h-max-quick-start-guide-mn04008004e.pdf

H-Max™ HVAC Drives

Quick Start Guide

Effective September 2011

Supersedes August 2011

H-Max HVAC Drives

MN04008004E—September 2011 www.eaton.com i

Disclaimer of Warranties and Limitation of Liability

The information, recommendations, descriptions, and safety notations in this document are based on Eaton Electrical Inc. and/or Eaton Corporation’s (“Eaton”) experience and judgment, and may not cover all contingencies. If further information is required, an Eaton sales office should be consulted.

Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser.

THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR

IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR

MERCHANTABILITY, OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING

CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES THE ENTIRE

OBLIGATION OF EATON. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME

PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES. In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental, or consequential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recommendations, and descriptions contained herein.

The information contained in this manual is subject to change without notice.

Cover Photo: Eaton H-Max HVAC Drives ii H-Max HVAC Drives

Support Services

The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our products. We are dedicated to providing fast, friendly, and accurate assistance. That is why we offer you so many ways to get the support you need. Whether it’s by phone, fax, or e-mail, you can access Eaton’s support information 24 hours a day, seven days a week.

Our wide range of services is listed below.

You should contact your local distributor for product pricing, availability, ordering, expediting, and repairs.

Web Site

Use the Eaton Web site to find product information. You can also find information on local distributors or Eaton’s sales offices.

Web Site Address www.eaton.com/electrical

EatonCare Customer Support Center

Call the EatonCare Support Center if you need assistance with placing an order, stock availability or proof of shipment, expediting an existing order, emergency shipments, product price information, returns other than warranty returns, and information on local distributors or sales offices.

Voice: 877-ETN-CARE (386-2273) (8:00 a.m.–6:00 p.m. EST)

FAX: 800-752-8602

After-Hours Emergency: 800-543-7038 (6:00 p.m.–8:00 a.m. EST) If you are in the U.S. or Canada, and have OI or PLC questions, you can take advantage of our toll-free line for technical assistance with hardware and software product selection, system design and installation, and system debugging and diagnostics. Technical support engineers are available for calls during regular business hours.

Technical Resource Center

Voice: 877-ETN-CARE (386-2273) (8:00 a.m.–5:00 p.m. EST)

FAX: 828-651-0549

e-mail: TRC@Eaton.com

European PanelMate Support Center

This engineering company, located in Zurich, Switzerland, provides high-level quality support and repair assistance for your PanelMate products. You will receive technical and application support.

For Customers in Europe, contact:

BFA Solutions, Ltd.

Voice: +41 1 806.64.44 (9:00 a.m.–5:00 p.m. CET) e-mail: gk@bfa.ch www.bfa.ch

Repair and Upgrade Service

Additional support is also available from our well-equipped Repair and Upgrade Service department. If you have questions regarding the repair or upgrade of an OI product, contact your local distributor.

Repair and Upgrade Service (support for OI)

Voice:

877-ETN-CARE (877-386-2273) (8:00 a.m.–5:00 p.m. EST) 414-449-7100 (8:00 a.m.–5:00 p.m. EST)

FAX: 614-882-3414

e-mail: TRC@eaton.com

HVAC Application

The Eaton HVAC drive contains a preloaded application for instant use.

The parameters of this application are listed in the complete Application Manual.

The Application Manual can be found at http://www.eaton.com/Electrical/ USA/ProductsandServices/AutomationandControl/ AdjustableFrequencyDrives/H-Max/index.htm.

Specific Functions of Eaton HVAC Application

The Eaton HVAC application is an easy-to-use application for not only basic pump and fan applications where only one motor and one drive is needed, but also offers extensive possibilities for PID control.

Features

Startup Wizard for extremely fast setup for basic pump or fan applications

Mini-Wizards to ease the setup of applications

Hand/Off/Auto button for easy change between Hand (keypad), OFF, and Auto (Remote control) place. The auto control place is selectable by parameter (I/O or Fieldbus)

Control page for easy operation and monitoring of the most essential values

Run interlock input (damper interlock). Drive will not start before this input is activated

Different pre-heat modes used to avoid condensation problems

Maximum output frequency 320 Hz

Real-time clock and timer functions available (optional battery required). Possible to program three time channels to achieve different functions on the drive (for example, Start/Stop and Preset frequencies)

External PID-controller available. Can be used to control a valve using the drive’s I/O, for example

Sleep mode function which automatically enables and disables drive running with user defined levels to save energy

Two-zone PID-controller (two different feedback signals;

minimum and maximum control)

Two setpoint sources for the PID-control. Selectable with digital input

PID setpoint boost function

Feed forward function to improve the response to the process changes

Process value supervision

Multi-pump control

Pressure loss compensation for compensating pressure losses in the pipework, for example, when sensor is incorrectly placed near the pump or fan

2 H-Max HVAC Drives

Example of Control Connections

Control Connections

Slot A

A

+10V

AI–1+

Vin

AI–2+

AI–2–

24Vout

GND

DIN1

DIN2

DIN3

24Vout

GND

DIN4

DIN5

DIN6

AO–1+

AO–1–

DATA–

Reference Output Analog Input Voltage (Range 0–10 Vdc) (can be programmed to current 4–20 mA) Analog Output Common (Ground)

Analog Input Common PI Setpoint or Feedback Control Voltage Output (0.1A max.)

I/O Ground

START/STOP (Contact closed = start)

External Fault (Closed = fault) Run Interlock Permissive IP Interlock (Closed = OK) DIN1–DIN6 Common

Control Voltage Output (0.1A max.)

I/O Ground

Fire Mode (Contact closed = fire mode)

Force Bypass (Contact closed = bypass)

DIN1–DIN6 Common

Output Frequency (0–20 mA)

Analog Output Common (Ground)

RS-485 DATA–

Speed Select 0–100% (Preset speed)

U (T1)

V (T2)

W (T3)

R+

R–

L1

L2

L3

Three-Phase Input Input (Single-Phase not available)

Three-Phase Output

DB

Chopper

Terminal Factory Default Signal

Resistor

Analog Input Current (Range 4–20 mA) (can be programmed to voltage 0–10 Vdc) PI Setpoint or Feedback

B DATA+

RO1 Bypass Run

RO2 Drive Run

RO3 Fault

24 Vdc/8A 250 Vac/8A 125 Vdc/0.4A

Relay Board 1 Default Signal

Slot B

Analog

RS-485 DATA+

Factory Jumper

COM

CMB

30 24 Vdcin Auxiliary Input Voltage

Circuit Breaker

Optional

Motor

RJ-45 BACnet/IP Ethernet Industrial Protocol Modbus/TCP Transmission Control Protocol (Ethernet Based)

5% DC Link Reactor

Programmable BACnet, Modbus, FLN, N2

ON

CURRENT

CURRENT

CURRENT

RS485

AO1

AI2

AI1

OFF

VOLTAGE

VOLTAGE

VOLTAGE

Test

Keypad of the Drive

The control keypad is the interface between the Eaton H-MAX frequency converter and the user. With the control keypad it is possible to control the speed of a motor, to supervise the state of the equipment and to set the frequency converter’s parameters.

There are two different keypads used with the H-MAX drive.

The North American Keypad is slightly different than the EMEA Keypad. Functionality is quite similar. The EMEA keypad does not support the bypass functionality commonly used in the United States.

US Keypad Buttons

EMEA Keypad Buttons

Switching Between Drive and Bypass

Move Cursor Left Back when Pressed for two Seconds

Stop Button/Fault Reset Start Button

Change Control Place Between Hand-Off-Auto

Move Cursor Right

Increase Value Scroll Menu Up

Decrease Value Scroll Menu Down

Enter Menu Confirm Selection

Back Fault Reset

Move Cursor Left

Stop Button Start Button

Change Control Place Between Hand-Off-Auto

Move Cursor Right

Increase Value Scroll Menu Up

Decrease Value Scroll Menu Down

Enter Menu Confirm Selection

4 H-Max HVAC Drives

Keypad Display

The keypad display indicates the status of the motor and the drive and any irregularities in motor or drive functions. On the display, the user sees information about his present location in the menu structure and the item displayed.

Main Menu

The data on the control keypad are arranged in menus and submenus. Use the up and down arrows to move between the menus. Enter the group/item by pressing the OK button and return to the former level by pressing the Back/Reset button.

The

Location field indicates your current location. The

Status field gives information about the present status of the drive. See “Control Connections” on

Main Menu

Using the Graphical Keypad

Editing Values

Change value of a parameter following the procedure below:

1. Locate the parameter.

2. Enter the

Edit mode.

3. Set new value with the up/down arrow buttons. You can also move from digit to digit with the arrow buttons left/right if the value is numerical and then change the value with the up/down arrow buttons.

4. Confirm change with OK button or ignore change by returning to previous level with Back/Reset button.

Status Field

STOP/RUN

STOP E-Energy Hand I/O

Direction Run Mode

Hand/Off/Auto

Control Place

PC/IO/KEYPAD/FIELDBUS

Location Field (Parameter ID number and current menu location)

Activated Group/Item Press OK to Enter

Editing Values on Graphical Keypad

HOA Control Button

The HOA (Hand-Off-Auto) button is used for two functions:

to quickly access the Control page and to easily change between the Hand (Keypad), Off, and Auto (Remote) control places.

Control Place control place is the source of control where the drive can be started and stopped. Every control place has its own parameter for selecting the frequency reference source. In the HVAC drive, the

Hand control place is always the keypad.

Auto control place is determined by parameter P2.1.1 (Keypad, I/O Terminal, I/O three-wire, or Fieldbus CTRL). The selected control place can be seen on the status bar of the keypad.

Local Control

The keypad is always used as control place while in hand control. Hand control has higher priority than auto control.

Therefore, if, for example, bypassed by parameter P2.1.17 through digital input while in

Remote

, the control place will still switch to Keypad if

Hand is selected. Switching between Hand, Off, and Auto Control can be done by pressing the HOA button on the keypad.

Changing Control Place

Change of control place from to

Auto

(keypad).

1. Anywhere in the menu structure, push the HOA button.

2. Push the arrow up or the arrow down button to select

Hand/Off/Auto and confirm with the OK button.

3. On the next display, select

Off

, or

Auto and again confirm with the

OK

button.

4. The display will return to the same location as it was when the

HOA

button was pushed. However, if the Remote control place was changed to Hand (Keypad) you will be prompted for keypad reference.

STOP READY I/O

STOP READY I/O

STOP READY I/O

OK OK

OK

STOP READY I/O

STOP READY I/O

OR:

BACK

RESET

6 H-Max HVAC Drives

Accessing the Control Page

Control page is meant for easy operation and monitoring of the most essential values.

1. Anywhere in the menu structure, push the

2. Push the arrow up or the arrow down button to select

Control page and confirm with the

3. The control page appears. If keypad control place and keypad reference are selected to be used, you can set the

Keypad reference after having pressed the button. If other control places or reference values are used, the display will show Frequency reference which is not editable. The other values on the page are Multimonitoring values. You can choose which values appear here for monitoring (for this procedure, see Application Manual).

Accessing Control Page

Help Texts

The graphical keypad features instant help and information displays for various items.

All parameters offer an instant help display. Select Help and press the OK button.

Text information is also available for faults, alarms and the Startup Wizard.

Help Text Example

STOP READY Keypad

Edit

OK

OK

STOP READY Keypad

0.00 Hz

STOP READY Keypad

0.00 Hz

OK

STOP READY I/O

STOP READY I/O STOP READY I/O

OK OK

STOP READY I/O

Eaton H-Max—Startup

Startup Wizard

In the

Startup Wizard

, you will be prompted for essential information needed by the drive so that it can start controlling your process. In the Wizard, you will need the following keypad buttons:

Left/Right arrows. Use these to easily move between digits and decimals.

Up/Down arrows. Use these to move between options in menu and to change value.

OK button. Confirm selection with this button.

Back/Reset button. Pressing this button, you can return to the previous question in the Wizard. If pressed at the first question, the Startup Wizard will be cancelled.

Once you have connected power to your Eaton H-Max frequency converter, follow these instructions to easily set up your drive.

Note

These questions appear if battery is installed.

Now the Startup Wizard is done.

The Startup Wizard can be re-initiated by pressing and holding the back/reset button for two seconds. The Startup Wizard will appear upon next power up.

Run Startup Wizard Yes No

Language Select Depends on language package

Daylight Saving

Russia

US

EU

OFF

Time hh:mm:ss

Day dd.mm.

Year yyyy

BACK

RESET

Application H-Max Standard

PID

Multi-Pump

Bypass Enabled Disabled

Motor Nominal Current Min: 0.26A Max: Drive Dependent

Motor Nominal Voltage Min: 180.0V Max: 690.0V

Motor Nominal Frequency Min: 8 Hz Max: 320 Hz

Motor Nominal Speed Min: 24 RPM Max: 19200 RPM

Min Frequency Min: 0 Hz Max: 60 Hz

Max Frequency Min: 12 Hz Max: 320 Hz

Accel Time 1 Min: 0.1s Max: 3000s

Decel Time 1 Min: 0.1s Max: 3000s

StartSourceHand Keypad FieldbusCTRL I/O Three-Wire I/O Terminal

StartSourceAuto I/O Terminal Keypad FieldbusCTRL I/O Three-Wire

SpeedSetptHand Keypad Ref P1D1 Activated

AI1 + AI2

AI2

AI1

Fieldbus

SpeedSetptAuto PID1 Activated

AI1 + AI2

AI2

AI1

Fieldbus Keypad Ref

8 H-Max HVAC Drives

PID Mini-Wizard

The PID Mini-Wizard is activated in the Quick Setup menu.

This Wizard presupposes that you are going to use the PID controller in the “one feedback/one setpoint” mode. The control place will be I/O A and the default process unit “%”.

The PID Mini-Wizard asks for the following values to be set:

Multi-Pump

If Multi-Pump is the selected application, parameter group

2.16 will be visible in the menu structure. Default values may need to be adjusted to meet your application needs.

FeedBack1 Srce AI2

AI1

Not Used ProceDataIn8 ProceDataIn7 ProceDataIn6 ProceDataIn5 ProceDataIn4 ProceDataIn3 ProceDataIn2 ProceDataIn1

AI6

AI5

AI4

AI3

Process Unit Selection (Several Selections)

Process Unit Min —

Process Unit Max —

P-Gain Min: 0% Max: 200%

6 Integration Time Min: 0.00s Max: 600.00s

7 SetPT1 Source Keypad SP1 Not Used ProceDataIn8 ProceDataIn7 ProceDataIn6 ProceDataIn5 ProceDataIn4 ProceDataIn3 ProceDataIn2 ProceDataIn1

AI6

AI5

AI4

AI3

AI2

AI1

Parameter Group Name

Parameter Number

Parameter Name

Parameter Group 2.16:

Multi-Pump

P2.16.1 Number of motors

P2.16.2 Interlock function

P2.16.3 Include FC

P2.16.4 Autochange

P2.16.5 Autochange interval

P2.16.6 Autochange frequency limit

P2.16.7 Autochange motor limit

P2.16.8 Bandwidth

P2.16.9 Bandwidth delay

Menu Structure

H-Max HVAC Drives MN04008004E—September 2011 www.eaton.com 9

Menu Structure

For more information, the complete Application Manual can be referenced at:

http://www.eaton.com/Electrical/USA/ProductsandServices/AutomationandControl/ AdjustableFrequencyDrives/H-Max/index.htm.

Keypad Menus

Monitor Basic Diagnostics Active Faults

Timer Functions Reset Faults

Multimonitor Fault History

Parameters Basic Parameters Total Counters

Analog Inputs Trip Counters

Digital Inputs Software Info

Analog Outputs I/O & Hardware Basic I/O

Digital Outputs Slot D

Drive Control Slot E

Motor Control Real Time Clock

Protections Power Unit Settings

Fixed Frequencies Keypad

Fire Mode RS485

Multi-Pump

Braking Ethernet

Fieldbus User Settings —

Second Parameter Set Favorites —

Timer Functions

Parameter List

10 H-Max HVAC Drives MN04008004E—September 2011 www.eaton.com

Parameter List

Parameter Group Name Parameter Number Parameter Name ID

Parameter Group 2.1—Basic Parameters

Basic P2.1.1 Application 213

P2.1.2 ByPass 214

P2.1.3 HOA Control Stc 1359

P2.1.4 Start Srce Hand 1300

P2.1.5 Speed Setpt Hand 1301

P2.1.6 Start Srce Auto 1302

P2.1.7 Speed Setpt Auto 1303

P2.1.8 Min Frequency 101

P2.1.9 Max Frequency 102

P2.1.10 Accel Time 1 103

P2.1.11 Decel Time 1 104

P2.1.12 Motor Nom Currnt 113

P2.1.13 Motor Nom Voltg 110

P2.1.14 Motor Nom Freq 111

P2.1.15 Motor Nom Speed 112

P2.1.16 MotorPowerFactor 120

P2.1.17 Current Limit 107

P2.1.18 Service Factor 1357

Parameter Group 2.2—Analog Inputs

Analog Input 1 P2.2.1.1 AI1 Signal selection 377

P2.2.1.2 AI1 Signal Inv 387

P2.2.1.3 AI1 Signal Range 379

P2.2.1.4 AI1 Custom Min 380

P2.2.1.5 AI1 Custom Max 381

P2.2.1.6 AI1 Filter Time 378

Analog Input 2 P2.2.2.1 AI2 Signal selection 388

P2.2.2.2 AI2 Signal Inv 398

P2.2.2.3 AI2 Signal Range 390

P2.2.2.4 AI2 Custom Min 391

P2.2.2.5 AI2 Custom Max 392

P2.2.2.6 AI2 Filter Time 389

Analog Input 3 P2.2.3.1 AI3 Signal selection 141

P2.2.3.2 AI3 Signal Inv 151

P2.2.3.3 AI3 Signal Range 143

P2.2.3.4 AI3 Custom Min 144

P2.2.3.5 AI3 Custom Max 145

P2.2.3.6 AI3 Filter Time 142

H-Max HVAC Drives MN04008004E—September 2011 www.eaton.com 11

Parameter Group 2.2—Analog Inputs, continued

Analog Input 4 P2.2.4.1 AI4 Signal selection 152

P2.2.4.2 AI4 Signal Inv 162

P2.2.4.3 AI4 Signal Range 154

P2.2.4.4 AI4 Custom Min 155

P2.2.4.5 AI4 Custom Max 156

P2.2.4.6 AI4 Filter Time 153

Analog Input 5 P2.2.5.1 AI5 Signal selection 188

P2.2.5.2 AI5 Signal Inv 198

P2.2.5.3 AI5 Signal Range 190

P2.2.5.4 AI5 Custom Min 191

P2.2.5.5 AI5 Custom Max 192

P2.2.5.6 AI5 Filter Time 189

Analog Input 6 P2.2.6.1 AI6 Signal selection 199

P2.2.6.2 AI6 Signal Inv 209

P2.2.6.3 AI6 Signal Range 201

P2.2.6.4 AI6 Custom Min 202

P2.2.6.5 AI6 Custom Max 203

P2.2.6.6 AI6 Filter Time 200

Parameter Group 2.2—Basic Parameters

Basic P2.2.7.1 Ref Scale Min. 1307

P2.2.7.2 Ref Scale Max. 1308

Parameter Group 2.3—Digital Inputs

Digital Input 1 P2.3.1.1 DI1 Open Invert Not accessible

P2.3.1.2 DI1 Function Not accessible

Digital Input 2 P2.3.2.1 DIN 2 Invert 1419

P2.3.2.2 DIN2 Function 1320

Digital Input 3 P2.3.3.1 DIN 3 Invert 1420

P2.3.3.2 DIN3 Function 1321

Digital Input 4 P2.3.4.1 DIN 4 Invert 1421

P2.3.4.2 DIN4 Function 1322

Digital Input 5 P2.3.5.1 DIN 5 Invert 1422

P2.3.5.2 DIN5 Function 1323

Digital Input 6 P2.3.6.1 DIN 6 Invert 1423

P2.3.6.2 DIN6 Function 1324

Digital Input Ext 1 P2.3.7.1 Ext-D1 Terminal 1325

P2.3.7.2 Ext-D1 Function 1326

Digital Input Ext 2 P2.3.8.1 Ext-D2 Terminal 1327

P2.3.8.2 Ext-D2 Function 1328

Parameter Group Name Parameter Number Parameter Name ID

12 H-Max HVAC Drives MN04008004E—September 2011 www.eaton.com

Parameter Group 2.3—Basic Parameters

Basic P2.3.9.1 Start logic 1304

P2.3.9.2 INTLK Timeout 1305

P2.3.9.3 Delay Time 1306

P2.3.9.4 Intrlk Stop Mode 1356

P2.3.9.5 Interlock 1 Text 1315

P2.3.9.6 Interlock 2 Text 1316

P2.3.9.7 Interlock 3 Text 1317

Parameter Group 2.4—Analog Outputs

Analog Output 1 P2.4.1.1 AO1 Function 10050

P2.4.1.2 AO1 Filter Time 10051

P2.4.1.3 AO1 Min Signal 10052

P2.4.1.4 AO1 MinScale 10053

P2.4.1.5 AO1 MaxScale 10054

P2.4.1.6 AO1 Invert 10060

Parameter Group 2.5—Digital Outputs

Digital Output 1 P2.5.1.1 RO1 function 11001

P2.5.1.2 RO1 Invert 11020

P2.5.1.3 RO1 ON delay 11002

P2.5.1.4 RO1 OFF delay 11003

Digital Output 2 P2.5.2.1 RO2 function 11004

P2.5.2.2 RO2 Invert 11021

P2.5.2.3 RO2 ON delay 11005

P2.5.2.4 RO2 OFF delay 11006

Digital Output 3 P2.5.3.1 RO3 function 11007

Supervision P2.5.9.1 Superv1 Item 1622

P2.5.9.2 Supervision #1 mode 1623

P2.5.9.3 Supervision #1 limit 1624

P2.5.9.4 Supervision #1 limit hysteresis 1625

P2.5.9.5 Superv2 Item 1626

P2.5.9.6 Supervision #2 mode 1627

P2.5.9.7 Supervision #2 limit 1628

P2.5.9.8 Supervision #2 limit hysteresis 1629

H-Max HVAC Drives MN04008004E—September 2011 www.eaton.com 13

Parameter Group 2.6—Drive Control

Basic P2.6.1.1 Start Function 505

P2.6.1.2 Stop Function 506

P2.6.1.3 InhibitDirection 1336

P2.6.1.4 Reference Unit 1362

P2.6.1.5 Keypad Reference 184

P2.6.1.6 Keypad Direction 123

P2.6.1.7 Keypad Reference copy 181

P2.6.1.8 Keypad Stop Button 114

P2.6.1.9 Accel Time 2 502

P2.6.1.10 Decel Time 2 503

P2.6.1.11 RampselectMode 1333

P2.6.1.12 Accel2Threshold 526

P2.6.1.13 Decel2Threshold 1334

P2.6.1.14 S-Ramp 1 Shape 500

P2.6.1.15 S-Ramp 2 Shape 501

Skip Frequencies P2.6.2.1 Range 1 Low Lim 509

P2.6.2.2 Range 1 High Lim 510

P2.6.2.3 Range 2 Low Lim 511

P2.6.2.4 Range 2 High Lim 512

P2.6.2.5 Range 3 Low Lim 513

P2.6.2.6 Range 3 High Lim 514

P2.6.2.7 Range 4 Low Lim 1337

P2.6.2.8 Range 4 High Lim 1338

P2.6.2.9 Range 5 Low Lim 1339

P2.6.2.10 Range 5 High Lim 1340

P2.6.2.11 Range 6 Low Lim 1341

P2.6.2.12 Range 6 High Lim 1342

P2.6.2.13 RampTimeFactor 518

Parameter Group 2.7—Motor Control

Motor Control P2.7.1 V/Hz RatioSelect 108

P2.7.2 Field WeakngPnt 602

P2.7.3 Voltage at FWP 603

P2.7.4 V/Hz Mid Freq 604

P2.7.5 V/Hz Mid Voltage 605

P2.7.6 Zero Freq Voltg 606

P2.7.7 Switching Freq 601

14 H-Max HVAC Drives MN04008004E—September 2011 www.eaton.com

Parameter Group 2.8—Faults

Faults P2.8.1.1 AI Low Fault 700

P2.8.1.2 Undervoltage Flt 727

P2.8.1.3 OutputPhase Flt 702

P2.8.1.4 Motor Duty Cycle 708

P2.8.1.5 Underload Flt 713

P2.8.1.6 Motor Therm Prot 704

P2.8.1.7 MotAmbient Temp 705

P2.8.1.8 ZeroSpeedCooling 706

P2.8.1.9 ThermTimeConst 707

P2.8.1.10 Thermistor Fault 732

P2.8.1.11 External Fault 701

P2.8.1.12 FieldbusComm Flt 733

P2.8.1.13 InputPhaseFault 730

P2.8.1.14 MotorStall Flt 709

P2.8.1.15 PID1 Supervision 749

P2.8.1.16 PID2 Supervision 757

P2.8.1.17 SlotCommFlt 734

P2.8.1.18 Preset Alarm Freq 183

Automatic Reset P2.8.2.1 Automatic Reset 731

P2.8.2.2 Restart function 719

P2.8.2.3 Wait Time 717

P2.8.2.4 Trial Time 718

P2.8.2.5 Number of trials 759

P2.8.2.6 Undervoltage Flt 720

P2.8.2.7 Overvoltage Flt 721

P2.8.2.8 Overcurrent Flt 722

P2.8.2.9 AI Low Fault 723

P2.8.2.10 UnitOverTemp Flt 724

P2.8.2.11 MotorOverTempFlt 725

P2.8.2.12 External Fault 726

P2.8.2.13 IGBT temp 1358

H-Max HVAC Drives MN04008004E—September 2011 www.eaton.com 15

Parameter Group 2.9—PID Controller

PID Controller 1, Basic Settings P2.9.1.1.1 Gain, PID Controller 1 118

P2.9.1.1.2 Integration Time, PID Controller 1 119

P2.9.1.1.3 Derivation Time, PID Controller 1 132

P2.9.1.1.4 ProcessUnitSel, PID Controller 1 1036

P2.9.1.1.5 ProcessUnitMin, PID Controller 1 1033

P2.9.1.1.6 ProcessUnitMax, PID Controller 1 1034

P2.9.1.1.7 ProcessUnitDecimals, PID Controller 1 1035

P2.9.1.1.8 Error Inversion, PID Controller 1 340

P2.9.1.1.9 Dead Band, PID Controller 1 1056

P2.9.1.1.10 Dead band delay, PID Controller 1 1057

PID Controller 1, Setpoints P2.9.1.2.1 Keypad SP 1, PID Controller 1 167

P2.9.1.2.2 Keypad SP 2, PID Controller 1 168

P2.9.1.2.3 Ramp Time, PID Controller 1 1068

P2.9.1.2.4 SetPt 1 Source, PID Controller 1 332

P2.9.1.2.5 SetPt 1 min, PID Controller 1 1069

P2.9.1.2.6 SP 1 maximum, PID Controller 1 1070

P2.9.1.2.7 SP 1 Sleep Freq, PID Controller 1 1016

P2.9.1.2.8 SP 1 Sleep delay, PID Controller 1 1017

P2.9.1.2.9 SP 1 WakeUpLevel, PID Controller 1 1018

P2.9.1.2.10 SP 1 boost, PID Controller 1 1071

P2.9.1.2.11 SP 2 Source, PID Controller 1 431

P2.9.1.2.12 SP 2 minimum, PID Controller 1 1073

P2.9.1.2.13 SP 2 maximum, PID Controller 1 1074

P2.9.1.2.14 SP 2 Sleep Freq, PID Controller 1 1075

P2.9.1.2.15 SP 2 Sleep delay, PID Controller 1 1076

P2.9.1.2.16 SP 2 WakeUpLevel, PID Controller 1 1077

P2.9.1.2.17 SP 2 boost, PID Controller 1 1078

PID Controller 1, Feedbacks P2.9.1.3.1 Function, PID Controller 1 333

P2.9.1.3.2 Gain, PID Controller 1 1058

P2.9.1.3.3 FeedBack 1 Srce, PID Controller 1 334

P2.9.1.3.4 FB 1 Minimum, PID Controller 1 336

P2.9.1.3.5 FB 1 Maximum, PID Controller 1 337

P2.9.1.3.6 FB 2 Source, PID Controller 1 335

P2.9.1.3.7 FB 2 Minimum, PID Controller 1 338

P2.9.1.3.8 FB 2 Maximum, PID Controller 1 339

PID Controller 1, Feedforward P2.9.1.4.1 Function, PID Controller 1 1059

P2.9.1.4.2 Gain, PID Controller 1 1060

P2.9.1.4.3 FF 1 Source, PID Controller 1 1061

P2.9.1.4.4 FF1 Minimum, PID Controller 1 1062

P2.9.1.4.5 FF1 Maximum, PID Controller 1 1063

P2.9.1.4.6 FF 2 Source, PID Controller 1 1064

P2.9.1.4.7 FF2 Minimum, PID Controller 1 1065

P2.9.1.4.8 FF2 Maximum, PID Controller 1 1066

16 H-Max HVAC Drives MN04008004E—September 2011 www.eaton.com

Parameter Group 2.9—PID Controller, continued

PID Controller 1, Process Supervision P2.9.1.5.1 Enable Superv, PID Controller 1 735

P2.9.1.5.2 Upper limit, PID Controller 1 736

P2.9.1.5.3 Lower limit, PID Controller 1 758

P2.9.1.5.4 Delay, PID Controller 1 737

PID Controller 1, Pressure Loss Compensation P2.9.1.6.1 Enable SP 1, PID Controller 1 1529

P2.9.1.6.2 SP 1 Max Comp., PID Controller 1 1530

P2.9.1.6.3 Enable SP 2, PID Controller 1 1531

P2.9.1.6.4 SP 2 Max Comp., PID Controller 1 1532

PID Controller 2, Basic Settings P2.9.2.1.1 Gain, PID Controller 2 1631

P2.9.2.1.2 Integration Time, PID Controller 2 1632

P2.9.2.1.3 Derivation Time, PID Controller 2 1633

P2.9.2.1.4 ProcessUnitSel, PID Controller 2 1635

P2.9.2.1.5 ProcessUnitMin, PID Controller 2 1664

P2.9.2.1.6 ProcessUnitMax, PID Controller 2 1665

P2.9.2.1.7 ProcessUnitDecimals, PID Controller 2 1666

P2.9.2.1.8 Error Inversion, PID Controller 2 1636

P2.9.2.1.9 Dead Band, PID Controller 2 1637

P2.9.2.1.10 Dead band delay, PID Controller 2 1638

PID Controller 2, Setpoints P2.9.2.2.1 Keypad SP 1, PID Controller 2 1640

P2.9.2.2.2 Keypad SP 2, PID Controller 2 1641

P2.9.2.2.3 Ramp Time, PID Controller 2 1642

P2.9.2.2.4 SetPt 1 Source, PID Controller 2 1643

P2.9.2.2.5 SetPt 1 min, PID Controller 2 1644

P2.9.2.2.6 SP 1 maximum, PID Controller 2 1645

P2.9.2.2.7 SP 2 Source, PID Controller 2 1646

P2.9.2.2.8 SP 2 minimum, PID Controller 2 1647

P2.9.2.2.9 SP 2 maximum, PID Controller 2 1648

PID Controller 2, Feedbacks P2.9.2.3.1 Function, PID Controller 2 1650

P2.9.2.3.2 Gain, PID Controller 2 1651

P2.9.2.3.3 FeedBack 1 Srce, PID Controller 2 1652

P2.9.2.3.4 FB 1 Minimum, PID Controller 2 1653

P2.9.2.3.5 FB 1 Maximum, PID Controller 2 1654

P2.9.2.3.6 FB 2 Source, PID Controller 2 1655

P2.9.2.3.7 FB 2 Minimum, PID Controller 2 1656

P2.9.2.3.8 FB 2 Maximum, PID Controller 2 1657

PID Controller 2, Process Supervision P2.9.2.4.1 Enable Superv, PID Controller 2 1659

P2.9.2.4.2 Upper limit, PID Controller 2 1660

P2.9.2.4.3 Lower limit, PID Controller 2 1661

P2.9.2.4.4 Delay, PID Controller 2 1662

H-Max HVAC Drives MN04008004E—September 2011 www.eaton.com 17

Parameter Group 2.10—Fixed Frequencies

Fixed Frequencies P2.10.1 Preset Freq 1 105

P2.10.2 Preset Freq 2 106

P2.10.3 Preset Freq 3 126

P2.10.4 Preset Freq 4 127

P2.10.5 Preset Freq 5 128

P2.10.6 Preset Freq 6 129

P2.10.7 Preset Freq 7 130

Parameter Group 2.11—Fire Mode

Fire Mode P2.11.1 Firemode Freq 1598

Parameter Group 2.12—Multi-Pump

Multi-Pump P2.12.1 Number of motors 1001

P2.12.2 Interlock function 1032

P2.12.3 Include FC 1028

P2.12.4 Autochange 1027

P2.12.5 Autochange interval 1029

P2.12.6 Autochange: frequency limit 1031

P2.12.7 Autochange: motor limit 1030

P2.12.8 Bandwidth 1097

P2.12.9 Bandwidth delay 1098

Parameter Group 2.13—Braking

Braking P2.13.1 DC Brake Current 507

P2.13.2 DC Time Stop 508

P2.13.3 DC BrakeFreqStop 515

P2.13.4 StartMagnTime 516

P2.13.5 StartMagnCurrent 517

P2.13.6 Preheat Current 1335

Parameter Group 2.14—Fieldbus

Fieldbus P2.14.1 FB Data Out1 Sel 852

P2.14.2 FB Data Out2 Sel 853

P2.14.3 FB Data Out3 Sel 854

P2.14.4 FB Data Out4 Sel 855

P2.14.5 FB Data Out5 Sel 856

P2.14.6 FB Data Out6 Sel 857

P2.14.7 FB Data Out7 Sel 858

P2.14.8 FB Data Out8 Sel 859

Parameter Group 2.15—Second Param Set

Motor 2 P2.15.1.1 Motor Nom Currnt, Set2 1347

P2.15.1.2 Motor Nom Voltg, Set2 1348

P2.15.1.3 Motor Nom Freq, Set2 1349

P2.15.1.4 Motor Nom Speed, Set2 1350

P2.15.1.5 MotorPowerFactor, Set2 1351

P2.15.1.6 Current Limit, Set2 1352

P2.15.1.7 Motor Therm Prot, Set2 1353

18 H-Max HVAC Drives MN04008004E—September 2011 www.eaton.com

Parameter Group 2.15—Second Param Set, continued

Drive Control 2 P2.15.2.1 Min Frequency, Set2 1343

P2.15.2.2 Max Frequency, Set2 1344

P2.15.2.3 Accel Time 1, Set2 1345

P2.15.2.4 Decel Time 1, Set2 1346

P2.15.2.5 V/Hz RatioSelect, Set2 1355

Parameter Group 2.16—Timer Functions

Interval 1 P2.16.1.1 ON Time, Interval 1 1670

P2.16.1.2 Off Time, Interval 1 1671

P2.16.1.3 From Day, Interval 1 1672

P2.16.1.4 To Day, Interval 1 1673

P2.16.1.5 Assign to channel, Interval 1 1674

Interval 2 P2.16.2.1 ON Time, Interval 2 1675

P2.16.2.2 Off Time, Interval 2 1676

P2.16.2.3 From Day, Interval 2 1677

P2.16.2.4 To Day, Interval 2 1678

P2.16.2.5 Assign to channel, Interval 2 1679

Interval 3 P2.16.3.1 ON Time, Interval 3 1680

P2.16.3.2 Off Time, Interval 3 1681

P2.16.3.3 From Day, Interval 3 1682

P2.16.3.4 To Day, Interval 3 1683

P2.16.3.5 Assign to channel, Interval 3 1684

Interval 4 P2.16.4.1 ON Time, Interval 4 1685

P2.16.4.2 Off Time, Interval 4 1686

P2.16.4.3 From Day, Interval 4 1687

P2.16.4.4 To Day, Interval 4 1688

P2.16.4.5 Assign to channel, Interval 4 1689

Interval 5 P2.16.5.1 ON Time, Interval 5 1690

P2.16.5.2 Off Time, Interval 5 1691

P2.16.5.3 From Day, Interval 5 1692

P2.16.5.4 To Day, Interval 5 1693

P2.16.5.5 Assign to channel, Interval 5 1694

Timer 1 P2.16.6.1 Duration 1695

P2.16.6.2 Assign to channel 1696

Timer 2 P2.16.7.1 Duration 1697

P2.16.7.2 Assign to channel 1698

Timer 3 P2.16.8.1 Duration 1699

P2.16.8.2 Assign to channel 1700

Diagnostics

H-Max HVAC Drives MN04008004E—September 2011 www.eaton.com 19

Diagnostics

Under this menu, you can find Active faults, Reset faults, Fault history, Counters and Software info.

Active Faults

Reset Faults

Fault History

Fault Codes

Fault Codes and Descriptions

Menu Function Note

Active faults When a fault/faults appear(s), the display with the name of the fault starts to blink. Press OK to return to the Diagnostics menu. The Active faults submenu shows the number of faults. Select the fault and push OK to see the fault-time data.

The fault remains active until it is cleared with the Reset button (push for 2s) or with a reset signal from the I/O terminal or Fieldbus or by choosing Reset faults (see below). The memory of active faults can store the maximum of 10 faults in the order of appearance.

Menu Function Note

Reset faults In this menu you can reset faults. For closer instructions. CAUTION! Remove external Control signal before resetting the fault to prevent unintentional restart of the drive.

Menu Function Note

Fault history 40 latest faults are stored in the Fault history. Entering the Fault history and clicking OK on the selected fault shows the fault time data (details).

Fault Code

Fault ID Fault Name Possible Cause Remedy

1 1 Overcurrent (hardware fault)

AC drive has detected too high a current (>4*IH) in the motor cable:

• Sudden heavy load increase

• Short circuit in motor cables

• Unsuitable motor

• Check loading

• Check motor

• Check cables and connections

• Make identification run

• Check ramp times

2 Overcurrent (software fault)

2 10 Overvoltage (hardware fault)

The DC-link voltage has exceeded the limits defined:

• Too short a deceleration time

• Brake chopper is disabled

• High overvoltage spikes in supply

• Start/Stop sequence too fast

• Make deceleration time longer

• Use brake chopper or brake resistor

(available as options)

• Activate overvoltage controller

• Check input voltage

11 Overvoltage (software fault)

3 20 Earth fault (hardware fault)

Current measurement has detected that the sum of motor phase current is not zero:

• Insulation failure in cables or motor

Check motor cables and motor

21 Earth fault (software fault)

5 40 Charging switch The charging switch is open, when the START command has been given:

• Faulty operation

• Component failure

• Reset the fault and restart

• Should the fault re-occur, contact the distributor near to you

20 H-Max HVAC Drives MN04008004E—September 2011 www.eaton.com

Fault Codes and Descriptions, continued

Fault Code

Fault ID Fault Name Possible Cause Remedy

7 60 Saturation Various causes:

• Defective component

• Brake resistor short-circuit or overload

• Cannot be reset from keypad

• Switch off power

• DO NOT RECONNECT POWER! Contact factory

• If this fault appears simultaneously with

F1, check motor cables and motor

8 600 System fault Communication between control board and power unit has failed

Reset the fault and restart. Should the fault re-occur, contact the distributor near you

602 Watchdog has reset the CPU

603 Voltage of auxiliary power in power unit is too low

604 Phase fault: Voltage of an output phase does not follow the reference

605 CPLD has faulted but there is no detailed information about the fault

606 Control and power unit software are incompatible

Update software. Should the fault re-occur, contact the distributor near you

607 Software version cannot be read. There is no software in power unit

Update power unit software. Should the fault re-occur, contact the distributor near you

608 CPU overload. Some part of the software (for example application) has caused an overload situation. The source of fault has been suspended

Reset the fault and restart. Should the fault re-occur, contact the distributor near you

609 Memory access has failed. For example, retain variables could not be restored

610 Necessary device properties cannot be read

647 Software error Update software. Should the fault re-occur, contact the distributor near you648 Invalid function block used in application.

System software and application are not compatible

649 Resource overload:

• Error when loading parameter initial values

• Error when restoring parameters

• Error when saving parameters

9 80 Undervoltage (fault)

DC link voltage is under the voltage limits defined:

• Most probable cause: Too low a supply voltage

• AC drive internal fault

• Defect input fuse

• External charge switch not closed Note: This fault is activated only if the drive is in Run state.

In case of temporary supply voltage break reset the fault and restart the AC drive. Check the supply voltage. If it is adequate, an internal failure has occurred. Contact the distributor near you

81 Undervoltage (alarm)

10 91 Input phase Input line phase is missing Check supply voltage, fuses and cable

11 100 Output phase supervision

Current measurement has detected that there is no current in one motor phase

Check motor cable and motor

H-Max HVAC Drives MN04008004E—September 2011 www.eaton.com 21

Fault Codes and Descriptions, continued

Fault Code

Fault ID Fault Name Possible Cause Remedy

12 110 Brake chopper supervision (hardware fault)

• No brake resistor installed

• Brake resistor is broken

• Brake chopper failure

Check brake resistor and cabling. If these are OK, the chopper is faulty. Contact the distributor near you111 Brake chopper saturation alarm

13 120 AC drive undertemperature (fault)

Too low temperature measured in power unit’s heatsink or board. Heat- sink temperature is under –10°C

121 AC drive overtemperature (alarm)

14 130 AC drive overtemperature (fault, heatsink)

Too high temperature measured in power unit’s heatsink or board. Heat- sink temperature is over 100°C

• Check the correct amount and flow of cooling air

• Check the heatsink for dust

• Check the ambient temperature

• Make sure that the switching frequency is not too high in relation to ambient temperature and motor load

131 AC drive overtemperature (alarm, heatsink)

132 AC drive overtemperature (fault, board)

133 AC drive overtemperature (alarm, board)

15 140 Motor stalled Motor is stalled Check motor and load

16 150 Motor overtemperature Motor is overloaded Decrease motor load. If no motor overload exists, check the temperature model parameters

17 160 Motor underload Motor is underloaded Check load

19 180 Power overload (short-time supervision)

Drive power is too high Decrease load

181 Power overload (long-time supervision)

25 — Motor control fault Start angle identification has failed.

Generic motor control fault

32 312 Fan cooling Fan lifetime is up Change fan and reset fan lifetime counter

33 — Fire mode enabled Fire mode of the drive is enabled. The drive’s protections are not in use

37 360 Device changed (same type)

Option board changed for one previously inserted in the same slot. The board’s parameter settings are saved

Device is ready for use. Old parameter settings will be used

38 370 Device changed (same type)

Option board added. The option board was previously inserted in the same slot. The board’s parameter settings are saved

Device is ready for use. Old parameter settings will be used

39 380 Device removed Optional board removed from slot Device no longer available

40 390 Device unknown Unknown device connected (power unit/option board)

Device no longer available

41 400 IGBT temperature IGBT temperature (unit temperature + I2T) is too high

• Check loading

• Check motor size

• Make identification run

43 420 Encoder fault Encoder 1 channel A is missing • Check encoder connections

• Check encoder and encoder cable

• Check encoder board

• Check encoder frequency in open loop

421 Encoder 1 channel B is missing

422 Both encoder 1 channels are missing

423 Encoder reversed

424 Encoder board missing

22 H-Max HVAC Drives MN04008004E—September 2011 www.eaton.com

Fault Codes and Descriptions, continued

Fault Code

Fault ID Fault Name Possible Cause Remedy

44 430 Device changed (different type)

Option board changed for one not present in the same slot before. No parameter settings are saved

Set the option board parameters again

45 440 Device changed (different type)

Option board added. The option board was not previously present in the same slot. No parameter settings are saved

Set the option board parameters again

51 1051 External fault Digital input —

52 1052 Keypad communication fault

The connection between the control keypad and frequency converter is broken

Check keypad connection and possible keypad cable1352

53 1053 Fieldbus communication fault

The data connection between the Fieldbus master and Fieldbus board is broken

Check installation and Fieldbus master

54 1354 Slot A fault Defective option board or slot Check board and slot

1454 Slot B fault

1654 Slot D fault

1754 Slot E fault

65 1065 PC communication fault The data connection between the PC and frequency converter is broken

66 1066 Thermistor fault The thermistor input has detected an increase of motor temperature

• Check motor cooling and load

• Check thermistor connection (if thermistor input is not in use it has to be short circuited)

69 1310 Fieldbus mapping error Non-existing ID number is used for mapping values to Fieldbus Process Data Out

Check parameters in Fieldbus Data Mapping menu

1311 Not possible to convert one or more values for Fieldbus Process Data Out

The value being mapped may be of undefined type. Check parameters in Fieldbus Data Mapping menu

1312 Overflow when mapping and converting values for Fieldbus Process Data Out (16-bit)

101 1101 Process supervision fault

(PID1)

PID controller: Feedback value outside of supervision limits (and the delay if set)

105 1105 Process supervision fault

(PID2)

PID controller: Feedback value outside of supervision limits (and the delay if set)

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© 2011 Eaton Corporation All Rights Reserved Printed in USA Publication No. MN04008004E / Z11541 September 2011

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