Attachment #9-PAR 56 300W Production Unit Test and Test Result Form 10-24-17_FINAL.docx
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- 6973GH-18-R-00028
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Attachment #9-PAR 56 300W Production Unit Test and Test Result Form 10-24-17_FINAL (docx)
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October 24, 2017
Production Unit Test Result Form.
For FAA 20A 300W Par 56
Q20A/PAR-56/C INCANDESCENT LAMP
| TYPE I, MOGUL END PRONG, 300W |
| NSN: 6240-01-432-3996 |
1.0 Scope
1.1 The specifications covers halogen-cycle PAR-56 aviation service lamps or equivalent used for runway approach lighting systems.
1.2 Reference FAA-E-2408b Dated July 31, 2000.
1.3 This procedure will outline any and all test requirements for production build units.
1.4 A test sample rate of 5pcs or 1% whichever is greater shall be tested per production batch.
2.0 Test Equipment List with calibration date (as need).
List all of the equipment
3.0 Test methods
Testing of the UUT shall be performed IAW FAA-E-2408b Dated July 31, 2000.
4.0 Wattage rating test (paragraph 4.5.1)
Test set up and procedure: (prepare by contractor)
5.0 Filament Motion and Shorting Test (paragraph 4.5.2)
Test set up and procedure:
(prepare by contractor)
6.0 Photometric Testing (paragraph 4.5.4)
Photometric tests shall be conducted to demonstrate compliance with the intensity and beam dimension requirements of Table I, as applicable. Table 2 is used to fill the photometric required in table 1.
Table I. Lamp Design Parameters (Mogul End Prong, Type I)
Q20A/PAR56/C
Wattage Rating
| 200 |
| ±16 |
| 300 |
| +18 |
| 500 ±30 |
| Rated Amperes |
| (RMS) |
| 6.6 |
| ±0.5% |
| 20 |
| ±0.5% |
| 20 ±0 . 5% |
| Average Life, |
| Hours |
| 1000 |
| 300 |
| +18 |
| Rated Amperes | |
| (RMS) |
| 20 |
| ±0.5% |
| Average Life, | |
| Hours |
Minimum Candela Requirements Within Beam Field Point Location (degrees from mechanical axis)
3.5 up - 13.5 left
7,000
3.5 down - 13.5 left
7,000
3.5 up - 13.5 right
7,000
3.5 down - 13.5 right
7,000
4 up - vertical
16,000
4 down - vertical horizontal - 10 left horizontal - 10 right
16,000 16,000 16,000 horizontal - 14 left
7,000 horizontal - 14 right
7,000
Maximum Intensity, 48,000
Candela (not to be exceeded in any direction)
| Cover Glass |
| Prismatic |
Prismatic Prismatic
| Base |
| All three |
| (3) |
| lamps - Mogul End Prong |
| Burning Position |
| All three |
| (3) |
| lamps - Horizontal to 25° |
Base Down
Sample No: Flash Period: On time-one flash:
Brightness Step:
Style: Input:
Neutral Density Filter: Calibration Factor:
Serial #
NA I
Vertical Position (deg.)
Calculated Effective Intensity Data (candela)
Horizontal Position (deg.)
| 15L |
| 14L |
| 13.5 L |
| 10L |
| 11L |
| 7.5L |
| 5L |
| 0 |
| 5R |
| 7.5R |
| 10R |
| 12R |
13.5 R
14R
5U
4U
3.5U
2.5U
1U
1D
2.5D
3.5D
4D
5D
Table 2: Photometric Test Data for S/N:
7.0 Two Hour Test (paragraph 4.5.13)
8.0 Examination Of Product (paragraph 4.4.1)
9.1 The lamp shall be inspected to determine compliance with the requirements specified herein with respect to materials, workmanship and marking. The lamp shall be inspected to determine that outline dimensions meet the dimensions given in Figure 1 as applicable. Lamp prongs shall be flat any curvature in design shall be cause for rejection. Record Inspection results on data sheet.
Prepared for: FAA Logistics Center
Name of Company:
Address:
Phone number:
Prepared By:
Title:
Test By:
Title:
Date: ______________ Part Name: _____________________ Manufacture Part Number: ______________________
NSN:_____________________________
Production Date Code: _________________ Production Build QTY: ______________ Sample rate of 5 pcs or 1% whichever is greater shall be tested.
QTY: No Lamp Fail – all five Lamp should pass
List of test performed and attach the test result for each test.
4.0 Wattage Rating Test
5.0 Filament Motion Test and Shorting of Turn Test
6.0 Photometric Test
7.0 Two Hour Test
9.0 Examination of Product
| Test Equipment Used |
| Calibration Date |
| Calibration Due Date |
Lamp # – serial number
4.0 Wattage Rating Test
Details/Requirements Results UUT start date/time
Measured current at start 20 Amps +/-.5%(19.1-20.1)
Actual measured: pass/fail
Measured voltage at start 25 Volt nominal
Actual measured: pass/fail
Time accumulated on UUT 5 hour minimum
Actual measured: pass/fail
Measured current after 5 hours 20 Amps +/-.5%(19.1-20.1)
Actual measured: pass/fail
Measured voltage after 5 hours 25 volts nominal
Actual measured: pass/fail
Calculated watts 500Watt
Actual measured: pass/fail
5.0 Filament Motion and Shorting Test: Date/Time:
Details/Requirements Measured Results Measured current at start
Measured voltage at start
15 min interval Measured voltage within +/-0.5 volts of original Measurement
30 min interval Measured voltage within
60 min interval Measured voltage within
120 min interval Measured voltage within
6.0 Photometric Testing. Date performed: ____________
Measured Voltage:___________ 25V Nominal
Measured Current:___________ 20Amps +/-.5%(19.9-20.1) Max Candela Measurement 48,000 Max Candela allowed
Actual Measured___________ pass/fail
3.5°up 13.5°left Reading 7,000 Candela Min.
3.5°down 13.5°left Reading
3.5° up 13.5° Right Reading
3.5°down 13.5° Right Reading
4.0°up 0°Vertical Reading 16,000 Candela Min.
4.0°down 0°Vertical Reading
0°Horizontal 10°Left Reading
0°Horizontal 10°Right Reading
0°Horizontal 14°Left Reading
0°Horizontal 14°Right Reading
Sample No: Flash Period: On time-one flash:
Brightness Step:
Neutral Density Filter: Calibration Factor:
Serial #
NA I
Vertical
Calculated Effective Intensity Data (candela)
Horizontal Position (deg.)
| 15L |
| 14L |
| 13.5 L |
| 10L |
| 11L |
| 7.5L |
| 5L |
| 0 |
| 5R |
| 7.5R |
| 10R |
| 12R |
14R
5U
4U
3.5U
2.5U
1U
1D
2.5D
3.5D
4D
5D
7.0 Two Hour Test, Date
Start time:
Stop time:
Pass Fail
9.0 Examination of Product Pass Fail
UUT start date/time
Measured current at start
Actual measured: pass/fail
Measured voltage at start 25 Volt nominal
Actual measured: pass/fail
Time accumulated on UUT 5 hour minimum
Actual measured: pass/fail
Measured current after 5 hours 20 Amps +/-.5%(19.1-20.1)
Actual measured: pass/fail
Measured voltage after 5 hours 25 volts nominal
Actual measured: pass/fail
Calculated watts
Measured current at start
Measured voltage at start
15 min interval
30 min interval Measured voltage within
60 min interval Measured voltage within
120 min interval Measured voltage within
Measured Voltage:___________
Measured Current:___________ 20Amps +/-.5%(19.9-20.1) Max Candela Measurement
3.5°up 13.5°left Reading
3.5°down 13.5°left Reading
3.5° up 13.5° Right Reading
3.5°down 13.5° Right Reading
4.0°up 0°Vertical Reading
4.0°down 0°Vertical Reading
0°Horizontal 10°Left Reading
0°Horizontal 10°Right Reading
0°Horizontal 14°Left Reading
0°Horizontal 14°Right Reading
Sample No: Flash Period: On time-one flash:
Brightness Step:
Neutral Density Filter: Calibration Factor:
Serial #
NA I
Vertical
Calculated Effective Intensity Data (candela)
Horizontal Position (deg.)
| 15L |
| 14L |
| 13.5 L |
| 10L |
| 11L |
| 7.5L |
| 5L |
| 0 |
| 5R |
| 7.5R |
| 10R |
| 12R |
14R
5U
4U
3.5U
2.5U
1U
1D
2.5D
3.5D
4D
5D
Pass Fail
9.0 Examination of Product Pass Fail
UUT start date/time
Measured current at start
Actual measured: pass/fail
Measured voltage at start 25 Volt nominal
Actual measured: pass/fail
Time accumulated on UUT 5 hour minimum
Actual measured: pass/fail
Measured current after 5 hours 20 Amps +/-.5%(19.1-20.1)
Actual measured: pass/fail
Measured voltage after 5 hours 25 volts nominal
Actual measured: pass/fail
Calculated watts
Measured current at start
Measured voltage at start
15 min interval
30 min interval Measured voltage within
60 min interval Measured voltage within
120 min interval Measured voltage within
Measured Voltage:___________
Measured Current:___________ 20Amps +/-.5%(19.9-20.1) Max Candela Measurement
3.5°up 13.5°left Reading
3.5°down 13.5°left Reading
3.5° up 13.5° Right Reading
3.5°down 13.5° Right Reading
4.0°up 0°Vertical Reading
4.0°down 0°Vertical Reading
0°Horizontal 10°Left Reading
0°Horizontal 10°Right Reading
0°Horizontal 14°Left Reading
0°Horizontal 14°Right Reading
Sample No: Flash Period: On time-one flash:
Brightness Step:
Neutral Density Filter: Calibration Factor:
Serial #
NA I
Vertical
Calculated Effective Intensity Data (candela)
Horizontal Position (deg.)
| 15L |
| 14L |
| 13.5 L |
| 10L |
| 11L |
| 7.5L |
| 5L |
| 0 |
| 5R |
| 7.5R |
| 10R |
| 12R |
14R
5U
4U
3.5U
2.5U
1U
1D
2.5D
3.5D
4D
5D
9.0 Examination of Product Pass Fail
UUT start date/time
Measured current at start
Actual measured: pass/fail
Measured voltage at start 25 Volt nominal
Actual measured: pass/fail
Time accumulated on UUT 5 hour minimum
Actual measured: pass/fail
Measured current after 5 hours 20 Amps +/-.5%(19.1-20.1)
Actual measured: pass/fail
Measured voltage after 5 hours 25 volts nominal
Actual measured: pass/fail
Calculated watts
Measured current at start
Measured voltage at start
15 min interval
30 min interval Measured voltage within
60 min interval Measured voltage within
120 min interval Measured voltage within
Measured Voltage:___________
Measured Current:___________ 20Amps +/-.5%(19.9-20.1) Max Candela Measurement
3.5°up 13.5°left Reading
3.5°down 13.5°left Reading
3.5° up 13.5° Right Reading
3.5°down 13.5° Right Reading
4.0°up 0°Vertical Reading
4.0°down 0°Vertical Reading
0°Horizontal 10°Left Reading
0°Horizontal 10°Right Reading
0°Horizontal 14°Left Reading
0°Horizontal 14°Right Reading
Sample No: Flash Period: On time-one flash:
Brightness Step:
Neutral Density Filter: Calibration Factor:
Serial #
NA I
Vertical
Calculated Effective Intensity Data (candela)
Horizontal Position (deg.)
| 15L |
| 14L |
| 13.5 L |
| 10L |
| 11L |
| 7.5L |
| 5L |
| 0 |
| 5R |
| 7.5R |
| 10R |
| 12R |
14R
5U
4U
3.5U
2.5U
1U
1D
2.5D
3.5D
4D
5D
9.0 Examination of Product Pass Fail
UUT start date/time
Measured current at start
Actual measured: pass/fail
Measured voltage at start 25 Volt nominal
Actual measured: pass/fail
Time accumulated on UUT 5 hour minimum
Actual measured: pass/fail
Measured current after 5 hours 20 Amps +/-.5%(19.1-20.1)
Actual measured: pass/fail
Measured voltage after 5 hours 25 volts nominal
Actual measured: pass/fail
Calculated watts
Measured current at start
Measured voltage at start
15 min interval
30 min interval Measured voltage within
60 min interval Measured voltage within
120 min interval Measured voltage within
Measured Voltage:___________
Measured Current:___________ 20Amps +/-.5%(19.9-20.1) Max Candela Measurement
3.5°up 13.5°left Reading
3.5°down 13.5°left Reading
3.5° up 13.5° Right Reading
3.5°down 13.5° Right Reading
4.0°up 0°Vertical Reading
4.0°down 0°Vertical Reading
0°Horizontal 10°Left Reading
0°Horizontal 10°Right Reading
0°Horizontal 14°Left Reading
0°Horizontal 14°Right Reading
Sample No: Flash Period: On time-one flash:
Brightness Step:
Neutral Density Filter: Calibration Factor:
Serial #
NA I
Vertical
Calculated Effective Intensity Data (candela)
Horizontal Position (deg.)
| 15L |
| 14L |
| 13.5 L |
| 10L |
| 11L |
| 7.5L |
| 5L |
| 0 |
| 5R |
| 7.5R |
| 10R |
| 12R |
14R
5U
4U
3.5U
2.5U
1U
1D
2.5D
3.5D
4D
5D
Pass Fail
9.0 Examination of Product Pass Fail
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