S06 - 00 01 10 - TABLE OF CONTENTS with spec sections.pdf
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- Solicitation number
- 36C25222B0031
About this file
This document is a solicitation for Project #695-22-103 to replace the roof on Building 6 A-Wing at the Clement J. Zablocki VA Medical Center in Milwaukee, Wisconsin. The solicitation involves removing the existing roof and installing a new roof system. It requires base flashing, counterflashing, roof edge metal, fasciae, drainage specialties, formed expansion joint covers, and roof accessories. Response is due by September 2, 2022. The awarded contractor must provide shop drawings, product data, samples, and operation and maintenance manuals. The work must meet specifications for electrical installations, flashing and sheet metal work, roof specialties, and other technical requirements.
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Text version
TABLE OF CONTENTS
Section 00 01 10
SECTION NO. DIVISION AND SECTION TITLES DATE
DIVISION 00 - SPECIAL SECTIONS
00 01 15 List of Drawing Sheets 05-20
DIVISION 01 - GENERAL REQUIREMENTS
01 00 00 General Requirements 05-21
01 01 10 Special Notes
01 35 26 Safety Requirements 07-20
01 57 19 Temporary Environmental Controls 01-21
01 74 19 Construction Waste Management 01-21
01 81 13 Sustainable Construction Requirements 10-17
DIVISION 02 – EXISTING CONDITIONS
02 41 00 Demolition 08-17
02 82 11 Traditional Asbestos Abatement 01-21
02 82 13.13 Glovebag Asbestos Abatement 01-21
02 82 13.21 Asbestos Roofing Abatement 01-21
02 83 33.13 Lead-Based Paint Removal and Disposal 01-21
DIVISION 06 – WOOD, PLASTICS AND COMPOSITES
06 10 00 Rough Carpentry 10-17
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 01 50.19 Preparation for Re-Roofing 01-21
07 31 13 Asphalt Shingles 02-21
07 60 00 Flashing and Sheet Metal 01-21
07 71 00 Roof Specialties 01-21
07 72 00 Roof Accessories 01-21
07 84 00 Firestopping 01-21
07 92 00 Joint Sealants 10-17
DIVISION 08 - OPENINGS
08 31 13 Access Doors and Frames 01-21
DIVISION 09 - FINISHES
09 91 00 Painting 01-21
DIVISION 26 – ELECTRICAL
ACCOMPANYING 36C25222B0031 0004
SECTION NO. DIVISION AND SECTION TITLES DATE
26 05 11 Requirements for Electrical Installations 01-16
26 41 00 Facility Lightning Protection 01-17
VAMC Milwaukee
695-22-103 REROOFING A WING BUILDING 6
Milwaukee, WI 53295
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01 33 23 - 1
SECTION 01 33 23
SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES
PART 1 – GENERAL
1.1 DESCRIPTION
A. This specification defines the general requirements and procedures for submittals. A submittal is information submitted for VA review to establish compliance with the contract documents.
B. Detailed submittal requirements are found in the technical sections of the contract specifications. The Contracting Officer may request submittals in addition to those specified when deemed necessary to adequately describe the work covered in the respective technical specifications at no additional cost to the government.
C. VA approval of a submittal does not relieve the Contractor of the responsibility for any error which may exist. The Contractor is responsible for fully complying with all contract requirements and the satisfactory construction of all work, including the need to check, confirm, and coordinate the work of all subcontractors for the project.
Non-compliant material incorporated in the work will be removed and replaced at the Contractor’s expense.
1.2 DEFINITIONS
A. Preconstruction Submittals: Submittals which are required prior to issuing contract notice to proceed or starting construction. For example, Certificates of insurance; Surety bonds; Site-specific safety plan; Construction progress schedule; Schedule of values; Submittal register; List of proposed subcontractors.
B. Shop Drawings: Drawings, diagrams, and schedules specifically prepared to illustrate some portion of the work. Drawings prepared by or for the Contractor to show how multiple systems and interdisciplinary work will be integrated and coordinated.
C. Product Data: Catalog cuts, illustrations, schedules, diagrams, performance charts, instructions, and brochures, which describe and illustrate size, physical appearance, and other characteristics of materials, systems, or equipment for some portion of the work. Samples of warranty language when the contract requires extended product warranties.
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D. Samples: Physical examples of materials, equipment, or workmanship that illustrate functional and aesthetic characteristics of a material or product and establish standards by which the work can be judged. Color samples from the manufacturer's standard line (or custom color samples if specified) to be used in selecting or approving colors for the project. Field samples and mock-ups constructed to establish standards by which the ensuing work can be judged.
E. Design Data: Calculations, mix designs, analyses, or other data pertaining to a part of work.
F. Test Reports: Report which includes findings of a test required to be performed by the Contractor on an actual portion of the work. Report which includes finding of a test made at the job site or on sample taken from the job site, on portion of work during or after installation.
G. Certificates: Document required of Contractor, or of a manufacturer, supplier, installer, or subcontractor through Contractor. The purpose is to document procedures, acceptability of methods, or personnel qualifications for a portion of the work.
H. Manufacturer's Instructions: Pre-printed material describing installation of a product, system, or material, including special notices and MSDS concerning impedances, hazards, and safety precautions.
I. Manufacturer's Field Reports: Documentation of the testing and verification actions taken by manufacturer's representative at the job site on a portion of the work, during or after installation, to confirm compliance with manufacturer's standards or instructions. The documentation must indicate whether the material, product, or system has passed or failed the test.
J. Operation and Maintenance Data: Manufacturer data that is required to operate, maintain, troubleshoot, and repair equipment, including manufacturer's help, parts list, and product line documentation. This data shall be incorporated in an operations and maintenance manual.
K. Closeout Submittals: Documentation necessary to properly close out a construction contract. For example, Record Drawings and as-built drawings. Also, submittal requirements necessary to properly close out a phase of construction on a multi-phase contract.
1.3 SUBMITTAL REGISTER
A. The submittal register will list items of equipment and materials for which submittals are required by the specifications. This list may not be all inclusive and additional submittals may be required by the
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01 33 23 - 3 specifications. The Contractor is not relieved from supplying submittals required by the contract documents but which have been omitted from the submittal register.
B. The submittal register will serve as a scheduling document for submittals and will be used to control submittal actions throughout the contract period.
C. The VA will provide the initial submittal register in electronic format. Thereafter, the Contractor shall track all submittals by maintaining a complete list, including completion of all data columns, including dates on which submittals are received and returned by the
VA.
ENG_FORM_4288-R.
D. The Contractor shall update the submittal register as submittal actions occur and maintain the submittal register at the project site until final acceptance of all work by Contracting Officer.
E. The Contractor shall submit formal monthly updates to the submittal register in electronic format. Each monthly update shall document actual submission and approval dates for each submittal.
1.4 SUBMITTAL SCHEDULING
A. Submittals are to be scheduled, submitted, reviewed, and approved prior to the acquisition of the material or equipment.
B. Coordinate scheduling, sequencing, preparing, and processing of submittals with performance of work so that work will not be delayed by submittal processing. Allow time for potential resubmittal.
C. No delay costs or time extensions will be allowed for time lost in late submittals or resubmittals.
D. All submittals are required to be approved prior to the start of the specified work activity.
E. Official Submittal Register for project shall be via an online service contracted separately by the government, called OpCenter. Contractor shall utilize OpCenter per instructions from COR on its usage.
1.5 SUBMITTAL PREPARATION
A. Each submittal is to be complete and in sufficient detail to allow ready determination of compliance with contract requirements.
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B. Collect required data for each specific material, product, unit of work, or system into a single submittal. Prominently mark choices, options, and portions applicable to the submittal. Partial submittals will not be accepted for expedition of construction effort. Submittal will be returned without review if incomplete.
C. If available product data is incomplete, provide Contractor-prepared documentation to supplement product data and satisfy submittal requirements.
D. All irrelevant or unnecessary data shall be removed from the submittal to facilitate accuracy and timely processing. Submittals that contain the excessive amount of irrelevant or unnecessary data will be returned with review.
E. Provide a transmittal form for each submittal with the following information:
1. Project title, location and number.
2. Construction contract number.
3. Date of the drawings and revisions.
4. Name, address, and telephone number of subcontractor, supplier, manufacturer, and any other subcontractor associated with the submittal.
5. List paragraph number of the specification section and sheet number of the contract drawings by which the submittal is required.
6. Resubmittals (due to rejection or conditional reasons) will automatically be categorized by the VA-approved submittal file transfer system (OP Center).
7. Product identification and location in project.
F. The Contractor is responsible for reviewing and certifying that all submittals are in compliance with contract requirements before submitting for VA review. Proposed deviations from the contract requirements are to be clearly identified. All deviations submitted must include a side by side comparison of item being proposed against item specified. Failure to point out deviations will result in the VA requiring removal and replacement of such work at the Contractor's expense.
G. Stamp, sign, and date each submittal transmittal form indicating action taken.
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H. Stamp used by the Contractor on the submittal transmittal form to certify that the submittal meets contract requirements is to be similar to the following:
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| CONTRACTOR |
| (Firm Name) |
| Approved |
| Approved with corrections as noted on submittal data and/or |
| attached sheets(s) |
| SIGNATURE: |
| TITLE: |
| DATE: |
1.6 SUBMITTAL FORMAT AND TRANSMISSION
A. Provide submittals in electronic format, with the exception of material samples. Use PDF as the electronic format, unless otherwise specified or directed by the Contracting Officer.
B. Compile the electronic submittal file as a single, complete document.
Name the electronic submittal file specifically according to its contents.
C. Electronic files must be of sufficient quality that all information is legible. Generate PDF files from original documents so that the text included in the PDF file is both searchable and can be copied. If documents are scanned, Optical Character Resolution (OCR) routines are required.
D. GC shall use VA-approved FTP site (OP Center) for submittals.
F. Provide hard copies of submittals when requested by the Contracting
Officer. Up to 3 additional hard copies of any submittal may be
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1.7 SAMPLES
A. Submit two sets of physical samples showing range of variation, for each required item.
B. Where samples are specified for selection of color, finish, pattern, or texture, submit the full set of available choices for the material or product specified.
C. When color, texture, or pattern is specified by naming a particular manufacturer and style, include one sample of that manufacturer and style, for comparison.
D. Before submitting samples, the Contractor is to ensure that the materials or equipment will be available in quantities required in the project. No change or substitution will be permitted after a sample has been approved.
E. The VA reserves the right to disapprove any material or equipment which previously has proven unsatisfactory in service.
F. Physical samples supplied maybe requested back for use in the project after reviewed and approved.
1.8 OPERATION AND MAINTENANCE DATA
A. Submit data specified for a given item within 30 calendar days after the item is delivered to the contract site.
B. In the event the Contractor fails to deliver O&M Data within the time limits specified, the Contracting Officer may withhold from progress payments 50 percent of the price of the item with which such O&M Data are applicable.
1.9 TEST REPORTS
SRE may require specific test after work has been installed or completed which could require contractor to repair test area at no additional cost to contract.
1.10 VA REVIEW OF SUBMITTALS AND RFIS
A. The VA will review all submittals for compliance with the technical requirements of the contract documents. The Architect-Engineer for this project will assist the VA in reviewing all submittals and determining contractual compliance. Review will be only for conformance with the applicable codes, standards and contract requirements.
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B. Period of review for submittals begins when the VA COR receives submittal from the Contractor.
C. Period of review for each resubmittal is the same as for initial submittal.
D. VA review period is 30 working days for submittals.
E. VA review period is 14 working days for RFIs.
F. The VA will return submittals to the Contractor with the following notations:
1. "Approved": authorizes the Contractor to proceed with the work covered.
2. "Conditionally Approved as Noted; No Resubmittal Required".
Authorizes the Contractor to proceed with the work covered provided the Contractor incorporates the noted comments and makes the noted corrections.
3. " Conditionally Approved as Noted; Resubmittal is Required".
Contractor shall proceed with the work covered provided the
Contractor incorporates the noted comments and makes the noted corrections. The Contractor shall RESUBMIT those portions noted by the returned submittal.
4. " Disapproved, Revise and Resubmit". Indicates noncompliance with the contract requirements or that submittal is incomplete. Resubmit with appropriate changes and corrections. No work shall proceed for this item until resubmittal is approved.
G. Requests for Information (RFIs):
1. Fully functional systems in every trade are intended through the full set of contract documents (Scope of Work, Drawings, and
Specifications, and FAR and VAAR clauses).
2. RFIs will be considered and answered as “Clarifications only – no modification” unless for significant unforeseen hidden atypical conditions not normally encountered at this site (per FAR 52.236-2
Differing Site Conditions (APR 1984)), and where design intent is impossible to build. At this site, hidden condition locations (e.
g., above-ceilings, behind chase walls, and below ground) typically contain obstructions, abandoned unmarked utilities and debris, and equipment not shown on plans. Provide work around such conditions, such as minor offsets to new routings, temporary supports, and reasonable modifications to existing conditions not detailed on plans.
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3. Examples of situations to be considered “Clarification only – no modification” are those that should have been readily apparent during bidding, and may include situations now covered in the new clause VAAR 852.236-71 Specifications and Drawings for Construction
(APR 2019):
a. Where new work connects to existing with no connection detail, or where drawing requirement is shown one place but not another.
b. Conflicting contract requirements where system intent is clear and buildable.
c. Temporary supports needed either to shore up existing conditions, or for new work as it is built into, around, over, under, through, or otherwise in conflict with existing conditions.
d. New utility routings interfering with existing site conditions not detailed on plans, resulting in minor offsets and work arounds for new work as it is built into, around, over, under, through, or otherwise in conflict with existing conditions.
e. Winter conditions, unless contractor proves by independent weather analysis submittal that statistically significant (beyond two standard deviations worse than average based on entire weather data history) adverse weather conditions have occurred.
4. Work shall proceed without delay unless impossible to build using means and methods typical in type of construction defined.
Disagreement with COR’s determination of RFIs answered
“Clarifications only – no modification” shall not delay work, in keeping with FAR 52.211-10 Commencement, Prosecution, and Completion of Work.
1.11 APPROVED SUBMITTALS
A. The VA approval of submittals is not to be construed as a complete check, and indicates only that the general method of construction, materials, detailing, and other information are satisfactory.
B. VA approval of a submittal does not relieve the Contractor of the responsibility for any error which may exist. The Contractor is responsible for fully complying with all contract requirements and the satisfactory construction of all work, including the need to check, confirm, and coordinate the work of all subcontractors for the project.
Non-compliant material incorporated in the work will be removed and replaced at the Contractor’s expense.
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September 2, 2022
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C. After submittals have been approved, no resubmittal for the purpose of substituting materials or equipment will be considered unless accompanied by an explanation of why a substitution is necessary.
D. Retain a copy of all approved submittals at project site, including approved samples.
1.12 WITHHOLDING OF PAYMENT
Payment for materials incorporated in the work will not be made if required approvals have not been obtained.
- - - E N D - - -
SECTION 07 01 50.19
PREPARATION FOR RE-ROOFING
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Complete roof removal for new roof system installation.
2. Partial roof removal for new roof system installation.
3. Roofing membrane and selective roofing system component removal for new roof membrane installation.
4. Existing roofing membrane preparation for new roofing membrane system installation.
B. Existing Roofing System: System components include:
1. Roofing membrane.
2. Substrate board.
1.2 RELATED WORK
A. SECTION 02 82 13.21, ASBESTOS ROOFING ABATEMENT: Asbestos Removal.
B. Section 06 10 00, ROUGH CARPENTRY: Replacement Roof Deck
C. Section 07 60 00, FLASHING AND SHEET METAL: Sheet Metal
Counterflashing.
1.3 APPLICABLE PUBLICATIONS
A. Comply with references to extent specified in this section.
B. American National Standards Institute/Single-Ply Roofing Institute
(ANSI/SPRI):
FX-1 (R2016)............Standard Field Test Procedure for Determining the Withdrawal Resistance of Roofing Fasteners.
C. American Society for Nondestructive Testing (ASNT):
SNT-TC-1A (2019)........Personnel Qualification and Certification for
Nondestructive Testing.
D. ASTM International (ASTM):
C208-12(2017)e2.........Cellulosic Fiber Insulating Board.
C578-19.................Rigid, Cellular Polystyrene Thermal Insulation.
C728-17a................Perlite Thermal Insulation Board.
C1177/C1177M-17.........Glass Mat Gypsum Substrate for Use as
Sheathing.
C1153-10(2015)..........Location of Wet Insulation in Roofing Systems
Using Infrared Imaging.
C1278/C1278M-17.........Standard Specification Fiber-Reinforced Gypsum
Panel.
D4263-83(2018)..........Indicating Moisture in Concrete by the Plastic
Sheet Method.
E. U.S. Department of Commerce National Institute of Standards and
Technology (NIST):
DOC PS 1-19.............Structural Plywood.
DOC PS 2-18.............Performance Standard for Wood-Based
Structural-Use Panels.
1.4 PREINSTALLATION MEETINGS
A. Conduct preinstallation meeting minimum 30 days before beginning Work of this section.
1. Required Participants:
a. Contracting Officer's Representative.
b. Contractor.
c. Installer.
d. Manufacturer's field representative.
e. Other installers responsible for adjacent and intersecting work, including mechanical and electrical equipment installers.
2. Meeting Agenda: Distribute agenda to participants minimum 3 days before meeting.
a. Removal and installation schedule.
b. Removal and installation sequence.
c. Preparatory work.
d. Protection before, during, and after installation.
e. Removal and installation.
f. Temporary roofing including daily terminations.
g. Transitions and connections to other work.
h. Inspecting and testing.
i. Other items affecting successful completion.
3. Document and distribute meeting minutes to participants to record decisions affecting installation.
1.5 SUBMITTALS
A. Submittal Procedures: Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.
B. Submittal Drawings:
1. Show size, configuration, and installation details.
C. Manufacturer's Literature and Data:
1. Description of each product.
2. Description of temporary roof system and components.
3. List of patching materials.
4. Recover board fastening requirements.
5. Temporary roofing installation instructions and preparation instructions to receive new roofing.
6. Existing roofing warrantor's instructions.
D. Photographs: Document existing conditions potentially affected by roofing operations before work begins.
E. Field Inspection Reports:
1. Certify warrantor inspected completed roofing and existing warranty remains in effect.
1.6 QUALITY ASSURANCE
A. Installer Qualifications:
1. Licensed to perform asbestos abatement in Project jurisdiction when removal of asbestos-containing material is required.
2. Approved by existing roofing system warrantor when work affects existing roofing system under warranty.
1.7 FIELD CONDITIONS
A. Building Occupancy: Perform work to minimize disruption to normal building operations.
1. Verify occupants are evacuated from affected building areas when working on structurally impaired roof decking above occupied areas.
2. Provide notice minimum 72 hours before beginning activities affecting normal building operations.
B. Existing Roofing Available Information:
1. The following are available for Contractor reference:
a. Construction drawings and project manual.
2. Examine available information before beginning work of this section.
C. Weather Limitations: Proceed with reroofing preparation only during dry weather conditions as specified for new roofing installation in Section
1. Remove only as much roofing in one day as can be made watertight in same day.
D. Hazardous Materials are known to exist in existing roofing system.
1. See Section 02 82 13.21, ASBESTOS ROOFING ABATEMENT for hazardous material removal and disposal.
2. Coordinate reroofing preparation with asbestos roofing abatement to prevent water from entering existing roofing system and building.
3. Hazardous material report is available in BOD report for review and use.
1.8 WARRANTY
A. Construction Warranty: FAR clause 52.246-21, "Warranty of
Construction."
B. Existing Warranties: Perform work to maintain existing roofing warranty in effect.
1. Notify warrantor before beginning, and upon completion of reroofing.
2. Obtain warrantor's instructions for maintaining existing warranty.
PART 2 - PRODUCTS
2.1 MATERIALS
A. Patching Materials: Match existing roofing system materials.
B. Plywood Sheathing: See Section 06 10 00, ROUGH CARPENTRY.
C. Metal Flashing: See Section 07 60 00, FLASHING AND SHEET METAL.
D. Temporary Protection Materials:
1. Expanded Polystyrene (EPS) Insulation: ASTM C578-19.
2. Plywood: NIST DOC PS 1-19, Grade CD Exposure 1-18.
3. Oriented Strand Board (OSB): NIST DOC PS 2-18, Exposure 1.
E. Temporary Roofing System Materials: Contractor's option.
F. Recover Board: One of the following:
1. Insulation: See Section 07 22 00, ROOF AND DECK INSULATION.
2. Fiber Board: ASTM C208-12(2017)e2, Type II, fiber board; 13 mm
(1/2 inch) thick.
G. Fasteners: Type and size required by roof membrane manufacturer to resist wind uplift.
PART 3 - EXECUTION
3.1 PREPARATION
A. Examine and verify substrate suitability for product installation.
B. Protect existing roofing system indicated to remain.
1. Cover roof membrane with temporary protection materials without impeding drainage.
2. Limit traffic and material storage to protected areas.
3. Maintain temporary protection until replacement roofing is completed.
C. Protect existing construction and completed work from damage.
D. Protect landscaping from damage.
E. Maintain access to existing walkways and adjacent occupied facilities.
F. Coordinate use of rooftop fresh air intakes with Contracting Officer's
Representative to minimize effect on indoor air quality.
G. Ensure temporary protection materials are available for immediate use in case of unexpected rain.
H. Ensure roof drainage remains functional.
1. Keep drainage systems clear of debris.
2. Prevent water from entering building and existing roofing system.
I. Coordinate rooftop utilities remaining active during roofing work with
Contacting Officer's Representative.
3.2 RE-ROOFING PREPARATION - GENERAL
A. Notify Contacting Officer's Representative of planned operations, daily.
1. Identify location and extent of roofing removal.
2. Request authorization to proceed.
3.3 TEMPORARY ROOFING
A. Install temporary roofing to maintain building watertight.
B. Remove temporary roofing before installing new roofing.
C. Prepare temporary roofing to receive new roofing.
3.4 BASE FLASHING REMOVAL
A. Expose base flashings to permit removal.
1. Two-Piece Counterflashings: Remove cap flashing and store for reuse.
2. Single Piece Counterflashings: Carefully bend counterflashing.
3. Metal Copings: Remove decorative cap and store for reuse.
B. Remove existing base flashings.
1. Clean substrates to receive new flashings.
C. Replace counterflashings damaged during removal.
1. Counterflashings: See Section 07 60 00 FLASHING AND SHEET METAL.
D. Install exterior fire-retardant-treated plywood sheathing, 15 mm
(19/32 inch) thick.
3.5 FIELD QUALITY CONTROL
A. Field Tests: Performed by testing laboratory specified in Section
01 45 29, TESTING LABORATORY SERVICES.
1. Fastener Pull Out Tests: ANSI/SPRI FX-1(2016).
B. Existing Roofing System Warrantor Services:
1. Inspect reroofing preparation and roofing installation to verify compliance with existing warranty conditions.
2. Submit reports of field inspections, and supplemental instructions issued during inspections.
3.6 DISPOSAL
A. Collect waste materials in containers.
B. Remove waste materials from project site, regularly, to prevent accumulation.
C. Legally dispose of waste materials.
- - E N D - -
SECTION 07 31 13
ASPHALT SHINGLES
1.1 SUMMARY
A. Section Includes: Fiberglass asphalt shingles over underlayment nailed to roof sheathing.
1.2 RELATED WORK
A. Section 07 60 00, FLASHING AND SHEET METAL: Counterflashing and
Flashing of Roof Projections.
B. Section 07 71 00, ROOF SPECIALTIES: Roof Hatches (Scuttles) and Roof
Vents.
C. Section 09 06 00, SCHEDULE FOR FINISHES: Shingle Color.
1.3 APPLICABLE PUBLICATIONS
A. Comply with references to extent specified in this section.
B. ASTM International (ASTM):
D226/D226M-17...........Asphalt-Saturated Organic Felt Used in Roofing and Waterproofing.
D1970/D1970M-19.........Self-Adhering Polymer Modified Bituminous Sheet
Materials Used as Steep Roofing Underlayment for Ice Dam Protection.
D3018/D3018M-11(2017)...Class A Asphalt Shingles Surfaced with Mineral
Granules.
D3161/D3161M-20.........Wind Resistance of Steep Slope Roofing Products
(Fan-Induced Method).
D3462/D3462M-19.........Asphalt Shingles Made from Glass Felt and
Surfaced with Mineral Granules.
F1667-18a...............Driven Fasteners: Nails, Spikes, and Staples.
C. UL LLC (UL):
790(Edition 8)..........Fire Tests of Roof Coverings.
1.4 SUBMITTALS
A. Submittal Procedures: Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.
B. Manufacturer's Literature and Data:
1. Description of each product.
2. Installation instructions.
3. Warranty.
C. Samples: Shingles: Full size each type, color and texture.
D. Sustainable Construction Submittals:
1. Solar Reflectance Index (SRI) for asphalt shingles.
1.5 DELIVERY
A. Deliver products in manufacturer's original sealed packaging.
B. Mark packaging, legibly. Indicate manufacturer's name or brand, type, color, production run number, manufacture date, and the label of
Underwriters Laboratories.
C. Before installation, return or dispose of products within distorted, damaged, or opened packaging.
1.6 STORAGE AND HANDLING
A. Store shingles according to manufacturer's instructions. Store roll goods on end in upright position.
B. Protect products from damage during handling and construction operations.
C. Keep materials dry, covered completely and protected from weather.
1.7 WARRANTY
A. Construction Warranty: FAR clause 52.246-21, "Warranty of
Construction."
B. Manufacturer's Warranty: Warrant asphalt shingles against material and manufacturing defects.
1. Material Warranty Period: 50 years.
2. Wind-Speed Warranty Period: Resist wind speeds up to 160 km/h (100 mph) for 15 years.
3. Algae-Resistance Warranty Period: No discoloration for 20 years.
PART 2 - PRODUCTS
2.1 PRODUCTS - GENERAL
A. Basis of Design: GAF “Slateline” in English Gray.
B. Provide each product from one manufacturer.
1. Provide each product exposed to view from one production run.
C. Sustainable Construction Requirements:
1. Solar Reflectance Index: 29, minimum.
2.2 ASPHALT SHINGLES
A. Asphalt Shingles: Fiberglass reinforced, laminated type, square butt.
1. ASTM D3462/D3462M and ASTM D3018/D3018M, Type I, self-sealing.
2. ASTM D3161/D3161M, Class D or F wind-resistant.
3. UL 790 Class A fire resistance.
4. Minimum Weight: 10.3 kg/square meter (210 lbs./100 square feet).
2.3 ROOFING NAILS
A. ASTM F1667, Type I, Style 20, galvanized steel, deformed shanks, heads
10 mm to 11 mm (3/8 inch to 7/16 inch) diameter.
1. Nails for Shingles: 32 mm (1-1/4 inches) long.
2. Nails for Felt: 19 mm (3/4 inch) long.
2.4 ROOFING UNDERLAYMENT
A. Organic Felt: ASTM D226/D226M, Type l.
B. Self-Adhering Modified Bituminous Underlayment: ASTMD1970/D1970M.
2.5 METAL FLASHING
A. Provide metal roof flashings, including apron flashings, step flashings, valley flashings, drip edges, and vent pipe flashings specified in Section 07 60 00, FLASHING AND SHEET METAL.
2.6 RIDGE VENTS
A. Ridge Vents: Manufacturer's standard ridge vent for use under asphalt shingles.
1. Provide ridge vents with internal filters, internal baffles, or external baffles, for weather protection.
2. Free Area: Minimum 25400 square mm per m (12 square inches per foot).
2.7 SNOW GUARDS
A. Snow Guards: Stainless steel or aluminum individual snow guards designed for use with asphalt shingles.
PART 3 - EXECUTION
3.1 PREPARATION
A. Examine and verify substrate suitability for roofing installation.
1. Verify roof substrates are sound, within manufacturer's tolerances, and free from defects which would interfere with roofing installation.
2. Verify roof accessories, vent pipes and other projections through roof are in place and roof flashing is installed, or ready for installation, before installing shingles.
B. Protect existing construction and completed work from damage.
3.2 INSTALLATION - GENERAL
A. Install products according to manufacturer's instructions and approved submittal drawings.
1. When manufacturer's instructions deviate from specifications, submit proposed resolution for Contracting Officer's Representative consideration.
3.3 METAL DRIP EDGE INSTALLATION
A. At eaves and rakes, install stainless steel drip edges specified in
Section 07 60 00, FLASHING AND SHEET METAL.
1. Eaves: Install metal drip edge before underlayment.
2. Rakes: Install metal drip edge after underlayment.
B. Secure metal drip edges with compatible nails spaced maximum 250 mm
(10 inches) on center along inner edges.
3.4 FLASHING INSTALLATION
A. Install metal flashings specified in Section 07 60 00, FLASHING AND
SHEET METAL at intersections of roofs, adjoining walls, or projections through deck such as chimneys and vent stacks.
B. Install metal valley flashing shown and as specified under Section
07 60 00, FLASHING AND SHEET METAL.
1. Secure valley flashing according to shingle manufacturer's instructions.
2. Expose flashing in open portion of valley 125 mm (5 inches) minimum, and lap shingles over flashing 125 mm (5 inches) minimum.
3.5 UNDERLAYMENT INSTALLATION
A. Install self-adhering sheet underlayment, working from low point to high point. Lap sides 90 mm (3-1/2 inches) minimum, and lap ends 150 mm
(6 inches) minimum. Install at the following locations:
1. Eaves and Rakes: From edge of eave and rake to 600 mm (24 inches) minimum beyond inside face of exterior wall.
a. Lap underlayment over eave metal drip edge.
2. Valleys, Hips and Roof Slope Transitions: Centered over change in slope, and extended 450 mm (18 inches) minimum on both sides.
3. Ridges: Centered on ridge, and extended 900 mm (36 inches) minimum on both sides. Do not cover ridge vent opening.
4. Sidewalls and Projections through Roof: Extended 450 mm (18 inches) from projection, and extended up projection 100 mm (4 inches) minimum.
5. Firmly roll underlayment to ensure adhesion to roof deck and metal flashings.
B. Install organic felt underlayment on roof deck not covered by self-adhering sheet underlayment, with 100 mm (4 inches) minimum end laps, 50 mm (2 inches) minimum head laps, and 300 mm (12 inches) minimum ridge laps. Nail felt 125 mm (5 inches) on centers along laps.
3.6 ROOF ACCESSORY INSTALLATION
A. Install roof hatches (scuttles), and roof vents, specified in Section
07 71 00, ROOF SPECIALTIES before installing shingles.
B. Install skylights specified in Section 08 63 00, METAL-FRAMED SKYLIGHTS before installing shingles.
C. Lap underlayment and asphalt shingles over upslope base flanges of roof accessory flashings.
D. Install underlayment and asphalt shingles over side slope base flanges of roof accessory flashings.
E. Install downslope base flanges of roof accessories over asphalt shingles.
3.7 ASPHALT SHINGLE INSTALLATION
A. Install shingles aligned parallel to roof eave, nailed to roof sheathing.
1. Exposure: 125 mm (5 inches) maximum.
2. Head lap: 50 mm (2 inches) minimum.
B. Install asphalt-shingle starter strip with tabs removed, and overhanging lower edge of roof 13 mm (1/2 inch).
C. Valleys: Closed.
3.8 RIDGE VENT INSTALLATION
A. Install ridge vents over shingles.
1. Extent: Continuous along ridges extending to within <distance> of rakes.
3.9 HIP AND RIDGE SHINGLE INSTALLATION
A. Bend each shingle lengthwise down center to provide equal exposure on both sides of hip and ridge.
1. Begin ridge installation at leeward end of ridge. Cover ridge vents with shingles. Do not cover ridge vent openings with ridge shingles.
2. Begin hip installation at eave.
B. Install shingles with maximum 125 mm (5 inches) exposure.
C. Secure each shingle with one nail on both sides of hip and ridge, 215 mm (8-1/2 inches) back from exposed end and one inch up from edge.
3.10 SNOW GUARD INSTALLATION
A. Install snow guards in layout recommended by manufacturer.
1. Fasten snow guards with fasteners concealed by shingles.
- - E N D - -
SECTION 07 60 00
FLASHING AND SHEET METAL
A. Formed sheet metal work for wall and roof flashing, copings, roof edge metal, fasciae, drainage specialties, and formed expansion joint covers are specified in this section.
1.2 RELATED WORK
A. Section 07 71 00 ROOF SPECIALTIES: Manufactured flashing, copings, roof edge metal, and fasciae.
B. Section 07 71 00, ROOF SPECIALTIES: Integral flashing components of manufactured roof specialties and accessories or equipment.
C. Section 07 72 00, ROOF ACCESSORIES: Integral flashing components of manufactured roof specialties and accessories or equipment.
D. Section 07 92 00, JOINT SEALANTS: Joint Sealants.
E. Section 09 91 00, PAINTING: Paint materials and application.
1.3 APPLICABLE PUBLICATIONS
A. Publications listed below form a part of this specification to the extent referenced. Publications are referenced in the text by the basic designation only. Editions of applicable publications current on date of issue of bidding documents apply unless otherwise indicated.
B. Aluminum Association (AA):
AA-C22A41...............Aluminum Chemically etched medium matte, with clear anodic coating, Class I Architectural, 0.7-mil thick
AA-C22A42...............Chemically etched medium matte, with integrally colored anodic coating, Class I Architectural,
0.7 mils thick
AA-C22A44...............Chemically etched medium matte with electrolytically deposited metallic compound, integrally colored coating Class I
Architectural, 0.7-mil thick finish
C. American National Standards Institute/Single-Ply Roofing
Institute/Factory Mutual (ANSI/SPRI/FM):
4435/ES-1-11............Wind Design Standard for Edge Systems Used with
Low Slope Roofing Systems
D. American Architectural Manufacturers Association (AAMA):
AAMA 620-02.............Voluntary Specification for High Performance
Organic Coatings on Coil Coated Architectural
Aluminum
AAMA 621-02.............Voluntary Specification for High Performance
Organic Coatings on Coil Coated Architectural
Hot Dipped Galvanized (HDG) and Zinc-Aluminum
Coated Steel Substrates
E. ASTM International (ASTM):
A240/A240M-20...........Standard Specification for Chromium and
Chromium-Nickel Stainless Steel Plate, Sheet and Strip for Pressure Vessels and for General
Applications.
A653/A653M-20...........Steel Sheet Zinc-Coated (Galvanized) or Zinc
Alloy Coated (Galvanized) by the Hot- Dip
Process
B32-08(2014)............Solder Metal
B209-14.................Aluminum and Aluminum-Alloy Sheet and Plate
B370-12(2019)...........Copper Sheet and Strip for Building
Construction
D173/D173M-03(2018).....Bitumen-Saturated Cotton Fabrics Used in
Roofing and Waterproofing
D412-16.................Vulcanized Rubber and Thermoplastic Elastomers-
Tension
D1187/D1187M-97(2018)...Asphalt Base Emulsions for Use as Protective
Coatings for Metal
D1784-20................Rigid Poly (Vinyl Chloride) (PVC) Compounds and
Chlorinated Poly (Vinyl Chloride) (CPVC)
Compounds
D3656/D3656M-13.........Insect Screening and Louver Cloth Woven from
Vinyl-Coated Glass Yarns
D4586/D4586M-07(2018)...Asphalt Roof Cement, Asbestos Free
F. Sheet Metal and Air Conditioning Contractors National Association
(SMACNA): Architectural Sheet Metal Manual.
G. National Association of Architectural Metal Manufacturers (NAAMM):
AMP 500-06..............Metal Finishes Manual
H. Federal Specification (Fed. Spec):
A-A-1925A...............Shield, Expansion; (Nail Anchors)
UU-B-790A...............Building Paper, Vegetable Fiber
I. International Code Commission (ICC): International Building Code, Current Edition
1.4 PERFORMANCE REQUIREMENTS
A. Wind Uplift Forces: Resist the following forces per FM Approvals 1-49:
1. Wind Zone 1: 0.48 to 0.96 kPa (10 to 20 pound force/square foot):
1.92-kPa (40 pound force/square foot) perimeter uplift force, 2.87-kPa (60 pound force/square foot pound force/square foot) corner uplift force, and 0.96-kPa (20- pound force/square foot) outward force.
2. Wind Zone 1: 1.00 to 1.44 kPa (21 to 30 pound force/square foot):
2.87-kPa (60 pound force/square foot) perimeter uplift force, 4.31-kPa (90 pound force/square foot) corner uplift force, and 1.44-kPa
(30 pound force/square foot) outward force.
3. Wind Zone 2: 1.48 to 2.15 kPa (31 to 45 pound force/square foot):
4.31-kPa (90 pound force/square foot) perimeter uplift force, 5.74-kPa (120 pound force/square foot) corner uplift force, and 2.15-kPa
(45 pound force/square foot) outward force.
4. Wind Zone 3: 2.20 to 4.98 kPa (46 to 104 pound force/square foot):
9.96-kPa (208 pound force/square foot) perimeter uplift force, 14.94-kPa (312 pound force/square foot) corner uplift force, and
4.98-kPa (104 pound force/square foot) outward force.
B. Wind Design Standard: Fabricate and install copings and roof-edge flashings tested per ANSI/SPRI/FM ES-1 to resist design pressure per calculations with ASCE 7.
1.5 SUBMITTALS
A. Submit in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT
DATA, AND SAMPLES.
B. Shop Drawings: For all specified items, including:
1. Flashings
2. Copings
3. Gutter and Conductors
4. Fascia-cant
C. Manufacturer's Literature and Data: For all specified items, including:
1. Two-piece counterflashing
2. Thru wall flashing
3. Expansion joint cover, each type
4. Copper clad stainless steel
5. Polyethylene coated copper
6. Bituminous coated copper
7. Copper covered paper
8. Fascia-cant
D. Certificates: Indicating compliance with specified finishing requirements, from applicator and contractor.
PART 2 - PRODUCTS
2.1 FLASHING AND SHEET METAL MATERIALS
A. Copper ASTM B370, cold-rolled temper.
2.2 FLASHING ACCESSORIES
A. Solder: ASTM B32; flux type and alloy composition as required for use with metals to be soldered.
B. Rosin Paper: Fed-Spec. UU-B-790, Type I, Grade D, Style 1b, Rosin-sized sheathing paper, weighing approximately 3 Kg/10 m²( 6 pounds/100 square feet).
C. Fasteners:
1. Use copper, copper alloy, bronze, brass, or stainless steel for copper.
2. Nails:
a. Minimum diameter for copper nails: 3 mm (0.109 inch).
3. Rivets: Not less than 3 mm (1/8 inch) diameter.
4. Expansion Shields: Fed Spec A-A-1925A.
D. Sealant: As specified in Section 07 92 00, JOINT SEALANTS for exterior locations.
E. Insect Screening: ASTM D3656, 18 by 18 regular mesh.
F. Roof Cement: ASTM D4586.
2.3 SHEET METAL THICKNESS
A. Except as otherwise shown or specified use thickness or weight of sheet metal as follows:
B. Concealed Locations (Built into Construction):
1. Copper: 30g (10 oz) minimum 0.33 mm (0.013 inch thick).
C. Exposed Locations:
1. Copper: 0.4 Kg (16 oz).
2.4 FABRICATION, GENERAL
A. Jointing:
1. In general, copper, except expansion and contraction joints, shall be locked and soldered.
2. Jointing of copper over 0.5 Kg (20 oz) weight or stainless steel over 0.45 mm (0.018 inch) thick shall be done by lapping, riveting and soldering.
3. Joints shall conform to following requirements:
a. Flat-lock joints shall finish not less than 19 mm (3/4 inch) wide.
b. Lap joints subject to stress shall finish not less than 25 mm
(one inch) wide and shall be soldered and riveted.
c. Unsoldered lap joints shall finish not less than 100 mm (4 inches) wide.
4. Flat and lap joints shall be made in direction of flow.
5. Edges of bituminous coated copper, copper covered paper, polyethylene coated copper shall be jointed by lapping not less than
100 mm (4 inches) in the direction of flow and cementing with asphalt roof cement or sealant as required by the manufacturer's printed instructions.
6. Soldering:
a. Pre tin both mating surfaces with solder for a width not less than 38 mm (1 1/2 inches) of uncoated copper, stainless steel, and copper clad stainless steel.
b. Wire brush to produce a bright surface before soldering lead coated copper.
c. Treat in accordance with metal producers recommendations other sheet metal required to be soldered.
d. Completely remove acid and flux after soldering is completed.
B. Expansion and Contraction Joints:
1. Fabricate in accordance with the Architectural Sheet Metal Manual recommendations for expansion and contraction of sheet metal work in continuous runs.
2. Space joints as shown or as specified.
3. Space expansion and contraction joints for copper, stainless steel, and copper clad stainless steel at intervals not exceeding 7200 mm
(24 feet).
4. Space expansion and contraction joints for aluminum at intervals not exceeding 5400 mm (18 feet), except do not exceed 3000 mm (10 feet) for gravel stops and fascia-cant systems.
5. Fabricate slip-type or loose locked joints and fill with sealant unless otherwise specified.
6. Fabricate joint covers of same thickness material as sheet metal served.
C. Cleats:
1. Fabricate cleats to secure flashings and sheet metal work over 300 mm (12 inches) wide and where specified.
2. Provide cleats for maximum spacing of 300 mm (12 inch) centers unless specified otherwise.
3. Form cleats of same metal and weights or thickness as the sheet metal being installed unless specified otherwise.
4. Fabricate cleats from 50 mm (2 inch) wide strip. Form end with not less than 19 mm (3/4 inch) wide loose lock to item for anchorage.
Form other end of length to receive nails free of item to be anchored and end edge to be folded over and cover nail heads.
D. Edge Strips or Continuous Cleats:
1. Fabricate continuous edge strips where shown and specified to secure loose edges of the sheet metal work.
2. Except as otherwise specified, fabricate edge strips or minimum 1.25 mm (0.050 inch) thick aluminum.
3. Use material compatible with sheet metal to be secured by the edge strip.
4. Fabricate in 3000 mm (10 feet) maximum lengths with not less than 19 mm (3/4 inch) loose lock into metal secured by edge strip.
5. Fabricate Strips for fascia anchorage to extend below the supporting wood construction to form a drip and to allow the flashing to be hooked over the lower edge at least 19 mm (3/4-inch).
6. Fabricate anchor edge maximum width of 75 mm (3 inches) or of sufficient width to provide adequate bearing area to insure a rigid installation using 1.6 mm (0.0625 inch) thick aluminum.
E. Drips:
1. Form drips at lower edge of sheet metal counter-flashings (cap flashings), fascias, gravel stops, wall copings, by folding edge back 13 mm (1/2 inch) and bending out 45 degrees from vertical to carry water away from the wall.
2. Form drip to provide hook to engage cleat or edge strip for fastening for not less than 19 mm (3/4 inch) loose lock where shown.
F. Edges:
1. Edges of flashings concealed in masonry joints opposite drain side shall be turned up 6 mm (1/4 inch) to form dam, unless otherwise specified or shown otherwise.
2. Finish exposed edges of flashing with a 6 mm (1/4 inch) hem formed by folding edge of flashing back on itself when not hooked to edge strip or cleat. Use 6 mm (1/4 inch) minimum penetration beyond wall face with drip for through-wall flashing exposed edge.
3. All metal roof edges shall meet requirements of IBC, current edition.
G. Metal Options:
1. Where options are permitted for different metals use only one metal throughout.
2.5 FINISHES
A. Use same finish on adjacent metal or components and exposed metal surfaces unless specified or shown otherwise.
B. In accordance with NAAMM Metal Finishes Manual AMP 500, unless otherwise specified.
C. Finish exposed metal surfaces as follows, unless specified otherwise:
1. Copper: Mill finish.
2.6 THROUGH-WALL FLASHINGS
A. Form through-wall flashing to provide a mechanical bond or key against lateral movement in all directions. Install a sheet having 2 mm (1/16 inch) deep transverse channels spaced four to every 25 mm (one inch), or ribbed diagonal pattern, or having other deformation unless specified otherwise.
1. Fabricate in not less than 2400 mm (8 feet) lengths; 3000 mm (10 feet) maximum lengths.
2. Fabricate so keying nests at overlaps.
B. For Masonry Work When Concealed Except for Drip:
1. Copper.
2. Form an integral dam at least 5 mm (3/16 inch) high at back edge.
3. Form exposed portions of flashing with drip, approximately 6 mm (1/4 inch) projection beyond wall face.
C. For Masonry Work When Exposed Edge Forms a Receiver for Counter
Flashing:
1. Use same metal and thickness as counter flashing.
2. Form an integral dam at least 5 mm (3/16 inch) high at back edge.
3. Form exposed portion as snap lock receiver for counter flashing upper edge.
2.7 BASE FLASHING
A. Use metal base flashing at vertical surfaces intersecting built-up roofing without cant strips or where shown.
1. Use copper unless specified otherwise.
2. When flashing is over 250 mm (10 inches) in vertical height or horizontal width use either 0.5 Kg (20 oz) copper.
3. Use copper at pipe flashings.
B. Fabricate metal base flashing up vertical surfaces not less than 200 mm
(8 inch) nor more than 400 mm (16 inch).
C. Fabricate roof flange not less than 100 mm (4 inches) wide unless shown otherwise. When base flashing length exceeds 2400 mm (8 feet) form flange edge with 13 mm (1/2 inch) hem to receive cleats.
D. Form base flashing bent from strip except pipe flashing. Fabricate ends for riveted soldered lap seam joints. Fabricate expansion joint ends as specified.
E. Pipe Flashing: (Other than engine exhaust or flue stack)
1. Fabricate roof flange not less than 100 mm (4 inches) beyond sleeve on all sides.
2. Extend sleeve up and around pipe and flange out at bottom not less than 13 mm (1/2 inch) and solder to flange and sleeve seam to make watertight.
3. At low pipes 200 mm (8 inch) to 450 mm (18 inch) above roof:
a. Form top of sleeve to turn down into the pipe at least 25 mm (one inch).
b. Allow for loose fit around and into the pipe.
4. At high pipes and pipes with goosenecks or other obstructions which would prevent turning the flashing down into the pipe:
a. Extend sleeve up not less than 300 mm (12 inch) above roofing.
b. Allow for loose fit around pipe.
2.8 COUNTERFLASHING (CAP FLASHING OR HOODS)
A. Copper unless specified otherwise.
B. Fabricate to lap base flashing a minimum of 100 mm (4 inches) with drip:
1. Form lock seams for outside corners. Allow for lap joints at ends and inside corners.
2. In general, form flashing in lengths not less than 2400 mm (8 feet) and not more than 3000 mm (10 feet).
3. Two-piece, lock in type flashing may be used in-lieu-of one piece counter-flashing.
4. Manufactured assemblies may be used.
5. Where counterflashing is installed at new work use an integral flange at the top designed to be extended into the masonry joint or reglet in concrete.
6. Where counterflashing is installed at existing work use surface applied type, formed to provide a space for the application of sealant at the top edge.
C. One-piece Counterflashing:
1. Back edge turned up and fabricate to lock into reglet in concrete.
2. Upper edge formed to extend full depth of masonry unit in mortar joint with back edge turned up 6 mm (1/4 inch).
D. Two-Piece Counterflashing:
1. Receiver to extend into masonry wall depth of masonry unit with back edge turned up 6 mm (1/4 inch) and exposed edge designed to receive and lock counterflashing upper edge when inserted.
2. Counterflashing upper edge designed to snap lock into receiver.
E. Surface Mounted…
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