70Z08525RLREP0013 Attachment 1 Specifications Statement of Work A0003.pdf
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This document is a comprehensive technical specification for the drydocking and maintenance of the USCGC HEALY (WAGB-420), a Coast Guard icebreaker, for Fiscal Year 2026. The specification covers 45 detailed work items ranging from equipment overhauls, system inspections, and replacements to hull preservation and technical upgrades. Key technical work includes replacing sonars (Kongsberg EM-304 Mk II Multibeam Echo Sounder and SBP-29 Sub-Bottom Profiler), overhauling propulsion systems, cleaning and inspecting various tanks and compartments, performing preventive maintenance on damage control and firefighting systems, and comprehensive underwater hull preservation.
The drydocking is scheduled for 12 January 2026 to 09 May 2026, with performance restricted to a dry-dock facility on the West Coast of the United States. Government-furnished property includes specialized equipment such as propeller hub assemblies, blade sets, transducer components, and various technical systems with estimated total values ranging from hundreds to hundreds of thousands of dollars per item. The specification provides extensive technical guidance, requiring specialized technical representatives from manufacturers like Kongsberg, Rolls-Royce, and Eaton to oversee critical installation, alignment, and commissioning processes, ensuring precise and standards-compliant maintenance of this specialized research and maritime patrol vessel.
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USCGC HEALY (WAGB 20)
SPECIFICATION FOR DRYDOCK REPAIRS
FY2026
Developed By: Sarah L Passilla
(REV6, 29 October 2025)
USCGC HEALY (WAGB-420) DRYDOCK AVAILABILITY FY2026
ii (Draft-0)
TABLE OF CONTENTS
Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ................................................................................ xv Consolidated List of Critical Inspection Items ........................................................................................ xviii Principal Characteristics .............................................................................................................................. xx General Requirements WORK ITEM 1: Fuel Oil Purifier (FOP) Overhaul WORK ITEM 2: Lube Oil Purifier (LOP) Overhaul WORK ITEM 3: Boiler, Annual Maintenance WORK ITEM 4: Tanks, Aviation Fuel Storage, Clean and Inspect WORK ITEM 5: Tanks, Hydraulic Oil Stowage and Service, Clean and Inspect WORK ITEM 6: Tanks, Lube Oil, Clean and Inspect WORK ITEM 7: Tanks (Ballast), Clean and Inspect WORK ITEM 8: Tanks, Dirty Oil and Waste, Clean and Inspect WORK ITEM 9: Tanks, Boiler Feedwater, Clean and Inspect WORK ITEM 10: Sea Bay, Clean and Inspect WORK ITEM 11: Chain Lockers, Sumps and Access Trunk, Clean and Inspect WORK ITEM 12: Voids, Preserve WORK ITEM 13: Voids, Leak Test WORK ITEM 14: Propulsion Shafting, Remove Inspect and Reinstall WORK ITEM 15: Propulsion Shaft GRP Coating, Inspect and Repair (Shafts Removed) WORK ITEM 16: Propulsion Shaft Bearings (External), Remove and Maintain WORK ITEM 17: Propulsion shaft seals, Replace WORK ITEM 18: Propulsion Shaft Liners, Skim Cut WORK ITEM 19: Propeller, Clean and Inspect WORK ITEM 20: Rudders, Remove, Inspect and Reinstall WORK ITEM 21: Fathometer Transducer, General Maintenance WORK ITEM 22: Internal Hoists, Annual Inspect and Lubricate WORK ITEM 23: Sea Valves and Waster Pieces, Overhaul Or Renew WORK ITEM 24: Seawater Strainers, All Sizes, Perform Service and Inspection WORK ITEM 25: Bow Thruster, General Overhaul WORK ITEM 26: Aft Crane (Starboard), Annual maintenance, Inspect and Repair WORK ITEM 27: Aft Articulating Crane (Port), Annual maintenance, Inspect and Repair WORK ITEM 28: A-Frames, Annual Inspection WORK ITEM 29: Bow Crane, Annual maintenance, Inspect and Repair WORK ITEM 30: Deck Crane (Starboard), TB 100-55, Annual maintenance, Inspect and Repair WORK ITEM 31: Deck Crane (Port), TB 100-55, Annual maintenance, Inspect and Repair
WORK ITEM 32: SCIENTIFIC AND OCEAN ENGINEERING SYSTEMS, CONTROL SYSTEM
GROOM AND INDICATOR CALIBRATION
WORK ITEM 33: Oceanographic Winch, Inspect and Test WORK ITEM 34: Weather Decks, Preserve (Full) WORK ITEM 35: Hull Plates (U/W Body), Inspect WORK ITEM 36: U/W Body, Preserve (Partial) WORK ITEM 37: Drydocking, Accomplish WORK ITEM 38: Temporary Services, Provide - Cutter WORK ITEM 39: Sea Trials Performance, Support, Provide WORK ITEM 40: Damage Control and Firefighting Systems, PMS WORK ITEM 41: Fire Prevention, Provide iii (Draft-0)
WORK ITEM 42: Trawl / Core Winch, Inspect and Test WORK ITEM 43: Sonars, Replace WORK ITEM 44: Line Shaft Bearing, Inspection and Seal Repair WORK ITEM 45: Propeller Hubs and Blades, Removal and Reinstallation iv (Draft-0)
REVISIONS RECORD
This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
7 July 2025 2 44 Wording changed to convey need for OEM tech rep.
5 September 3 NA Consolidated GFE Table Updated
07 October 4 37 Drydocking block shifting or omissions
24 October 4 NA Previous released specification indicated rev 3 opposed to correct revision number 4
24 October 5 45 Consolidated List of GFE Updated
24 October 5 45 Added WI 45 Propeller Hubs and Blades, Removal and Reinstallation
29 October 6 43 Updated drawings under work item references
29 October 6 NA Updated consolidated list of references
29 October 6 4, 7, 8, 10, 11, 34, 35
Clarified Tech Rep requirements in paragraph 3.1.2
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
v (Draft-0)
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
COAST GUARD DRAWINGS
Coast Guard Drawing 420 WAGB 085-001, Rev G, Docking Plan Coast Guard Drawing 420 WAGB 085-002, Rev F, Tank Capacity Curves Coast Guard Drawing 420 WAGB 101-008, Rev C, Construction Dwg Units 121 & 122 Coast Guard Drawing 420 WAGB 101-019, Rev D, Construction Drawing Unit 250 Coast Guard Drawing 420 WAGB 101-048, Rev D, Construction DWG Units 603-604 Coast Guard Drawing 420 WAGB 101-064, Rev D, Shell Expansion Coast Guard Drawing 420 WAGB 161-3, Rev B, Rudder Horn Coast Guard Drawing 420 WAGB 243-1, Rev A, Shafting Arrangements Coast Guard Drawing 420 WAGB 243-3, Rev C, Shafting Details Coast Guard Drawing 420 WAGB 244-002, Rev C, Tern Tube Bearings and Seals Arrangement and
Details Coast Guard Drawing 420 WAGB 244-507, Rev G, Stave Bearings, Water Lubricated Stern Tube Coast Guard Drawing 420 WAGB 244-508, Rev G, Assembly Drawing Coast Guard Drawing 420 WAGB 256-001, Rev J, Diagram Main Seawater Circulation System Coast Guard Drawing 420 WAGB 259-005, Rev C, Machinery Plant Exhaust Gas Piping A & D Coast Guard Drawing 420 WAGB 505-001, Rev D, Piping General Notes & Installation Details Coast Guard Drawing 420 WAGB 505-008, Rev K, Piping Arrangement Units 104, 114, 124, 134, 144, 810, 820, & 830 Coast Guard Drawing 420 WAGB 505-009, Rev B, Piping Arrangement Units 104, 114, 124, 134, 144, 810, 820, & 830 L/M Coast Guard Drawing 420 WAGB 505-026, Rev F, Piping Arrangements Units 23, 24, 601 & 602 Coast Guard Drawing 420 WAGB 505-027, Rev B, Piping Arrgmnt Units 601 & 602 – L/M Coast Guard Drawing 420 WAGB 517-002, Rev A, Condensate Drain & Reserve Feed Water Tank Coast Guard Drawing 420 WAGB 521-001, Rev F, Diagram Firemain System Coast Guard Drawing 420 WAGB 524-001, Rev P, Diagram Auxiliary Seawater System Coast Guard Drawing 420 WAGB 529-001, Rev C, Diagram Ballast, Main Drainage and Independent
Drainage Systems Coast Guard Drawing 420 WAGB 562-1, Rev E, Rudders Units 021 & 022 Coast Guard Drawing 420 WAGB 562-2, Rev B, Rudder Support System Coast Guard Drawing 420 WAGB 568-001, Rev C, Bow Thruster Installation Arrangement and Details vi (Draft-0)
Coast Guard Drawing 420 WAGB 573-001, Rev B, Crane Pedestals Arr & Dets Coast Guard Drawing 420 WAGB 573-002, Rev D, Boom Rests Coast Guard Drawing 420 WAGB 573-003, Rev A, Science Hoist Coast Guard Drawing 420 WAGB 573-511, Rev F, General Arrangement KB 15-45 Coast Guard Drawing 420 WAGB 573-545, Rev G, Aft. "A" Frame Base Weldment Coast Guard Drawing 420 WAGB 573-546, Rev E, Stbd "A" Frame Base Weldment Coast Guard Drawing 420 WAGB 573-547, Rev -, Hydraulic Cylinder Aft a-Frame Coast Guard Drawing 420 WAGB 573-548, Rev -, Hydraulic Cylinder Starboard a-Frame Coast Guard Drawing 420 WAGB 573-558, Rev C, Aft. "A" Frame Stop Tube Weldment Coast Guard Drawing 420 WAGB 573-559, Rev B, Side "A" Frame Stop Tube Weldment Coast Guard Drawing 420 WAGB 589-005, Rev B, Science Hoist Arrangement Coast Guard Drawing 420 WAGB 589-506, Rev C, General Arrangement Trash Hoist Coast Guard Drawing 420 WAGB 589-507, Rev E, General Arrangement 600Stores Hoist Coast Guard Drawing 420 WAGB 591-501, Rev E, Winch Assembly Oceanographic Coast Guard Drawing 420 WAGB 631-1, Rev D, Paint Schedule & Corrosion Control Coast Guard Drawing 420 WAGB 633-001, Rev -, Zinc Anodes Coast Guard Drawing 420 WAGB 635-001, Rev D, Insulation Layouts & Dets Coast Guard Drawing 420 WAGB 801-001, Rev B, Booklet of Drawings Coast Guard Drawing 420 WAGB 801-001, Rev K, Booklet of General Drawings Coast Guard Drawing 420 WAGB 801-001, Rev K, Booklet of General Drawings Coast Guard Drawing 420 WAGB 801-008, Rev A, Hose & Hose Fitting List Coast Guard Drawing 420-WAGB 243-1, Rev A, Shafting Arrangements Coast Guard Drawing 420-WAGB 243-11, Rev D, Propulsion Shafting Handling Gear Coast Guard Drawing 420-WAGB 243-3, Rev C, Shafting Details Coast Guard Drawing 420-WAGB 243-5, Rev C, Propulsion Shafting Alignment Analysis Coast Guard Drawing 420-WAGB 243-502, Rev E, Ovako Coupling AbThese are all set Coast Guard Drawing 420-WAGB 243-6, Rev C, Propulsion Shafting Arrangement Procedures Coast Guard Drawing 420-WAGB 243-7, Rev -, Propulsion Shafting Bearing Reaction Report Coast Guard Drawing 420-WAGB 243-8, Rev A, Shafting Removal Coast Guard Drawing 420-WAGB _244_2, Rev C, Stern Tube Bearings and Seals Arrangement and
Details Coast Guard Drawing 420-WAGB _244_501, Rev G, Icebreaker Variant Seal Coast Guard Drawing 420-WAGB _244_507, Rev G, Stave Bearings, Water Lubricated Stern Tube and
Strut Coast Guard Drawing 420-WAGB 243-1, Rev A, Shafting Arrangements Coast Guard Drawing 420-WAGB 243-11, Rev D, Propulsion Shafting Handling Gear Coast Guard Drawing 420-WAGB 243-3, Rev C, Shafting Details Coast Guard Drawing 420-WAGB 243-5, Rev C, Propulsion Shafting Alignment Analysis Coast Guard Drawing 420-WAGB 243-502, Rev E, Ovako Coupling Ab Coast Guard Drawing 420-WAGB 243-6, Rev C, Propulsion Shafting Arrangement Procedures Coast Guard Drawing 420-WAGB 243-7, Rev -, Propulsion Shafting Bearing Reaction Report Coast Guard Drawing 420-WAGB 243-8, Rev A, Shafting Removal vii (Draft-0)
Coast Guard Drawing 420-WAGB 424-006, Rev E, General Arrangement of Elec Equipment – Transducer Well
Coast Guard Drawing 420-WAGB 581-001, Rev -, Anchor Handling Arrangements and Details Coast Guard Drawing 420-WAGB 801-001, Rev K, Booklet of General Drawings Coast Guard Drawing 420-WAGB_244_2, Rev C, Stern Tube Bearings and Seals Arrangement and
Details Coast Guard Drawing 420-WAGB_244_508, Rev G, Assembly Drawing Coast Guard Drawing 420-WAGB-085-001, Rev G, Docking Plan Coast Guard Drawing 420-WAGB-085-005, Rev B, Application & Coordination of Protective Devices Coast Guard Drawing 420-WAGB-085-002, Rev F, Tank Capacity Curves Coast Guard Drawing 420-WAGB-085-002, Rev F, Tank Capacity Curves Coast Guard Drawing 420-WAGB-101-001, Rev C, Construction Drawing Units 023-024 Coast Guard Drawing 420-WAGB-101-001, Rev D, Construction Drawing Units 023-024 Coast Guard Drawing 420-WAGB-101-002, Rev C, Construction Dwg Units 101 & 102 Coast Guard Drawing 420-WAGB-101-003, Rev D, Construction Drawing Units 103 & 104 Coast Guard Drawing 420-WAGB-101-003, Rev D, Construction Dwg Units 103 & 104 Coast Guard Drawing 420-WAGB-101-008, Rev C, Construction Dwg Units 121 & 122 Coast Guard Drawing 420-WAGB-101-009, Rev C, Construction Dwg Units 123-124 Coast Guard Drawing 420-WAGB-101-009, Rev C, Construction Dwg Units 123-124 Coast Guard Drawing 420-WAGB-101-012, Rev B, Construction Dwg Units 131-132 Coast Guard Drawing 420-WAGB-101-012, Rev B, Construction Dwg Units 131-132 Coast Guard Drawing 420-WAGB-101-015, Rev C, Construction Dwg Unit 141 & 142 Coast Guard Drawing 420-WAGB-101-019, Rev D, Construction Drawing Unit 250 Coast Guard Drawing 420-WAGB-101-035, Rev C, Construction Dwg Units 442, 443, & 480 Coast Guard Drawing 420-WAGB-101-047, Rev D, Construction Drawing Units 601 & 602 Coast Guard Drawing 420-WAGB-101-047, Rev D, Construction Dwg Units 601-602 Coast Guard Drawing 420-WAGB-101-048, Rev D, Construction Drawing Units 603 & 604 Coast Guard Drawing 420-WAGB-101-050, Rev B, Construction Drawing Units 613 & 614 Coast Guard Drawing 420-WAGB-101-050, Rev B, Construction Dwg Units 613-614 Coast Guard Drawing 420-WAGB-101-051, Rev D, Construction Drawing Units 615 & 616 Coast Guard Drawing 420-WAGB-101-053, Rev D, Construction Drawing Unit 626-000 Coast Guard Drawing 420-WAGB-101-056, Rev B, Construction Drawing Units 703 & 704 Coast Guard Drawing 420-WAGB-101-057, Rev D, Construction Drawing Unit 710 Coast Guard Drawing 420-WAGB-101-057, Rev D, Construction Dwg Unit 710 Coast Guard Drawing 420-WAGB-101-064, Rev D, Shell Expansion Coast Guard Drawing 420-WAGB-101-065, Rev C, Construction Dwg Units 111 & 112 Coast Guard Drawing 420-WAGB-101-071, Rev C, Construction Drawing Unit 701 Coast Guard Drawing 420-WAGB-101-071, Rev C, Construction Dwg Unit 701 Coast Guard Drawing 420-WAGB-101-072, Rev D, Construction Drawing Units 702-705 Coast Guard Drawing 420-WAGB-101-073, Rev E, Construction Dwg Units 720 & 721 Coast Guard Drawing 420-WAGB-161-001, Rev A, Forefoot Casting Coast Guard Drawing 420-WAGB-161-002, Rev D, Shaft Bossing Casting viii (Draft-0)
Coast Guard Drawing 420-WAGB-161-003, Rev B, Rudder Horn Coast Guard Drawing 420-WAGB-161-004, Rev -, Forefoot Transition Castings Coast Guard Drawing 420-WAGB-161-005, Rev -, Mooring Fitting Coast Guard Drawing 420-WAGB-161-010, Rev -, Stern Tube Casting Coast Guard Drawing 420-WAGB-163-001, Rev D, Sea Chest and Vent Modifications Coast Guard Drawing 420-WAGB-167-002, Rev H, Manhole List Coast Guard Drawing 420-WAGB-184-001, Rev C, Rip-Out Iwo Kongsberg EM 122 Installation Coast Guard Drawing 420-WAGB-184-006, Rev -, Additional Sonar Cable Transit Coast Guard Drawing 420-WAGB-184-14 Rev 4, SLEP SBP 29 & EM-304 MKII Transducer Casings
Install Coast Guard Drawing 420-WAGB-184-15 Rev 3, SLEP SBP 29 & EM-304 MKII XDCR Casing
Conduit Inst & Mods Coast Guard Drawing 420-WAGB-184-16 Rev 3, SLEP SBP 29 & EM-304 MKII XDCR Elec Equip
Fdns Install Coast Guard Drawing 420-WAGB-424-15 Rev 3, SLEP SBP 29 & EM 304 MK II Installation Bwd &
Details Coast Guard Drawing 420-WAGB-243-001, Rev A, Shafting Arrangements Coast Guard Drawing 420-WAGB-243-002, Rev A, Shaft Forgings Coast Guard Drawing 420-WAGB-243-003, Rev C, Shafting Details Coast Guard Drawing 420-WAGB-245-502, Rev C, Propeller Blade Coast Guard Drawing 420-WAGB-256-001, Rev J, Main Seawater Circulation System Coast Guard Drawing 420-WAGB-264-001, Rev. F, Lube Oil Fill Transfer & Purification System Coast Guard Drawing 420-WAGB-424-004, Rev L, Hull Mounted Transducers Installation Details Coast Guard Drawing 420-WAGB-424-006, Rev E, General Arrangement of Elec Equipment –
Transducer Well Coast Guard Drawing 420-WAGB-424-501, Rev -, Outline / Ice Hardened Sea Chest Coast Guard Drawing 420-WAGB-424-502, Rev -, Outline / Ice Hardened Sea Chest Coast Guard Drawing 420-WAGB-424-617, Rev -, Outline-Ice Hardened Sea Chest for Spare
Transducers Coast Guard Drawing 420-WAGB-521-001, Rev F, Diagram Firemain System Coast Guard Drawing 420-WAGB-524-001, Rev P, Diagram Auxiliary Seawater System Coast Guard Drawing 420-WAGB-535-001, Rev M, Diagram Steam, Feed & Condensate System Coast Guard Drawing 420-WAGB-562-001, Rev E, Rudders Units 021 & 022 Coast Guard Drawing 420-WAGB-568-001, Rev C, Bow Thruster Installation Arrangement and Details Coast Guard Drawing 420-WAGB-591-521 Remote VDT Console Coast Guard Drawing 420-WAGB-591-549 Oceanographic Winch Drives 1 & 2 Coast Guard Drawing 420-WAGB-591-550 Trawl/Core Winch Drives Coast Guard Drawing 420-WAGB-591-551 Overall Block Diagram Science Winch Control Diagram Coast Guard Drawing 420-WAGB-593-004, Rev. B, Diagram Oily Water Oil, and Waste Water
Collecting Systems Coast Guard Drawing 420-WAGB-631-001, Rev D, Paint Schedule & Corrosion Control Coast Guard Drawing 420-WAGB-633-001, Rev D, Zinc Anodes Coast Guard Drawing 420-WAGB-633-002, Rev C, Cathodic Protection System Iso & Elem Wrg Diag ix (Draft-0)
Coast Guard Drawing 420-WAGB-671-007, Rev G, Misc Outfitting Items Coast Guard Drawing 420-WAGB-801-001, Rev K, Booklet of General Drawings Coast Guard Drawing FL-1204-3, Rev A, Fleet Welded Padeyes and Links Coast Guard Drawing FL-1702-11, Sheave Inspection Coast Guard Fleet Drawing FL-2804-022, Rev A, Consolidated Visual ID for Cutters (Vessels 65 ft and
Over in Length) Coast Guard Drawing 420 WAGB 243-8, Rev A, Shafting Removal Coast Guard Drawing 420 WAGB 245-501, Rev B, Hub Assembly Coast Guard Drawing 420 WAGB 245-502, Rev C, Propeller Blade
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors
Manual Coast Guard Commandant Instruction (COMDTINST) M10360.3 (Series), Coatings and Color Manual Coast Guard Technical Publication (TP) 4395, Manufacturer's Instruction Book-SWBS Group(s) 243 Coast Guard Technical Publication (TP) 5027, Nov 2003, S9242-Af-Mmc-010 - Hydraulic Shaft
CouplingAll set, Tech pub checked, STD Specs Updated Coast Guard Technical Publication (TP) 5028, Nov 2003, S9243-BV-MMC-010 - Stern Tube Seal
Assembly Coast Guard Technical Publication (TP) 5032, 01-NOV-03, S9245-BN-MMC-010 – Propeller, Fixed
Pitch Hub Assembly Coast Guard Technical Publication (TP) 5054, 01-NOV-03, S6437-CF-MMC-010 – Strainer, 20"
Simplex Coast Guard Technical Publication (TP) 5055, 01-DEC-98, S6437-CH-MMC-010 – Strainer, Plug Type
Duplex Coast Guard Technical Publication (TP) 5061, 01-NOV-03, S9261-BE-MMC-010 - Purification System, Fuel Oil Coast Guard Technical Publication (TP) 5068, 01-NOV-03, S9264-A9-MMC-010 - Purification System, Lube Oil Coast Guard Technical Publication (TP) 5161, 01-NOV-03, S6437-A4-MMA-010 – Duplex Strainers Coast Guard Technical Publication (TP) 5162A, 2023, S9517-AY-MMC-010 - Boiler, Oil Fired
Auxiliary Coast Guard Technical Publication (TP) 5214, 01-NOV-03, SG700-AM-MMC-010 - Hydraulic Power
Unit (HPU), Aft General Service Coast Guard Technical Publication (TP) 5216, S9561-A9-MMC-010 - Hydraulic Steering System Coast Guard Technical Publication (TP) 5217, S9561-D4-MMC-010 - Steering Gear, Electro-Hydraulic Coast Guard Technical Publication (TP) 5218, S9242-AG-MMC-010 - Pilgrim Pintle Nut Coast Guard Technical Publication (TP) 5219, S9243-BW-MMC-010 - Rudderstock Seal Coast Guard Technical Publication (TP) 5220, Sept 2005, S9568-AT-MMC-010 - Bow Thruster Coast Guard Technical Publication (TP) 5221, 01-NOV-03, SG700-AP-MMC-010 - A-Frames Coast Guard Technical Publication (TP) 5223, SWBS 572, 2017, Dumbwaiter (200 Lb Capacity) – Model
20700 x (Draft-0)
Coast Guard Technical Publication (TP) 5243, Nov 2013, SG811-B4-MMC-010 – Crane, Electro- Hydraulic Telescoping Boom – Model TB60-65
Coast Guard Technical Publication (TP) 5244 July 2004, SG811-B5-MMC-010 – Single Articulating Boom Crane – Model K40-55
Coast Guard Technical Publication (TP) 5245, 2022, SG811-C5-MMC-010 - Crane, Primary Telescoping Boom Pedestal Type – Model 100-55
Coast Guard Technical Publication (TP) 5246 July 2004, SG811-B5-MMC-010 – Single Articulating Boom Crane – Model K15-45, s/n 1867 -
Coast Guard Technical Publication (TP) 5249, SWBS 589, 2017, SG825-A3-MMC-010 - 1000 Lb Capacity Stores Hoist
Coast Guard Technical Publication (TP) 5250, SWBS 589, 2017, SG825-AY-MMC-010 - 6000 Lb Capacity Science Hoist
Coast Guard Technical Publication (TP) 5251, SWBS 589, 2017, SG825-AZ-MMC-010 - 600 Lb Capacity Trash Hoist
Coast Guard Technical Publication (TP) 5262, SWBS 591, May 2020, Science Winch, Mechanical System & Wire Handling (Volume 1)
Coast Guard Technical Publication (TP) 5263, SWBS 591, Nov 2003, Science Winch, Mechanical System & Wire Handling (Volume 2)
Coast Guard Technical Publication (TP) 5274, 2007, S9633-AG-MMC-010 - Impressed Current Cathodic Protection System
Coast Guard Technical Publication (TP) 5336, 2007, The Cranesmart "Lmi" System Coast Guard Technical Publication (TP) 5359, 2023, Boiler Water Management System – Chem Aqua
Water Treatment Program Coast Guard Technical Publication 9233 (TP 9233), Science Winch Drives and Control System, SWBS
591, May 2023 Coast Guard Technical Standard (TS) 591, Rev -, Oceanographic Research Equipment Fire Prevention and Response Healy Tank Log.xlsx Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, 2022, Welding and Allied
Processes Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General
Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and
Allied Processes Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and
Allied Processes Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and
Allied Processes.
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2020, General
Requirements for Drawing Preparation Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2022, Shipboard
Electrical Cable Test xi (Draft-0)
Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation
Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 0000), 2022, Auxiliary Machine Systems
Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020, Auxiliary Machine Systems
Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary Machine Systems
Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary Machinery Systems
Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirement for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ships Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Technical Standard 505-2 (SFLC TS 505-2), Hoses and Expansion Joints Coast Guard Technical Publication (TP) 5032, Propeller, Fixed Pitch Hub Assembly Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General
Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and
Allied Processes
OTHER REFERENCES
American Bureau of Shipping (ABS), 2, Rule Requirements for Survey After Construction, 2009, Part 7, Appendix Section 10, Guide for Bronze and Stainless Steel Propeller Castings American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2020, Personnel Qualification and Certification in Nondestructive Testing American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2020, 2020, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel American Society of Mechanical Engineers (ASME) B16.34, 2020, Valves-Flanged, Threaded, and
Welding End ASME Boiler Pressure Vessel Code Section IX - Welding, Brazing and Fusing Procedures.
American Welding Society (AWS) B1.10M/ B1.10, 2016, Guide for Nondestructive Examination of
Welds American Welding Society (AWS) B1.11M/B1.11, 2015, Guide for the Visual Examination of Welds American Welding Society (AWS) D1.1/D1.1M, 2020, Structural Welding Code – Steel American Welding Society (AWS) D3.5, 2000, Guide for Steel Hull Welding Amerex Inspection, Maintenance, and Recharge Service manual NO. 13259 xii (Draft-0)
ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D3359, 2023, Standard Test Methods for Measuring Adhesion by Tape
Test ASTM International (ASTM) D4541, 2022, Standard Test Methods for Pull-Off Strength of Coatings
Using Portable Adhesion Testers ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component
Adhesives (AN) ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates ASTM International (ASTM) G46, 2018, Standard Guide for Examination and Evaluation of Pitting
Corrosion ASTM Internationals (ASTM) G46, 2018, Standard Guide for Examination and Evaluation of Pitting
Corrosion Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for
Shipyard Employment Code of Federal Regulations (CFR) Title 46, Part 61, Section 05, 2013, Drydock Examination Federal Specification (Fed Spec) QQ-N-281D (2), Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Federal Specification (Fed Spec) QQ-N-281D (2), Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Federal Specification (Fed Spec) QQ-N-281D (2), Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Federal Specification (Fed Spec) QQ-N-281D(2), Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Huber A-Frame Drawing HI-571-1001, Rev C Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe
Hangers and Supports Materials, Design, Manufacture, Selection, Application and Installation Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2019 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2022 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72A, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2019 Edition, Bronze Gate, Globe, Angle and Check Valves MIL-C-24757, Nov 1990, Cloth, Fiberglass, Coated MIL PRF-16173 w/Interim Amendment 2, 2017, Corrosion Prevention Compound, Solvent Cut Back, Cold Application MIL-PRF-24176C, 2020, Cement, Epoxy, Metal Repair and Hull Smoothing MIL-PRF-24647D, 2021, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-PRF-24667C w/Int. Amendment 1, 2018, Coating System, Non-Skid, for Roll, Spray, or Self-
Adhering Application MIL-PRF-900, 2020, Rubber Gasket Material, 45 Durometer Hardness xiii (Draft-0)
MIL-S-2191, Nov 1992, Repair Welding, Weld Cladding, Straightening, and Cold Rolling or Main Propulsion Shafting
MIL-S-45180D, 1998, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-1689A, 1990, Fabrication, Welding, and Inspection of Ships Structure MIL-STD-2199B, 2020, Covering for Waterborne Main Propulsion Shafting on U.S. Naval Surface Ships and Submarines National Fire Protection Association standard NFPA-10 (Portable Fire Extinguishers) Naval Sea Systems Command (NAVSEA) 0640-LP-119-0175, 2019, NAVSEA OP 4 Rev 12, Ammunition and Explosives Safety Afloat Naval Sea Systems Command (NAVSEA) 0943-LP-017-2010, Technical Repair Standard for Surface
Ships Main Propulsion Shafting Naval Ship's Technical Manual (NSTM) Chapter 081, Oct 2006, Waterborne Underwater Hull Cleaning of Navy Ships Naval Ship's Technical Manual (NSTM) Chapter 245, Mar 2003, Propellers Naval Ship's Technical Manual (NSTM) Chapter 556, Rev 9, Hydraulic Equipment Power Transmission and Control Naval Ships Technical Manual S9086-GY-STM-010, 2021, Chapter 221 NAVSEA Dwg 803-1385664, Bearings, Stern Tube & Strut NAVSEA Dwg 803-2145807, Propulsion Shafting & Components NAVSEA Dwg 803-4435837, Rev B, Propeller
NAVSEA SG700-AM-MMC-010/34712, POWER UNIT, HYDRAULIC, AFT GENERAL SERVICE
NAVSEA SG700-AP-MMC-010, Rev -; Preliminary Operation & Maintenance Manual for WAGB-20
Polar Icebreaker a-Frames NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for
Fabrication, Welding, and Inspection of Submarine Structure Rugged Controls RPC-90x Programmable Controller Operations and Maintenance Manual Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and
Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and
Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and
Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C-6183A, 2019, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 1999, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), Solvent
Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2020, Bare Metal Power Tool Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), Power
Tool Cleaning xiv (Draft-0)
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10 (WAB)/NACE WAB-2, 2015, Near-White Metal Wet Abrasive Blast Cleaning
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 7 (WAB)/NACE WAB-4, 2015, Brush-Off Wet Abrasive Blast Cleaning
The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP 10/NACE No.2 Near-White Blast CleaningUpdated version?
No Rev needed.
The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007, Near-White Blast Cleaning The Society for Protective Coatings SSPC-SP 11, Jul 2012, Power Tool Cleaning to Bare Metal WARTSILA Dwg. H72031-04 Rev 1, GA OF 31.400” MOD 31.100 TYPE MB SEAL xv (Draft-0)
CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY
The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
WORK
ITEM
MTI ITEM
DESCRIPTION
NSN/PN QTY ESTIMATED
COST
($/UNIT)
16 N Staves, ROMOR I, #10 Rev H 60” lg,
1.035 thk for port and stbd strut bearing
PN: 80910152490112 120 299
16 N Staves, ROMOR I, #10 Rev H21.5” lg for port and stbd strut bearing
PN: 8091005469012 60 187
16 N Staves, ROMOR I, #9xS Rev H 50” lg, port and stbd stern tube bearing
1st Over 56 259
16 N Staves, ROMOR I, #9xS Rev H 28.5”lg, port and stbd stern tube bearing
1st Over 56 208
16 N Staves, ROMOR X2, #9 RevH 50” lg +0/- .060 .981 port and stbd stern tube bearing
PN: 80909127020002X2 56 561
16 N Staves, ROMOR X2 #9 RevH 28.5”lg +0/-
.040 .981 port and stbd stern tube bearing
PN:80909072420002X2 56 415
17 N 420' WAGB Shaft Seal Assembly
US72031-04-SEAL ASSY
31.100 MB-DBL INF.
DWG NUMBER H72031-04
2 ea. 240,000
20 N Rudder Stock Seal, Overhaul Kit
P/N WLP001444-001
NSN 2040-01-617-7196 2 EA 22,653
20 N Pintle Bearing Material - 4 EA 4,000
43 N EM-304 MK II RX
UNIT, 1 DEGREE
PN: 426612
1 ea. $320,000
43 N EM-304 MK II TX
UNIT, 0.5 DEGREE
PN: 466131 2 ea. $385,000
43 N EM-304 MK II
PROCESSING UNIT
PN: 470574 1 ea. $190,000
43 N HYDROGRAPHIC
WORKSTATION
PN: MC330 1 ea. $3,500
43 N DISPLAY, 24", ISIC
DURAMON WS 24
PN: MD24 1 ea. $1,750
43 N TRANSDUCER TX
MODULE, 0.5
DEGREE, W/ 25M
CABLE
PN: 457227 16 ea. $2,800 xvi (Draft-0)
43 N TRANSDUCER RX
MODULE, 1
DEGREE, W/ 25M
CABLE
PN: 335929 8 ea. $2,800
43 N UNINTERRUPTIBL
E POWER SUPPLY,
30KW W/ DAMPER
PN: 9PHD 1 ea. $54,000
43 N CABLE,
EXTENSION, 15M,
EM-304 MK II, TX
PN: EM304-TX-15M 32 ea. $1,650
43 N HYDROPHONE,
WIDE-BAND,
OMNI-
DIRECTIONAL
PN: HAP-5050 4 ea. $2,600
43 N CABLE,
EXTENSION
HYDROPHONE, 150
FT
PN: FSS-2 4 ea. $375
43 N TRANSFORMER,
10KVA, 230VAC
THREE-PHASE
/230VAC SINGLE-
PHASE
PN: T23R23S10XCU 1 ea. $12,300
43 N EM-304 TX CASING
ASSEMBLY
YD-184-029 1 ea. $375,000
43 N EM-304 RX CASING
ASSEMBLY
YD-184-030 1 ea. $375,000
43 N KM SBP
SOFTWARE FOR
SBP27/29
PN: 352707
1 ea. $35,000
43 N HYDROGRAPHIC
WORKSTATION
PN: MC330 1 ea. $3,500
43 N DISPLAY, 24” ISIC PN: MD24 1 ea. $1,750
43 N SBP29
TRANSCEIVER
UNIT – 64
CHANNEL
PN: 436600 1 ea. $450,000
43 N HV POWER RIO -
230 VAC DELTA -
64 CHANNEL
PN: 449800 1.ea. $50,000
43 N CABLE
CONNECTION
UNIT
PN: EM1-216752 4 ea. $45,000
43 N TRANSDUCER
ARRAY, 3-DEGREE
PN: 373486 1 ea. $240,000
43 N TRANSDUCER
FRAME, 3-DEGREE
W/ BAFFLES,
SHIMS AND RAILS
PN: 312186 1 ea. $150,000
43 N TX ACOUSTIC
WINDOW FOR 3-
DEGREE,
TITANIUM 20MM,
GRADE 5
PN: 332827 1 ea. $225,000
43 N EXTENDER, PN: SBP29-10M 8 ea. $7,500 xvii (Draft-0)
TRANSDUCER
CABLES, 10M
43 N HYDROPHONE,
WIDE-BAND
PN: HAP-5050 2 ea. $2,600
43 N EXTENDER,
HYDROPHONE
CABLE, 150 FT.
PN: FSS-2 2 ea. $375
43 N SB 29 CASING
ASSEMBLY
YD-184-031 1 ea. $375,000
44 N Rebuild kit -K- MDFPM-3-3W Rev
A U/M EA -
REBUILD KIT 3" 3-
WAY MDFPM
SERIES
PN: K-MDFPM-3 6 ea. $900.00
44 N Line Shaft Bearing Oil Seals
PN: 81000-128 2 $23,795
45 Y HUB ASSY, FIXED
PITCH, STBD RH
NSN 2010-01-462-6510 1 $95,000
45 Y HUB ASSY, FIXED
PITCH, PORT LH
NSN 2010-01-462-9192 1 $95,000
45 Y BLADE SET, FIXED
PITCH,STBD RH
NSN 2010-01-465-8335 1 $300,000
45 Y BLADE SET, FIXED
PITCH,PORT LH
NSN 2010-01-465-8328 1 $300,000
45 Y BLADE LIFTING
FIXTURE
NSN 2010-01-462-7627 1 $10,000
*Government-loaned property, which must be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xviii (Draft-0)
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):
Work Item Title
3 Boiler, Annual Maintenance
7 Tanks (Ballast), Clean and Inspect
8 Tanks, Dirty Oil and Waste, Clean and Inspect
10 Sea Bay, Clean and Inspect
14 Propulsion Shafting, Remove Inspect and Reinstall
15 Propulsion Shaft GRP Coating, Inspect and Repair (Shafts Removed)
19 Propeller, Clean and Inspect
22 Internal Hoists, Annual Inspect and Lubricate
20 Rudders, Remove, Inspect and Reinstall
23 Sea Valves and Waster Pieces, Overhaul Or Renew
24 Seawater Strainers, All Sizes, Perform Service and Inspection
26 Aft Crane (Starboard), Annual maintenance, Inspect and Repair
27 Aft Articulating Crane (Port), Annual maintenance, Inspect and Repair
28 A-Frames, Annual Inspection
29 Bow Crane, Annual maintenance, Inspect and Repair
30 Deck Crane (Starboard), TB 100-55, Annual maintenance, Inspect and Repair
31 Deck Crane (Port), TB 100-55, Annual maintenance, Inspect and Repair
32 SCIENTIFIC AND OCEAN ENGINEERING SYSTEMS, CONTROL SYSTEM GROOM
AND INDICATOR CALIBRATION
33 Oceanographic Winch, Inspect and Test
34 Weather Decks, Preserve (Full)
35 Hull Plates (U/W Body), Inspect xix (Draft-0)
11 Chain Lockers, Sumps and Access Trunk, Clean and Inspect
12 Voids (Non-Accessible), Preserve
13 Voids (Non-Accessible), Leak Test
36 U/W Body, Preserve (Partial)
18 Propulsion Shaft Liners, Skim Cut xx (Draft-0)
PRINCIPAL CHARACTERISTICS
420' WAGB (CGC HEALY)
PHYSICAL
Length overall 420' Length between perpendiculars 396' 6" Beam, extreme 82' 0" Depth amidships to main deck 42' 0" Draft to bottom of keel @ full load 29' 3" Full load displacement 16,423 long tons Effective keel length 230' 0" Mast height above DWL @ 28' draft 158' 3/8"
HULL
Frame spacing 30" Material Hull ASTM A131, GR EH 36, or ABS EH 36 Flight deck ASTM A131, GR EH 36, or ABS EH 36 Superstructure ASTM A131, GR EH 36, or ABS EH 36
MACHINERY
Propulsion 4 Sultzer 12Z a V 40S
2 AC Synchronous, 11.2MW Drive Motors Auxilary generator 1 EMD 16-645F7B, 2200 KW, 450V AC, 3 phase Rudder 2 Anchor & chain Two 13,200 lbs Navy Stockless, 150 fathoms chain Port, 165 fathoms chain
Starboard
TANKS
Diesel oil or JP-5 (@ 95%) 1,187,117 gal.
JP-5 (Helo) (@ 95%) 56,434 gal.
9250 lube oil (@ 95%) 24,794 gal.
Fresh water (@ 95%) 34,553 gal.
Hydraulic oil (@95%) 8,571 gal.
Ballast water (@95%) 899,776 gal.
1 (Draft-0)
00000_0824_FLT
REC_00000_FLT_Commercial Project @ Contractor’ Facility (0121)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures
OTHER REFERENCES
Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for
Shipyard Employment NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for
Fabrication, Welding, and Inspection of Submarine Structure
2 (Draft-0)
3. REQUIREMENTS
3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire Protection and Response work item, as applicable, during the performance of this availability.
3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.
3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan, as requested in the Fire Protection and Response work item, seven (7) days before the Arrival Conference.
NOTE
NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.
Contractors can apply to NAVSEA headquarters directly for copies.
3.2 Fire watch requirements. The Contractor must provide fire watch per paragraph 3.3.1.3.1 of SFLC Std Spec 0000.
3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.
3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).
3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.
3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.
Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:
• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.
• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.
3 (Draft-0)
3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.
For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).
3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;
for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:
• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.
• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.
3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.
3.4.1 HY-130 material substitution. The Contractor must be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B- Class” cutters, Weldox 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Weldox 900, all welding procedures and welder qualifications for welding Weldox 900 must be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY- 130.
3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with NAVSEA TP 1688. The Contractor must be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.
3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B- Class” cutters, the Contractor must provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s must be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor must ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.
NOTE
NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding Weldox 900 are considered the same as those for welding HY-130.
3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that
4 (Draft-0) develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:
• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.
• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.
• Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.
3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.
3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;
ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.
3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local…
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