Attachment #7-PAR 56 300W First Article Test Procedure and Result Form 10-30-2017_FINAL.docx
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Attachment #7-PAR 56 300W First Article Test Procedure and Result Form 10-30-2017_FINAL (docx)
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October 30, 2017
First Article Test Plan/Procedure Test Result Form
For FAA 20A 300W Par 56
Q20A/PAR-56/C INCANDESCENT LAMP
| TYPE I, MOGUL END PRONG, 300W |
| NSN: 6240-01-432-3996 |
1.0 Scope
1.1 The specifications covers halogen-cycle PAR-56 aviation service lamps or equivalent used for runway approach lighting systems.
1.2 Reference FAA-E-2408b Dated July 31, 2000.
1.3 This procedure will outline any and all test requirements for production build units.
1.4 A test sample rate of 5pcs or 1% whichever is greater shall be tested per production batch.
2.0 Test Equipment List with calibration date (as need).
List all of the equipment (page 9 of this document)
3.0 Test methods
Testing of the UUT shall be performed IAW FAA-E-2408b Dated July 31, 2000, paragraph 4.5.
4. Examination of product (Reference 4.4.1 in FAA-E-2408 b, dated july 31, 2000)
5. Wattage rating test. (Reference 4.5.1 in FAA-E-2408B Dated July 31, 2000) Test set up and procedure (prepare by contractor):
6. Filament Motion and Shorting Test (Reference 4.5.2 in FAA-E-2408B Dated July 31, 2000)
7. Life Test. (Reference 4.5.3 in FAA-E-2408B Dated July 31, 2000)
8. Photometric Testing (Reference 4.5.4 in FAA-E-2408B Dated July 31, 2000)
Photometric tests shall be conducted to demonstrate compliance with the intensity and beam dimension requirements of Table I, as applicable. Table 2 is used to fill the photometric required in table 1.
Table I. Lamp Design Parameters (Mogul End Prong, Type I)
Q20A/PAR56/C
Wattage Rating
| 200 |
| ±16 |
| 300 |
| +18 |
| 500 ±30 |
| Rated Amperes |
| (RMS) |
| 6.6 |
| ±0.5% |
| 20 |
| ±0.5% |
| 20 ±0 . 5% |
| Average Life, |
| Hours |
| 1000 |
| 300 |
| +18 |
| Rated Amperes | |
| (RMS) |
| 20 |
| ±0.5% |
| Average Life, | |
| Hours |
Minimum Candela Requirements Within Beam Field Point Location (degrees from mechanical axis)
3.5 up - 13.5 left
7,000
3.5 down - 13.5 left
7,000
3.5 up - 13.5 right
7,000
3.5 down - 13.5 right
7,000
4 up - vertical
16,000
4 down - vertical horizontal - 10 left horizontal - 10 right
16,000 16,000 16,000 horizontal - 14 left
7,000 horizontal - 14 right
7,000
Maximum Intensity, 48,000
Candela (not to be exceeded in any direction)
| Cover Glass |
| Prismatic |
Prismatic Prismatic
| Base |
| All three |
| (3) |
| lamps - Mogul End Prong |
| Burning Position |
| All three |
| (3) |
| lamps - Horizontal to 25° |
Base Down
Sample No: Flash Period: On time-one flash:
Brightness Step:
Style: Input:
Neutral Density Filter: Calibration Factor:
Serial #
NA I
Vertical Position (deg.)
Calculated Effective Intensity Data (candela)
Horizontal Position (deg.)
| 15L |
| 14L |
| 13.5 L |
| 10L |
| 11L |
| 7.5L |
| 5L |
| 0 |
| 5R |
| 7.5R |
| 10R |
| 12R |
13.5R 14R
5U
4U
3.5U
2.5U
1U
1D
2.5D
3.5D
4D
5D
Table 2 for Photometric Test Data for S/N:
9. Light Maintenance (Reference 4.5.5 in FAA-E-2408B Dated July 31, 2000)
Thermal shock test ( Reference 4.5.6)
10 . Cold Water Test (Reference 4.5.6.1 in FAA-E-2408B Dated July 31, 2000): Can be performed in the last test
11. Icing Test (Reference 4.5.6.2 in FAA-E-2408B Dated July 31, 2000) Can be performed after cold water test
Temperature Test (Reference 4.5.7):
12. High Temperature Test (Reference 4.5.7.1 in FAA-E-2408B Dated July 31, 2000)
Test set up and procedure (prepare by contractor):
13. Low Temperature Test (Reference 4.5.7.2 in FAA-E-2408B Dated July 31, 2000)
14. Vibration Test (Reference 4.5.8, 4.5.8.1 in FAA-E-2408B Dated July 31, 2000)
15. Humidity Test (Reference 4.5.9 in FAA-E-2408B Dated July 31, 2000)
16. Low Pressure (Altitude) Test (Reference 4.5.10 in FAA-E-2408B Dated July 31, 2000)
17. Salt Fog Test (Reference 4.5.11 in FAA-E-2408B Dated July 31, 2000)
18. Rain Test (Reference 4.5.12 in FAA-E-2408B Dated July 31, 2000)
19. Two Hour Test (Reference 4.5.13 in FAA-E-2408B Dated July 31, 2000)
20. Solar Radiation Test (Reference 4.5.14 in FAA-E-2408B Dated July 31, 2000)
The solar radiation (sunshine) test shall be performed IAW Procedure II, method 505.4, of MIL-STD-810F. An irradiance of 1120 watts per square meter shall be applied to the lamp coating for 630 days. At the end of the test the lamp coating transmittance shall be 95% of the initial transmittance, and the lamp at rated life shall meet the 80% light maintenance requirement. (9.0)
Figure1 Lamp Design Parameters (Mogul End Prong) Type
Prepared for: FAA Logistics Center
Name of Company:
Address:
Phone number:
Prepared By:
Title:
Date: ______________
List of test IAW FAA-E-2408b Dated July 31, 2000.
4.0 Examination of Product
5.0 Wattage Rating Test
6.0 Filament Motion Test and Shorting of Turn Test
7.0 Life Test
8.0 Photometric Test
9.0 Light Maintenance Test
10.0 Cold water test
11.0 Icing Test
12.0 High Temperature Test
13.0 Low Temperature Test
14.0 Vibration Test
15.0 Humidity Test
16.0 Low Pressure (Altitude Test)
17.0 Salt Fog Test
18.0 Rain Test
19.0 Two Hour Test
20 .0 Solar Radiation Test
LIST of Test Equipment and calibration date:
| Test Equipment Used |
| Calibration Date |
| Calibration Due Date |
TEST REUSULS:
All UUT’s have passed the Statement of Work requirements IAW FAA-E-2408b Dated July 31, 2000.
Total of Lamps:
LAMP 1
4.0 Examination of Product
PASS / FAIL
5.0 Wattage Rating Test
Details/Requirements Results UUT start date/time
Measured current at start 20 Amps +/-.5%(19.1-20.1)
Actual measured: pass/fail
Measured voltage at start 25 Volt nominal
Actual measured: pass/fail
Time accumulated on UUT 5 hour minimum
Actual measured: pass/fail
Measured current after 5 hours 20 Amps +/-.5%(19.1-20.1)
Actual measured: pass/fail
Measured voltage after 5 hours 25 volts nominal
Actual measured: pass/fail
Calculated watts 500Watt
Actual measured: pass/fail
6.0 Filament Motion and Shorting Test: Date/Time:
Details/Requirements Measured Results Measured current at start
Measured voltage at start
15 min interval Measured voltage within +/-0.5 volts of original Measurement
30 min interval Measured voltage within
60 min interval Measured voltage within
120 min interval Measured voltage within
7.0 Life Test:
| Measured Current at Start of Test: | |
| 20Amps +/-.5% (19.9-20.1) | pass/fail |
| Measured Voltage at Start of Test: | |
| 25V nominal | pass/fail |
Life Test Start Date/Time:
Life Test End Date/Time:
| Accumulated Hours on UUT: | |
| 500Hour Min. | pass/fail |
| Measured Current at End of Test: | |
| 20Amps +/-.5% (19.9-20.1) | pass/fail |
| Measured Voltage at End of Test: | |
| Cannot measure greater than 6% | pass/fail |
Measured value at start of test.
6.3 Measured Max. Candela after Lite
Test:
Candela measurement cannot fall Below 80% of original Candela pass/fail Measurement.
8.0 Photometric Testing. Date performed: ____________
Measured Voltage:___________ 25V Nominal
Measured Current:___________ 20Amps +/-.5%(19.9-20.1)
4.8 3.5°down 13.5°left Reading 20,000 Candela Min.
Actual Measured___________ pass/fail
4.4 Max Candela Measurement
55,000 Max Candela allowed
Actual Measured___________ pass/fail
4.9 4.0°up 0°Vertical Reading 20,000 Candela Min.
Actual Measured___________ pass/fail
4.5 3.5°up 13.5°left Reading 20,000 Candela Min.
Actual Measured___________ pass/fail
4.10 4.0°down 0°Vertical Reading
4.6 3.5°down 13.5°left Reading 20,000 Candela Min.
Actual
Measured___________ pass/fail
4.11 0°Horizontal 14°Left Reading
4.7 3.5°up 13.5°right Reading
4.12 0°Horizontal 14°Right Reading
9.0 Light Maintenance Test -
Date performed:
Recorded measurement:
Pass/Fail
10. Cold Water Test
Recorded measurement and test results
Pass/Fail
11. Icing Test
12.0 High Temperature Test
13.0 Low Temperature Test
14.0 Vibration Test
Recorded measurement and test results
15.0 Humidity Test
Pass/Fail
16.0 Low Pressure (Altitude Test)
Date performed:
Recorded measurement and test results Pass/Fail
17.0 Salt Fog Test
Date performed:
Recorded measurement and test results
18.0 Rain Test
Pass/Fail 20 .0 Solar Radiation Test: provide a signed Certificate of Conformance that states their lamps meet the environmental requirements of that test and FAA-E-2408b section 3.5.8.
LAMP 2
UUT start date/time
Measured current at start
Actual measured: pass/fail
Measured voltage at start 25 Volt nominal
Actual measured: pass/fail
Time accumulated on UUT 5 hour minimum
Actual measured: pass/fail
Measured current after 5 hours 20 Amps +/-.5%(19.1-20.1)
Actual measured: pass/fail
Measured voltage after 5 hours 25 volts nominal
Actual measured: pass/fail
Calculated watts
Measured current at start
Measured voltage at start
15 min interval
30 min interval Measured voltage within
60 min interval Measured voltage within
120 min interval Measured voltage within
| Measured Current at Start of Test: | |
| 20Amps +/-.5% (19.9-20.1) | pass/fail |
| Measured Voltage at Start of Test: | |
| 25V nominal | pass/fail |
Life Test Start Date/Time:
Life Test End Date/Time:
| Accumulated Hours on UUT: | |
| 500Hour Min. | pass/fail |
| Measured Current at End of Test: | |
| 20Amps +/-.5% (19.9-20.1) | pass/fail |
| Measured Voltage at End of Test: | |
| Cannot measure greater than 6% | pass/fail |
Measured value at start of test.
6.3 Measured Max. Candela after Lite
Test:
Candela measurement cannot fall Below 80% of original Candela pass/fail
Measured Voltage:___________
Measured Current:___________ 20Amps +/-.5%(19.9-20.1)
4.8 3.5°down 13.5°left Reading 20,000 Candela Min.
Actual Measured___________ pass/fail
4.4 Max Candela Measurement
55,000 Max Candela allowed
Actual Measured___________ pass/fail
4.9 4.0°up 0°Vertical Reading 20,000 Candela Min.
Actual Measured___________ pass/fail
4.5 3.5°up 13.5°left Reading
4.10 4.0°down 0°Vertical Reading
4.6 3.5°down 13.5°left Reading 20,000 Candela Min.
Actual
Measured___________ pass/fail
4.11 0°Horizontal 14°Left Reading
4.7 3.5°up 13.5°right Reading
4.12 0°Horizontal 14°Right Reading
Pass/Fail
13.0 Low Temperature Test
Date performed:
Recorded measurement and test results
Pass/Fail
16.0 Low Pressure (Altitude Test)
Date performed:
Recorded measurement and test results Pass/Fail
17.0 Salt Fog Test
Date performed:
Recorded measurement and test results
Pass/Fail
19.0 Two Hour Test
Recorded measurement and test results Pass/Fail 20 .0 Solar Radiation Test: provide a signed Certificate of Conformance that states their lamps meet the environmental requirements of that test and FAA-E-2408b section 3.5.8.
LAMP 3
UUT start date/time
Measured current at start
Actual measured: pass/fail
Measured voltage at start 25 Volt nominal
Actual measured: pass/fail
Time accumulated on UUT 5 hour minimum
Actual measured: pass/fail
Measured current after 5 hours 20 Amps +/-.5%(19.1-20.1)
Actual measured: pass/fail
Measured voltage after 5 hours 25 volts nominal
Actual measured: pass/fail
Calculated watts
Measured current at start
Measured voltage at start
15 min interval
30 min interval Measured voltage within
60 min interval Measured voltage within
120 min interval Measured voltage within
| Measured Current at Start of Test: | |
| 20Amps +/-.5% (19.9-20.1) | pass/fail |
| Measured Voltage at Start of Test: | |
| 25V nominal | pass/fail |
Life Test Start Date/Time:
Life Test End Date/Time:
| Accumulated Hours on UUT: | |
| 500Hour Min. | pass/fail |
| Measured Current at End of Test: | |
| 20Amps +/-.5% (19.9-20.1) | pass/fail |
| Measured Voltage at End of Test: | |
| Cannot measure greater than 6% | pass/fail |
Measured value at start of test.
6.3 Measured Max. Candela after Lite
Test:
Candela measurement cannot fall Below 80% of original Candela pass/fail
Measured Voltage:___________
Measured Current:___________ 20Amps +/-.5%(19.9-20.1)
4.8 3.5°down 13.5°left Reading 20,000 Candela Min.
Actual Measured___________ pass/fail
4.4 Max Candela Measurement
55,000 Max Candela allowed
Actual Measured___________ pass/fail
4.9 4.0°up 0°Vertical Reading 20,000 Candela Min.
Actual Measured___________ pass/fail
4.5 3.5°up 13.5°left Reading
4.10 4.0°down 0°Vertical Reading
4.6 3.5°down 13.5°left Reading 20,000 Candela Min.
Actual
Measured___________ pass/fail
4.11 0°Horizontal 14°Left Reading
4.7 3.5°up 13.5°right Reading
4.12 0°Horizontal 14°Right Reading
Pass/Fail
Recorded measurement and test results
Pass/Fail
16.0 Low Pressure (Altitude Test)
Date performed:
Recorded measurement and test results Pass/Fail
17.0 Salt Fog Test
Date performed:
Recorded measurement and test results
Pass/Fail 20 .0 Solar Radiation Test: provide a signed Certificate of Conformance that states their lamps meet the environmental requirements of that test and FAA-E-2408b section 3.5.8.
LAMP 4
UUT start date/time
Measured current at start
Actual measured: pass/fail
Measured voltage at start 25 Volt nominal
Actual measured: pass/fail
Time accumulated on UUT 5 hour minimum
Actual measured: pass/fail
Measured current after 5 hours 20 Amps +/-.5%(19.1-20.1)
Actual measured: pass/fail
Measured voltage after 5 hours 25 volts nominal
Actual measured: pass/fail
Calculated watts
Measured current at start
Measured voltage at start
15 min interval
30 min interval Measured voltage within
60 min interval Measured voltage within
120 min interval Measured voltage within
| Measured Current at Start of Test: | |
| 20Amps +/-.5% (19.9-20.1) | pass/fail |
| Measured Voltage at Start of Test: | |
| 25V nominal | pass/fail |
Life Test Start Date/Time:
Life Test End Date/Time:
| Accumulated Hours on UUT: | |
| 500Hour Min. | pass/fail |
| Measured Current at End of Test: | |
| 20Amps +/-.5% (19.9-20.1) | pass/fail |
| Measured Voltage at End of Test: | |
| Cannot measure greater than 6% | pass/fail |
Measured value at start of test.
6.3 Measured Max. Candela after Lite
Test:
Candela measurement cannot fall Below 80% of original Candela pass/fail
Measured Voltage:___________
Measured Current:___________ 20Amps +/-.5%(19.9-20.1)
4.8 3.5°down 13.5°left Reading 20,000 Candela Min.
Actual Measured___________ pass/fail
4.4 Max Candela Measurement
55,000 Max Candela allowed
Actual Measured___________ pass/fail
4.9 4.0°up 0°Vertical Reading 20,000 Candela Min.
Actual Measured___________ pass/fail
4.5 3.5°up 13.5°left Reading
4.10 4.0°down 0°Vertical Reading
4.6 3.5°down 13.5°left Reading 20,000 Candela Min.
Actual
Measured___________ pass/fail
4.11 0°Horizontal 14°Left Reading
4.7 3.5°up 13.5°right Reading
4.12 0°Horizontal 14°Right Reading
Pass/Fail
Recorded measurement and test results
Pass/Fail
16.0 Low Pressure (Altitude Test)
Date performed:
Recorded measurement and test results Pass/Fail
17.0 Salt Fog Test
Date performed:
Recorded measurement and test results
Pass/Fail 20 .0 Solar Radiation Test: provide a signed Certificate of Conformance that states their lamps meet the environmental requirements of that test and FAA-E-2408b section 3.5.8.
LAMP 5 -
UUT start date/time
Measured current at start
Actual measured: pass/fail
Measured voltage at start 25 Volt nominal
Actual measured: pass/fail
Time accumulated on UUT 5 hour minimum
Actual measured: pass/fail
Measured current after 5 hours 20 Amps +/-.5%(19.1-20.1)
Actual measured: pass/fail
Measured voltage after 5 hours 25 volts nominal
Actual measured: pass/fail
Calculated watts
Measured current at start
Measured voltage at start
15 min interval
30 min interval Measured voltage within
60 min interval Measured voltage within
120 min interval Measured voltage within
| Measured Current at Start of Test: | |
| 20Amps +/-.5% (19.9-20.1) | pass/fail |
| Measured Voltage at Start of Test: | |
| 25V nominal | pass/fail |
Life Test Start Date/Time:
Life Test End Date/Time:
| Accumulated Hours on UUT: | |
| 500Hour Min. | pass/fail |
| Measured Current at End of Test: | |
| 20Amps +/-.5% (19.9-20.1) | pass/fail |
| Measured Voltage at End of Test: | |
| Cannot measure greater than 6% | pass/fail |
Measured value at start of test.
6.3 Measured Max. Candela after Lite
Test:
Candela measurement cannot fall Below 80% of original Candela pass/fail
Measured Voltage:___________
Measured Current:___________ 20Amps +/-.5%(19.9-20.1)
4.8 3.5°down 13.5°left Reading 20,000 Candela Min.
Actual Measured___________ pass/fail
4.4 Max Candela Measurement
55,000 Max Candela allowed
Actual Measured___________ pass/fail
4.9 4.0°up 0°Vertical Reading 20,000 Candela Min.
Actual Measured___________ pass/fail
4.5 3.5°up 13.5°left Reading
4.10 4.0°down 0°Vertical Reading
4.6 3.5°down 13.5°left Reading 20,000 Candela Min.
Actual
Measured___________ pass/fail
4.11 0°Horizontal 14°Left Reading
4.7 3.5°up 13.5°right Reading
4.12 0°Horizontal 14°Right Reading
Pass/Fail
13.0 Low Temperature Test
Date performed:
Recorded measurement and test results
Pass/Fail
16.0 Low Pressure (Altitude Test)
Date performed:
Recorded measurement and test results Pass/Fail
17.0 Salt Fog Test
Date performed:
Recorded measurement and test results
Pass/Fail 20 .0 Solar Radiation Test: provide a signed Certificate of Conformance that states their lamps meet the environmental requirements of that test and FAA-E-2408b section 3.5.8.
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