00 Rescue SR frame 1.pdf
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This document is an installation instruction manual for the Markar DSH1000 Double Swing Hinge, a specialized architectural door accessory manufactured by Pemko Manufacturing Co., an ASSA ABLOY Group company. The manual provides detailed, step-by-step instructions for installing the hinge on various door and frame types, including wood and hollow metal configurations. Key installation steps include frame preparation, precise hole marking and drilling, hinge positioning, and specific screw attachment procedures for different material thicknesses, with separate installation guidelines for right-hand and left-hand door layouts. The instructions emphasize the importance of following building and life safety codes, and using the correct drill bit sizes and screw types based on door and frame material specifications.
The document includes comprehensive technical diagrams showing precise measurements, mounting points, and installation details for both right-hand and left-hand door configurations. A drill size chart is provided that specifies recommended drill bit sizes for different materials, including aluminum (0.090-0.140 thickness), various metal gauges (12-20 GA), and wood. The installation process requires specific tools like a T-25 driver and involves careful alignment of hinge components, with a note that the door leaf is offset 3/32" from the frame leaf to allow free door movement. The manual is part of a technical documentation set that provides explicit guidance for professional door hardware installation.
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Markar is a brand associated with Pemko Manufacturing Co., an ASSA ABLOY Group company. Copyright © 2017, Pemko Manufacturing Co. All rights reserved.
Reproduction in whole or in part without the express written permission of Pemko Manufacturing Co. is prohibited. M80-0180-1000 Rev B 8/17
Architectural Door Accessories Markar DSH1000 Double Swing Hinge Installation Instructions
PRODUCT MUST BE INSTALLED ACCORDING TO ALL APPLICABLE BUILDING AND LIFE SAFETY CODES
1. Frame Preparation A. On hinge jamb side, scribe vertical lines at top and bottom of opening (DSH100 backset) (Fig. 1).
For use with Pemko ERS:
1-15/16" from push side of door frame face as shown.
(See RH or LH Layout) For use without Pemko ERS:
See other hardware manufacture instructions for proper backset location of DSH1000.
Note: Door leaf of hinge is offset from hinge frame leaf 3/32" to allow clearance for door to swing freely.
B. Hold frame leaf of hinge tight against frame header, aligning edge of hinge with top and bottom scribed marks.
C. Block or wedge gap at bottom of hinge to help hold hinge in place.
D. Mark and center punch each hole on frame with hinge held firmly in place (Fig. 2). For ease of installation, a center punch can help center hole so that fasteners will enter straight.
Remove hinge from frame and prepare to drill frame.
E. Drill Holes:
#15 drill bit for 16-20 gauge metal frames or #13 drill bit for 12-14 gauge metal frames If hollow metal frame is reinforced, thread all holes with 12-24 tap.
Do not install hinge to frame at this time.
All holes in door and frame must be drilled correctly and fasteners properly installed. Failure to use fasteners supplied by Markar Architectural Products may void warranty.
Frame Leaf
Frame
Fig. 2
Door
Leaf
DSH1000 HINGE
Frame
Leaf
15/16"
3"
1-3/4"
1-7/8"
1-3/4"
Frame
See Right Hand Layout on page 3 or Left Hand
Layout on page 4 to position the DSH1000.
DSH1000
Fig. 1
Markar is a brand associated with Pemko Manufacturing Co., an ASSA ABLOY Group company. Copyright © 2017, Pemko Manufacturing Co.
All rights reserved. Reproduction in whole or in part without the express written permission of Pemko Manufacturing Co. is prohibited. M80-0180-1000 Rev B 8/17 2
2. Door Preparation A. Position door leaf portion of hinge on door so that top of hinge is flush with top of door. Make sure door leaf of hinge is centered on door edge.
B. Mark and center punch each hole on door with hinge held firmly in place (Fig 3). Remove hinge from door and prepare to drill door.
C. Drilling Doors:
Holes should be slightly angled toward center of door.
If hollow metal door is reinforced, thread all holes with 12-24 tap.
Ensure drill bit length is not long enough to allow drill bit to go through face of door.
3. Hinge Installation A. Attaching hinge to door (Fig 4):
Install screws to attached hinge to door using T-25 driver (Fig. 4).
Wood: Attach hinge using #12-8 x 11/2" Torx Flat Head Particle Board Screws (TORX-
PBS12150SP10R).
Hollow Metal: Attach hinge using #12-24 x 7/16" Torx Flat Head Undercut Self Drilling Machine Screws (TORX-
MS1244SP10R).
B. Attaching hinge to frame (Fig 5):
Install screws to attached hinge to frame using T-25 driver (Fig. 5).
Hollow Metal: Attach hinge using #12-24 x 11/16" Flat Head Undercut Self Drilling Machine Screws (TKS1267SP10SS).
Door
Door LeafFig. 3
ALUMINUM 0.090 - 0. 13
METAL 20 GA 17
METAL 16 - 18 GAU 15
METAL 12 - 14 GAU 13
WOOD 5/32"
MATERIAL THICKNESS DRILL SIZE
N/A
TORX-MS1244SP10R
Frame
Door
Frame LeafFig. 5
TORX-PBS12150SP10R
Door
Door Leaf
Fig. 4
Markar is a brand associated with Pemko Manufacturing Co., an ASSA ABLOY Group company. Copyright © 2017, Pemko Manufacturing Co.
All rights reserved. Reproduction in whole or in part without the express written permission of Pemko Manufacturing Co. is prohibited. M80-0180-1000 Rev B 8/17 3
DO NOT SCALE
DIMENSIONS: INCHES (MM)
Markar Double Swing 100DEG Hinge & ERS Emergency Release Stop Right Hand Layout
Right Hand Layout
Template DSH1000xERS
-16 Effective date:
May 5, 2016
Supercedes: All Previous
5535 Distribution Drive Memphis, TN 38141 P: 800.824.3018 | F: 800.243.3656
M80-0180-1000 Rev B 8/17 Markar is a brand associated with Pemko Manufacturing Co., an ASSA ABLOY Group company. Copyright © 2017, Pemko Manufacturing Co. All rights reserved.
Reproduction in whole or in part without the express written permission of Pemko Manufacturing Co. is prohibited.
www.markar.com
DO NOT SCALE
DIMENSIONS: INCHES (MM)
Markar Double Swing 100DEG Hinge & ERS Emergency Release Stop Left Hand Layout
Left Hand Layout
Template DSH1000xERS
-16 Effective date:
May 5, 2016
Supercedes: All Previous
File details come from the government source that posted it. Updated .