70Z08525RLREP0013 Attachment 2 Specifications Statement of Work.pdf

USCGC HEALY (WAGB 20)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2026

Developed By: Sarah L Passilla

(REV3, 5 September 2025)

USCGC HEALY (WAGB-420) DRYDOCK AVAILABILITY FY2026

ii (Draft-0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ............................................................................... xiv Consolidated List of Critical Inspection Items ......................................................................................... xvii Principal Characteristics ............................................................................................................................. xix General Requirements WORK ITEM 1: Fuel Oil Purifier (FOP) Overhaul WORK ITEM 2: Lube Oil Purifier (LOP) Overhaul WORK ITEM 3: Boiler, Annual Maintenance WORK ITEM 4: Tanks, Aviation Fuel Storage, Clean and Inspect WORK ITEM 5: Tanks, Hydraulic Oil Stowage and Service, Clean and Inspect WORK ITEM 6: Tanks, Lube Oil, Clean and Inspect WORK ITEM 7: Tanks (Ballast), Clean and Inspect WORK ITEM 8: Tanks, Dirty Oil and Waste, Clean and Inspect WORK ITEM 9: Tanks, Boiler Feedwater, Clean and Inspect WORK ITEM 10: Sea Bay, Clean and Inspect WORK ITEM 11: Chain Lockers, Sumps and Access Trunk, Clean and Inspect WORK ITEM 12: Voids, Preserve WORK ITEM 13: Voids, Leak Test WORK ITEM 14: Propulsion Shafting, Remove Inspect and Reinstall WORK ITEM 15: Propulsion Shaft GRP Coating, Inspect and Repair (Shafts Removed) WORK ITEM 16: Propulsion Shaft Bearings (External), Remove and Maintain WORK ITEM 17: Propulsion shaft seals, Replace WORK ITEM 18: Propulsion Shaft Liners, Skim Cut WORK ITEM 19: Propeller, Clean and Inspect WORK ITEM 20: Rudders, Remove, Inspect and Reinstall WORK ITEM 21: Fathometer Transducer, General Maintenance WORK ITEM 22: Internal Hoists, Annual Inspect and Lubricate WORK ITEM 23: Sea Valves and Waster Pieces, Overhaul Or Renew WORK ITEM 24: Seawater Strainers, All Sizes, Perform Service and Inspection WORK ITEM 25: Bow Thruster, General Overhaul WORK ITEM 26: Aft Crane (Starboard), Annual maintenance, Inspect and Repair WORK ITEM 27: Aft Articulating Crane (Port), Annual maintenance, Inspect and Repair WORK ITEM 28: A-Frames, Annual Inspection WORK ITEM 29: Bow Crane, Annual maintenance, Inspect and Repair WORK ITEM 30: Deck Crane (Starboard), TB 100-55, Annual maintenance, Inspect and Repair WORK ITEM 31: Deck Crane (Port), TB 100-55, Annual maintenance, Inspect and Repair

WORK ITEM 32: SCIENTIFIC AND OCEAN ENGINEERING SYSTEMS, CONTROL SYSTEM

GROOM AND INDICATOR CALIBRATION

WORK ITEM 33: Oceanographic Winch, Inspect and Test WORK ITEM 34: Weather Decks, Preserve (Full) WORK ITEM 35: Hull Plates (U/W Body), Inspect WORK ITEM 36: U/W Body, Preserve (Partial) WORK ITEM 37: Drydocking, Accomplish WORK ITEM 38: Temporary Services, Provide - Cutter WORK ITEM 39: Sea Trials Performance, Support, Provide WORK ITEM 40: Damage Control and Firefighting Systems, PMS WORK ITEM 41: Fire Prevention, Provide iii (Draft-0)

WORK ITEM 42: Trawl / Core Winch, Inspect and Test WORK ITEM 43: Sonars, Replace WORK ITEM 44: Line Shaft Bearing, Inspection and Seal Repair iv (Draft-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

7 July 2025 2 44 Wording changed to convey need for OEM tech rep.

5 September 3 NA Consolidated GFE Table Updated

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Draft-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 420 WAGB 085-001, Rev G, Docking Plan

Coast Guard Drawing 420 WAGB 085-002, Rev F, Tank Capacity Curves

Coast Guard Drawing 420 WAGB 101-008, Rev C, Construction Dwg Units 121 & 122

Coast Guard Drawing 420 WAGB 101-019, Rev D, Construction Drawing Unit 250

Coast Guard Drawing 420 WAGB 101-048, Rev D, Construction DWG Units 603-604

Coast Guard Drawing 420 WAGB 101-064, Rev D, Shell Expansion

Coast Guard Drawing 420 WAGB 161-3, Rev B, Rudder Horn

Coast Guard Drawing 420 WAGB 243-1, Rev A, Shafting Arrangements

Coast Guard Drawing 420 WAGB 243-3, Rev C, Shafting Details

Coast Guard Drawing 420 WAGB 244-002, Rev C, Tern Tube Bearings and Seals Arrangement and

Details

Coast Guard Drawing 420 WAGB 244-507, Rev G, Stave Bearings, Water Lubricated Stern Tube

Coast Guard Drawing 420 WAGB 244-508, Rev E, Assembly Drawing

Coast Guard Drawing 420 WAGB 256-001, Rev J, Diagram Main Seawater Circulation System

Coast Guard Drawing 420 WAGB 259-005, Rev C, Machinery Plant Exhaust Gas Piping A & D

Coast Guard Drawing 420 WAGB 505-001, Rev D, Piping General Notes & Installation Details

Coast Guard Drawing 420 WAGB 505-008, Rev K, Piping Arrangement Units 104, 114, 124, 134, 144, 810, 820, & 830

Coast Guard Drawing 420 WAGB 505-009, Rev B, Piping Arrangement Units 104, 114, 124, 134, 144, 810, 820, & 830 L/M

Coast Guard Drawing 420 WAGB 505-026, Rev F, Piping Arrangements Units 23, 24, 601 & 602

Coast Guard Drawing 420 WAGB 505-027, Rev B, Piping Arrgmnt Units 601 & 602 – L/M

Coast Guard Drawing 420 WAGB 517-002, Rev A, Condensate Drain & Reserve Feed Water Tank

Coast Guard Drawing 420 WAGB 521-001, Rev F, Diagram Firemain System

Coast Guard Drawing 420 WAGB 524-001, Rev P, Diagram Auxiliary Seawater System

Coast Guard Drawing 420 WAGB 529-001, Rev C, Diagram Ballast, Main Drainage and Independent

Drainage Systems

Coast Guard Drawing 420 WAGB 562-1, Rev E, Rudders Units 021 & 022

Coast Guard Drawing 420 WAGB 562-2, Rev B, Rudder Support System

Coast Guard Drawing 420 WAGB 568-001, Rev C, Bow Thruster Installation Arrangement and Details vi (Draft-0)

Coast Guard Drawing 420 WAGB 573-001, Rev B, Crane Pedestals Arr & Dets

Coast Guard Drawing 420 WAGB 573-002, Rev D, Boom Rests

Coast Guard Drawing 420 WAGB 573-003, Rev A, Science Hoist

Coast Guard Drawing 420 WAGB 573-511, Rev F, General Arrangement KB 15-45

Coast Guard Drawing 420 WAGB 573-545, Rev G, Aft. "A" Frame Base Weldment

Coast Guard Drawing 420 WAGB 573-546, Rev E, Stbd "A" Frame Base Weldment

Coast Guard Drawing 420 WAGB 573-547, Rev -, Hydraulic Cylinder Aft a-Frame

Coast Guard Drawing 420 WAGB 573-548, Rev -, Hydraulic Cylinder Starboard a-Frame

Coast Guard Drawing 420 WAGB 573-558, Rev C, Aft. "A" Frame Stop Tube Weldment

Coast Guard Drawing 420 WAGB 573-559, Rev B, Side "A" Frame Stop Tube Weldment

Coast Guard Drawing 420 WAGB 589-005, Rev B, Science Hoist Arrangement

Coast Guard Drawing 420 WAGB 589-506, Rev C, General Arrangement Trash Hoist

Coast Guard Drawing 420 WAGB 589-507, Rev E, General Arrangement 600Stores Hoist

Coast Guard Drawing 420 WAGB 591-501, Rev E, Winch Assembly Oceanographic

Coast Guard Drawing 420 WAGB 631-1, Rev D, Paint Schedule & Corrosion Control

Coast Guard Drawing 420 WAGB 633-001, Rev -, Zinc Anodes

Coast Guard Drawing 420 WAGB 635-001, Rev D, Insulation Layouts & Dets

Coast Guard Drawing 420 WAGB 801-001, Rev B, Booklet of Drawings

Coast Guard Drawing 420 WAGB 801-001, Rev K, Booklet of General Drawings

Coast Guard Drawing 420 WAGB 801-001, Rev K, Booklet of General Drawings

Coast Guard Drawing 420 WAGB 801-008, Rev A, Hose & Hose Fitting List

Coast Guard Drawing 420-WAGB 243-1, Rev A, Shafting Arrangements

Coast Guard Drawing 420-WAGB 243-11, Rev D, Propulsion Shafting Handling Gear

Coast Guard Drawing 420-WAGB 243-3, Rev C, Shafting Details

Coast Guard Drawing 420-WAGB 243-5, Rev C, Propulsion Shafting Alignment Analysis

Coast Guard Drawing 420-WAGB 243-502, Rev E, Ovako Coupling AbThese are all set

Coast Guard Drawing 420-WAGB 243-6, Rev C, Propulsion Shafting Arrangement Procedures

Coast Guard Drawing 420-WAGB 243-7, Rev -, Propulsion Shafting Bearing Reaction Report

Coast Guard Drawing 420-WAGB 243-8, Rev A, Shafting Removal

Coast Guard Drawing 420-WAGB _244_2, Rev C, Stern Tube Bearings and Seals Arrangement and

Details

Coast Guard Drawing 420-WAGB _244_501, Rev G, Icebreaker Variant Seal

Coast Guard Drawing 420-WAGB _244_507, Rev G, Stave Bearings, Water Lubricated Stern Tube and

Strut

Coast Guard Drawing 420-WAGB 243-1, Rev A, Shafting Arrangements

Coast Guard Drawing 420-WAGB 243-11, Rev D, Propulsion Shafting Handling Gear

Coast Guard Drawing 420-WAGB 243-3, Rev C, Shafting Details

Coast Guard Drawing 420-WAGB 243-5, Rev C, Propulsion Shafting Alignment Analysis

Coast Guard Drawing 420-WAGB 243-502, Rev E, Ovako Coupling Ab

Coast Guard Drawing 420-WAGB 243-6, Rev C, Propulsion Shafting Arrangement Procedures

Coast Guard Drawing 420-WAGB 243-7, Rev -, Propulsion Shafting Bearing Reaction Report

Coast Guard Drawing 420-WAGB 243-8, Rev A, Shafting Removal vii (Draft-0)

Coast Guard Drawing 420-WAGB 424-006, Rev E, General Arrangement of Elec Equipment –

Transducer Well

Coast Guard Drawing 420-WAGB 581-001, Rev -, Anchor Handling Arrangements and Details

Coast Guard Drawing 420-WAGB 801-001, Rev K, Booklet of General Drawings

Coast Guard Drawing 420-WAGB_244_2, Rev C, Stern Tube Bearings and Seals Arrangement and

Details

Coast Guard Drawing 420-WAGB_244_508, Rev G, Assembly Drawing

Coast Guard Drawing 420-WAGB-085-001, Rev G, Docking Plan

Coast Guard Drawing 420-WAGB-085-002, Rev F, Tank Capacity Curves

Coast Guard Drawing 420-WAGB-085-002, Rev F, Tank Capacity Curves

Coast Guard Drawing 420-WAGB-101-001, Rev C, Construction Drawing Units 023-024

Coast Guard Drawing 420-WAGB-101-001, Rev D, Construction Drawing Units 023-024

Coast Guard Drawing 420-WAGB-101-002, Rev C, Construction Dwg Units 101 & 102

Coast Guard Drawing 420-WAGB-101-003, Rev D, Construction Drawing Units 103 & 104

Coast Guard Drawing 420-WAGB-101-003, Rev D, Construction Dwg Units 103 & 104

Coast Guard Drawing 420-WAGB-101-008, Rev C, Construction Dwg Units 121 & 122

Coast Guard Drawing 420-WAGB-101-009, Rev C, Construction Dwg Units 123-124

Coast Guard Drawing 420-WAGB-101-009, Rev C, Construction Dwg Units 123-124

Coast Guard Drawing 420-WAGB-101-012, Rev B, Construction Dwg Units 131-132

Coast Guard Drawing 420-WAGB-101-012, Rev B, Construction Dwg Units 131-132

Coast Guard Drawing 420-WAGB-101-015, Rev C, Construction Dwg Unit 141 & 142

Coast Guard Drawing 420-WAGB-101-019, Rev D, Construction Drawing Unit 250

Coast Guard Drawing 420-WAGB-101-035, Rev C, Construction Dwg Units 442, 443, & 480

Coast Guard Drawing 420-WAGB-101-047, Rev D, Construction Drawing Units 601 & 602

Coast Guard Drawing 420-WAGB-101-047, Rev D, Construction Dwg Units 601-602

Coast Guard Drawing 420-WAGB-101-048, Rev D, Construction Drawing Units 603 & 604

Coast Guard Drawing 420-WAGB-101-050, Rev B, Construction Drawing Units 613 & 614

Coast Guard Drawing 420-WAGB-101-050, Rev B, Construction Dwg Units 613-614

Coast Guard Drawing 420-WAGB-101-051, Rev D, Construction Drawing Units 615 & 616

Coast Guard Drawing 420-WAGB-101-053, Rev D, Construction Drawing Unit 626-000

Coast Guard Drawing 420-WAGB-101-056, Rev B, Construction Drawing Units 703 & 704

Coast Guard Drawing 420-WAGB-101-057, Rev D, Construction Drawing Unit 710

Coast Guard Drawing 420-WAGB-101-057, Rev D, Construction Dwg Unit 710

Coast Guard Drawing 420-WAGB-101-064, Rev D, Shell Expansion

Coast Guard Drawing 420-WAGB-101-065, Rev C, Construction Dwg Units 111 & 112

Coast Guard Drawing 420-WAGB-101-071, Rev C, Construction Drawing Unit 701

Coast Guard Drawing 420-WAGB-101-071, Rev C, Construction Dwg Unit 701

Coast Guard Drawing 420-WAGB-101-072, Rev D, Construction Drawing Units 702-705

Coast Guard Drawing 420-WAGB-101-073, Rev E, Construction Dwg Units 720 & 721

Coast Guard Drawing 420-WAGB-161-001, Rev A, Forefoot Casting

Coast Guard Drawing 420-WAGB-161-002, Rev D, Shaft Bossing Casting

Coast Guard Drawing 420-WAGB-161-003, Rev B, Rudder Horn viii (Draft-0)

Coast Guard Drawing 420-WAGB-161-004, Rev -, Forefoot Transition Castings

Coast Guard Drawing 420-WAGB-161-010, Rev -, Stern Tube Casting

Coast Guard Drawing 420-WAGB-163-001, Rev D, Sea Chest and Vent Modifications

Coast Guard Drawing 420-WAGB-167-002, Rev H, Manhole List

Coast Guard Drawing 420-WAGB-184-001, Rev C, Rip-Out Iwo Kongsberg EM 122 Installation

Coast Guard Drawing 420-WAGB-184-006, Rev -, Additional Sonar Cable Transit

Coast Guard Drawing 420-WAGB-243-001, Rev A, Shafting Arrangements

Coast Guard Drawing 420-WAGB-243-002, Rev A, Shaft Forgings

Coast Guard Drawing 420-WAGB-243-003, Rev C, Shafting Details

Coast Guard Drawing 420-WAGB-245-502, Rev C, Propeller Blade

Coast Guard Drawing 420-WAGB-256-001, Rev J, Main Seawater Circulation System

Coast Guard Drawing 420-WAGB-264-001, Rev. F, Lube Oil Fill Transfer & Purification System

Coast Guard Drawing 420-WAGB-424-004, Rev L, Hull Mounted Transducers Installation Details

Coast Guard Drawing 420-WAGB-424-006, Rev E, General Arrangement of Elec Equipment –

Transducer Well

Coast Guard Drawing 420-WAGB-424-501, Rev -, Outline / Ice Hardened Sea Chest

Coast Guard Drawing 420-WAGB-424-502, Rev -, Outline / Ice Hardened Sea Chest

Coast Guard Drawing 420-WAGB-424-617, Rev -, Outline-Ice Hardened Sea Chest for Spare

Transducers

Coast Guard Drawing 420-WAGB-521-001, Rev F, Diagram Firemain System

Coast Guard Drawing 420-WAGB-524-001, Rev P, Diagram Auxiliary Seawater System

Coast Guard Drawing 420-WAGB-535-001, Rev M, Diagram Steam, Feed & Condensate System

Coast Guard Drawing 420-WAGB-562-001, Rev E, Rudders Units 021 & 022

Coast Guard Drawing 420-WAGB-568-001, Rev C, Bow Thruster Installation Arrangement and Details

Coast Guard Drawing 420-WAGB-591-521 Remote VDT Console

Coast Guard Drawing 420-WAGB-591-549 Oceanographic Winch Drives 1 & 2

Coast Guard Drawing 420-WAGB-591-550 Trawl/Core Winch Drives

Coast Guard Drawing 420-WAGB-591-551 Overall Block Diagram Science Winch Control Diagram

Coast Guard Drawing 420-WAGB-593-004, Rev. B, Diagram Oily Water Oil, and Waste Water

Collecting Systems

Coast Guard Drawing 420-WAGB-631-001, Rev D, Paint Schedule & Corrosion Control

Coast Guard Drawing 420-WAGB-633-001, Rev D, Zinc Anodes

Coast Guard Drawing 420-WAGB-633-002, Rev C, Cathodic Protection System Iso & Elem Wrg Diag

Coast Guard Drawing 420-WAGB-671-007, Rev G, Misc Outfitting Items

Coast Guard Drawing 420-WAGB-801-001, Rev K, Booklet of General Drawings

Coast Guard Drawing FL-1204-3, Rev A, Fleet Welded Padeyes and Links

Coast Guard Drawing FL-1702-11, Sheave Inspection

Coast Guard Fleet Drawing FL-2804-022, Rev A, Consolidated Visual ID for Cutters (Vessels 65 ft and

Over in Length)

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual ix (Draft-0)

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (Series), Coatings and Color Manual

Coast Guard Technical Publication (TP) 4395, Manufacturer's Instruction Book-SWBS Group(s) 243

Coast Guard Technical Publication (TP) 5027, Nov 2003, S9242-Af-Mmc-010 - Hydraulic Shaft

CouplingAll set, Tech pub checked, STD Specs Updated

Coast Guard Technical Publication (TP) 5028, Nov 2003, S9243-BV-MMC-010 - Stern Tube Seal

Assembly

Coast Guard Technical Publication (TP) 5032, 01-NOV-03, S9245-BN-MMC-010 – Propeller, Fixed

Pitch Hub Assembly

Coast Guard Technical Publication (TP) 5054, 01-NOV-03, S6437-CF-MMC-010 – Strainer, 20"

Simplex

Coast Guard Technical Publication (TP) 5055, 01-DEC-98, S6437-CH-MMC-010 – Strainer, Plug Type

Duplex

Coast Guard Technical Publication (TP) 5061, 01-NOV-03, S9261-BE-MMC-010 - Purification System, Fuel Oil

Coast Guard Technical Publication (TP) 5068, 01-NOV-03, S9264-A9-MMC-010 - Purification System, Lube Oil

Coast Guard Technical Publication (TP) 5161, 01-NOV-03, S6437-A4-MMA-010 – Duplex Strainers

Coast Guard Technical Publication (TP) 5162A, 2023, S9517-AY-MMC-010 - Boiler, Oil Fired

Auxiliary

Coast Guard Technical Publication (TP) 5214, 01-NOV-03, SG700-AM-MMC-010 - Hydraulic Power

Unit (HPU), Aft General Service

Coast Guard Technical Publication (TP) 5216, S9561-A9-MMC-010 - Hydraulic Steering System

Coast Guard Technical Publication (TP) 5217, S9561-D4-MMC-010 - Steering Gear, Electro-Hydraulic

Coast Guard Technical Publication (TP) 5218, S9242-AG-MMC-010 - Pilgrim Pintle Nut

Coast Guard Technical Publication (TP) 5219, S9243-BW-MMC-010 - Rudderstock Seal

Coast Guard Technical Publication (TP) 5220, Sept 2005, S9568-AT-MMC-010 - Bow Thruster

Coast Guard Technical Publication (TP) 5221, 01-NOV-03, SG700-AP-MMC-010 - A-Frames

Coast Guard Technical Publication (TP) 5223, SWBS 572, 2017, Dumbwaiter (200 Lb Capacity) – Model

20700

Coast Guard Technical Publication (TP) 5243, Nov 2013, SG811-B4-MMC-010 – Crane, Electro-

Hydraulic Telescoping Boom – Model TB60-65

Coast Guard Technical Publication (TP) 5244 July 2004, SG811-B5-MMC-010 – Single Articulating

Boom Crane – Model K40-55

Coast Guard Technical Publication (TP) 5245, 2022, SG811-C5-MMC-010 - Crane, Primary Telescoping

Boom Pedestal Type – Model 100-55

Coast Guard Technical Publication (TP) 5246 July 2004, SG811-B5-MMC-010 – Single Articulating

Boom Crane – Model K15-45, s/n 1867 -

Coast Guard Technical Publication (TP) 5249, SWBS 589, 2017, SG825-A3-MMC-010 - 1000 Lb

Capacity Stores Hoist

Coast Guard Technical Publication (TP) 5250, SWBS 589, 2017, SG825-AY-MMC-010 - 6000 Lb

Capacity Science Hoist

Coast Guard Technical Publication (TP) 5251, SWBS 589, 2017, SG825-AZ-MMC-010 - 600 Lb

Capacity Trash Hoist

Coast Guard Technical Publication (TP) 5262, SWBS 591, May 2020, Science Winch, Mechanical

System & Wire Handling (Volume 1) x (Draft-0)

Coast Guard Technical Publication (TP) 5263, SWBS 591, Nov 2003, Science Winch, Mechanical

System & Wire Handling (Volume 2)

Coast Guard Technical Publication (TP) 5274, 2007, S9633-AG-MMC-010 - Impressed Current Cathodic

Protection System

Coast Guard Technical Publication (TP) 5336, 2007, The Cranesmart "Lmi" System

Coast Guard Technical Publication (TP) 5359, 2023, Boiler Water Management System – Chem Aqua

Water Treatment Program

Coast Guard Technical Publication 9233 (TP 9233), Science Winch Drives and Control System, SWBS

591, May 2023

Coast Guard Technical Standard (TS) 591, Rev -, Oceanographic Research Equipment

Fire Prevention and Response

Healy Tank Log.xlsx

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, 2022, Welding and Allied

Processes

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and

Allied Processes.

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2020, General

Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2022, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 0000), 2022, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary

Machinery Systems

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirement for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures xi (Draft-0)

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ships Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Technical Standard 505-2 (SFLC TS 505-2), Hoses and Expansion Joints

OTHER REFERENCES

American Bureau of Shipping (ABS), 2, Rule Requirements for Survey After Construction, 2009, Part 7, Appendix Section 10, Guide for Bronze and Stainless Steel Propeller Castings

American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2020, Personnel Qualification and Certification in Nondestructive Testing

American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2020, 2020, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel

American Society of Mechanical Engineers (ASME) B16.34, 2020, Valves-Flanged, Threaded, and

Welding End

American Welding Society (AWS) B1.10M/ B1.10, 2016, Guide for Nondestructive Examination of

Welds

American Welding Society (AWS) B1.11M/B1.11, 2015, Guide for the Visual Examination of Welds

American Welding Society (AWS) D1.1/D1.1M, 2020, Structural Welding Code – Steel

American Welding Society (AWS) D3.5, 2000, Guide for Steel Hull Welding

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D3359, 2023, Standard Test Methods for Measuring Adhesion by Tape

Test

ASTM International (ASTM) D4541, 2022, Standard Test Methods for Pull-Off Strength of Coatings

Using Portable Adhesion Testers

ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component

Adhesives (AN)

ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates

ASTM International (ASTM) G46, 2018, Standard Guide for Examination and Evaluation of Pitting

Corrosion

ASTM Internationals (ASTM) G46, 2018, Standard Guide for Examination and Evaluation of Pitting

Corrosion

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment

Code of Federal Regulations (CFR) Title 46, Part 61, Section 05, 2013, Drydock Examination

Federal Specification (Fed Spec) QQ-N-281D (2), Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

Federal Specification (Fed Spec) QQ-N-281D (2), Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

Federal Specification (Fed Spec) QQ-N-281D (2), Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

Federal Specification (Fed Spec) QQ-N-281D(2), Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections xii (Draft-0)

Huber A-Frame Drawing HI-571-1001, Rev C

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2019 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2022 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72A, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2019 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL PRF-16173 w/Interim Amendment 2, 2017, Corrosion Prevention Compound, Solvent Cut Back, Cold Application

MIL-PRF-24176C, 2020, Cement, Epoxy, Metal Repair and Hull Smoothing

MIL-PRF-24647D, 2021, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24667C w/Int. Amendment 1, 2018, Coating System, Non-Skid, for Roll, Spray, or Self-

Adhering Application

MIL-PRF-900, 2020, Rubber Gasket Material, 45 Durometer Hardness

MIL-S-2191, Nov 1992, Repair Welding, Weld Cladding, Straightening, and Cold Rolling or Main

Propulsion Shafting

MIL-S-45180D, 1998, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-1689A, 1990, Fabrication, Welding, and Inspection of Ships Structure

MIL-STD-2199B, 2020, Covering for Waterborne Main Propulsion Shafting on U.S. Naval Surface Ships and Submarines

Naval Sea Systems Command (NAVSEA) 0640-LP-119-0175, 2019, NAVSEA OP 4 Rev 12, Ammunition and Explosives Safety Afloat

Naval Sea Systems Command (NAVSEA) 0943-LP-017-2010, Technical Repair Standard for Surface

Ships Main Propulsion Shafting

Naval Ship's Technical Manual (NSTM) Chapter 081, Oct 2006, Waterborne Underwater Hull Cleaning of Navy Ships

Naval Ship's Technical Manual (NSTM) Chapter 245, Mar 2003, Propellers

Naval Ship's Technical Manual (NSTM) Chapter 556, Rev 9, Hydraulic Equipment Power Transmission and Control

Naval Ships Technical Manual S9086-GY-STM-010, 2021, Chapter 221

NAVSEA Dwg 803-1385664, Bearings, Stern Tube & Strut

NAVSEA Dwg 803-2145807, Propulsion Shafting & Components

NAVSEA Dwg 803-4435837, Rev B, Propeller

NAVSEA SG700-AM-MMC-010/34712, POWER UNIT, HYDRAULIC, AFT GENERAL SERVICE

NAVSEA SG700-AP-MMC-010, Rev -; Preliminary Operation & Maintenance Manual for WAGB-20

Polar Icebreaker a-Frames

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure

Rugged Controls RPC-90x Programmable Controller Operations and Maintenance Manual

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets xiii (Draft-0)

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and

Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and

Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C-6183A, 2019, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 1999, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), Solvent

Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2020, Bare Metal Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), Power

Tool Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10 (WAB)/NACE WAB-2, 2015, Near-White Metal Wet Abrasive Blast

Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 7 (WAB)/NACE WAB-4, 2015, Brush-Off Wet Abrasive Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP

10/NACE No.2 Near-White Blast CleaningUpdated version?

No Rev needed.

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007, Near-White Blast Cleaning

The Society for Protective Coatings SSPC-SP 11, Jul 2012, Power Tool Cleaning to Bare Metal

WARTSILA Dwg. H72031-04 Rev 1, GA OF 31.400” MOD 31.100 TYPE MB SEAL xiv (Draft-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

16 N Staves, ROMOR I, #10 Rev H 60” lg,

1.035 thk for port and stbd strut bearing

PN: 80910152490112 120 299

16 N Staves, ROMOR I, #10 Rev H21.5” lg for port and stbd strut bearing

PN: 8091005469012 60 187

16 N Staves, ROMOR I, #9xS Rev H 50” lg, port and stbd stern tube bearing

1st Over 56 259

16 N Staves, ROMOR I, #9xS Rev H 28.5”lg, port and stbd stern tube bearing

1st Over 56 208

16 N Staves, ROMOR X2, #9 Rev H 50” lg +0/-

.060 .981 port and stbd stern tube bearing

PN: 80909127020002X2 56 561

16 N Staves, ROMOR X2

#9 Rev H 28.5”lg

+0/-.040 .981 port and stbd stern tube bearing

PN:80909072420002X2 56 415

17 N 420' WAGB Shaft

Seal Assembly

US72031-04-SEAL ASSY

31.100 MB-DBL INF.

DWG NUMBER H72031-04

2 ea. 240,000

N

Rudder Stock Seal, Overhaul Kit

P/N WLP001444-001

NSN 2040-01-617-7196

2 EA 22,653

N

Pintle Bearing

Material

- 4 EA 4,000

43 N EM-304 MK II RX

UNIT, 1 DEGREE

PN: 426612

1 ea. $320,000

43 N EM-304 MK II TX

UNIT, 0.5 DEGREE

PN: 466131 2 ea. $385,000

43 N EM-304 MK II

PROCESSING UNIT

PN: 470574 1 ea. $190,000

43 N HYDROGRAPHIC

WORKSTATION

PN: MC330 1 ea. $3,500

43 N DISPLAY, 24", ISIC

DURAMON WS 24

PN: MD24 1 ea. $1,750

43 N TRANSDUCER TX

MODULE, 0.5

DEGREE, W/ 25M

CABLE

PN: 457227 16 ea. $2,800 xv (Draft-0)

43 N TRANSDUCER RX

MODULE, 1

DEGREE, W/ 25M

CABLE

PN: 335929 8 ea. $2,800

43 N UNINTERRUPTIBL

E POWER SUPPLY,

30KW W/ DAMPER

PN: 9PHD 1 ea. $54,000

43 N CABLE,

EXTENSION, 15M,

EM-304 MK II, TX

PN: EM304-TX-15M 32 ea. $1,650

43 N HYDROPHONE,

WIDE-BAND,

OMNI-

DIRECTIONAL

PN: HAP-5050 4 ea. $2,600

43 N CABLE,

EXTENSION

HYDROPHONE, 150

FT

PN: FSS-2 4 ea. $375

43 N TRANSFORMER,

10KVA, 230VAC

THREE-PHASE

/230VAC SINGLE-

PHASE

PN: T23R23S10XCU 1 ea. $12,300

43 N EM-304 TX CASING

ASSEMBLY

YD-184-029 1 ea. $375,000

43 N EM-304 RX CASING

ASSEMBLY

YD-184-030 1 ea. $375,000

43 N KM SBP

SOFTWARE FOR

SBP27/29

PN: 352707

1 ea. $35,000

43 N HYDROGRAPHIC

WORKSTATION

PN: MC330 1 ea. $3,500

43 N DISPLAY, 24” ISIC PN: MD24 1 ea. $1,750

43 N SBP29

TRANSCEIVER

UNIT – 64

CHANNEL

PN: 436600 1 ea. $450,000

43 N HV POWER RIO -

230 VAC DELTA -

64 CHANNEL

PN: 449800 1.ea. $50,000

43 N CABLE

CONNECTION

UNIT

PN: EM1-216752 4 ea. $45,000

43 N TRANSDUCER

ARRAY, 3-DEGREE

PN: 373486 1 ea. $240,000

43 N TRANSDUCER

FRAME, 3-DEGREE

W/ BAFFLES,

SHIMS AND RAILS

PN: 312186 1 ea. $150,000

43 N TX ACOUSTIC

WINDOW FOR 3-

DEGREE,

TITANIUM 20MM,

GRADE 5

PN: 332827 1 ea. $225,000

43 N EXTENDER, PN: SBP29-10M 8 ea. $7,500 xvi (Draft-0)

TRANSDUCER

CABLES, 10M

43 N HYDROPHONE,

WIDE-BAND

PN: HAP-5050 2 ea. $2,600

43 N EXTENDER,

HYDROPHONE

CABLE, 150 FT.

PN: FSS-2 2 ea. $375

43 N SB 29 CASING

ASSEMBLY

YD-184-031 1 ea. $375,0000

44 N Rebuild kit -K-

MDFPM-3-3W Rev

A U/M EA -

REBUILD KIT 3" 3-

WAY MDFPM

SERIES

PN: K-MDFPM-3 6 ea. $900.00

44 N Line Shaft Bearing

Oil Seals

PN: 81000-128 2 23795

*Government-loaned property, which must be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xvii (Draft-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

3 Boiler, Annual Maintenance

7 Tanks (Ballast), Clean and Inspect

8 Tanks, Dirty Oil and Waste, Clean and Inspect

10 Sea Bay, Clean and Inspect

14 Propulsion Shafting, Remove Inspect and Reinstall

15 Propulsion Shaft GRP Coating, Inspect and Repair (Shafts Removed)

19 Propeller, Clean and Inspect

22 Internal Hoists, Annual Inspect and Lubricate

20 Rudders, Remove, Inspect and Reinstall

23 Sea Valves and Waster Pieces, Overhaul Or Renew

24 Seawater Strainers, All Sizes, Perform Service and Inspection

26 Aft Crane (Starboard), Annual maintenance, Inspect and Repair

27 Aft Articulating Crane (Port), Annual maintenance, Inspect and Repair

28 A-Frames, Annual Inspection

29 Bow Crane, Annual maintenance, Inspect and Repair

30 Deck Crane (Starboard), TB 100-55, Annual maintenance, Inspect and Repair

31 Deck Crane (Port), TB 100-55, Annual maintenance, Inspect and Repair

SCIENTIFIC AND OCEAN ENGINEERING SYSTEMS, CONTROL SYSTEM GROOM

AND INDICATOR CALIBRATION

33 Oceanographic Winch, Inspect and Test

34 Weather Decks, Preserve (Full)

35 Hull Plates (U/W Body), Inspect xviii (Draft-0)

11 Chain Lockers, Sumps and Access Trunk, Clean and Inspect

12 Voids (Non-Accessible), Preserve

13 Voids (Non-Accessible), Leak Test

36 U/W Body, Preserve (Partial)

18 Propulsion Shaft Liners, Skim Cut xix (Draft-0)

PRINCIPAL CHARACTERISTICS

420' WAGB (CGC HEALY)

PHYSICAL

Length overall 420'

Length between perpendiculars 396' 6"

Beam, extreme 82' 0"

Depth amidships to main deck 42' 0"

Draft to bottom of keel @ full load 29' 3"

Full load displacement 16,423 long tons

Effective keel length 230' 0"

Mast height above DWL @ 28' draft 158' 3/8"

HULL

Frame spacing 30"

Material

Hull ASTM A131, GR EH 36, or ABS EH 36

Flight deck ASTM A131, GR EH 36, or ABS EH 36

Superstructure ASTM A131, GR EH 36, or ABS EH 36

MACHINERY

Propulsion 4 Sultzer 12Z a V 40S

2 AC Synchronous, 11.2MW Drive Motors

Auxilary generator 1 EMD 16-645F7B, 2200 KW, 450V AC, 3 phase

Rudder 2

Anchor & chain Two 13,200 lbs Navy Stockless, 150 fathoms chain Port, 165 fathoms chain

Starboard

TANKS

Diesel oil or JP-5 (@ 95%) 1,187,117 gal.

JP-5 (Helo) (@ 95%) 56,434 gal.

9250 lube oil (@ 95%) 24,794 gal.

Fresh water (@ 95%) 34,553 gal.

Hydraulic oil (@95%) 8,571 gal.

Ballast water (@95%) 899,776 gal.

1 (Draft-0)

00000_0824_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure

2 (Draft-0)

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire

Protection and Response work item, as applicable, during the performance of this availability.

3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety

Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.

3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan, as requested in the Fire Protection and Response work item, seven (7) days before the Arrival Conference.

NOTE

NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast

Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.

Contractors can apply to NAVSEA headquarters directly for copies.

3.2 Fire watch requirements. The Contractor must provide fire watch per paragraph 3.3.1.3.1 of SFLC Std Spec

0000.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.

Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3 (Draft-0)

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.

For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;

for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:

• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.4.1 HY-130 material substitution. The Contractor must be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B-

Class” cutters, Weldox 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Weldox 900, all welding procedures and welder qualifications for welding Weldox 900 must be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY-

130.

3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with

NAVSEA TP 1688. The Contractor must be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.

3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B-

Class” cutters, the Contractor must provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s must be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor must ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.

NOTE

NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in

NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding

Weldox 900 are considered the same as those for welding HY-130.

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that

4 (Draft-0) develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an

NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

• Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’

Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;

ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous

Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental

Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).

3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications

5 (Draft-0) will appear here.

3.7.1 None.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

6 (Draft-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK

ITEM #

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry,…