Amendment 10 - Submittal 36 B3 Burner_Part1.pdf

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Z1DA--Coal Boiler Replacement and Plant Improvements (VA-21-00039435)
Solicitation number
36C25921R0071
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This document provides details for a federal contract solicitation for coal boiler replacement and plant improvements at a Veterans Affairs medical center. The Department of Veterans Affairs Veterans Health Administration Veterans Integrated Service Network 19 is seeking quotes to replace coal boilers in Building 90 and conduct related equipment and work. The project value is estimated between $1 million and $5 million. The solicitation is designated as a 100% set-aside for verified Service-Disabled Veteran-Owned Small Businesses. Quotes are due on or around September 1, 2021, with award likely following thereafter. The NAICS code for this procurement is 236220 with a small business size standard of $39.5 million.

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Text version

Max Design Pressure *

Clearance Checked By

Job Number Qty

Remote Panel Diagram

Heat Exchanger Make

Addl. Dwg.

Burner Model

Customer

UL Label

Serial Number

General Arrangement Drawing

Gas Type UL Group - Oil

Code

Gas High Fire Rate Oil High Fire Rate

High Fire Manifold Pressure**

Wiring Diagram Gas Piping Diagram Oil Piping Diagram

Control Voltage Blower Motor Voltage

Comments:

Ignition System Diffuser Blade Setting

Job Name

Oil Pump Motor Voltage

Blast Tube Flange Set

Gas Inlet Location

**Approximate operating pressure at the Manifold Inlet for initial start-up. Final Pressure should be determined after checking actual flow with gas meter. Stack temperature, CO, CO2, O2, and Furnace Pressure will help in determining actual input when gas meter is not available for this unit.

*All components are rated for the Max Design Pressure specified, that pressure must not be exceeded.

Job Site Altitude

Compressor Motor Voltage

Addl. Dwg.

Minimum Circuit Ampacity

Purchase Order

Heat Exchanger Type

Burner Mode of Operation

UL Group - Gas

Minimum Supply Pressure

Combustion Chamber Pressure

Gas Regulator Outlet Pressure

Fuel Oil Grade

Additional Drawings Full Load Amps Full Load Amps

Full Load Amps Full Load Amps

PSIG PumpGPH

HZSingle Phase

PH HZ

PH HZ

IN. WC

Contact

IN. WC

PH HZ

IN. WC

IN. WC

MBH

Heat Exchanger Model

Order Number Line Number-

Side Orifice Drill Size IN. WCRPTD Job Pressure

Clipped Circuit Board PN

"Re-Submittal -2" Burner Specification Sheet

VA SHERIDAN

P5905

J071639 1

ENERGY CONSORTIUM IND INC

SUPERIOR

3743 FT

MOD ODP

LNICM11-G-30

7.3

NFPA

NATURAL

56.2

VERTICAL FGR INLET

G-J071639-2

PDG-J071639

280.0

GAS PILOT SCANNER

115V 460V

43.6

3.7

14.1

6.0 27.0

3 60

29,400

Scotch

SUPER

SEMINOLE

B050902 10

280.0

SW/LES Date 12/20/2012 10-25-12org.1.14.13.Elev.2.23.12.Filters.Regs.Sub

Date: 10/23/12

Order Number: B050902 - 1Qty: 1.000Job Number: J071639 - Item: LNICM11-G-30

Page 1 of 6Submittal Customer: ENERGY CONSORTIUM IND INC - 100325 Purchase Order: P5905

BILL OF MATERIAL

PFI Part No. U/M Qty Material Description Ship

Loose

004660 FT 1 LD-500-1 LOW DENSITY 1/2 INCH

1000 DEGREE FIBERGLASS BRAIDED ROPE

P/N 21032

056312 EA 1 25 HP 3450 RPM 230/460/3 TEFC 256T FR.

BM EM4118T HIGH EFFICIENCY BALDOR MOTOR

060961 EA 1 SQM50-464R1A3R 140 IN-LBS, 25 SE

COND, AGA58.4 SHAFT, ASZ12.30 POT,

SIEMENS ACTUATOR

060963 EA 2 SQM56.564R1A3R, 310 IN. LBS. 37 SEC., AG

A58.4 SHAFT, ASZ12.30 POT, SIEMENS

ACTUATOR

062113 EA 1 CCE6SCA-M10RSA 3/8" SQ. TO 10MM ROUND SE

T SCREW, 140 IN-LB/SQM40,41,5X TO DAMPER

062122 EA 1 CHE6SCA-E8RSA 3/8" SQ TO 1/2" ROUND SET

SCREW, 400 IN-LB/SQM 56.6 TO DAMPER

062123 EA 1 CHE6SCA-E10RSA 3/8" SQ TO 5/8" ROUND SET

SCREW, 400 IN-LB/SQM 56.6 TO DAMPER

088507 EA 1 4825 EXAIR 1700 BTU/HR. THERMOSTAT ENCLO

SURE COOLER 115V 50/60 HZ.

090514 EA 1 200 D/62 AIR FOIL, 3450 RPM, CW CHICAGO

WHEEL WITH 1-5/8" TAPERLOCK BUSHING

090515 EA 1 200 D/62 72% WIDTH CHICAGO INLET CONE

161100 EA 1 HGP-G 2-20 INCH ANTUNES HIGH GAS L

PRESSURE SWITCH, MANUAL RESET (VENTLESS)

163410 EA 1 LGP-H 1-7 PSI ANTUNES LOW GAS PRESSURE L

SWITCH, MANUAL RESET, 803113101

171100 EA 1 SMD8021206067 ANTUNES CONTROLS AIR

SWITCH WITH COMP. FITTINGS .17-20"

FLANGE MTG.

201331 EA 2 3 INCH MAXON 5000CP GAS VALVE, CAST IRON L

BODY, FLANGED CONNECTIONS, WITH 23436

PROOF OF CLOSURE SWITCH, 6 SECOND TIMING

202650 EA 2 8040H8 3/8 INCH 15 PSI NEMA 4 120 VOLT

50/60 HZ. ASCO PILOT VALVE

210210 EA 1 S302GF02V2AC9 N.O. 3/32 PORT 1/8 PIPE

115V. 150 PSI G.C. VALVE

273600 EA 1 501221-1 112BV 3 INCH ECLIPSE MANUAL

BUTTERFLY VALVE

284600 EA 1 S262SG02N3GJ7 1-1/4 INCH N.O. VENT VALVE L

1,710,000 BTU 1 INCH PD 120V 18.5 WATTS

302750 EA 1 210G 3 INCH MAXITROL REGULATOR WITH L

R11110-38 PINK 3-8" SPRING (CANADIAN

Page 2 of 6Submittal Customer: ENERGY CONSORTIUM IND INC - 100325 Purchase Order: P5905

BILL OF MATERIAL

PFI Part No. U/M Qty Material Description Ship

Loose

302750... EA... 1... USE RESTRICTED SEE PRICING) L...

302801 EA 1 325-3 3/8 INCH MAXITROL REGULATOR WITH

R325C 10-22 RED SPRING

310560 EA 1 R11110-1530 YELLOW 15-30 INCH SPRING FOR L

MAXITROL 210G REGULATOR

320001 EA 1 1092-PF-G 6000 VOLT 50/60 HZ. ALLANSON

GAS IGNITION TRANSFORMER WITH GROUND

WIRE

333011 EA 1 B500-0571-5F 500VA 480/240/208 TO 120

50/60 HZ. MICRON STEPDOWN TRANSFORMER

WITH FUSE BLOCK

351580 EA 1 1/4 INCH T58570SSL FULL PORT BRONZE

NIBCO BALL VALVE WITH LOCKING HANDLE

351620 EA 1 1-1/4 INCH T5857066SSL FULL PORT BRONZE L

NIBCO BALL VALVE WITH LOCKING HANDLE

352580 EA 1 3 INCH FIGURE 611 HOMESTEAD THREADED L

LUBRICATED PLUG VALVE LESS E WRENCH

WITH CGA LABEL

353200 EA 1 SIZE E HANDLE ONLY FOR HOMESTEAD 2-1/2 L

AND 3 INCH GAS COCK

398460 EA 1 ED512-4 FIREYE RJ12 CONNECTOR CABLE

398510 EA 1 ED610 FIREYE MULTI-PORT CABLE ADAPTER

FOR E110/ACC.

399330 EA 1 YP100 FIREYE PROGRAMMER

399331 EA 1 BLL510 FIREYE DISPLAY

399332 EA 1 60-2814-1 FIREYE WIRING SUB BASE FOR USE

WITH YP100 BURNER LOGICS PROGRAMMER

399333 EA 1 YB110UV Y BURNERLOGIX CHASSIS/AMPLIFIER,

120VAC UV NON SELF CHECK

463000 EA 1 0-15 INCH 2-1/2 INCH DIAL 1/4 INCH L

LOWER MOUNT CONNECTION 161963A US GAUGE

1 0-15 INCH 2-1/2 INCH DIAL 1/4 INCH

LOWER MOUNT CONNECTION 161963A US GAUGE

463100 EA 1 0-20 0Z. 0-35 INCH 2-1/2 INCH DIAL 1/4 L

INCH LM CONNECTION WINTERS GAUGE PLP301

OR 161972A AMETEK US GAUGE

503231 EA 1 ATV71HD18N4 25 HP 400/480/3 SQ. D VFD,

41 AMP

534610 EA 1 O RING, 2" O.D. X 1.875 I.D., BUNA N, 94

52K119 (PACKAGED 100 PER PACKAGE)

555500 EA 3 PT320615 SCHRACK OR 55.33 8 120 00 00

FINDER 3PDT RELAY

Page 3 of 6Submittal Customer: ENERGY CONSORTIUM IND INC - 100325 Purchase Order: P5905

BILL OF MATERIAL

PFI Part No. U/M Qty Material Description Ship

Loose

555510 EA 3 PT78730 SCHRACK OR 94.73SMA FINDER

SOCKET FOR 3PDT AND 55 SERIES RELAYS

610400 EA 2 SLU-35 ILSCO GROUNDING LUG

612010 EA 46 019904225 ENTRELEC D6/8.ADO 14-16 GAUGE

ADO, SCREW TERMINAL, GREY BLOCK

612130 EA 1 0199075.26 ENTRELEC D6/8.ADO 14-16 GAUGE

AQO,TERMINAL RED (GAS VALVE)

612200 EA 9 11511811 ENTRELEC M6/8 8MM TERMINAL

BLOCK 50 AMP 8-22 GA. SCREW

632050 EA 1 876-N5 EDWARDS WEATHERPROOF 120 VOLT

ADAPTAHORN

658400 EA 1 9001 TYPE KR-1U SQ. D PUSH BUTTON

OPERATOR

659500 EA 5 9001 KM-1 SQ. D LIGHT MODULE LIGHT

ASSEMBLY BODY OIL TITE

659510 EA 2 9001-R6 RED SQ. D COLOR CAP (GLASS)

659530 EA 1 9001-W6 WHITE SQ. D COLOR CAP (GLASS)

659560 EA 1 9001-G6 GREEN SQ. D COLOR CAP (GLASS)

659570 EA 1 9001-L6 BLUE SQ. D COLOR CAP (GLASS)

731000 EA 1 TYPE B 3/8 INCH KECKLEY OR NO. 11-M L

MUELLER Y STRAINER WITH 100 MESH S.S.

SCREEN

731750 EA 1 TYPE B 3 INCH KECKLEY OR NO. 11-M L

MUELLER Y STRAINER WITH 100 MESH S.S.

SCREEN

879060 EA 1 1/4 INCH STANDARD BLACK SQUARE HEAD PIPE

PLUG

910770 FT 5 3/8 INCH O.D. X .035 3003-0 ALUMINUM L

TUBE

912794 EA 1 CM9/14 REQ. REFRACTORY DIMENSIONS TAG

PER DRAWING M380MC-5

925020 EA 1 ATMR6 6 AMP 600V. CLASS CC NON-MOTOR

RATED FERRAZ SHAWMUT FUSE

926130 EA 2 ATDR-2.8 2.8 AMP FERRAZ SHAWMUT LOW PEAK

DUAL ELEMENT TIME DELAY FUSE

931290 EA 1 9001-KS11 2 POS.SQ. D SELECTOR SWITCH

931350 EA 1 9001-B11 BLACK OPERATOR KNOB FOR KS43

SELECTOR SWITCH

931420 EA 5 9001-KP SQ. D OIL TIGHT PILOT LIGHT

OPERATOR

931450 EA 2 9001-KA2 N.O. / SPST SQ. D CONTACT BLOCK

Page 4 of 6Submittal Customer: ENERGY CONSORTIUM IND INC - 100325 Purchase Order: P5905

BILL OF MATERIAL

PFI Part No. U/M Qty Material Description Ship

Loose

931620 EA 7 9001-KN200BP SQ. D LEGEND PLATE

960200 EA 1 STANDARD NON ASBESTOS GASKET FOR 10 INCH

COMPANION FLANGE

980030 EA 2 1/4 INCH MODEL 740 BALL VALVE WITH TEE L

HANDLE

1 1/4 INCH MODEL 740 BALL VALVE WITH TEE

HANDLE

980060 EA 1 3/8 INCH MODEL 740 FULL BORE BALL VALVE L

WITH LONG HANDLE P/N 55421

980450 EA 1 3 INCH MODEL 740 FULL PORT BALL VALVE L

WITH LONG HANDLE P/N 55100

A12330 EA 1 30 X 24 X 12 CPT VORTEX COOLER

A13085 EA 1 16 X 20 CPT (7) SQD AND FIREYE VIEW

A25517 EA 1 CM11 AIR INLET SILENCER ASSY DUAL ROW

A26193 EA 1 SQM56 SERVO BRKT 2.5"-3" ECLIPSE "12"

B12102 EA 14 CM11/11A 3/8 X 4 GAS JET WITH ORF

B12152 EA 4 CM11 ROPE RETAINING BRKT

B14037 EA 1 CM9-14 SIGHT GLASS COVER PLATE

B14145 EA 1 CM11 TUBE ACCESS PLATE

B14347 EA 1 CM11 DAMPER BACK PLATE

B14348 EA 1 CM11/12 DAMPER FRONT PLATE

B14349 EA 1 CM11 DAMPER TOP WRAP

B14350 EA 2 CM11 DAMPER SIDE PLATES W/ BEARINGS

B14351 EA 1 CM11 LONG DAMPER AXLE

B14353 EA 2 CM11 DAMPER SHORT AXLE

B14354 EA 1 CM11 DAMPER FRONT ANGLE

B14355 EA 2 CM11 DAMPER BLADE STOP

B14356 EA 1 CM11 DAMPER SAFTEY SCREEN

Page 5 of 6Submittal Customer: ENERGY CONSORTIUM IND INC - 100325 Purchase Order: P5905

BILL OF MATERIAL

PFI Part No. U/M Qty Material Description Ship

Loose

B14356... EA... 1

B14357 EA 1 CM11 DAMPER BACK ANGLE

B14359 EA 1 CM11 DPR BASE RIGHT SIDE ANGLE

B14360 EA 1 CM11 DPR BASE LEFT SIDE ANGLE

B14903 EA 1 3/8-24 ALL THRD DPR CROSS LINK ROD 2.969

B14905 EA 1 3/8-24 ALL THRD CROSS LINK 2.994"

B20620 EA 1 CM11 222 CHICAGO AIR HOUSING WELD

ASSEMBLY

B20664 EA 1 CM11 200 MOTOR PLATE WELD ASSEMBLY

254T-256T F

B20714 EA 1 CM11 BLAST TUBE WELD ASSEMBLY 14 SPUDS

B20760 EA 1 CM11 7.625" DIA DIFFUSER WELD ASSEMBLY

B20798 EA 1 10" IFGR 90 DEGREE ADAPTOR ASSEMBLEY

WITH DRAIN SHORTER

B20812 EA 3 CM11 DAMPER BLADE WELD ASSY

B30013 EA 1 CM11 STRAIGHT GAS GUN ASSEMBLY

B30303 EA 1 10 INCH SINGLE BLADE IFGR DAMPER

ASSEMBLY

E10610 EA 2 PANEL BOX MOUNTING BRACKET (BURNER)

E12000 EA 1 C-P2016 HOFFMAN CHASSIS

E12004 EA 1 C-P3024 HOFFMAN CHASSIS

E12011 EA 1 A-14P12 HOFFMAN CHASSIS

M16034 EA 1 SQM5x 10" IFGR BRACKET

M16091 EA 1 SQM56 SERVO BRKT CMAX DAMPER SCC COUP

M20058 EA 1 5/8"I.D. DUAL CROSS STRAP ARM ASSY TAPD

M20065 EA 2 2.125 DAMPER ARM ASSY 5/8"I.D. TAPPED

Page 6 of 6Submittal Customer: ENERGY CONSORTIUM IND INC - 100325 Purchase Order: P5905

BILL OF MATERIAL

PFI Part No. U/M Qty Material Description Ship

Loose

M20065... EA... 2

M20112 EA 1 LARGE BURNER PED PLATE WELD ASSEMBLY

R19254 EA 1 10" IFGR INLET FLANGE

V13231 EA 2 10" ROUND ELLIPTICAL BLADE

V13232 EA 2 10" ROUND DAMPER AXLE 1/2" ROD

X02034 EA 2 1/4 INCH STD BLACK HALF COUPLING

X02095 EA 1 1/8 90 DEGREE BRASS STREET ELBOW 116-2

X02402 EA 4 1/2" RULON SLEEVE BEARING, 6362K219

X02450 EA 12 40MST FAFNIR FLANGETTE

NOTE: PACKAGED TWO PER BOX

X02470 EA 6 RA010RRB FAFNIR BALL BRNG. 5/8

X02622 EA 1 1/4 BRASS HEX NIPPLE 122-4 L

X02677 EA 1 3/8 X 1/4 COMP-MP STR 68-64 L

X04289 EA 4 3/8-24 ROD END BALL JOINT RIGHT 6072K174

X09246 EA 15 10-32 X 1-1/4 18-8 S.S. ROUND PHILLIPS H

EAD MACHINE SCREW

X09252 EA 4 3/8 X 1 X 25/64 X .050 18-8 S.S. FLAT WA

SHER

X09253 EA 4 3/8 X 1/2 HEX SOCKET HEAD SHOULDER SCREW

X09292 EA 12 1/4-20 X 3/4 CARRIAGE BOLT GRADE 2 (ZINC

PLATED)

X09301 EA 2 1/4-20 DOUBLE TAB WELD NUT

2 1/4-20 DOUBLE TAB WELD NUT

X09346 EA 8 1/4-20 X 3/4 HEX HEAD CAP SCREW

X09363 EA 4 10-32 X 1/2 RND. SLT MACH. SCREW

X09412 EA 12 3/8-16 X 1-1/2 HEX HD CAP SCREW

X09557 EA 15 10-32 NYLON INSET HEX LOCK NUT 90631A411

X09566 EA 4 5/16-18 WHIZ NUT

X09569 EA 4 3/8-24 RIGHT HAND HEX NUT PLATED

X09731 EA 1 2 INCH DIA. 1/8 INCH THICK BOROSILICATE

SIGHT GLASS 8477K48

X09795 IN 44 173220.05 PREPUNCHED DIN RAIL

X09890 EA 1 A-PWK53NF HOFFMAN WINDOW KIT

X09972 EA 1 A-1412NF NEMA 4 HOFFMAN ENCLOSURE

14 X 12 X 6

DESCRIPTION

The BurnerLogix system offers optional vacuum fluorescent (VFD) and liquid crystal (LCD) dis-plays that may be either plugged in or mounted remotely to give full language descriptors of current status and diagnostic lockout information.

In order to change the factory default parameters stored in the programmer module an optional key-pad/display (BLV512 or BLL510) is required. All configurable parameters are stored within the PROGRAM SETUP sub-menu. The keypad/display module provides tactile feedback keys that are used to access the sub-menus inherent in the BurnerLogix system.

The optional alpha-numeric display is made up of 2 lines by 16 characters per line and is available in either vacuum fluorescent or liquid crystal formats. The advantage of VFD is high brightness and extended temperature range to -40°F. Both displays contain a fully functional keypad allowing the user to easily scroll through the various menus to view the current operating status, review program-mer configuration, and lockout history.

When mounted remotely using kits 129-178-4 or 129-178-8, each display meets NEMA 4X require-ments. Refer to instruction sheet 133-675 for details.

INSTALLATION PROCEDURE

The display module is held into the BurnerLogix chassis/amplifier by mounting tabs designed into the display housing.

Using the thumb and index finger, grasp the left and right edges of the blank display module and pull forward until removed. Insert one end of the supplied 4 inch display cable into the jack located in the back of the display module. Plug the other end of the cable into the jack located inside the chassis/amplifier module.

Using the thumb and index finger, grasp the left and right edges of the blank display module and insert it into the compartment of the chassis/ amplifier module. Push the unit into the unit until a positive click is realized.

Refer to bulletin BL-1001 for complete information

BD-5001

MAY 24, 2005

APPROVED

BLV512

BLL510

DISPLAY MODULES

FOR USE WITH THE FIREYE®

BurnerLogiX™

CONTROL SYSTEM

Keypad Description The NEXT key is used to scroll down through the various menus and is also used to increment the value when in the modify mode. The BACK key is used to scroll up through the menus and is also used to decrement the value when in the modify mode.

The MODE key is used to enter a sub-menu when the displayed item indicates a sub-menu with a right facing arrow and also to exit the sub-menu and move on to the next main menu item. The RESET/MDFY key is used to reset the BurnerLogiX from a lockout condition, force a recycle of the programmer, indicate to the system the value displayed is to be modified or when done with the modification.

List of display of main menu items in BurnerLogiX:

L1-3 OPEN current operating status BNR HOURS total hours terminal 7 (main fuel) is energized BNR CYCLES total burner cycles BNR LOCKOUTS total system lockouts SYS HOURS total hours installed PROGRAM SETUP > review and set program parameters LOCKOUT HISTORY > last 10 lockouts with burner hour and cycle time stamp.

SYSTEM INFO > view flame signal averages, M-D and M-8 status, select language, clear history feature.

TO VIEW AND MODIFY A PROGRAMMABLE PARAMETER:

On display module BLV512 or BLL510, use the NEXT or BACK key to scroll to PROGRAM SETUP. Press the MODE key to enter the submenu showing all program setup parameters. Pressing the MODE key while in the sub-menu will exit the sub-menu, and the next main menu item will be displayed. While in the sub-menu, pressing the NEXT key will scroll forward through the sub-menu.

Pressing the BACK key will scroll backward through the sub-menu. When a modifiable parameter is displayed, pressing the RESET/MDFY key will allow the displayed parameter to be modified. Use the NEXT or BACK keys to select the value to suit the application and when done, press the RESET/ MDFY to save the value to memory.

NOTICE

When Fireye products are combined with equipment manufactured by others and/or integrated into systems designed or man-ufactured by others, the Fireye warranty, as stated in its General Terms and Conditions of Sale, pertains only to the Fireye products and not to any other equipment or to the combined system or its overall performance.

WARRANTIES

FIREYE guarantees for one year from the date of installation or 18 months from date of manufacture of its products to replace, or, at its option, to repair any product or part thereof (except lamps, electronic tubes and photocells) which is found defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order. THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES AND FIREYE MAKES NO WAR- RANTY OF MERCHANTABILITY OR ANY OTHER WARRANTY, EXPRESS OR IMPLIED. Except as specifically stated in these general terms and conditions of sale, remedies with respect to any product or part number manufactured or sold by Fireye shall be limited exclusively to the right to replacement or repair as above provided. In no event shall Fireye be liable for consequential or special damages of any nature that may arise in connection with such product or part.

FIREYE! BD-5001

3 Manchester Road MAY 24, 2005 Derry, New Hampshire 03038 USA www.fireye.com

FLAME SAFEGUARD YB110-SPEC

August 1, 2007

PRODUCT GUIDE

SPECIFICATION

FIREYE BurnerLogix

FLAME SAFEGUARD

BURNER MANAGEMENT

1. GENERAL

1.1 OVERVIEW

Each burner shall be equipped with a Micro-processor

Based Burner Management Flame Safeguard Control System. The control shall provide: (1) automatic sequencing of the boiler system through prepurge, pilot trial for ignition (PTFI), main trial for ignition (MTFI), run (AUTO), and post purge. (2) flame proving and lockout on flame failure during PTFI, MTFI, and

AUTO.

1.1.1 The control system shall be provided by Fireye or

written approved equal.

1.2 CODES AND STANDARDS

1.2.1 The control shall be listed by Underwriters

Laboratories in accordance with US and Canadian standards and Factory Mutual for its intended purposes.

1.2.2 The control shall be in compliance with ASME/CSD-

1.

1.2.3 The control shall be in compliance with NFPA 85, Boiler and Combustion Systems Hazards code.

2. SYSTEM HARDWARE

2.1 FLAME SAFEGUARD CONTROL

Major functions of the boiler management system shall have the following capabilities to provide:

2.1.1 User selectable burner operating parameters such as

purge time, PTFI & MTFI time, post purge time, and specific operation of the various interlocks.

2.1.2 All burner operating parameters become permanent

after 8 hours of main burner on time.

2.1.3 An adaptive Infrared flame scanning detection system

where the characteristics of the pilot and main flames are separately learned in order to set the on/off thresholds and optimizing safety.

2.1.4 Flame proving and lockout on flame failure during

PTFI, MTFI and AUTO.

2.1.5 The control shall have a non-volatile memory which

allows it to remember burner history and present position, even after a power interruption.

2.1.6 The control shall provide a check-run switch to allow a qualified service technician to halt the burner sequence in any of five different positions:

High fire purge Low fire purge Pilot trial for ignition Main trial for ignition Low fire (burner on)

2.1.7 Alpha-numeric multi-line LCD or VFD display to

continually indicate operating parameters as well as first out annunciation.

2.1.8 SMART light emitting diodes (LED’s) to provide

operating status as well as lockout code identification.

2.1.9 Damper motor high and low fire damper motor

position proving.

2.1.10 Non-volatile lockout and history files with the last 10 lockouts readable through the optional display.

2.1.11 Field replaceable 10 amp fuse in the fuel valve and

ignition circuit for short circuit protection.

2.1.12 The control system shall operate within the following

limits:

Temperature: -40 F to 140 F (-40 C to 60 C) Humidity: 0% to 85% Non-condensing Voltage: 120 VAC (+10%, -15%) 50/60 Hz Power Consumption: 20 VA maximum 2000 VA maximum connected load 0.5G continuous vibration

2.1.13 The control shall have the following storage

temperature limits:

Temperature: -40 F to 158 F (-40 C to 70 C) Humidity: 0% to 85% Non-condensing

2.2 DISPLAY MODULE

The Display Module shall consist of a two (2) line with sixteen (16) characters per line liquid crystal (LCD) or vacuum fluorescent (VFD) display and multi-functional 4-key, positive action keypad.

2.2.1 The display module will provide the user the option of

displaying messages in one (1) of six (6) languages.

2.2.2 The messages shall be clear, concise information

concerning system timing, present burner sequence position, lockout causes (including wiring base terminal designations) and historical data.

2.2.3 During the firing cycle, a constant read-out of the

flame signal will be displayed.

2.2.4 The Display Module shall incorporate a four (4) key

keypad to allow the user direct local access to the following information:

- Number of burner operating cycles.

- Number of burner lockouts.

- Number of system hours.

- Reason for the last ten lockout along with the burner cycle and burner hour when the lockout occurred.

- Average pilot and main flame signal strength.

- Status of high fire and low fire end switches.

2.2.5 The LCD keypad/display module shall operate within

the following temperature limits: -4 F to 140 F (-20 C to 60 C).

2.2.6 The VFD keypad/display module shall operate within

the following temperature limits: -40 F to 140 F (-40C to 60 C).

2.2.7 The keypad/display module shall have the capability

to be remotely mounted to a distance of 8 feet (2.43 meters).

2.2.8 When remotely mounted, both the LCD and VFD

display modules shall provide NEMA 4 protection.

2.3 WIRING BASE

A pre-wired or terminal block wiring base shall be provided which will allow for all system terminations to be completely wired prior to the installation of the control. The control shall be removable or replaceable without removing any wiring terminations.

2.3.1 The wiring base shall provide line voltage terminal

inputs from direct connection of limit and operating controls, fuel valve interlock, damper position interlocks, running interlocks (such as air flow, gas pressure, oil pressure, oil temperature), burner motor, ignition, pilot valves, main fuel valves, firing rate motor, and alarm.

2.3.2 The pre-wired wiring base shall be provided with 4

foot leads sufficiently sized to carry the load currents and each wired is labeled in accordance with its function.

2.3.3 The terminal block wiring base shall allow the user to

measure the voltages and signals on any of the terminals without having to remove the control from the wiring base.

3. SYSTEM SOFTWARE

3.1 PROGRAMMER PARAMETERS

The control shall provide to the user a range of keypad selectable operational parameters that will allow the control to be properly suited to meet the application requirement. These parameters shall include purge time, PTFI/MTFI timings, post purge time, terminal 6 operation, M-8 prove open, M-D prove open, 3-P prove open, prove M-D during TFI, baud rate and unit address.

3.1.1 User programmable safety parameters become

permanent after 8 hours of main burner operation.

3.2 SEQUENCE OF OPERATION

The control shall accomplish a safe start component check during each start. This shall prevent the burner from firing under any condition which causes the flame relay to assume and hold its energized position due to the presence of an actual flame, a flame simulating component failure or mechanical failure.

3.2.1 A purge period of not less than 30 seconds with a

damper driven to the open position and an interlock circuit provided to prove air flow rate during the purge period. A starting interlock circuit is required to prove that the burner equipment is in the low fire position at the time of ignition, plus an interlock to prove air flow during the purge and firing cycle.

3.2.2 Limited trial-for-ignition of pilot flame restricted to 10 seconds, trial-for-main flame restricted to 10 or 15 seconds (selectable) for oil or gas.

3.2.3 Safety shutdown following flame failure, with fuel and

ignition circuits de-energized in not more than 4 seconds.

3.2.4 A post purge of 15 seconds following a shutdown.

3.2.5 The system shall recycle automatically under control

of the operating control and when power is restored following a power failure. Manual reset shall be required following any safety lockout, even after a power failure. When in a lockout condition, power interruptions will not recycle the control.

3.2.6 The control shall provide a check-run switch which

shall allow a qualified service technician to halt the burner sequence in any of four different positions:

High fire purge Low fire purge Pilot trial for ignition Main trial for ignition Low fire (burner on)

3.3 SAFETY PROVISIONS

A self diagnostic circuit within the control will identify module failures and an appropriate message will be displayed for servicing. This circuit will cause a safety shutdown should any component in the control fail.

For example, if the chassis section is malfunctioning, the Display module will display the message

"LOCKOUT CHECK CHASSIS"

3.3.1 The control will continually test the status of all safety critical loads (ignition transformer, pilot fuel valve, main fuel valve) to insure they are operating properly.

4. ANNUNCIATION AND DIAGNOSTICS

4.1 First out annunciation with burner sequence position

indication.

4.2 Indication of failures at start up or during normal

sequence operation.

4.3 Test itself for failure, detect and isolate an alarm, and report internal circuit faults.

4.4 Multiple language text description of system fault.

4.5 Maintain the last 10 faults with burner hour and

burner cycle stamp in historical memory, accessible through the display or remote communications.

5. REMOTE COMMUNICATIONS

5.1 The burner management system shall operate either as

an independent stand alone control, or as part of a distributed system network. In a distributed system network, multiple controllers are connected via a data link (a single twisted shielded pair wire) to a Supervisory Master Controller (eg: personal computer, PLC, building management system).

5.2 Up to 31 burner management controls can be

connected together in a multi-drop configuration on a single data link.

5.3 The communication protocol for the distributed system

network shall be MODBUS-RTU.

5.4 The distributed network shall offer selectable baud

rates, 4800, 9600 or 19200 bits per second.

6. WIRING

6.1 All wiring shall be in accordance with National

Electrical Code and local electrical codes.

6.2 The installing contractor shall be responsible for

insuring that the conduit size and wire size, type and quantities are applicable for the installation and equipment supplied.

7. PRODUCT INFORMATION

Part Number Description:

YB110** Flame Safeguard Chassis and Amplifier type. (Specify IR for AutoCheck Infrared, UV for non self-check UV, UVSC for self-check UV).

YP1** Programmer Module for Flame Safeguard Control. (Specify YP100, YP102, YP138 or YP113 to meet application requirements).

60-2810-1 Pre-wired wiring base for Flame Safeguard Control (surface mounted - UL listed).

60-2812-1 Closed Terminal block wiring base for Flame Safeguard Control (cabinet mounted - UL recognized).

60-2814-1 Open Terminal block wiring base for Flame Safeguard Control (cabinet mounted - UL recognized).

BLL510 LCD Keypad/Display Module.

BLV512 VFD Keypad/Display Module.

48PT2 Infrared scanner UV1A Ultra-violet (UV) scanner, non-self-check 45UV5-1009 Ultra-violet (UV) scanner, self-check 55UV5-1009 Ultra-violet (UV) scanner, self-check for hazardous locations

DESCRIPTION

The Fireye YP100, YP102, YP113, YP115, YP118, YP183, YP200, YP300, YP302 and YP138 Pro-grammer Modules are used with the Fireye BurnerLogix control. The operational characteristics of the control are determined by the selection of the programmer module (e.g. modulation, recycle, non-recycle, fixed firing, flame failure response time, etc.). The programmer module incorporates a plug-in design for easy installation.

A complete BurnerLogix system includes the YB110 (YB230) or ZB110 (ZB230) chassis equipped with the type of flame amplifier required for the application, appropriate flame detector, plug-in pro-grammer module, wiring base and optional alpha-numeric display. Interchangeable programmer modules allow for complete versatility in selection of function, timing and flame failure response times

WARNING: THE INAPPROPRIATE SELECTION OR APPLICATION OF A PRO-

GRAMMER MODULE COULD RESULT IN AN UNSAFE CONDITION HAZARDOUS

TO LIFE AND PROPERTY. The various programmer modules are interchangeable because they plug into a common YB chassis. Many parameters are configurable through the keypad display. Care should be taken to insure the proper parameters are set. Refer to bulletin BL-1001 or BLZ-1001 for a complete description of the BurnerLogix system. Selec-tion of the programmer module and setting the various parameters for a particular applica-tion should be made by a competent professional, such as a Boiler/Burner technician licensed by a state or government agency, engineering personnel of the burner, boiler or furnace manufacturer (OEM) or in the performance of duties based on the information from the OEM.

YP100, YP102, YP113

YP115,YP118, YP138

YP183,YP200, YP202

YP300, YP302

PROGRAMMER MODULES

FOR USE WITH THE FIREYE®

BurnerLogix�

CONTROL SYSTEM

YP-1001

APRIL 8, 2010

APPROVED

PROGRAMMER MODULE SELECTION

INSTALLING THE YP PROGRAMMER MODULE

The YP programmer module plugs into the side of the YB110 (YB230) or ZB110 (ZB230) chassis modules and can only be installed in one direction.

DO NOT ATTEMPT TO FORCE THE YP PRO-

GRAMMER INTO THE CHASSIS. Referring to the illustration on the right, align the holes in the YP programmer housing with the posts located within the YB chassis. Push the YP module into the chassis until the YP module is flush with the YB housing.

If it is necessary to remove the YP programmer module from the YB chassis, 2 slots are provided on the top and bottom of the YP housing. A small screwdriver can be used to ‘pop’ the programmer from the chassis.

YP100 Keypad selectable parameters, non-recycle operation, modulation, open damper proving, 4 second FFRT YP102 Keypad selectable parameters, non-recycle operation, modulation, open damper proving, 2 second FFRT YP138 Keypad selectable parameters, non-recycle operation, modulation, open damper proving, indefinite pilot hold, revert to pilot from auto, 4 second FFRT YP118 Keypad selectable parameters, non-recycle operation, modulation, open damper proving, indefinite pilot hold, revert to pilot from auto, 1 second FFRT YP183 Same as YP138, terminal W used for purge complete, no voltage on 21 to move to pilot, no voltage on 16 to move to main.

YP200 Keypad selectable parameters, recycle operation, modulation, 4 second FFRT YP202 Keypad selectable parameters, recycle operation, modulation, 2 second FFRT YP300 Keypad selectable parameters, recycle operation, low fire start, early spark termination, 4 second FFRT YP302 Keypad selectable parameters, recycle operation, low fire start, early spark termination, 2 second FFRT YP113 Keypad selectable parameters, non-recycle operation, modulation, open damper proving, 1 second FFRT YP115 Keypad selectable parameters, non-recycle operation, modulation, open damper proving, 1 second FFRT

FIREYE

PART

NUMBER

Pre-purge Programming

(Seconds)

Proven High Fire Interlock

(M-8)

Proven Low Fire Interlock

(M-D)

Terminal 6, Interrupted or Intermittent

Early Spark Termination

PTFI

(5/6)

MTFI

(5/6)

Running Interlock

(3-P)

Flame Fail Time

(Seconds)

Firing Rate

Motor

SETTINGS SHOWN ARE FACTORY DEFAULT

YP100 30 YES YES INTRP NO 10/10 10/15 Non-recycle 4 YES YP102 30 YES YES INTRP NO 10/10 10/15 Non-recycle 2 YES

CAUTION: Ensure that electric power is turned off.

Be aware that power to some interlocks (operating controls, air flow switches, modulating circuits, etc.) may be derived from sources other than what is controlling the BurnerLogix.

YB110

YP100

WARNING: Selection of this control for a particular application should be made by a com-petent professional, licensed by a state or other government agency. Inappropriate applica-tion of this product could result in an unsafe condition hazardous to life and property.

Installation should not be considered complete until pilot turndown and other appropriate performance tests have been successfully completed.

PTFI*MTFI TIMINGS

The BurnerLogix system provides keypad selectable timings for both PTFI and MTFI. The selec-tions offered can provide 5 or 10 second timing for terminal 5 and 6 or a shortened time for terminal 5, allowing for early spark termination. BurnerLogix also provides selectable interrupted or intermit-tent operation for terminal 6.

The selections provided for PTFI*MTFI timings are:

Table 2:

SETTING PROGRAMMER PARAMETERS

In order to change the factory default parameters stored in the programmer module an optional key-pad/ display (BLV512 or BLL510) is required. All configurable parameters are stored within the PROGRAM SETUP sub-menu. The keypad/display module provides tactile feedback keys that are used to access the sub-menus inherent in the BurnerLogix system.

YP138 30 YES YES INTRP NO 10/10 10/15 Non-recycle 4 YES YP118 30 YES YES INTRP NO 10/10 10/15 Non-recycle 1 YES YP183 30 YES YES INTRP NO 10/10 10/15 Non-recycle 4 YES YP113 30 YES YES INTRP NO 5/5 3/5 Non-recycle 1 YES YP115 30 YES YES INTRP NO 5/5 3/5 Non-recycle 1 YES YP200 30 NO YES INTRP NO 10/10 10/15 Recycle 4 YES YP202 30 NO YES INTRP NO 10/10 10/15 Recycle 2 YES

YP300 30 NO YES INTMT YES 10/10 10/

intmt Recycle 4 NO

YP302 30 NO YES INTMT YES 10/10 10/

intmt

Recycle 2 NO

SELECTION PTFI MTFI COMMENT

Term 5 Term 6 Term 5 Term 6

10/10*10/15 10 10 10 15

5/5*0/10 5 5 0 10 NO SPARK DURING MTFI

5/5*0/5 5 5 0 5 NO SPARK DURING MTFI

5/5*10/15 5 5 10 15 SHORTENED PTFI

5/5*10/10 5 5 10 10

5/10*0/15 5 10 0 15 EARLY SPARK TERMINATION

5/10*0/10 5 10 0 10 EARLY SPARK TERMINATION

10/10*0/10 10 10 0 10 NO SPARK DURING MTFI

10/10*0/5 10 10 0 5 NO SPARK DURING MTFI

10/10*10/10 10 10 10 10

FIREYE

PART

NUMBER

Pre-purge Programming

(Seconds)

Proven High Fire Interlock

(M-8)

Proven Low Fire Interlock

(M-D)

Terminal 6, Interrupted or Intermittent

Early Spark Termination

PTFI

(5/6)

MTFI

(5/6)

Running Interlock

(3-P)

Flame Fail Time

(Seconds)

Firing Rate

Motor

Modifiable parameters located in PROGRAM SETUP sub menu

Note:Shaded parameters not affected by 8 hour burn-in or LOCK SETTINGS.

TO VIEW AND MODIFY A PROGRAMMABLE PARAMETER:

On display module BLV512 or BLL510, use the NEXT or BACK key to scroll to PROGRAM SETUP. Press the MODE key to enter the submenu showing all program setup parameters. Pressing the MODE key while in the sub-menu will exit the sub-menu, and the next main menu item will be displayed. While in the sub-menu, pressing the NEXT key will scroll forward through the sub-menu.

Pressing the BACK key will scroll backward through the sub-menu. When a modifiable parameter is displayed, pressing the RESET/MDFY key will allow the displayed parameter to be modified. Use the NEXT or BACK keys to select the value to suit the application and when done, press the RESET/ MDFY to save the value to memory.

Parameter Factory Default Range Description Purge time 00:30s 0:30s – 60:00m, 15 second increments.

0:10s-60:00m, YP113 0:00s-60:00m, YP115 (0:00s - 60:00m in YP3XX)

Applies to open damper purge time in YP1XX and YP2XX programmers and to low fire start time in YP3XX programmers

Count method DOWN UP, DOWN Time counts UP to final value or DOWN to zero from starting value. This setting will apply to all timer values.

Prove 3-P open at start NO YES, NO Prevents jumped terminals. Requires the 3-P circuit to be open at the start of a cycle.

PTFI*MTFI timing 10/10*10/15 YP113 = 5/5*3/5 See Table 2 Applies to terminals 5 and 6 operation during PTFI and MTFI.

Terminal 6 interrupted or intermittent

INTRP INTRP, INTMT Provide interrupted or intermittent operation on terminal 6.

Prove M-8 open NO YES, NO If YES, M-8 must be open at start of open damper purge period. (YP1XX Series only).

Prove M-D open NO YES, NO If YES, M-D must be open at end of open damper purge period. Does not apply to YP3XX Series.

Post purge 0:15 0:15s - 4:00m*, 5 second increments.

Selects Post Purge time

* code 8 or above display required 3-P Recycle YES YES, NO Applies to YP3XX series only. Allows non-recycle operation of 3-P circuit.

M-D WAIT 10m YES YES, NO Select YES for lockout on M-D open for 10 min-utes. Select NO for indefinite wait for M-D to close. This wait time applies prior to pilot trial for ignition.

PROVE M-D TFI NO YES, NO Select YES to force lockout on M-D opening dur-ing PTFI and MTFI

Baud rate 9600 4800, 9600, 19200, 38400* Sets communication baud rate, * code 8 or above display required

Unit address 00 00-31 Multi-drop requires unique addressing. Lowest address allowed for modbus is 01

Lock Settings NO YES, NO Parameters can be stored to memory before auto-matic 8 hour store.

Refer to Bulletin BL-1001 or BLZ-1001 for complete information

NOTICE

When Fireye products are combined with equipment manufactured by others and/or integrated into systems designed or manufactured by others, the Fireye warranty, as stated in its General Terms and Conditions of Sale, pertains only to the Fireye products and not to any other equipment or to the combined system or its overall performance.

WARRANTIES

FIREYE guarantees for one year from the date of installation or 18 months from date of manufacture of its products to replace, or, at its option, to repair any product or part thereof (except lamps, elec-tronic tubes and photocells) which is found defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order. THE FOREGOING

IS IN LIEU OF ALL OTHER WARRANTIES AND FIREYE MAKES NO WARRANTY OF

MERCHANTABILITY OR ANY OTHER WARRANTY, EXPRESS OR IMPLIED. Except as specifically stated in these general terms and conditions of sale, remedies with respect to any product or part number manufactured or sold by Fireye shall be limited exclusively to the right to replace-ment or repair as above provided. In no event shall Fireye be liable for consequential or special dam-ages of any nature that may arise in connection with such product or part.

All programmed settings become permanent if the BurnerLogix system has been powered continuously and 8 hours of main burner (terminal 7) on time has been accumulated. If the AC power is removed prior to accumulating 8 hours of main burner on time, the system burn-in time clock will be reset to zero. It is not necessary for the main burner on time to be continuous. The BurnerLogix accumulates burner on time in seconds. For example, assume power has been applied for 10 hours and the main burner has been on for 4 hours. If the AC power is removed and then restored the accumulated main burner on time will be reset to 0.

If necessary, the programmed settings can be made to become permanent anytime before the required 8 hours of main burner on time through the use of the optional keypad and the LOCK SETTINGS option under the PROGRAM SETUP sub menu.

FIREYE£ YP-1001

3 Manchester Road APRIL 8, 2010 Derry, New Hampshire 03038 USA Supersedes March 31, 2008 www.fireye.com

949 E. Mill St. / P.O. Box 271 / Bountiful UT 84010 Phone: 801-295-4404 / Fax: 801-295-4425 email: eciutah@q.com

GAS FILTER

3” MAIN GAS LINE:! ! FILTER FAB MANUFACTURING CORP.

! ! ! ! ! MODEL F3-180F

1” PILOT LINE:! ! ! AMERICAN METER

! ! ! ! ! MODEL FA16S CFR

mailto:eciutah@q.com mailto:eciutah@q.com

MANUFACTURING CORPORATION

SPECIFICATIONS

7"25"

32" Overall for Reference

9"

O-Ring Closure Seal

Swing Bolt, Quick-Opening Closure 3" ANSI 150# Raised-Face or Flat-Face Flanges

1/4" FNPT Vent

1/2" FNPT Drain

18"

1/4" FNPT Pressure Taps for Differential Gauge

USUAL MOUNTING

POSITION

MODEL F3-180F

FilterFab

PRESSURE RATING - 180 PSI

TEMPERATURE RATING - 100 F

MATER. OF CONSTRUC. - CARBON STEEL

USES (1) ELEMENT # - 2394K5

Service Clearance

15"

Daven

Daven

3/4" gasket ins 70019P090 (not ins. P011) 1" gasket 70019P015

Gas Appliance Regulators 210 Series 210D, 210E, 210G & 210J*

© 2008 Maxitrol Company, All Rights Reserved

SPECIFICATIONS

Maximum Inlet Pressure: ....................................... 10 psi Emergency Exposure Limits: ................................ 25 psi Ambient Temperature Limits: .................. - 40° to 200° F Gases: Suitable for application in natural, manufactured, mixed gases, liquified petroleum gases or LP gas-air mix-ture piping systems.

Mounting: ........................................................ upright only

Note: All Maxitrol gas appliance regulators should be in-stalled and operated in accordance with Maxitrol’s “Safety Warning” Bulletin.

* Not CSA Approved

DESCRIPTION

The 210 series is a lock-up type regulator and complies with codes using this specification.

The 210 series has been designed for maximum control function in an easy to use package. The series is intended for use with gas-fired boilers, steam generators, industrial furnaces, ovens, and similar high demand equipment.

The balanced valve design eliminates the inlet pressure effect acting on the valve. Regulating stability is improved and hunting tendencies reduced by the use of dampening mechanisms in both the breather outlet and sensing tube.

You get precise regulation over a broad range of pressures and flow rates with the 210 series, including a “zero gover-nor” application.

Housings are of high strength aluminum alloy and are re-inforced with webs for maximum strength. The 210J model is of cast iron and steel construction with 125 pound flange connections. Internal parts are cast or machined from cor-rosion resistant metals or electroplated.

Diaphragms are of the finest synthetic coated fabrics.

When selecting pipe size, make sure regulator is not more than one size smaller or larger than manifold pipe size. Gas flow must be oriented to arrow on the bottom casting. At exposures to maximum emergency levels, the regulator will suffer no internal damage, but it may provide accurate regu-lation. See Maxitrol’s “Spring Chart” for complete selection of spring ranges on all models.

Convenient tap locations are provided for downstream sensing, cross connections, and differential control. Four locations can be tapped and plugged for measuring pres-sure.

The 210D, E, and G may be ordered with remote sensing.

The internal sensing tube is omitted and external sensing taps are provided. Add suffix letter “R” to model numbers when ordering.

Vertical vent tapped - 3/8” NPT on 210D, 1/2” on 210E, 3/4” on 210G and J.

The 210 series is designed to operate as a “zero gover-nor” in the normal upright position - See Bulletin GPRZ-

ER_MS_EN.

Balanced Valve Design

2Maxitrol Company 23555 Telegraph Rd., PO Box 2230

Southfield, MI 48037-2230

GPR210_MS_EN_09.2008

www.maxitrol.com © 2008 Maxitrol Company

All Rights Reserved

DIMENSIONS AND SPECIFICATIONS

DIMENSIONS - in inches Model and

Illustration Number Swing Radius

Call Outs A B C D

210D 1 5 7/16 9 7 6 2 3/8

210E 1 8 5/16 11 1/4 9 1/8 8 2 15/16

210G 1 11 7/8 16 1/2 13 1/2 10 3/8 4 9/16

210J 2 18 24 1/4 18 13 3/4 5 7/16

SPRING SELECTION CHART - in inches Model and Standard

Spring Range Other Springs Available

210D 3.0” - 6.0” 1.0 - 3.5 2.0 - 5.0 3.0 - 8.0 4.0 - 8.0 4.0 - 8.0 4.0 - 12 5.0 - 12 10 - 22 15 - 30 20 - 42

210E 3.0” - 6.0” 1.0 - 3.5 2.0 - 5.0 3.0 - 8.0 4.0 - 8.0 4.0 - 8.0 4.0 - 12 5.0 - 12 10 - 22 15 - 30 20 - 42

210G 3.0” - 6.0” 1.0 - 3.5 2.0 - 5.0 3.0 - 8.0 4.0 - 8.0 4.0 - 8.0 4.0 - 12 5.0 - 12 10 - 22 15 - 30 20 - 42

210J 3.0” - 6.0” --- 2.0 - 5.0 3.0 - 8.0 --- 4.0 - 8.0 4.0 - 12 --- 10 - 22 15 - 30 20 - 42

CAPACITIES - expressed in ft3/h@0.64 sp gr gas Model Number and Pipe Size 0.1 0.3 0.5 1.0 3.0 5.0 7.0 1/2 psi 3/4 psi 1 psi 2 psi

210D 1 x 1

1 1/4 x 1 1/4

1 1/2 x 1 1/2

210E 1 1/2 x 1 1/2

2 x 2

10070

10075

11630

12340 14245

210G 2 1/2 x 2 1/2

3 x 3

11000 11825 13020

16635

18310 20375

22425 23525 25890

28810 31710

210J 4 x 4 2700 4700 6000 8600 15000 19000 23000 32000 40000 45000 55700

Illustration no. 1 Illustration no. 2

NOTE: Dimensions are to be used only as an aid in designing clearance for the regulator. Actual production dimensions may vary somewhat from those shown.

Home • Sitemap Measurement Conversions

BALANCED VALVE

DESIGN

DESCRIPTION:

R & RS regulators are for main burner and pilot load applications. They are ideal for use in industrial applications such as infrared heaters and on pilot lines for large process heaters and bakers. They may also be used in residential applications as appliance regulators.

210 Series balanced valve design is a lockup-type regulator. Its intended applications include gas-fired boilers, steam generators, industrial furnaces, and ovens. Remote sensing option is available on 210D, E, and G models (consult Maxitrol).

MODELS & PIPE SIZES:

GASES:

Suitable for natural, manufactured, mixed gases, liquefied petroleum gases and LP gas-air mixtures.

Models Pipe Size R400* 3/8", 1/2"

R400(F) 3/8", 1/2"

R400S* 3/8", 1/2"

R500* 1/2", 3/4"

R500S* 1/2", 3/4"

R600* 3/4", 1"

R600S* 3/4", 1"

210D* 1", 1 1/4", 1 1/2"

210E* 1 1/2", 2"

210G* 2 1/2", 3"

210J 4" Flanged

Literature for Balanced Valve Regulators

Page 1 of 2Balanced Valve Regulators - Maxitrol Company

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