requirements, provide products by the manufacturers specified.
2.2 PIPE, TUBE, AND FITTINGS
A. Refer to individual Division 15 piping Sections for pipe, tube, and fitting materials and joining methods.
B. Pipe Threads: ASME B1.20.1 for factory-threaded pipe and pipe fittings.
2.3 JOINING MATERIALS
A. Refer to individual Division 15 piping Sections for special joining materials not listed below.
B. Pipe-Flange Gasket Materials: Suitable for chemical and thermal conditions of piping system contents.
1. ASME B16.21, nonmetallic, flat, asbestos-free, (3.2-mm) 1/8-inch maximum thickness unless thickness or specific material is indicated.
a. Full-Face Type: For flat-face, Class 125, cast-iron and cast-bronze flanges.
b. Narrow-Face Type: For raised-face, Class 250, cast-iron and steel flanges.
2. AWWA C110, rubber, flat face, (3.2 mm) 1/8 inch thick, unless otherwise indicated; and full-face or ring type, unless otherwise indicated.
C. Flange Bolts and Nuts: ASME B18.2.1, carbon steel, unless otherwise indicated.
D. Plastic, Pipe-Flange Gasket, Bolts, and Nuts: Type and material recommended by piping system manufacturer, unless otherwise indicated.
E. Solder Filler Metals: ASTM B 32, lead-free alloys. Include water-flushable flux according to
ASTM B 813.
F. Brazing Filler Metals: AWS A5.8, BCuP Series, copper-phosphorus alloys for general-duty brazing, unless otherwise indicated; and AWS A5.8, BAg1, silver alloy for refrigerant piping, unless otherwise indicated.
G. Welding Filler Metals: Comply with AWS D10.12 for welding materials appropriate for wall thickness and chemical analysis of steel pipe being welded.
H. Solvent Cements for Joining CPVC Plastic Piping: ASTM F 493.
COMMON WORK RESULTS FOR FIRE SUPPRESSION 15051 - 4
2.4 GROUT
A. Description: ASTM C 1107, Grade B, nonshrink and nonmetallic, dry hydraulic-cement grout.
1. Characteristics: Post-hardening, volume-adjusting, nonstaining, noncorrosive, nongaseous, and recommended for interior and exterior applications.
2. Design Mix: (34.5-MPa) 5000-psi, 28-day compressive strength.
3. Packaging: Premixed and factory packaged.
PART 3 - EXECUTION
3.1 PIPING SYSTEMS - COMMON REQUIREMENTS
A. Install piping according to the following requirements and Division 15 Sections specifying piping systems.
B. Drawing plans, schematics, and diagrams indicate general location and arrangement of piping systems. Indicated locations and arrangements were used to size pipe and calculate friction loss, expansion, pump sizing, and other design considerations. Install piping as indicated unless deviations to layout are approved on Coordination Drawings.
C. Install piping in concealed locations, unless otherwise indicated and except in equipment rooms and service areas.
D. Install piping indicated to be exposed and piping in equipment rooms and service areas at right angles or parallel to building walls. Diagonal runs are prohibited unless specifically indicated otherwise.
E. Install piping above accessible ceilings to allow sufficient space for ceiling panel removal.
F. Install piping to permit valve servicing.
G. Install piping at indicated slopes.
H. Install piping free of sags and bends.
I. Install fittings for changes in direction and branch connections.
J. Install piping to allow application of insulation.
K. Select system components with pressure rating equal to or greater than system operating pressure.
L. Sleeves are not required for core-drilled holes.
M. Permanent sleeves are not required for holes formed by removable PE sleeves.
N. Install sleeves for pipes passing through concrete and masonry walls and concrete floor and roof slabs.
O. Install sleeves for pipes passing through concrete and masonry walls, gypsum-board partitions, and concrete floor and roof slabs.
COMMON WORK RESULTS FOR FIRE SUPPRESSION 15051 - 5
1. Cut sleeves to length for mounting flush with both surfaces.
a. Exception: Extend sleeves installed in floors of mechanical equipment areas or other wet areas (50 mm) 2 inches above finished floor level. Extend cast-iron sleeve fittings below floor slab as required to secure clamping ring if ring is specified.
2. Install sleeves in new walls and slabs as new walls and slabs are constructed.
3. Install sleeves that are large enough to provide (6.4-mm) 1/4-inch annular clear space between sleeve and pipe or pipe insulation.
4. Except for underground wall penetrations, seal annular space between sleeve and pipe or pipe insulation, using joint sealants appropriate for size, depth, and location of joint.
Refer to Division 7 Section "Joint Sealants" for materials and installation.
P. Aboveground, Exterior-Wall Pipe Penetrations: Seal penetrations using sleeves and mechanical sleeve seals. Select sleeve size to allow for (25-mm) 1-inch annular clear space between pipe and sleeve for installing mechanical sleeve seals.
Q. Underground, Exterior-Wall Pipe Penetrations: Install cast-iron "wall pipes" for sleeves. Seal pipe penetrations using mechanical sleeve seals. Select sleeve size to allow for (25-mm) 1-inch annular clear space between pipe and sleeve for installing mechanical sleeve seals.
R. Fire-Barrier Penetrations: Maintain indicated fire rating of walls, partitions, ceilings, and floors at pipe penetrations. Seal pipe penetrations with firestop materials. Refer to Division 7 Section "Through-Penetration Firestop Systems" for materials.
S. Verify final equipment locations for roughing-in.
T. Refer to equipment specifications in other Sections of these Specifications for roughing-in requirements.
3.2 PIPING JOINT CONSTRUCTION
A. Join pipe and fittings according to the following requirements and Division 15 Sections specifying piping systems.
B. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of steel pipe.
C. Remove scale, slag, dirt, and debris from inside and outside of pipe and fittings before assembly.
D. Soldered Joints: Apply ASTM B 813, water-flushable flux, unless otherwise indicated, to tube end. Construct joints according to ASTM B 828 or CDA's "Copper Tube Handbook," using lead-free solder alloy complying with ASTM B 32.
E. Brazed Joints: Construct joints according to AWS's "Brazing Handbook," "Pipe and Tube" Chapter, using copper-phosphorus brazing filler metal complying with AWS A5.8.
F. Threaded Joints: Thread pipe with tapered pipe threads according to ASME B1.20.1. Cut threads full and clean using sharp dies. Ream threaded pipe ends to remove burrs and restore full ID. Join pipe fittings and valves as follows:
1. Apply appropriate tape or thread compound to external pipe threads unless dry seal threading is specified.
COMMON WORK RESULTS FOR FIRE SUPPRESSION 15051 - 6
2. Damaged Threads: Do not use pipe or pipe fittings with threads that are corroded or damaged. Do not use pipe sections that have cracked or open welds.
G. Welded Joints: Construct joints according to AWS D10.12, using qualified processes and welding operators according to Part 1 "Quality Assurance" Article.
H. Flanged Joints: Select appropriate gasket material, size, type, and thickness for service application. Install gasket concentrically positioned. Use suitable lubricants on bolt threads.
I. Plastic Piping Solvent-Cement Joints: Clean and dry joining surfaces. Join pipe and fittings according to the following:
1. Comply with ASTM F 402 for safe-handling practice of cleaners, primers, and solvent cements.
2. CPVC Piping: Join according to ASTM D 2846/D 2846M Appendix.
J. Plastic Pressure Piping Gasketed Joints: Join according to ASTM D 3139.
3.3 PAINTING
A. Painting of fire-suppression systems, equipment, and components is specified in Division 9 Sections "Interior Painting" and "Exterior Painting."
B. Damage and Touchup: Repair marred and damaged factory-painted finishes with materials and procedures to match original factory finish.
3.4 CONCRETE BASES
A. Concrete Bases: Anchor equipment to concrete base according to equipment manufacturer's written instructions and according to seismic codes at Project.
1. Construct concrete bases of dimensions indicated, but not less than (100 mm) 4 inches larger in both directions than supported unit.
2. Install dowel rods to connect concrete base to concrete floor. Unless otherwise indicated, install dowel rods on (450-mm) 18-inch centers around the full perimeter of the base.
3. Install epoxy-coated anchor bolts for supported equipment that extend through concrete base, and anchor into structural concrete floor.
4. Place and secure anchorage devices. Use supported equipment manufacturer's setting drawings, templates, diagrams, instructions, and directions furnished with items to be embedded.
5. Install anchor bolts to elevations required for proper attachment to supported equipment.
6. Install anchor bolts according to anchor-bolt manufacturer's written instructions.
7. Use (20.7-MPa) 3000-psi, 28-day compressive-strength concrete and reinforcement as specified in Division 3 Section "Cast-in-Place Concrete."
3.5 ERECTION OF METAL SUPPORTS AND ANCHORAGES
A. Refer to Division 5 Section "Metal Fabrications" for structural steel.
B. Cut, fit, and place miscellaneous metal supports accurately in location, alignment, and elevation to support and anchor fire-suppression materials and equipment.
COMMON WORK RESULTS FOR FIRE SUPPRESSION 15051 - 7
C. Field Welding: Comply with AWS D1.1.
3.6 ERECTION OF WOOD SUPPORTS AND ANCHORAGES
A. Cut, fit, and place wood grounds, nailers, blocking, and anchorages to support, and anchor fire-suppression materials and equipment.
B. Select fastener sizes that will not penetrate members if opposite side will be exposed to view or will receive finish materials. Tighten connections between members. Install fasteners without splitting wood members.
C. Attach to substrates as required to support applied loads.
3.7 GROUTING
A. Mix and install grout for fire-suppression equipment base bearing surfaces, pump and other equipment base plates, and anchors.
B. Clean surfaces that will come into contact with grout.
C. Provide forms as required for placement of grout.
D. Avoid air entrapment during placement of grout.
E. Place grout, completely filling equipment bases.
F. Place grout on concrete bases and provide smooth bearing surface for equipment.
G. Place grout around anchors.
H. Cure placed grout.
END OF SECTION 15051
COMMON WORK RESULTS FOR PLUMBING 15052 - 1
SECTION 15052 - COMMON WORK RESULTS FOR PLUMBING
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
A. This Section includes the following:
1. Piping materials and installation instructions common to most piping systems.
2. Grout.
3. Equipment installation requirements common to equipment sections.
4. Painting and finishing.
5. Concrete bases.
6. Supports and anchorages.
1.3 DEFINITIONS
A. Finished Spaces: Spaces other than mechanical and electrical equipment rooms, furred spaces, pipe chases, unheated spaces immediately below roof, spaces above ceilings, unexcavated spaces, crawlspaces, and tunnels.
B. Exposed, Interior Installations: Exposed to view indoors. Examples include finished occupied spaces and mechanical equipment rooms.
C. Exposed, Exterior Installations: Exposed to view outdoors or subject to outdoor ambient temperatures and weather conditions. Examples include rooftop locations.
D. Concealed, Interior Installations: Concealed from view and protected from physical contact by building occupants. Examples include above ceilings and in chases.
E. Concealed, Exterior Installations: Concealed from view and protected from weather conditions and physical contact by building occupants but subject to outdoor ambient temperatures.
Examples include installations within unheated shelters.
F. The following are industry abbreviations for plastic materials:
1. ABS: Acrylonitrile-butadiene-styrene plastic.
2. CPVC: Chlorinated polyvinyl chloride plastic.
3. PE: Polyethylene plastic.
4. PVC: Polyvinyl chloride plastic.
G. The following are industry abbreviations for rubber materials:
COMMON WORK RESULTS FOR PLUMBING 15052 - 2
1.4 SUBMITTALS
A. Welding certificates.
1.5 QUALITY ASSURANCE
A. Steel Support Welding: Qualify processes and operators according to AWS D1.1, "Structural Welding Code--Steel."
B. Steel Pipe Welding: Qualify processes and operators according to ASME Boiler and Pressure Vessel Code: Section IX, "Welding and Brazing Qualifications."
1. Comply with provisions in ASME B31 Series, "Code for Pressure Piping."
2. Certify that each welder has passed AWS qualification tests for welding processes involved and that certification is current.
C. Electrical Characteristics for Plumbing Equipment: Equipment of higher electrical characteristics may be furnished provided such proposed equipment is approved in writing and connecting electrical services, circuit breakers, and conduit sizes are appropriately modified. If minimum energy ratings or efficiencies are specified, equipment shall comply with requirements.
1.6 DELIVERY, STORAGE, AND HANDLING
A. Deliver pipes and tubes with factory-applied end caps. Maintain end caps through shipping, storage, and handling to prevent pipe end damage and to prevent entrance of dirt, debris, and moisture.
B. Store plastic pipes protected from direct sunlight. Support to prevent sagging and bending.
1.7 COORDINATION
A. Arrange for pipe spaces, chases, slots, and openings in building structure during progress of construction, to allow for plumbing installations.
B. Coordinate installation of required supporting devices and set sleeves in poured-in-place concrete and other structural components as they are constructed.
C. Coordinate requirements for access panels and doors for plumbing items requiring access that are concealed behind finished surfaces. Access panels and doors are specified in Division 8 Section "Access Doors and Frames."
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. In other Part 2 articles where subparagraph titles below introduce lists, the following requirements apply for product selection:
COMMON WORK RESULTS FOR PLUMBING 15052 - 3
1. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the manufacturers specified.
2.2 PIPE, TUBE, AND FITTINGS
A. Refer to individual Division 15 piping Sections for pipe, tube, and fitting materials and joining methods.
B. Pipe Threads: ASME B1.20.1 for factory-threaded pipe and pipe fittings.
2.3 JOINING MATERIALS
A. Refer to individual Division 15 piping Sections for special joining materials not listed below.
B. Pipe-Flange Gasket Materials: Suitable for chemical and thermal conditions of piping system contents.
1. ASME B16.21, nonmetallic, flat, asbestos-free, (3.2-mm) 1/8-inch maximum thickness unless thickness or specific material is indicated.
a. Full-Face Type: For flat-face, Class 125, cast-iron and cast-bronze flanges.
b. Narrow-Face Type: For raised-face, Class 250, cast-iron and steel flanges.
2. AWWA C110, rubber, flat face, (3.2 mm) 1/8 inch thick, unless otherwise indicated; and full-face or ring type, unless otherwise indicated.
C. Flange Bolts and Nuts: ASME B18.2.1, carbon steel, unless otherwise indicated.
D. Plastic, Pipe-Flange Gasket, Bolts, and Nuts: Type and material recommended by piping system manufacturer, unless otherwise indicated.
E. Solder Filler Metals: ASTM B 32, lead-free alloys. Include water-flushable flux according to
ASTM B 813.
F. Brazing Filler Metals: AWS A5.8, BCuP Series, copper-phosphorus alloys for general-duty brazing, unless otherwise indicated; and AWS A5.8, BAg1, silver alloy for refrigerant piping, unless otherwise indicated.
G. Welding Filler Metals: Comply with AWS D10.12 for welding materials appropriate for wall thickness and chemical analysis of steel pipe being welded.
H. Solvent Cements for Joining Plastic Piping:
1. ABS Piping: ASTM D 2235.
2. CPVC Piping: ASTM F 493.
3. PVC Piping: ASTM D 2564. Include primer according to ASTM F 656.
4. PVC to ABS Piping Transition: ASTM D 3138.
I. Fiberglass Pipe Adhesive: As furnished or recommended by pipe manufacturer.
COMMON WORK RESULTS FOR PLUMBING 15052 - 4
2.4 GROUT
A. Description: ASTM C 1107, Grade B, nonshrink and nonmetallic, dry hydraulic-cement grout.
1. Characteristics: Post-hardening, volume-adjusting, nonstaining, noncorrosive, nongaseous, and recommended for interior and exterior applications.
2. Design Mix: (34.5-MPa) 5000-psi, 28-day compressive strength.
3. Packaging: Premixed and factory packaged.
PART 3 - EXECUTION
3.1 PIPING SYSTEMS - COMMON REQUIREMENTS
A. Install piping according to the following requirements and Division 15 Sections specifying piping systems.
B. Drawing plans, schematics, and diagrams indicate general location and arrangement of piping systems. Indicated locations and arrangements were used to size pipe and calculate friction loss, expansion, pump sizing, and other design considerations. Install piping as indicated unless deviations to layout are approved on Coordination Drawings.
C. Install piping in concealed locations, unless otherwise indicated and except in equipment rooms and service areas.
D. Install piping indicated to be exposed and piping in equipment rooms and service areas at right angles or parallel to building walls. Diagonal runs are prohibited unless specifically indicated otherwise.
E. Install piping above accessible ceilings to allow sufficient space for ceiling panel removal.
F. Install piping to permit valve servicing.
G. Install piping at indicated slopes.
H. Install piping free of sags and bends.
I. Install fittings for changes in direction and branch connections.
J. Install piping to allow application of insulation.
K. Select system components with pressure rating equal to or greater than system operating pressure.
L. Sleeves are not required for core-drilled holes.
M. Permanent sleeves are not required for holes formed by removable PE sleeves.
N. Install sleeves for pipes passing through concrete and masonry walls and concrete floor and roof slabs.
O. Install sleeves for pipes passing through concrete and masonry walls, gypsum-board partitions, and concrete floor and roof slabs.
COMMON WORK RESULTS FOR PLUMBING 15052 - 5
1. Cut sleeves to length for mounting flush with both surfaces.
a. Exception: Extend sleeves installed in floors of mechanical equipment areas or other wet areas (50 mm) 2 inches above finished floor level. Extend cast-iron sleeve fittings below floor slab as required to secure clamping ring if ring is specified.
2. Install sleeves in new walls and slabs as new walls and slabs are constructed.
3. Install sleeves that are large enough to provide (6.4-mm) 1/4-inch annular clear space between sleeve and pipe or pipe insulation.
4. Except for underground wall penetrations, seal annular space between sleeve and pipe or pipe insulation, using joint sealants appropriate for size, depth, and location of joint.
Refer to Division 7 Section "Joint Sealants" for materials and installation.
P. Aboveground, Exterior-Wall Pipe Penetrations: Seal penetrations using sleeves and mechanical sleeve seals. Select sleeve size to allow for (25-mm) 1-inch annular clear space between pipe and sleeve for installing mechanical sleeve seals.
Q. Underground, Exterior-Wall Pipe Penetrations: Install cast-iron "wall pipes" for sleeves. Seal pipe penetrations using mechanical sleeve seals. Select sleeve size to allow for (25-mm) 1-inch annular clear space between pipe and sleeve for installing mechanical sleeve seals.
R. Fire-Barrier Penetrations: Maintain indicated fire rating of walls, partitions, ceilings, and floors at pipe penetrations. Seal pipe penetrations with firestop materials. Refer to Division 7 Section "Through-Penetration Firestop Systems" for materials.
S. Verify final equipment locations for roughing-in.
T. Refer to equipment specifications in other Sections of these Specifications for roughing-in requirements.
3.2 PIPING JOINT CONSTRUCTION
A. Join pipe and fittings according to the following requirements and Division 15 Sections specifying piping systems.
B. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of steel pipe.
C. Remove scale, slag, dirt, and debris from inside and outside of pipe and fittings before assembly.
D. Soldered Joints: Apply ASTM B 813, water-flushable flux, unless otherwise indicated, to tube end. Construct joints according to ASTM B 828 or CDA's "Copper Tube Handbook," using lead-free solder alloy complying with ASTM B 32.
E. Brazed Joints: Construct joints according to AWS's "Brazing Handbook," "Pipe and Tube" Chapter, using copper-phosphorus brazing filler metal complying with AWS A5.8.
F. Threaded Joints: Thread pipe with tapered pipe threads according to ASME B1.20.1. Cut threads full and clean using sharp dies. Ream threaded pipe ends to remove burrs and restore full ID. Join pipe fittings and valves as follows:
1. Apply appropriate tape or thread compound to external pipe threads unless dry seal threading is specified.
COMMON WORK RESULTS FOR PLUMBING 15052 - 6
2. Damaged Threads: Do not use pipe or pipe fittings with threads that are corroded or damaged. Do not use pipe sections that have cracked or open welds.
G. Welded Joints: Construct joints according to AWS D10.12, using qualified processes and welding operators according to Part 1 "Quality Assurance" Article.
H. Flanged Joints: Select appropriate gasket material, size, type, and thickness for service application. Install gasket concentrically positioned. Use suitable lubricants on bolt threads.
I. Plastic Piping Solvent-Cement Joints: Clean and dry joining surfaces. Join pipe and fittings according to the following:
1. Comply with ASTM F 402 for safe-handling practice of cleaners, primers, and solvent cements.
2. ABS Piping: Join according to ASTM D 2235 and ASTM D 2661 Appendixes.
3. CPVC Piping: Join according to ASTM D 2846/D 2846M Appendix.
4. PVC Pressure Piping: Join schedule number ASTM D 1785, PVC pipe and PVC socket fittings according to ASTM D 2672. Join other-than-schedule-number PVC pipe and socket fittings according to ASTM D 2855.
5. PVC Nonpressure Piping: Join according to ASTM D 2855.
6. PVC to ABS Nonpressure Transition Fittings: Join according to ASTM D 3138 Appendix.
J. Plastic Pressure Piping Gasketed Joints: Join according to ASTM D 3139.
K. Plastic Nonpressure Piping Gasketed Joints: Join according to ASTM D 3212.
L. PE Piping Heat-Fusion Joints: Clean and dry joining surfaces by wiping with clean cloth or paper towels. Join according to ASTM D 2657.
1. Plain-End Pipe and Fittings: Use butt fusion.
2. Plain-End Pipe and Socket Fittings: Use socket fusion.
M. Fiberglass Bonded Joints: Prepare pipe ends and fittings, apply adhesive, and join according to pipe manufacturer's written instructions.
3.3 PIPING CONNECTIONS
A. Make connections according to the following, unless otherwise indicated:
1. Install unions, in piping (DN 50) NPS 2 and smaller, adjacent to each valve and at final connection to each piece of equipment.
2. Install flanges, in piping (DN 65) NPS 2-1/2 and larger, adjacent to flanged valves and at final connection to each piece of equipment.
3. Wet Piping Systems: Install dielectric coupling and nipple fittings to connect piping materials of dissimilar metals.
3.4 EQUIPMENT INSTALLATION - COMMON REQUIREMENTS
A. Install equipment to allow maximum possible headroom unless specific mounting heights are not indicated.
B. Install equipment level and plumb, parallel and perpendicular to other building systems and components in exposed interior spaces, unless otherwise indicated.
COMMON WORK RESULTS FOR PLUMBING 15052 - 7
C. Install plumbing equipment to facilitate service, maintenance, and repair or replacement of components. Connect equipment for ease of disconnecting, with minimum interference to other installations. Extend grease fittings to accessible locations.
D. Install equipment to allow right of way for piping installed at required slope.
3.5 PAINTING
A. Painting of plumbing systems, equipment, and components is specified in Division 9 Sections "Interior Painting" and "Exterior Painting."
B. Damage and Touchup: Repair marred and damaged factory-painted finishes with materials and procedures to match original factory finish.
3.6 CONCRETE BASES
A. Concrete Bases: Anchor equipment to concrete base according to equipment manufacturer's written instructions and according to seismic codes at Project.
1. Construct concrete bases of dimensions indicated, but not less than (100 mm) 4 inches larger in both directions than supported unit.
2. Install dowel rods to connect concrete base to concrete floor. Unless otherwise indicated, install dowel rods on (450-mm) 18-inch centers around the full perimeter of the base.
3. Install epoxy-coated anchor bolts for supported equipment that extend through concrete base, and anchor into structural concrete floor.
4. Place and secure anchorage devices. Use supported equipment manufacturer's setting drawings, templates, diagrams, instructions, and directions furnished with items to be embedded.
5. Install anchor bolts to elevations required for proper attachment to supported equipment.
6. Install anchor bolts according to anchor-bolt manufacturer's written instructions.
7. Use (20.7-MPa) 3000-psi, 28-day compressive-strength concrete and reinforcement as specified in Division 3 Section "Cast-in-Place Concrete."
3.7 ERECTION OF METAL SUPPORTS AND ANCHORAGES
A. Refer to Division 5 Section "Metal Fabrications" for structural steel.
B. Cut, fit, and place miscellaneous metal supports accurately in location, alignment, and elevation to support and anchor plumbing materials and equipment.
C. Field Welding: Comply with AWS D1.1.
3.8 ERECTION OF WOOD SUPPORTS AND ANCHORAGES
A. Cut, fit, and place wood grounds, nailers, blocking, and anchorages to support, and anchor plumbing materials and equipment.
B. Select fastener sizes that will not penetrate members if opposite side will be exposed to view or will receive finish materials. Tighten connections between members. Install fasteners without splitting wood members.
COMMON WORK RESULTS FOR PLUMBING 15052 - 8
C. Attach to substrates as required to support applied loads.
3.9 GROUTING
A. Mix and install grout for plumbing equipment base bearing surfaces, pump and other equipment base plates, and anchors.
B. Clean surfaces that will come into contact with grout.
C. Provide forms as required for placement of grout.
D. Avoid air entrapment during placement of grout.
E. Place grout, completely filling equipment bases.
F. Place grout on concrete bases and provide smooth bearing surface for equipment.
G. Place grout around anchors.
END OF SECTION 15052
COMMON WORK RESULTS FOR HVAC 15053 - 1
SECTION 15053 - COMMON WORK RESULTS FOR HVAC
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
A. This Section includes the following:
1. Piping materials and installation instructions common to most piping systems.
2. Grout.
3. Equipment installation requirements common to equipment sections.
4. Painting and finishing.
5. Concrete bases.
6. Supports and anchorages.
1.3 DEFINITIONS
A. Finished Spaces: Spaces other than mechanical and electrical equipment rooms, furred spaces, pipe and duct chases, unheated spaces immediately below roof, spaces above ceilings, unexcavated spaces, crawlspaces, and tunnels.
B. Exposed, Interior Installations: Exposed to view indoors. Examples include finished occupied spaces and mechanical equipment rooms.
C. Exposed, Exterior Installations: Exposed to view outdoors or subject to outdoor ambient temperatures and weather conditions. Examples include rooftop locations.
D. Concealed, Interior Installations: Concealed from view and protected from physical contact by building occupants. Examples include above ceilings and chases.
E. Concealed, Exterior Installations: Concealed from view and protected from weather conditions and physical contact by building occupants but subject to outdoor ambient temperatures.
Examples include installations within unheated shelters.
F. The following are industry abbreviations for plastic materials:
1. CPVC: Chlorinated polyvinyl chloride plastic.
2. PE: Polyethylene plastic.
3. PVC: Polyvinyl chloride plastic.
G. The following are industry abbreviations for rubber materials:
COMMON WORK RESULTS FOR HVAC 15053 - 2
1.4 SUBMITTALS
A. Welding certificates.
1.5 QUALITY ASSURANCE
A. Steel Support Welding: Qualify processes and operators according to AWS D1.1, "Structural Welding Code--Steel."
B. Steel Pipe Welding: Qualify processes and operators according to ASME Boiler and Pressure Vessel Code: Section IX, "Welding and Brazing Qualifications."
1. Comply with provisions in ASME B31 Series, "Code for Pressure Piping."
2. Certify that each welder has passed AWS qualification tests for welding processes involved and that certification is current.
C. Electrical Characteristics for HVAC Equipment: Equipment of higher electrical characteristics may be furnished provided such proposed equipment is approved in writing and connecting electrical services, circuit breakers, and conduit sizes are appropriately modified. If minimum energy ratings or efficiencies are specified, equipment shall comply with requirements.
1.6 DELIVERY, STORAGE, AND HANDLING
A. Deliver pipes and tubes with factory-applied end caps. Maintain end caps through shipping, storage, and handling to prevent pipe end damage and to prevent entrance of dirt, debris, and moisture.
B. Store plastic pipes protected from direct sunlight. Support to prevent sagging and bending.
1.7 COORDINATION
A. Arrange for pipe spaces, chases, slots, and openings in building structure during progress of construction, to allow for HVAC installations.
B. Coordinate installation of required supporting devices and set sleeves in poured-in-place concrete and other structural components as they are constructed.
C. Coordinate requirements for access panels and doors for HVAC items requiring access that are concealed behind finished surfaces. Access panels and doors are specified in Division 8 Section "Access Doors and Frames."
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. In other Part 2 articles where subparagraph titles below introduce lists, the following requirements apply for product selection:
COMMON WORK RESULTS FOR HVAC 15053 - 3
1. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the manufacturers specified.
2.2 PIPE, TUBE, AND FITTINGS
A. Refer to individual Division 15 piping Sections for pipe, tube, and fitting materials and joining methods.
B. Pipe Threads: ASME B1.20.1 for factory-threaded pipe and pipe fittings.
2.3 JOINING MATERIALS
A. Refer to individual Division 15 piping Sections for special joining materials not listed below.
B. Pipe-Flange Gasket Materials: Suitable for chemical and thermal conditions of piping system contents.
1. ASME B16.21, nonmetallic, flat, asbestos-free, (3.2-mm) 1/8-inch maximum thickness unless thickness or specific material is indicated.
a. Full-Face Type: For flat-face, Class 125, cast-iron and cast-bronze flanges.
b. Narrow-Face Type: For raised-face, Class 250, cast-iron and steel flanges.
2. AWWA C110, rubber, flat face, (3.2 mm) 1/8 inch thick, unless otherwise indicated; and full-face or ring type, unless otherwise indicated.
C. Flange Bolts and Nuts: ASME B18.2.1, carbon steel, unless otherwise indicated.
D. Plastic, Pipe-Flange Gasket, Bolts, and Nuts: Type and material recommended by piping system manufacturer, unless otherwise indicated.
E. Solder Filler Metals: ASTM B 32, lead-free alloys. Include water-flushable flux according to
ASTM B 813.
F. Brazing Filler Metals: AWS A5.8, BCuP Series, copper-phosphorus alloys for general-duty brazing, unless otherwise indicated; and AWS A5.8, BAg1, silver alloy for refrigerant piping, unless otherwise indicated.
G. Welding Filler Metals: Comply with AWS D10.12 for welding materials appropriate for wall thickness and chemical analysis of steel pipe being welded.
H. Solvent Cements for Joining Plastic Piping:
1. CPVC Piping: ASTM F 493.
2. PVC Piping: ASTM D 2564. Include primer according to ASTM F 656.
I. Fiberglass Pipe Adhesive: As furnished or recommended by pipe manufacturer.
2.4 GROUT
A. Description: ASTM C 1107, Grade B, nonshrink and nonmetallic, dry hydraulic-cement grout.
COMMON WORK RESULTS FOR HVAC 15053 - 4
1. Characteristics: Post-hardening, volume-adjusting, nonstaining, noncorrosive, nongaseous, and recommended for interior and exterior applications.
2. Design Mix: (34.5-MPa) 5000-psi, 28-day compressive strength.
3. Packaging: Premixed and factory packaged.
PART 3 - EXECUTION
3.1 PIPING SYSTEMS - COMMON REQUIREMENTS
A. Install piping according to the following requirements and Division 15 Sections specifying piping systems.
B. Drawing plans, schematics, and diagrams indicate general location and arrangement of piping systems. Indicated locations and arrangements were used to size pipe and calculate friction loss, expansion, pump sizing, and other design considerations. Install piping as indicated unless deviations to layout are approved on Coordination Drawings.
C. Install piping in concealed locations, unless otherwise indicated and except in equipment rooms and service areas.
D. Install piping indicated to be exposed and piping in equipment rooms and service areas at right angles or parallel to building walls. Diagonal runs are prohibited unless specifically indicated otherwise.
E. Install piping above accessible ceilings to allow sufficient space for ceiling panel removal.
F. Install piping to permit valve servicing.
G. Install piping at indicated slopes.
H. Install piping free of sags and bends.
I. Install fittings for changes in direction and branch connections.
J. Install piping to allow application of insulation.
K. Select system components with pressure rating equal to or greater than system operating pressure.
L. Sleeves are not required for core-drilled holes.
M. Permanent sleeves are not required for holes formed by removable PE sleeves.
N. Install sleeves for pipes passing through concrete and masonry walls and concrete floor and roof slabs.
O. Install sleeves for pipes passing through concrete and masonry walls, gypsum-board partitions, and concrete floor and roof slabs.
1. Cut sleeves to length for mounting flush with both surfaces.
a. Exception: Extend sleeves installed in floors of mechanical equipment areas or other wet areas (50 mm) 2 inches above finished floor level. Extend cast-iron
COMMON WORK RESULTS FOR HVAC 15053 - 5
sleeve fittings below floor slab as required to secure clamping ring if ring is specified.
2. Install sleeves in new walls and slabs as new walls and slabs are constructed.
3. Install sleeves that are large enough to provide (6.4-mm) 1/4-inch annular clear space between sleeve and pipe or pipe insulation.
4. Except for underground wall penetrations, seal annular space between sleeve and pipe or pipe insulation, using joint sealants appropriate for size, depth, and location of joint.
Refer to Division 7 Section "Joint Sealants" for materials and installation.
P. Aboveground, Exterior-Wall Pipe Penetrations: Seal penetrations using sleeves and mechanical sleeve seals. Select sleeve size to allow for (25-mm) 1-inch annular clear space between pipe and sleeve for installing mechanical sleeve seals.
Q. Underground, Exterior-Wall Pipe Penetrations: Install cast-iron "wall pipes" for sleeves. Seal pipe penetrations using mechanical sleeve seals. Select sleeve size to allow for (25-mm) 1-inch annular clear space between pipe and sleeve for installing mechanical sleeve seals.
R. Fire-Barrier Penetrations: Maintain indicated fire rating of walls, partitions, ceilings, and floors at pipe penetrations. Seal pipe penetrations with firestop materials. Refer to Division 7 Section "Through-Penetration Firestop Systems" for materials.
S. Verify final equipment locations for roughing-in.
T. Refer to equipment specifications in other Sections of these Specifications for…
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