Amendment 10 - Hays Boiler 3 Mechanical.pdf

36”

48”

12”

A48H36DLP, 48”H x 36”W x 12”D

CH

Hays Cleveland

Division of UniControl Inc.

Combustion Sales & Engineering - BOYNTON BEACH, FLORIDA 33426

Division of UniControl Inc.

MFG

R&D

CHK

DATE

DR.

SCALE DWG.

NO.SHEET OF

Hays ClevelandAll revisions to hardware, wiring, and software must be approved in writing by

Hays

Cleveland

Division of

UniControl

Inc.

R E V

UPS

REFER TO SHEET 6 FOR SUBPANEL LAYOUT

CABINET - FRONT VIEW

LTR

B

C

REVISIONS BY

DATE

A

BOILER 3 CONTROL CABINET

LAYOUT, BILL OF MATERIAL

0.130

Qty.1, ALL ITEMS THIS SHEET, UNLESS OTHERWISE NOTED

5 6

10-10-12

AA (Qty.0): BOILER 1 FIRING RATE

DRAFT & WATER LEVEL CONTROL

CABINET CONSTRUCTION

Qty.1 Each, 48"H x 36"W x 12"D. 14 GA CARBON STEEL CONSTRUCTION.

SINGLE FRONT DOOR. HINGED, CLAMPED, TYPE 4 GASKETED.

HOFFMAN CABINET A48H36DLP & SUBPANEL A48P36, WITH 8 STANDARD CLAMPS.

EXTERNAL PAINT: GREY POLYURETHANE, TEXTURED - SHERWIN WILLIAMS ASA61 F-63A31;

OR HOFFMAN STANDARD

RECOMMENDED WIRING, PANEL & FIELD

RS485/MODBUS - BELDEN 9501, INSIDE CABINET OR PANEL.

RS485/MODBUS - BELDEN 9841, FIELD. PANEL & BURNER SAFETY TO SCADA.

COMPUTER LAN CABLE - BELDEN 11872A, CATEGORY 6 DATA CABLE, OR AS REQUIRED

PANEL/FIELD INSTRUMENT CABLE - BELDEN 1030A, 2-COND SHIELDED, 16 AWG, 300 V

PANEL/FIELD INSTRUMENT CABLE - BELDEN 1031A, 3-COND SHIELDED, 16 AWG, 300 V

PANEL/FIELD INSTRUMENT CABLE - BELDEN 1033A, 2-COND SHIELDED, 20 AWG, 300 V

LEGEND

1. Qty.1 Each, HMI TOUCH SCREEN

7. Qty.1 Each, 420 VAC UPS (INSIDE CABINET)

8.

NETWORK SWITCH AS IDENTIFIED BY SYSTEM DRAWINGS B68346 SHEETS 25 THROUGH 31.

Qty.1 Each, DIN-RAIL MOUNTED CONTROL MODULES, POWER SUPPLIES, RELAYS AND

6. Qty.0, n/a

5. Qty.0, n/a

4. Qty.0, n/a

A (Qty.0): n/a

LAMINATED NAMEPLATES. ENGRAVED. BLACK WITH WHITE LETTERING CORE.

3/8" HIGH LETTERS, ONE OR TWO LINES PER TAG.

B (Qty.0): --

1"X3" NAMEPLATES

NAMEPLATES

BELOW NAMPLATES: 1"H X 6"W

BB (Qty.0): BOILER 2 FIRING RATE

DRAFT & WATER LEVEL CONTROL

CC (Qty.1): BOILER 3 FIRING RATE

DRAFT & WATER LEVEL CONTROLBOILER “X” FIRING RATE,

DRAFT & LEVEL CONTROLCC

2. Qty.1 Each, BOILER CONTROL FAULT ALARM HORN, McMASTER CARR 3038T22 2A. Qty.1 Ea, ALARM LAMP, RED, AB 800T-PH16R, WITH SERVICE LEGEND: CONTROL FAULT 2B. Qty.1 Ea, PUSH BUTTON, BLACK, AB 800T-A2A, WITH SERVICE LEGEND: HORN SILENCE

3. Qty.0, n/a

1.78"W 1.83"H

HORN SIL

2B

1.78"W 1.83"H

C. FAULT

2A

HAYS CLEVELAND JOB No 411-OS

VA MEDICAL CENTER - SHERIDAN, WY 82801

AB68345

Hays Cleveland

12.1 INCH FLAT PANEL DISPLAY

CABINET LISTING: UL508A COMPLIANT

11-01-13

DESIGN APPROVED PER RESPONSE TO RFI;

NEMA 4 SURFACE/STRUT MOUNTED ENCLOSURE.

Al Woodley Completed

Combustion Sales & Engineering - BOYNTON BEACH, FLORIDA 33426

Division of UniControl Inc.

MFG

R&D

CHK

DATE

DR.

SCALE DWG.

NO.SHEET OF

Hays ClevelandAll revisions to hardware, wiring, and software must be approved in writing by

Hays

Cleveland

Division of

UniControl

Inc.

R E V

BOILER 3 CONTROL CABINET

INTERNAL SUBPANEL LAYOUT

0.130

6 6

LTR

B

C

REVISIONS BY

DATE

A -

Qty.1, BOILER CONTROL CABINET AS SHOWN ON SHEET 5.

CONSTRUCTION

1” WIRING TROUGH

W

IR

IN

G

T

R O

U G

H

HOFFMAN SUBPANEL A48P36 INSIDE

BOILER CONTROL CABINET.

REFER TO SHEET 5 CABINET DRAWING

A P

”H x3 ”W

1” WIRING TROUGH

DIN-RAIL MOUNTED

CONTROL MODULES,

POWER SUPPLIES,

ISOLATORS, RELAYS

AND & I/O WIRING

1” WIRING TROUGH

CFM 31313

4.25” x 2”

CFM

UPS

CFM

FAN

M-C 8677K49

130 CFM ENCLOSURE BLOWER

8.66”x8.66” (220 mm)

M -C

K

C F

M B

L O

W E

R

.6

”x

.6

”x

.2 ”D

W E

IL

A

N D

T E

R M

B L O

C K m m x m m

P

E R

F T

W

E

IL

A N

D T

E R

M B

L O

C K m m x m m

P

E R

F T

W

E

IL

A N

D T

E R

M B

L O

C K m m x m m

P

E R

F T

PRELIMINARY

LAYOUT

AI-8

CU-02

Ethernet 10T x 2

RS232

RJ45

CANopen

RJ45

CPU AI-8

B

B

L D

R C

-2

C

O N

V .1

”H x

.0 ”W

N -T

R O

N

T

X -P

O R

T V

A m

A

V

D C

NET

SW

M D

R -1

P

S .5

”H x

.8 ”W

POT

PS

M E

A N

W E

L L

M D

R -4

-2

W

,1 .7

A

V

D C

V

A ,1

.7 A

V

A C

F-A

PS

M E

A N

W E

L L

M D

R -4

-2

W

,1 .7

A

V

D C

V

A ,1

.7 A

V

A C

CPU

PS

HMI

PS

M E

A N

W E

L L

M D

R -4

-2

W

,1 .7

A

V

D C

V

A ,1

.7 A

V

A C

42095

3.54”Hx1.58”W

TEMPDO-16 DI-16

M

E A

N W

E L

L M

D R

-2 -2

W

.0

A

V

D C

V

A .5

A

V

A C

DIG

PS A0-8

A C

R O

M A

G

T

.7 x .0

I/I

AI-8

TEMP

M E

A N

W E

L L

M D

R -2

-2

W

.0

A

V

D C

V

A .5

A

V

A C

GAS

PS

TERM BLOCKS

SS RELAYS

C R

Y D

O M

S S

R

.3 x

.5

C R

Y D

O M

S S

R

.3 x

.5

AIR OUT

C R

Y D

O M

S S

R

.3 x

.5

C R

Y D

O M

S S

R

.3 x

.5

C R

Y D

O M

S S

R

.3 x

.5

C R

Y D

O M

S S

R

.3 x

.5

C R

Y D

O M

S S

R

.3 x

.5

C R

Y D

O M

S S

R

.3 x

.5

GAS FGR

LO2R AFR CFR

VA MEDICAL CENTER - SHERIDAN, WY 82801

-B68345

Qty.1, ALL ITEMS THIS SHEET, UNLESS OTHERWISE NOTED

10-10-12

HAYS CLEVELAND JOB No 411-OS

EFPR

BREAKER

BREAKER

BREAKER

MFG

R&D

CHK

DATE

DR.

SCALE DWG.

NO.SHEET OF

Hays ClevelandAll revisions to hardware, wiring, and software must be approved in writing by

Hays

Cleveland

Division of

UniControl

Inc.

R E V

2+SHD 2+SHD

4-20 MA

FIELD

PANEL

FIELD

PANEL

M A

S T

E R

F

IR

IN

G

R A

T E

S

IG

N A

L F

R O

M S

H E

E T

2+SHD

4-20 MA

Model A10018

TM

OXY-MIZER AIT

AE

BOILER EXCESS

O2 ANALYZER

PROBE & -C06

FLOW PANEL

ALM1 (LOW O2)

ALM2+FAIL (ENABLE)

+AC POWER

20 FT CABLE

Qty.1, Model A-10050-A0-A03-00

ANALYZER

ELECTRONICS

RC

1FE LOLFO.PNAWM

TIR.

CA2F LLLO.PGW

MAS

TEST GAS AIR (20.9)

FTLCUIAPRL NHI BAORNNAD G

TLIAEOS NO F UGLTAO TSWO

WHEN CALIBRATING

LPM AIR

LPM AIR

(2) 1/4” COPPER

TUBING LINES

DRY INST. AIR

TEST GAS

18 TO 24-INCH

ADJ. PROBE

117 VAC, 170 VA

CONTINUOUS

O2

OK

O2 ENABLE

DIG INPUT

LO

O2

LOW O2 ALARM

TO SHEET 28

ANALOG INPUTS

2. FD DAMP POS

3. GAS VLV POS

4. MASTER

5. (OIL VLV POS)

6. FD VFD SPEED

7. FGR VLV POS

8. OUT DAMP POS

1. OXYGEN

LO2R

24 VDC FUEL-AIR LOOP PS

CONTINUED TO SHEET 26

IO-CB-AI-08HL, 9 W

0.37A @ 24 VDC

WITH 8 X’MTRS

IO-CB-AI-08HL

42008

Qty.1, 26624

120 VAC RELAY

BOILER MASTER

BOILER 3 CONTROL CABINET

RJ-45, CANopen BUSS TO

ALL BOILER MODULES

IN PANEL WIRING

FIELD WIRING

PANEL I/O BLOCKS

INTERCONNECTS, ANALOG

OR SIGNAL BUS

INTERCONNECTS, DIGITAL

LEGEND________________________________

Item FM13A

Item FM13B

Items M

FIELD

PANEL

FIELD

PANEL

(1) ANALOG INPUT FROM SHEET 26

(1) ANALOG INPUT FROM SHEET 27

(8) DIGITAL OUTPUTS FROM SHEET 28

Items B1

2+SHD

4-20 MA

0-21% O2

ANALOG FUEL-AIR MODULE I/O & LOOP POWER

AI-1

NODE 04

GVIRGVDR

GV

D

GV

I

FDIRFDDR

FD

D

FD

I

3+SHD

1000-OHM

(2) SSR, CRYDOM

MS11-CXE240D5

& P/N 31320 NOISE

SUPPRESSORS

(2) SSR, CRYDOM

MS11-CXE240D5

& P/N 31320 NOISE

SUPPRESSORS

3+SHD

1000-OHM

POT SPAN PS

2 PLACES

THIS SHEET

4-20 MA

(2) 120 VAC INPUTS TO SHEET 28

CPU CONTROLLER FUNCTIONS & NOTES

1. BOILER SUB-MASTER FUNCTIONS PROVIDED

FOR FUTURE PLANT MASTER SIGNAL.

2. PARALLEL POSITIONING FUEL-AIR CONTROL

FOR NAT GAS. WITHOUT FUEL OIL.

3. COMBUSTION AIR CONTROL WITH FD AIR

DAMPER LOUVER POSITIONING. WITH VFD

FAN SPEED CONTROL.

4. PURGE & LOW FIRING POSITIONING USING

120 VAC ACTUATOR CONTROL SIGNALS,

INTERLOCKED INTO THE BURNER SAFETY

SYSTEM.

5. DEVIATION LIMITING WITH CHANGES IN FUEL

& AIR SIGNALS TO THEIR POSITION SIGNALS.

6. BOILER SHUT DOWN WITH CONTROL FAULT

OR WITH FUEL OR AIR ACTUATOR FAILURES.

7. LOW FIRE HOLD TO MEASURED BOILER

SHELL WATER TEMPERATURE.

8. SELECTABLE REMOTE (MASTER) OR

LOCAL STEAM PRESSURE CONTROL.

9. COMBUSTION EFFICIENCY TO EXCESS O2

AND BOILER OUTLET FG TEMP SIGNALS.

10. FGR VALVE CONTROL (SHEET 18)

11. DRAFT PRESSURE CONTROL (SHEET 19).

12. BOILER FEED WATER CONTROL (SHEET 22).

13. ECONOMIZER FREEZE CONTROL (SHEET 22).

14. OFF-LINE WARM-UP HEAT EXCHANGER COIL

CONTROL (SHEET 22).

(2) ANALOG OUTPUTS TO SHEET 30

IO-CB-AO-08HL, 6 W

0.25A @ 24 VDC

IO-CB-AO-08HL

42014

ANALOG OUTPUTS

1. (ECON BYPASS)

2. (ECON OUT FGT)

3. (SP)

4. VFD SPEED

5. FW VALVE

6. STEAM VALVE

7. (SP)

8. (SP)

RJ-45, CANopen BUSS

FUEL-AIR

ANALOG

I/O PS

Item N

117 VAC

196 VAM

E A

N W

E L

L M

D R

-4

-2

W ,1

.7 A

V

D C

V

A ,1

.1 A

V

A C

42095

M D

R -4

-2

V

.7

A P

O W

E R

S U

P P

L Y

LTR

B

C

REVISIONS BY

DATE

A ADD POWER FLAME AS-BUILT REFERENCES. ISOLATOR.

FD AIR DAMPER ACTUATOR LOUVERS POSITIONED

TO 100% (MAX) DURING PURGE CYCLE.

BEFORE LIGHT-OFF, THE DAMPER ACTUATOR IS

DRIVEN TO 10% FIRING RATE POSITION (ADJ).

END SWITCHES IN THE DAMPER AND IN THE FUEL

VALVE OR ACTUATORS, WITH AIR FLOW OR OTHER

BURNER MANUFACTURER SPECIFIED PROVING

SWITCH SAFETY INTERFACING TO THEIR FURNISHED

BURNER SAFETY SYSTEM.

FD AIR DAMPER - STARTUP

B68346 none

B

VA MEDICAL CENTER - SHERIDAN, WY 82801

Qty.1, ALL ITEMS THIS SHEET, UNLESS OTHERWISE NOTED

10-10-12

HAYS CLEVELAND JOB No 411-OS

FD COMBUSTION AIR DAMPER LOUVER

POSITION ACTUATOR

Item

FM15B

Qty.1 Each

SQM56-564-R1A3

310 In-Lb Actuator w/ Square Shaft, 1k Pot

Actuator and Damper by Power Flame

Item FM15B

BURNER NAT GAS VALVE

WITH POSITIONING ACTUATOR

TO

BMS

Qty.1 Each

SQM50-464-R1A3

140 In-Lb Actuator w/ Square Shaft, 1k Pot

Actuator w/ Hauck PVS2B30F Gas Valve by Power Flame

FD Air Damper and Louvers

FD FAN

VFD

ZT

LF

P

FD Air Damper & Fan Motor by Power Flame

TO

BMS

Square D Altivar 71 Series VFD Speed Controls by Power Flame

Also see BMS Interfacing Sheet 28

Item

FM15B

117 VAC L1 & GND

FROM PF CABINET

117 VAC L1 & GND

FROM PF CABINET

AO-1

NODE 01

25 32

2+

SHD

2+

SHD

2+

SHD

120V

120V

3+

SHD

120V

120V

Item

FM14A

2+

SHD

3+

SHD

Refer to Power Flame Dwg G-JO71639-7

11-01-13

Qty.1

API 4380G

I-I SIGNAL

ISOLATOR

Items J2

VAC

3 VA

N1,N4,N6

SOFTWARE CONFIGURATION.

02-17-14

Al Woodley Completed

Line

MFG

R&D

CHK

DATE

DR.

SCALE DWG.

NO.SHEET OF

Hays ClevelandAll revisions to hardware, wiring, and software must be approved in writing by

Hays

Cleveland

Division of

UniControl

Inc.

R E V

FIELD

PANEL

FIELD

PANEL

2+SHD

4-20 MA

PT

NATURAL GAS

PRESSURE

0-20 PSIG

Qty.1, Foxboro

IGP10-T22D1F

MODULE, TRANSMITTER LOOP & I/O POWER

IO-CB-AI-08HL, 9 W

0.37A @ 24 VDC

WITH 8 X’MTRS

IO-CB-AI-08HL

42008

RJ-45, CANopen BUSS

FUNCTIONS & NOTES

1. PRESSURE COMPENSATE BOILER NAT GAS

FLOW WITH THE GAS PRESSURE SIGNAL.

2. COMPUTED BOILER EFFICIENCY FROM

BOILER STEAM FLOW & FUEL FLOW.

3. COMPUTED COMBUSTION EFFICIENCY FROM

EXCESS O2 & ECONOMIZER OUTLET FG TEMP.

RJ-45, CANopen BUSS

ALL BOILER MODULES

RJ-45, CANopen BUSS

ALL BOILER MODULES

Items B1

BOILER

GAS LINE

TO PRV IN

GAS TRAIN

INSERTION

TURBINE METER.

ISOLATION VALVES

RECOMMENDED

BUT NOT SHOWN

-I

N C

H L

IN

E

FT

ALL ISOLATION,

VALVES, REDUCERS

AND FILTERS

by Contractor

2+SHD

4-20 MA

0-31,000 SCFH RANGE-TYP

0-29,400 SCFH BURNER MAX

0-23,500 ACFH @7 PSIG, 55°F

Item FM7

SEE M300

DATA SHEETS

Item FM11

IN PANEL WIRING

FIELD WIRING

PANEL I/O BLOCKS

INTERCONNECTS, ANALOG

OR SIGNAL BUS

INTERCONNECTS, DIGITAL

LEGEND________________________________

FIELD

PANEL

FIELD

PANEL

ANALOG INPUTS

1. (OIL FLOW)

2. GAS FLOW

3. GAS PRESS

4. (OIL PRESS)

5. (SP)

6. STM VLV POS

7. (SP)

8. (SP)

FLUE GAS RECIRCULATION OUTPUT

1. OUTPUT TO FGR VALVE ACTUATOR PROVIDED

THROUGH CHARACTERIZERS, AS FUNCTIONS OF

THE FIRING RATE SIGNAL & FUEL SELECTED.

2. FGR WILL BE CLOSED FOR PURGE AND FOR

LOW-FIRE CONDITIONS; AND FOR FUEL OIL.

3. FGR KEPT CLOSED FOR AN ADJ TIME DELAY

FOR GAS FIRING AFTER RELEASE TO MODULATE.

4. PROOF OF POSITION SAFETY INTERFACE

SWITCH CONTACTS FOR THE FGR ACTUATOR,

AND GAS VALVE ACTUATORS PROVIDED BY

POWER FLAME IN THE ACTUATORS.

(1) ANALOG INPUT TO SHEET 25

GRIRGRDR

GR

D

GR

I

(2) SSR, CRYDOM

MS11-CXE240D5

& P/N 31320 NOISE

SUPPRESSORS

3+SHD

1000-OHM

TO

BMS

Qty.1 Each

SQM56-464-R1A3

310 In-Lb Actuator w/ Square Shaft, 1k Pot

BURNER FGR VALVE

WITH POSITIONING ACTUATOR

FGR CONTROL & FUEL MONITORING

BOILER 3 CONTROL CABINET

(3) ANALOG INPUTS FROM SHEET 27

1000-OHM POT PS

FROM SHT 27

(2) DIGITAL OUTPUTS FROM SHEET 28

24 VDC FUEL-AIR LOOP PS

CONTINUED FROM SHEET 25

MIN 40-INCH STRAIGHT RUN

ABOVE METER, 4-INCH PIPE

MIN 20-INCH BELOW METER

Qty.1 InFlow Insertion Turbine Meter ITM050G-C1D1M1-xx2AN2-VC Local Indication: ACFM & total

BOILER NATURAL GAS FLOW

2+SHD

DC PWR

InFlow Qsmart 2

0.3A@24 VDC

Item N

M E

A N

W E

L L

M D

R -2

-2

W

.0 A

V

D C

V A

.5

A

V

A C

117 VAC

64 VA

GAS

METER

PS

42094

M D

R -2

-2

V

D C

A

P S

FUSE A/R

PER UL508F

U S

E

LOOP PWR

AB68346

none

VA MEDICAL CENTER - SHERIDAN, WY 82801

Qty.1, ALL ITEMS THIS SHEET, UNLESS OTHERWISE NOTED

10-10-12

HAYS CLEVELAND JOB No 411-OS

LTR

B

C

REVISIONS BY

DATE

A

Item

FM15B

Actuator and Damper by Power Flame

2+SHD

4-20 MA

S P

A R

E

117 VAC L1 & GND

FROM PF CABINET

AI-3

NODE 06

26 32

2+

SHD

2+

SHD

120V

3+

SHD

LOOP PWR

2+SHD

4-20 MA

S P

A R

E

2+

SHD

LOOP PWR

2+

SHD

2+

SHD

SOFTWARE CONFIGURATION.

02-17-14

FIELD

PANEL

FIELD

PANEL

HI DRAFT SWITCH

0 to 12 IN WC (ADJ)

Qty.1 Cleveland AFS-952-55

Qty.1, Foxboro

IDP10-T22A21F

2+SHD

4-20 MA

PT

L H

VENT

PS

0.5”WC

TYPICAL

DRAFT-PRESSURE

-1/0/+2”WC TYPICAL

Item FM8

Item FM12

ODIRODDR

FD

D

FD

I

117 VAC: L2

INC (L1) & DEC (L1)

Boiler Outlet Damper, Louvers and Damper Switches by Superior Boiler

Qty.1 F-00875-K0-A02-C01-D03

OUTLET DAMPER LOUVER

POSITION ACTUATOR

1. BOILER FURNACE PRESSURE CONTROL

WITH BOILER FIRING RATE INFLUENCE.

2. PURGE POSITIONING TO 100% OPEN.

3. LOW FIRE LIGHT OFF ADJUSTABLE START

POSITIONING.

TO

BMS

OHM

3+SHD

1000-OHM

(2) SSR, P/N 42073

& P/N 31320 NOISE

SUPPRESSORS

Item

FM14

FD

D

(2) ANALOG INPUTS TO SHEET 26

LIMITS IN & OUT, 117 VAC (L1, L2, GND)

TO/FROM SHEET 28

LTR

B

C

REVISIONS BY

DATE

A -

BOILER OUTLET DRAFT TAP

FIELD

PANEL

FIELD

PANEL

PIPING - 2-INCH BOILER TAP, WITH

1-INCH BLACK IRON PIPE, TYPICAL.

AVOID STRAIGHT RUNS. INSTALL

CLEAN-OUT TEES AND DRIP LEGS.

Item N

FURNACE DRAFT CONTROL

BOILER 3 CONTROL CABINET

1000-OHM POT PS

TO SHEETS 25&26

(2) DIGITAL OUTPUTS FROM SHEET 28

LOOP PWR

117 VAC

38 VA

SPAN

POT PS

M E

A N

W E

L L

M D

R -1

-5

W

A

V

D C

D

IN

-R A

IL

M

O D

U L

E V

A .3

A

V

A C

42069

-B68346 none

VA MEDICAL CENTER - SHERIDAN, WY 82801

Qty.1, ALL ITEMS THIS SHEET, UNLESS OTHERWISE NOTED

10-10-12

HAYS CLEVELAND JOB No 411-OS

CFCONTROL FAULT

FROM SHEET 28

27 32

2+

SHD

120V

3+

SHD

Item FM14A

VAC

1.78"W 1.83"H

SILENCE

1.78"W 1.83"H

CTRL FLT

CONTROL FAULT

ALARM HORN

Qty.1

MC 3038T22CONTROL

FAULT

RED LAMP

Qty.1 Each

AB 800T-PH16R

w/ Legend Plate

CONTROL FAULT

Qty.1 Each

AB 800T-A2A

120VAC, 1NO-1NC

w/ Legend Plate

HORN SILENCE

2P, 120 VAC

RELAY, 24424

HORN

SILENCE

Item E3

Item E2

Item E1

CFASR

Combustion Sales & Engineering - BOYNTON BEACH, FLORIDA 33426

Division of UniControl Inc.

MFG

R&D

CHK

DATE

DR.

SCALE DWG.

NO.SHEET OF

Hays ClevelandAll revisions to hardware, wiring, and software must be approved in writing by

Hays

Cleveland

Division of

UniControl

Inc.

R E V

MFG

R&D

CHK

DATE

DR.

SCALE DWG.

NO.SHEET OF

Hays ClevelandAll revisions to hardware, wiring, and software must be approved in writing by

Hays

Cleveland

Division of

UniControl

Inc.

R E V

HI DRAFT SWITCH

LIMITS IN & OUT

117 VAC (L1, L2, GND)

FROM/TO SHEET 27

B U

R N

E R

C A

B

IN

E T

FIELD

BURNER CABINET

P A

N E

L

FIELD

PANEL

ISOLATED DIGITAL POWER: MODULE & I/O

RJ-45, CANopen BUSS

CONTROL FAULT

RJ-45, CANopen BUSS

ALL BOILER MODULES

16 DIG OUTPUTS

IO-CB-DO-16TS, 3 W

0.13A @ 24 VDC

IO-CB-DO-16TS

42016

L

IM

IT

S

I N

L

IM

IT

S O

U T

NON

RECYCLE

SHUT

DOWN

3-P

6-7

DIGITAL OUTPUTS

01. GAS ACT INC

02. GAS ACT DEC

03. (OIL ACT INC)

04. (OIL ACT DEC)

05. FD ACT INC

06. FD ACT DEC

07. ACTUATOR FAIL

08. CTROL FAULT

TO SHEET 31

ACTUATOR FAIL

CFM 31313

AF

CF

L

IG

H T

O F

F P

O S

IT

IO

N

O P

T

Qty.1 Each, Burner Management System

O LO R

16 120V INPUTS

IO-CB-DI-16HV, 3 W

0.13A @ 24 VDC

IO-CB-DI-16HV

42074

C F

M

.2 x

.0

A

R E

L E

A S

E T

O M

O D

U L

A T

E

AB 700-HA32Z24

AFR

FIREYE YB110

TERMINALS

HNYWL RM 7840

TERMINALS

M O

D B

U S

R T

U ,2 b

L1

Item FM20

M O

D B

U S

I N

T E

R F A

C E w it h F ir e y e Y

B

B u rn e r

M a n a g e m e n t

LF P F

D I-

B U

S S

P U

R G

E

C F A

N M

O T

O R

L O

W F

IR

E

X M12

12 514

Item N

DIGITAL

I/O PS

Items B1

LOW EXCESS O2 SHUTDOWNLO

O2

LOW-LOW

O2 ALARM

FROM SHT 17

LO

O2

IN PANEL WIRING

FIELD WIRING

PANEL I/O BLOCKS

INTERCONNECTS, ANALOG

OR SIGNAL BUS

INTERCONNECTS, DIGITAL

LEGEND________________________________

FIELD

PANEL

FIELD

PANEL

(8) DIGITAL OUTPUTS TO SHT 25

(2) DIGITAL OUTPUTS TO SHT 26

(2) DIGITAL OUTPUTS TO SHT 27

(1) DIGITAL OUTPUT TO SHET 30

RJ-45, CANopen BUSS

ALL BOILER MODULES

(2) 120 VAC INPUTS FROM SHT 25

L O

W O

A

L A

R M

T O

M A

S T

E R

P A

N E

L A

N N

U N

C

IA

T O

R S

H E

E T

VDC

BURNER SAFETY INTERFACE

BOILER 3 CONTROL CABINET

LTR

B

C

REVISIONS BY

DATE

A LOW WATER CUTOUT NOT NEEDED MI301

CF CONTROL FAULT

TO SHEET 27

V F

D S

T A

T U

S /A

L A

R M b y

P o w e r

F la m e

B U

R N

E R

L O

C K

O U

T A

L A

R M b y

P o w e r

F la m e

120 VAC

BB68346

none

VA MEDICAL CENTER - SHERIDAN, WY 82801

Qty.1, ALL ITEMS THIS SHEET, UNLESS OTHERWISE NOTED

10-22-12

HAYS CLEVELAND JOB No 411-OS

DIGITAL OUTPUTS

09. (FW VALVE INC)

10. (FW VALVE DEC)

11. OUT DAMP INC

12. OUT DAMP DEC

13. FGR VALVE INC

14. FGR VALVE DEC

15. (ATOM AIR ACT INC)

16. ECON FREEZE

L2

120V

DI-1

NODE 02

D0-1

NODE 03

F U

E L

O

IL

S E

L E

C T

28 32

2+

SHD

120V

120V

120V

B O

IL

E

R B

L O

W D

O W

N V

A

LV

E

S T A

T U

S

O P

E N

-C L O

S E

D

F R

O M

S U

R F A

C E

B L O

W D

O W

N S

Y S

T E

M b y S u p e ri o r

B o ile r

Items FM19

Refer to Power Flame Drawing G-JO71639-7

120V DIGIN BUSS2

09. LOW O2

10. (LOCKOUT ALM)

11. O2 TRIM ENABLE

12. BLWDWN STAT

13. (SP)

14. (SP)

15. LO WTR ALARM

16. VFD STATUS

120V DIGIN BUSS1

01. (FUEL 2)

02. (FUEL 3)

03. PURGE

04. LOW FIRE

05. RELEASE

06. FAN MOTOR

07. LOCKOUT ALM

08. (VFD BYPASS)

120V

120V

120V

120V

120V

120V

120V

120V

120V

117 VAC

94 VA

U L

C L

A S

S

.5

A

V D

C

-2

V

A C

E E

C D

E T A

S G

S A

S W

D

V

D C

.5

A P

S

11-14-13

SOFTWARE CONFIGURATION.

02-17-14

N2,N3,CFM

FIELD

PANEL

FIELD

PANEL

BOILER OUTLET

FLUE GAS TEMP

ECONOMIZER OUTLET

FLUE GAS TEMP

Qty.1, 3-wire Hi Temp RTD Pyromation R1T185H683

-018-00-8HN31

1/2” MTG, 18” LONG

Qty.1, 3-wire Hi Temp RTD Pyromation R1T185H683

-018-00-8HN31

1/2” MTG, 18” LONG

24 VDC ANALOG & LOOP PS

CONTINUED FROM SHEETS 30 & 31

MODULE, TRANSMITTER LOOP & I/O POWER

RTD INPUTS

1. FG ECON IN

2. FG ECON OUT

3. WTR ECON IN

4. WTR ECON OUT

RJ-45, CANopen BUSS

IO-CB-AI-04-RT

IO-CB-AI-04RT, 6 W

0.25A @ 24 VDC

WITH 4 X’MTRS

42010

RJ-45, CANopen BUSS TO

ALL BOILER MODULES

RJ-45, CANopen BUSS TO

ALL BOILER MODULES

Items B1

Item FM3 Item FM3

FIELD

PANEL

FIELD

PANEL

FG TEMP

0/+700°F

FG TEMP

0/+700°F

RTD-1

NODE 07

Item FM2B Item FM2B

ECONOMIZER

INLET TEMP

ECONOMIZER

OUTLET TEMP

Qty.1, 3-wire Lo Temp RTD Pyromation R1T185L483

-S4D0609T2-SL-8HN31

3/4” SS T-WELL, U=2.5”

Qty.1, 3-wire Lo Temp RTD Pyromation R1T185L483

-S4D0609T2-SL-8HN31

3/4” SS T-WELL, U=2.5”

3+SHD

RTD

3+SHD

RTD

3+SHD

RTD

3+SHD

RTD

RTD INPUTS

1. BLR SHELL

2. (SP)

3. (SP)

4. (BLR FW IN)

IO-CB-AI-04-RT

IO-CB-AI-04RT, 6 W

0.25A @ 24 VDC

WITH 4 X’MTRS

42010

ECONOMIZER TEMPERATURES

BOILER 3 CONTROL CABINET

IN PANEL WIRING

FIELD WIRING

PANEL I/O BLOCKS

INTERCONNECTS, ANALOG

OR SIGNAL BUS

INTERCONNECTS, DIGITAL

LEGEND________________________________

Qty.1, 3-wire Lo Temp RTD Pyromation R1T185L483

-S4D1209T3-SL-8HN31

3/4” SS T-WELL, U=7.5”

BOILER WATER

SHELL TEMP

WTR TEMP

0 TO 400°F

3+SHD

RTD

TE

Item FM2A

AB68346

none

VA MEDICAL CENTER - SHERIDAN, WY 82801

Qty.1, ALL ITEMS THIS SHEET, UNLESS OTHERWISE NOTED

10-10-12

HAYS CLEVELAND JOB No 411-OS

LTR

B

C

REVISIONS BY

DATE

A

TETETETE

WTR TEMP

0/+400°F

WTR TEMP

0/+400°F

RTD-2

NODE 08

29 32

3+

SHD

3+

SHD

3+

SHD

3+

SHD

3+

SHD

N1, N4, N6

SOFTWARE CONFIGURATION.

02-17-14

Combustion Sales & Engineering - BOYNTON BEACH, FLORIDA 33426

Division of UniControl Inc.

MFG

R&D

CHK

DATE

DR.

SCALE DWG.

NO.SHEET OF

Hays ClevelandAll revisions to hardware, wiring, and software must be approved in writing by

Hays

Cleveland

Division of

UniControl

Inc.

R E V

MFG

R&D

CHK

DATE

DR.

SCALE DWG.

NO.SHEET OF

Hays ClevelandAll revisions to hardware, wiring, and software must be approved in writing by

Hays

Cleveland

Division of

UniControl

Inc.

R E V

8” LINE

COMMON TAP

WITH OPERATING

PRESSURE SWITCHES

MIN 30-INCHES AFTER METER

6-INCH PIPE

CONCENTRIC REDUCERS & FLANGES BY CONTRACTOR

REDUCE TO 6”

MIN 17.5-FEET STRAIGHT RUN

BEFORE METER, 6-INCH PIPE

LOOP PWR

2+

SHD

L H

FIELD

PANEL

FIELD

PANEL

MODULE, TRANSMITTER LOOP & I/O POWER

RJ-45, CANopen BUSS

ANALOG INPUTS

1. BLR STM PRESS

2. BLR STM FLOW

3. BLR DRUM LEVEL

4. BLR FW FLOW

5. FW VLV POS

6. DRAFT-CTRL

7. (UPTAKE DRAFT)

8. BLR FW PRESS

IO-CB-AI-08HL, 9 W

0.37A @ 24 VDC

WITH 8 X’MTRS

IO-CB-AI-08HL

42008

BOILER FEED WATER CONTROL

BOILER 3 CONTROL CABINET

RJ-45, CANopen BUSS TO

ALL BOILER MODULES

RJ-45, CANopen BUSS TO

ALL BOILER MODULES

Items B1

FIELD

PANEL

FIELD

PANEL

BOILER FEED WATER VALVE

WITH POSITIONING ACTUATOR

Qty.1 Siemens Control Valve with SKC62UA Actuator by Superior Boiler

POS

2+SHD

4-20 MA

2+SHD

4-20 MA

FEED WATER CONTROL FUNCTIONS & NOTES

1. TWO-ELEMENT FEED WATER CONTROL

WITH BOILER WATER LEVEL & STEAM FLOW.

2. PRESSURE COMPENSATE BOILER STEAM

FLOW WITH THE STEAM PRESSURE SIGNAL.

3. FEED WATER PRESSURE MONITORING, AND

FLOW MONITORING-TOTALIZING ONLY.

4. DISPLAY FLOW & TOTALIZER VALUES.

5. COMPUTE BOILER EFFICIENCY FROM THE

BOILER STEAM FLOW & GAS FLOW SIGNALS.

Qty.1 Foxboro

84F-U06S2SSRJZ-B

Vortex Flow Meter w/ 6-Inch 300# Flanges

2+SHD

4-20 MA

2+SHD

4-20 MA

BOILER

WATER LEVEL

ALL ISOLATION, VENT

AND BLOW DOWN

VALVES by Contractor

Qty.1, Foxboro IDP10-T22B21F

BOILER STEAM FLOW

0-24,000 Lb/Hr @125 PSIG

PER M300 DATA SHEET

X’MTR CAL: -30 TO -10 IN WC

FOR IND & CTRL: -10/0/+10 IN WC

Item

FM10

Item FM9

2+SHD

4-20 MA

S P

A R

E

FT

20-FT CABLE

0-26,000 Lb/Hr

@276°F TO

FEED VALVE

2+SHD

4-20 MA

LT

DEDICATED

STEAM TAP

(2) ANALOG OUTS FROM SHT 25

24 VDC ANALOG & LOOP PS

CONTINUED FROM SHEET 31

24 VDC ANALOG & LOOP PS

CONTINUED TO SHEET 29

Item FM16

IN PANEL WIRING

FIELD WIRING

PANEL I/O BLOCKS

INTERCONNECTS, ANALOG

OR SIGNAL BUS

INTERCONNECTS, DIGITAL

LEGEND________________________________

LTR

B

C

REVISIONS BY

DATE

A

2+SHD

4-20 MA

WATER LEVEL ALARMS

TO SHEET 28 by Superior

PT

BOILER

STEAM

PRESSURE

0-200 PSIG

Qty.1 Ea, Foxboro

IGP10-T22D1F

Item FM7

COMMON TAP

WITH OPERATING

PRESSURE SWITCHES

with Qty.1 Isolation with Bleed Valve

PGI V600SCT-B1

2+SHD

4-20 MA

LOOP PWR

8” HPS

PROJECT DWG MI106

INSTALL WITH BODY UNDER METER

SATURATED STEAM FLOW MEASUREMENT

OPERATE

125 PSIG

WATER SHELL TEMP

LOW FIRE HOLD AND

OFF-LINE HEAT EXCHANGER

AB68346

none

VA MEDICAL CENTER - SHERIDAN, WY 82801

Qty.1, ALL ITEMS THIS SHEET, UNLESS OTHERWISE NOTED

10-10-12

HAYS CLEVELAND JOB No 411-OS

EFPR 24 VDC

RELAY

+24

VAC

ECONOMIZER COIL FREEZE PROTECTION

MONITOR ECONOMIZER FLUE GAS OUTLET

TEMPERATURE TO OPEN THE FEED WATER

RETURN SOLENOID VALVE IF THE FG OUTLET

TEMP IS BELOW 35°F WHEN THE BOILER IS

OFF LINE.

BOILER FEED WATER THEN FLOWS THRU

THE ECONOMIZER AND RETURNS TO THE

SUCTION SIDE OF THE BOILER FEED PUMPS.

BOILER STEAM COIL VALVE

WITH POSITIONING ACTUATOR

Qty.1 Control Valve with Positioner by RHI or ECI

POS

2+SHD

4-20 MA

2+SHD

4-20 MA

Item FM16

BOILER STEAM COIL & LOW FIRE HOLD

1. WHEN THE BOILER IS OFF LINE THE SHELL

WATER TEMP SIGNAL IS USED TO CONTROL

STEAM FLOW FROM THE ON LINE BOILERS

THROUGH THE OFF LINE BOILER HEATING

COILS TO KEEP IT WARM AT 190°F.

PER PROJECT DRAWING MI302 PP G.

2. WHEN THE BOILER IS STARTED BY THE

OPERATOR, THE SHELL WATER TEMP

SIGNAL IS USED TO KEEP BOILER FROM

MODULATING FROM LOW FIRE UNLESS >200°F.

(1) DIGITAL OUT FROM SHT 28

AI-2

NODE 05

30 32

2+

SHD

2+

SHD

2+

SHD

2+

SHD

2+

SHD

2+

SHD

2+

SHD

120V

Item M

LOOP PWR

2+

SHD

LOOP PWR

2+

SHD

REDUCE TO 1.5”

MIN 8-IN ST RUN

AFTER METER

MIN 45-IN STRAIGHT RUN

BEFORE METER, 1.5-INCH PIPE

Qty.1, Foxboro

84F-U1HS2SSTJZ

Vortex Flow Meter w/ 1.5-Inch x 300#

Flanged Body.

PER M300

DATA SHEET

2” LINE FROM

ECONOMIZER

OUTLET

FT

BOILER

FW PRESS

0-300 PSIG

Qty.1, Foxboro

IGP10-T22D1F

Item FM7 Item

FM10

PT

3/4” RETURN LINE

TO BOILER FEED PUMPS

S Qty.1 Solenoid Valve by RHI

CONCENTRIC REDUCERS & MATING FLANGES

by Contractor

Item FM16 11-05-13

STEAM AND FEED WATER FLOW METER SIZING.

ISOLATORS.

Qty.2

API 4380G

I-I SIGNAL

ISOLATOR

VAC

3 VA

Items J2

VAC

3 VA

SOFTWARE CONFIGURATION.

02-17-14

Al Woodley Completed

Al Woodley Line

Al Woodley Line

Al Woodley Line

Al Woodley Line

Al Woodley Line

Al Woodley Line

Al Woodley Line

Al Woodley Line

Al Woodley Line

Al Woodley Line

Al Woodley Line

Al Woodley Line

Al Woodley Line

Al Woodley Line

Al Woodley Line

Al Woodley Line

Al Woodley Line

Al Woodley Line

Al Woodley Line

Al Woodley Line

Al Woodley Rectangle

Al Woodley Rectangle

Al Woodley Oval

Al Woodley Oval

Al Woodley Line

Line

MFG

R&D

CHK

DATE

DR.

SCALE DWG.

NO.SHEET OF

Hays ClevelandAll revisions to hardware, wiring, and software must be approved in writing by

Hays

Cleveland

Division of

UniControl

Inc.

R E V

IN PANEL WIRING

FIELD WIRING

PANEL I/O BLOCKS

INTERCONNECTS, ANALOG

OR SIGNAL BUS

INTERCONNECTS, DIGITAL

LEGEND________________________________

CPU & FEED WATER ANALOG MODULE & X’MTR LOOP POWER

LAN & DISPLAY POWER

10bT LAN

CU-02

CU-02-5010

Ethernet 10T x 2

RS232

RJ45

CANopen

RJ45

CPU - CU-02-5010

CU-02-5010, 5 W

0.21A @ 24 VDC

RJ-45, CANopen BUSSRJ-45, CANopen BUSS TO

ALL BOILER MODULES

24 VDC ANALOG & LOOP PS

CONTINUED TO SHEETS 29 & 30

42026

Hays Cleveland

12.1 INCH FLAT PANEL DISPLAY

RS 485 FROM BURNER SAFETY

CONTROLLER, SHEET 28

Items B1

Item L

RS 485-232

CONVERTER

B

B

L D

R C

R

S

R

S

C O

N V

E R

T E

R /I

S

LT

R .0

A

V

D C

42070

Item K

N -T

R O

N

T X

-P

O R

T, V A m

A

V D

C

42071

Strategy HMI2437 B3 Address 192.168.127.73

Strategy 2437 B3 Address 192.168.127.245

HONEYWELL SERIES 7800 CONTROLLERS ARE MODBUS CAPABLE

AT 19,200 BAUD IF FURNISHED WITH S7810 MODBUS MODULES, AND ARE

TMCAPABLE OF INTERFACING TO THE UPAC CONTROL SYSTEM.

FIREYE YB110 CONTROLLERS ARE MODBUS CAPABLE AT 19,200 BAUD WHEN

FURNISHED WITH SHORT ED-512 CABLES TO ED-610 MULTI-PORT CONNECTORS.

b

T L

A N

CONTROL CPU, DISPLAY, LAN

BOILER 3 CONTROL CABINET

TO SCADA SYSTEM, SHEET 32

b

T L

A N

117 VAC

0.43A

CABINET AIR

CIRCULATION

BLOWER

FAN

M-C 8677K49

131 CFM BLOWER

8.66”x8.66” (220 mm)

Item P

ANALOG

I/O AND

CPU PS

Item N

P O

W E

R F

E E

D

V

A C

-2

A

Qty.A/R

120 VAC

CIRCUIT

BREAKERS

117 VAC

196 VAM

E A

N W

E L

L M

D R

-4

-2

W ,1

.7 A

V

D C

V

A ,1

.1 A

V

A C

42095

M D

R -4

-2

V

.7

A P

O W

E R

S U

P P

L Y

LTR

B

C

REVISIONS BY

DATE

A

Qty.1, ALL ITEMS THIS SHEET, UNLESS OTHERWISE NOTED

10-10-12

HAYS CLEVELAND JOB No 411-OS

BB68346

none

VA MEDICAL CENTER - SHERIDAN, WY 82801

FIELD

PANEL

FIELD

PANEL

FIELD

PANEL

FIELD

PANEL

31 32

Item N

Item B2

DISPLAY &

COMM PS

42049 & 42053

117 VAC

1xx VA

U L

C L

A S

S

.5

A

V D

C

-2

V

A C

E E

C D

E T A

S G

S A

S W

D

V

D C

.5

A P

S

APLEX Technology

AHM-6127-CE

12.1” TOUCH SCREEN

11-32 VDC

UPDATE HMI AND DC SUPPLY.

11-01-13

SOFTWARE CONFIGURATION.

02-17-14

CPU,RS232,N5,N7,N8

UPS

117 VAC POWER CONDITIONING FOR FIRING RATE

CONTROL PANEL TOUCH SCREEN DISPLAY.

EXCLUDES OTHER PANEL MOUNTED ITEMS

AND EXTERNAL AC CIRCUITS.

INCLUDES DISPLAYS, CONTROLLERS,

TRANSMITTERS AND DC POWER SUPPLIES

THAT ARE IDENTIFIED ON THESE DRAWINGS.

Qty.1, BOILER CONTROL FUNCTIONS; 420 VA UPS

Item O

RS-485

2+SHD

MODBUS RTU AVAILABLE TO BUILDING

MANAGEMENT SYSTEM FURNISHED BY OTHERS

M o d b u s R

T U

S la v e R

S -4