Attachment #7-PAR 56 300W First Article Test Procedure and Result Form Changes 11-29-2017.pdf

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11/21/2017

First Article Test Plan/Procedure Form

For FAA 20A 300W Par 56

Q20A/PAR-56/C INCANDESCENT LAMP

TYPE I, MOGUL END PRONG, 300W

NSN: 6240-01-432-3996

1.0 Scope

1.1 The specifications covers halogen-cycle PAR-56 aviation service lamps or equivalent used for runway approach lighting systems.

1.2 Reference FAA-E-2408b Dated July 31, 2000.

1.3 This procedure will outline any and all test requirements for production build units.

1.4 A test sample rate of 5pcs or 1% whichever is greater shall be tested per production batch.

2.0 Test Equipment List with calibration date (as need).

List all of the equipment (page 9 of this document)

3.0 Test methods

Testing of the UUT shall be performed IAW FAA-E-2408b Dated July 31, 2000, paragraph 4.5.

4. Examination of product (Reference 4.4.1 in FAA-E-2408 b, dated July 31, 2000)

5. Wattage rating test. (Reference 4.5.1 in FAA-E-2408B Dated July 31, Test set up and procedure (prepare by contractor):

6. Filament Motion and Shorting Test (Reference 4.5.2 in FAA-E-2408B Dated July 31, 2000)

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7. Life Test. (Reference 4.5.3 in FAA-E-2408B Dated July 31, 2000)

8. Photometric Testing (Reference 4.5.4 in FAA-E-2408B Dated July 31, Photometric tests shall be conducted to demonstrate compliance with the intensity and beam dimension requirements of Table I, as applicable.

Table 2 is used to fill the photometric required in table 1.

Table I. Lamp Design Parameters (Mogul End Prong, Type I)

Q20A/PAR56/C

Wattage Rating

300 +18

Rated Amperes

20 ±0.5%

Average Life, Minimum Candela Requirements Within Beam Field Point Location (degrees from mechanical axis)

3.5 up - 13.5 left 7,000

3.5 down - 13.5 left 7,000

3.5 up - 13.5 right 7,000

3.5 down - 13.5 right 7,000

4 up - vertical 16,000 4 down - vertical horizontal - 10 left horizontal - 10 right

16,000

16,000 16,000 horizontal - 14 left 7,000

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Maximum Intensity, 48,000 Candela (not to be exceeded in any direction)

Cover Glass Prismatic

Prismatic Prismatic

Base All three (3) lamps - Mogul End Prong

Burning Position All three (3) lamps - Horizontal to 25° Base Down

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Sample No:

Flash Period: On t ime-one flash:

Brightness Step:

Style:

Input:

Neutral Density Filter:

Calibration Factor:

Serial #

NA I

Vertical Position (deg.)

Calculated Effective Intensity Data (candela) Horizontal Position (deg.)

15L 14L 13.5 L 10L 11L 7.5L 5L 0 5R 7.5R 10R 12R 1 3 . 5

R 14R 5U 4U

3.5U 2.5U 1U

1D 2.5D 3.5D 4D 5D

Table 2 for Photometric Test Data for S/N:

9. Light Maintenance (Reference 4.5.5 in FAA-E-2408B Dated July 31, Thermal shock test ( Reference 4.5.6)

10 . Cold Water Test (Reference 4.5.6.1 in FAA-E-2408B Dated July 31, 2000): Can be performed in the last test

11. Icing Test (Reference 4.5.6.2 in FAA-E-2408B Dated July 31, 2000) Can be performed after cold water test

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Temperature Test (Reference 4.5.7):

12. High Temperature Test (Reference 4.5.7.1 in FAA-E-2408B Dated July 31, 2000)

13. Low Temperature Test (Reference 4.5.7.2 in FAA-E-2408B Dated July 31, 2000)

14. Vibration Test (Reference 4.5.8, 4.5.8.1 in FAA-E-2408B Dated July 31, 2000)

15. Humidity Test (Reference 4.5.9 in FAA-E-2408B Dated July 31, 2000)

16. Low Pressure (Altitude) Test (Reference 4.5.10 in FAA-E-2408B Dated July 31, 2000)

17. Salt Fog Test (Reference 4.5.11 in FAA-E-2408B Dated July 31, 2000)

18. Rain Test (Reference 4.5.12 in FAA-E-2408B Dated July 31, 2000)

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19. Two Hour Test (Reference 4.5.13 in FAA-E-2408B Dated July 31,

20. Solar Radiation Test (Reference 4.5.14 in FAA-E-2408B Dated July 31, The solar radiation (sunshine) test shall be performed IAW Procedure II, method 505.4, of MIL-STD-810F. An irradiance of 1120 watts per square meter shall be applied to the lamp coating for 630 days. At the end of the test the lamp coating transmittance shall be 95% of the initial transmittance, and the lamp at rated life shall meet the 80% light maintenance requirement. (9.0)

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Figure1 Lamp Design Parameters (Mogul End Prong) Type

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Prepared for: FAA Logistics Center

Name of Company:

Address:

Phone number:

Prepared By:

Title:

Date: ______________

List of test IAW FAA-E-2408b Dated July 31, 2000.

4.0 Examination of Product

5.0 Wattage Rating Test

6.0 Filament Motion Test and Shorting of Turn Test

7.0 Life Test

8.0 Photometric Test

9.0 Light Maintenance Test

10.0 Cold water test

11.0 Icing Test

12.0 High Temperature Test

13.0 Low Temperature Test

14.0 Vibration Test

15.0 Humidity Test

16.0 Low Pressure (Altitude Test)

17.0 Salt Fog Test

18.0 Rain Test

19.0 Two Hour Test

20 .0 Solar Radiation Test

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LIST of Test Equipment and calibration date:

Test Equipment Used Calibration Date Calibration Due Date

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TEST REUSULS:

All UUT’s have passed the Statement of Work requirements IAW FAA-E- 2408b Dated July 31, 2000.

Total of Lamps:

LAMP 1

PASS / FAIL

5.0 Wattage Rating Test

Details/Requirements Results UUT start date/time

Measured current at start 20 Amps +/-.5%(19.1-20.1)

Actual measured:

pass/fail

Measured voltage at start 15 Volts nominal

Time accumulated on UUT 5 hour minimum

Measured current after 5 hours

Measured voltage after 5 hours

Calculated watts 300Watt

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6.0 Filament Motion and Shorting Test: Date/Time:

Details/Requirements Measured Results Measured current at start

15 min interval Measured voltage within +/-0.5 volts of original Measurement

30 min interval Measured voltage within

60 min interval Measured voltage within

120 min interval Measured voltage within

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7.0 Life Test:

Measured Current at Start of Test:

20Amps +/-.5% (19.9-20.1) pass/fail

Measured Voltage at Start of Test:

15V nominal pass/fail Life Test Start Date/Time:

Life Test End Date/Time:

Accumulated Hours on UUT:

500Hour Min. pass/fail Measured Current at End of Test:

20Amps +/-.5% (19.9-20.1) pass/fail Measured Voltage at End of Test:

Cannot measure greater than 6% pass/fail Measured value at start of test.

6.3 Measured Max. Candela after Lite

Test:

Candela measurement cannot fall Below 80% of original Candela pass/fail Measurement.

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8.0 Photometric Testing. Date performed: ____________

Measured Voltage:___________ 15V Nominal

Measured Current:___________ 20Amps +/-.5%(19.9-20.1)

4.9 4.0°up Vertical Reading 16,000 Candela Min.

Actual Measured___________ pass/fail

4.4 Max Candela Measurement

48,000 Max Candela allowed

Actual Measured___________ pass/fail

4.10 4.0°down Vertical Reading 16,000 Candela Min.

Actual Measured___________ pass/fail

4.5 3.5°up 13.5°left Reading 7,000 Candela Min.

4.11 0°Horizontal 10°Left Reading

4.6 3.5°down 13.5°left Reading 7,000 Candela Min.

Actual

Measured___________ pass/fail

4.11 0°Horizontal 10°right Reading

4.7 3.5°up 13.5°right Reading

4.12 0°Horizontal 14°left Reading

4.8 3.5° down,13.5°right Reading 7,000 Candela Min.

Actual Measured___________ pass/fail

0°Horizontal 14° right Reading

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9.0 Light Maintenance Test -

Date performed:

Recorded measurement:

Pass/Fail

10. Cold Water Test

Recorded measurement and test results

11. Icing Test

12.0 High Temperature Test

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13.0 Low Temperature Test

14.0 Vibration Test

Recorded measurement and test results

15.0 Humidity Test

Pass/Fail

16.0 Low Pressure (Altitude Test)

Date performed:

Recorded measurement and test results Pass/Fail

17.0 Salt Fog Test

Date performed:

Recorded measurement and test results

18.0 Rain Test

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Pass/Fail 20 .0 Solar Radiation Test: provide a signed Certificate of Conformance that states their lamps meet the environmental requirements of that test and FAA- E-2408b section 3.5.8.

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LAMP 2

UUT start date/time

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Measured voltage within

30 min interval Measured voltage within

60 min interval Measured voltage within

120 min interval Measured voltage within

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Measured Current at Start of Test:

20Amps +/-.5% (19.9-20.1) pass/fail

Measured Voltage at Start of Test:

15V nominal pass/fail Life Test Start Date/Time:

Life Test End Date/Time:

Accumulated Hours on UUT:

500Hour Min. pass/fail Measured Current at End of Test:

20Amps +/-.5% (19.9-20.1) pass/fail Measured Voltage at End of Test:

Cannot measure greater than 6% pass/fail Measured value at start of test.

6.3 Measured Max. Candela after Lite

Test:

Candela measurement cannot fall Below 80% of original Candela pass/fall

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Measured Current:___________ 20Amps +/-.5%(19.9-20.1)

4.9 4.0°up Vertical Reading 16,000 Candela Min.

Actual Measured___________ pass/fail

4.4 Max Candela Measurement

48,000 Max Candela allowed

Actual Measured___________ pass/fail

4.6 3.5°down 13.5°left Reading 7,000 Candela Min.

Actual

Measured___________ pass/fail

4.8 3.5° down,13.5°right Reading 7,000 Candela Min.

Actual Measured___________ pass/fail

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13.0 Low Temperature Test

Date performed:

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Recorded measurement and test results

Pass/Fail

16.0 Low Pressure (Altitude Test)

Date performed:

Recorded measurement and test results Pass/Fail

17.0 Salt Fog Test

Date performed:

Recorded measurement and test results

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20 .0 Solar Radiation Test: provide a signed Certificate of Conformance that states their lamps meet the environmental requirements of that test and FAA- E-2408b section 3.5.8.

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LAMP 3

UUT start date/time

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Measured voltage within

30 min interval Measured voltage within

60 min interval Measured voltage within

120 min interval Measured voltage within

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Measured Current at Start of Test:

20Amps +/-.5% (19.9-20.1) pass/fail

Measured Voltage at Start of Test:

15V nominal pass/fail Life Test Start Date/Time:

Life Test End Date/Time:

Accumulated Hours on UUT:

500Hour Min. pass/fail Measured Current at End of Test:

20Amps +/-.5% (19.9-20.1) pass/fail Measured Voltage at End of Test:

Cannot measure greater than 6% pass/fail Measured value at start of test.

6.3 Measured Max. Candela after Lite

Test:

Candela measurement cannot fall

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Measured Current:___________ 20Amps +/-.5%(19.9-20.1)

4.9 4.0°up Vertical Reading 16,000 Candela Min.

Actual Measured___________ pass/fail

4.4 Max Candela Measurement

48,000 Max Candela allowed

Actual Measured___________ pass/fail

4.6 3.5°down 13.5°left Reading 7,000 Candela Min.

Actual

Measured___________ pass/fail

4.8 3.5° down,13.5°right Reading 7,000 Candela Min.

Actual Measured___________ pass/fail

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Pass/F

13.0 Low Temperature Test

Date performed:

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Recorded measurement and test results

Pass/Fail

16.0 Low Pressure (Altitude Test)

Date performed:

Recorded measurement and test results Pass/Fail

17.0 Salt Fog Test

Date performed:

Recorded measurement and test results

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E-2408b section 3.5.8.

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LAMP 4

UUT start date/time

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Measured voltage within

30 min interval Measured voltage within

60 min interval Measured voltage within

120 min interval Measured voltage within

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Measured Current at Start of Test:

20Amps +/-.5% (19.9-20.1) pass/fail

Measured Voltage at Start of Test:

15V nominal pass/fail Life Test Start Date/Time:

Life Test End Date/Time:

Accumulated Hours on UUT:

500Hour Min. pass/fail Measured Current at End of Test:

20Amps +/-.5% (19.9-20.1) pass/fail Measured Voltage at End of Test:

Cannot measure greater than 6% pass/fail Measured value at start of test.

6.3 Measured Max. Candela after Lite

Test:

Candela measurement cannot fall

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Measured Current:___________ 20Amps +/-.5%(19.9-20.1)

4.9 4.0°up Vertical Reading 16,000 Candela Min.

Actual Measured___________ pass/fail

4.4 Max Candela Measurement

48,000 Max Candela allowed

Actual Measured___________ pass/fail

4.6 3.5°down 13.5°left Reading 7,000 Candela Min.

Actual

Measured___________ pass/fail

4.8 3.5° down,13.5°right Reading 7,000 Candela Min.

Actual Measured___________ pass/fail

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13.0 Low Temperature Test

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Recorded measurement and test results

Pass/Fail

16.0 Low Pressure (Altitude Test)

Date performed:

Recorded measurement and test results Pass/Fail

17.0 Salt Fog Test

Date performed:

Recorded measurement and test results

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E-2408b section 3.5.8.

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LAMP 5 -

UUT start date/time

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Measured voltage within

30 min interval Measured voltage within

60 min interval Measured voltage within

120 min interval Measured voltage within

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Measured Current at Start of Test:

20Amps +/-.5% (19.9-20.1) pass/fail

Measured Voltage at Start of Test:

15V nominal pass/fail Life Test Start Date/Time:

Life Test End Date/Time:

Accumulated Hours on UUT:

500Hour Min. pass/fail Measured Current at End of Test:

20Amps +/-.5% (19.9-20.1) pass/fail Measured Voltage at End of Test:

Cannot measure greater than 6% pass/fail Measured value at start of test.

6.3 Measured Max. Candela after Lite

Test:

Candela measurement cannot fall

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Measured Current:___________ 20Amps +/-.5%(19.9-20.1)

4.9 4.0°up Vertical Reading 16,000 Candela Min.

Actual Measured___________ pass/fail

4.4 Max Candela Measurement

48,000 Max Candela allowed

Actual Measured___________ pass/fail

4.6 3.5°down 13.5°left Reading 7,000 Candela Min.

Actual

Measured___________ pass/fail

4.8 3.5° down,13.5°right Reading 7,000 Candela Min.

Actual Measured___________ pass/fail

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13.0 Low Temperature Test

Date performed:

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Recorded measurement and test results

Pass/Fail

16.0 Low Pressure (Altitude Test)

Date performed:

Recorded measurement and test results Pass/Fail

17.0 Salt Fog Test

Date performed:

Recorded measurement and test results

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E-2408b section 3.5.8.