250282_RFP_Exhibit_A_SOW.docx
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- Solicitation number
- 250282
- Issued by
- Orange County, California
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Scope of Work Summary: CNG Fueling Facility Operation and Maintenance
This Scope of Work document outlines the operation and maintenance requirements for the Orange County Transportation Authority (OCTA) Compressed Natural Gas (CNG) fueling facilities located at three bus bases in Anaheim, Garden Grove, and Santa Ana, California. The Contractor shall provide turn-key operation and maintenance services for three CNG fueling stations equipped with 600 hp electric-driven compressors, gas dryers, storage vessels, transit and light-duty dispensers, and backup generators at each location. Services include all scheduled and unscheduled repairs, maintenance, consumables, parts, and labor necessary to maintain equipment performance in compliance with established requirements. The contract term is three years with two, one-year option terms, with compensation structured as a firm-fixed price per therm of CNG fuel dispensed to OCTA. The total budget allocated for the three-year initial term is $2,181,165.00, funded through Federal Transit Administration (FTA) sources.
The Contractor is responsible for all operational costs, labor, permits, fees, taxes, backup generator diesel fuel, and equipment repairs and replacements, excluding utility electricity and natural gas commodity charges. OCTA retains responsibility for utility payments and fuel dispensing operations. Critical service problems requiring immediate response within two hours include issues preventing bus fueling, disabling safety systems, or causing natural gas leaks, while non-critical issues require response within four hours and repair within 24 hours. The Contractor must maintain fueling capability to dispense a minimum of 8,500 standard cubic feet (SCF) per bus within five minutes, continuously over eight-hour periods, seven days per week, with eleven hours of availability between 5:00 p.m. and 4:00 a.m. and fourteen hours of continuous availability between 4:00 a.m. and 6:00 p.m. The Contractor must demonstrate at least two years of direct experience operating similar CNG facilities and maintain qualified personnel with equivalent experience in CNG equipment maintenance and operations.
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RFP 250282
EXHIBIT A
SCOPE OF WORK
COMPRESSED NATURAL GAS FUELING FACILITY OPERATION AND MAINTENANCE
Part I – General Requirements
1. General Contractor shall operate and maintain three (3) compressed natural gas (CNG) fueling stations at the Orange County Transportation Authority’s (OCTA) Anaheim, Garden Grove and Santa Ana bus bases (Bases). The facilities shall provide CNG fuel for transit buses, light vehicles, and equipment at the OCTA’s Bases. The CNG fueling facilities (Facilities) produce CNG fuel utilizing compressors fed from a utility gas supply. The Facilities possess all permits, equipment, site work, connections and safety systems specified herein, and as required by the authorities having jurisdiction (AHJ). Contractor shall provide turn-key operation and maintenance services for a three-year initial term with two, one-year option terms with compensation provided per unit of fuel consumed by OCTA.
OCTA Facilities will provide CNG fuel for transit buses, light vehicles, and equipment at the OCTA’s following locations:
Anaheim Base – 1717 East Via Burton, Anaheim, CA 92806 Equipment:
(3) 600 hp, Electric driven CNG Compressors
(1) CNG Natural Gas Dryer
(4) CNG Storage Vessels or Spheres
(2) CNG Transit Dispensers
(1) Light Duty Dispenser
(2) Generators with Switchgear
· Manufactured by Generac Power Systems Inc.
· Rated: 600 kW, 750 kVA
· Model 855200500
· Serial Numbers 2095378, 2095377
· Type: MD0600-K36220D18GPSL C
· Engine:OF9438 Related Control Systems Garden Grove Base - 11790 Cardinal Circle, Garden Grove, CA 92843 Equipment:
(3) 600 hp, Electric driven CNG Compressors
(1) CNG Natural Gas Dryer
(4) CNG Storage Vessels or Spheres
(3) CNG Transit Dispensers
(2) Light Duty Dispensers
(1) Defueling Station
(2) Generators with switchgear
· Manufactured by Generac Power Systems Inc.
· Rated: 600 kW, 750 kVA
· Model 855522
· Serial Numbers 2095407, 2095406
· Type: MD0600K36220D18GPSL C
· Engine: OF9438 Related Control Systems Santa Ana Base - 4301 West MacArthur Boulevard, Santa Ana, CA 92704 Equipment:
(4) 600 hp, Electric Driven CNG Compressors
(1) CNG Natural Gas Dryer
(4) CNG Storage Vessels or Spheres
(4) CNG Transit Dispensers
(1) Light Duty Dispenser
(1) Defueling Station
(2) Generators with Switchgear
· Manufactured by Generac Power Systems Inc.
· Rated: 600 kW, 750 kVA
· Models 7294250800 and 2094250900
· Serial #s 2092553, 2092554
· Type: MD0600K36220D18GPYLC
· Engine:OF9438 Related Control Systems
Facilities provide CNG product to CNG dispensers for transit buses, light vehicles, and equipment. The Facilities CNG transit dispensers shall be able to fuel buses simultaneously, each with 4,000 standard cubic feet (SCF) of CNG within five minutes, including contribution from a CNG buffer that is accumulated during a 90-second dwell time per bus fueling cycle. Compensation to the Contractor for the ongoing operation and maintenance (O&M) will be paid based on a schedule of proposed cost per therm of CNG fuel that is dispensed, and varies with actual monthly throughput, as per Exhibit B. O&M payments by OCTA will commence upon consumption of CNG fuel by OCTA.
Contractor will not be responsible for costs for energy (except as specified herein) or for fuel commodity.
Utility Electricity and Natural Gas Commodity. OCTA shall be responsible for payment of utility-provided electricity and natural gas commodity charges directly to the applicable utility provider.
Backup Generator Fuel. Contractor shall be responsible for all diesel fuel required for testing, exercising, and emergency operation of backup generators, including fuel delivery, storage compliance, and environmental requirements.
OCTA believes the information presented in this RFP to be factual. However, OCTA does not warrant the accuracy of this information, and each Offeror shall be solely responsible for verifying all material and site conditions and for making any independent investigation deemed necessary prior to submitting a proposal.
2. Overview of Work Contractor shall be familiar with the existing fueling operations at OCTA’s Bases, including at least one site visit prior to starting O&M work, and shall be familiar with the design site conditions of the Bases.
Contractor shall provide turn-key O&M services for the Facilities on behalf of OCTA. These services will include all scheduled and unscheduled repair, permits, as well as all maintenance, consumables, parts, and labor as required to maintain the performance of the equipment in compliance with these requirements. However, Contractor shall not be responsible for damages caused by OCTA or OCTA’s other Contractors, such as dispenser hose drive away.
Contractor shall invoice OCTA monthly per actual therm of CNG dispensed, as repayment for the Contractor’s Facilities operations costs (i.e. overhead, consumables, scheduled and unscheduled repairs, rebuilds, operation, maintenance, overhead and profit) associated with CNG production and dispensing. O&M costs charged to OCTA by the Contractor shall be firm-fixed price throughout the initial and option terms per Contractor’s submitted pricing on Exhibit B. Contractor will be responsible for paying all operating costs, as well as all applicable taxes and fees, excluding fuel commodity and energy costs. OCTA does not guarantee any minimum CNG throughput per month or any other period. The supply and cost of the natural gas from the local gas utility company shall not be included in this scope of work.
Contractor shall be solely responsible for the O&M of all equipment provided as part of the Facilities through the term of the agreement.
Contractor shall operate and maintain the CNG fueling Facilities complete with gas dryer, CNG compressors, CNG buffer storage containers, high flow transit dispensers and Fleetwatch fueling terminals connected to OCTA’s fuel management system.
OCTA is the user of the Facilities and as such, will be responsible for operating the CNG dispensers and fueling vehicles.
3. Summary Performance Requirements Contractor shall be responsible to maintain the capability to dispense CNG in the volume-over-time performance requirements listed under Part II, Article 5 and the Throughput Performance Test listed under Part II, Article 32. However, minimum requirements for the Facilities include the following:
1. Bases CNG fueling systems that feeds CNG dispensers for high capacity fast fill fueling to include interface with existing fuel-management system.
Electrical switchgear, utility connection, distribution panel, and power metering as required to provide electrical power to the entire CNG Facilities including area lighting, communications, gas leak detection, fire detection systems, and related alarms and annunciations. The gas detection system shall provide appropriate system response, per Part II, Article 18 to a methane gas leak within a maximum of two seconds of when methane gas is detected.
All equipment foundations, fencing, equipment protection, signage, mechanical, and electrical connections required to provide complete and operable Facilities.
Part II – Technical and Performance Requirements
1. Definitions
1.1 “OCTA” Orange County Transportation Authority.
1.2 “AHJ” Authorities Having Jurisdiction
1.3 “Bases” Anaheim, Garden Grove and Santa Ana bases.
1.4 “CNG” compressed natural gas compressed to between 3,000 per square inch gauge (PSIG) and 4,500 PSIG for use as a vehicular fuel, as produced from local utility natural gas pipeline, utilizing compressors.
1.5 “Facilities” CNG fueling facilities as specified herein.
1.6 “SCF” one cubic foot of natural gas at standard pressure (14.696 PSIA) and temperature (70°F).
1.7 “SCFM” standard cubic feet per minute.
1.8 “Therm” 100,000 Btu.
1.9 Operating and Maintenance (O&M) Manuals:
OCTA shall provide Contractor with one bound sets of O&M manuals for the facilities, including repair, maintenance, and parts bulletins for all major components and systems, such as vessels, compressors, gas dryer, motors and motor starters, actuated valves, Programmable Logic Controller (PLC), filters, dispensers and hoses, and instrument air dryers. Include Recommended Spare Parts List (RSPL) for all listed components.
Updates. Throughout the term of the agreement, Contractor shall provide OCTA with manual updates for any equipment or components that are replaced or added that are not listed in the original manuals.
2. Applicable Codes and Standards Facilities are subject to the codes, regulations and requirements listed below, as adopted by local jurisdictions and OCTA. It is the Contractor’s responsibility to identify all applicable jurisdictions and codes. Compliance with unforeseen codes or standards that come into force or are modified following commencement of the Contract shall be the responsibility of the Contractor. Contractor shall make all required filings for certifications, permits and licenses, and pay all related fees.
2.
2.1 National Fire Protection Association (NFPA).
2.2 NFPA 37
2.3 NFPA 52, 2019 Edition: Compressed Natural Gas (CNG) Vehicular Fuel Systems Code.
2.4 NFPA 70: National Electric Code with City Anaheim, Garden Grove, and Santa Ana amendments, as applicable.
2.5 NFPA 88-B: Standard for Repair Garages.
2.6 California Building Code with Cities of Anaheim, Garden Grove, and Santa Ana amendments, as applicable.
2.7 Uniform Fire Code with appropriate local jurisdiction amendments, as applicable.
2.8 UFC 5201.
2.9 UFC 5204.
2.10 California Title 8: Safety Orders for Unfired Pressure Vessels.
2.11 Occupational Safety and Health Act (work area sound-level limits).
2.12 ANSI/ASME B31.3-2020 Process Piping.
2.13 American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code, 2021 Edition.
2.14 Section V: Nondestructive Examination.
2.15 Section VIII: Pressure Vessels - Division 1.
2.16 Section VIII: Pressure Vessels - Division 2 – Alternative Rules.
2.17 American Society for Testing and Materials (ASTM).
2.18 American Welding Society (AWS) D1.1-2020: Structural Welding Code - Steel.
2.19 International Standards Organization (ISO) 12944-5:2019 - Paints and varnishes -- Corrosion protection of steel structures by protective paint systems -- Part 5: Protective paint systems.
2.20 National Electrical Manufacturers Association (NEMA) NEMA 250 - Enclosures for Electrical Equipment (1000 Volts Maximum).
2.21 American Society of Heating Refrigerating and Air Conditioning Engineers (ASHRAE) as required for methane-leak detection.
3. Utility Connections 3.
3.1 MCC and Electrical Sub Meter. The motor control center for each fueling system is installed at the equipment compound area and includes a submeter that records peak kW demand within any 15-minute period, and cumulative kWh consumption over 30-day intervals for the entire connected load of the Facilities.
3.2 Back-up Electrical Power. Contractor shall maintain Facilities diesel powered generators and automatic transfer switches at each location to start and operate all CNG dispensers, system controls, emergency shutdown device (ESD) system, area lighting, methane detectors in the equipment compounds, and compressors at a minimum of 1,139 standard cubic feet per minute (SCFM). All noise shall not exceed 80 decibels (dB) when measured at 25 feet or more. Attenuation shall be more than 20 dB for all frequencies above 63 hertz. Generators shall be exercised at time intervals recommended by the equipment manufacturer. Generator must have the appropriate registration and certification with South Coast Air Quality Management District (SCAQMD) and shall be maintained to meet SCAQMD and California Air Resources Board (CARB) requirements for backup power generator sets. Contractor is responsible for providing all fuel for the back-up generator operation. All equipment operating under full load shall not exceed 80 dB(A) at 25 feet, measured using ANSI-compliant methodology.
4. Telecommunications Contractor shall maintain all necessary telecommunication connections for modem and Internet access. Internet connection and services shall be independent of OCTA’s system and shall be at the Contractor’s expense.
5. Performance Requirements
5.1 CNG Fueling Performance. The CNG systems shall dispense a minimum of 8500 SCF to each equipped CNG transit dispenser per bus simultaneously within five minutes of connected fueling time; systems may utilize buffered CNG that is stored during a 90-second dwell/change-out time between bus fueling events, during which time high-pressure CNG compressors may continue to run and replenish the CNG buffer. This performance shall be achieved each day, on a continuous basis, over an eight (8)-hour time period.
5.2 Requirements. Facility high-pressure compressors/storage/dispensing systems shall be capable of fueling vehicles to 3,600 PSIG, temperature compensated to 70 degrees Fahrenheit (º F). Dispensing system shall compensate for heat of compression in the vehicle storage cylinders, in addition to compensating for ambient temperature.
6. CNG Fuel Quality
6.1 Temperature. CNG dispensed shall have a temperature within 20º F of ambient, but not less than 20º F under any ambient temperature conditions.
6.2 CNG dispensed to vehicles shall meet the moisture-content requirement as specified by SAE standard J-1616, based on a low ambient temperature of 35º F.
6.3 Non-compliance with Requirements. In the event, OCTA has reason to believe that CNG does not meet the minimum requirements identified in this scope of work, Contractor shall have CNG from dispenser nozzle tested by a third-party laboratory approved by OCTA to test for the suspected violation(s). The cost of any test with a positive result (i.e. violation of specification) shall be borne by the Contractor. The cost of any test with a negative result (i.e. non-violation of requirement) shall be borne by OCTA.
7. Fueling Window During Operation: Fueling performance shall be available to OCTA for eleven (11) hours between 5:00 p.m. and 4:00 a.m. seven (7) days per week. CNG fueling, including quality requirements, shall be available at a minimum of one bus dispenser continuously for fourteen (14) hours between 4:00 a.m. and 6:00 p.m. daily at each location, except if lesser availability is approved in advance and in writing by OCTA.
8. License to Operate the Facility Contractor shall provide all necessary operating and maintenance labor, materials, and support to meet the fueling performance requirements set forth by OCTA. In order to enable the Contractor to perform the work, OCTA will grant the Contractor unrestricted access (in the form of a license or lease) to the Facility’s sites and the right to utilize OCTA’s CNG fueling Facilities and all related equipment during the term of the Contract for the purpose of operating and maintaining the Facilities. Granting such license or lease shall not be unreasonably withheld, conditioned or delayed. Included in this right is the Contractor’s right to complete limited modifications or enhancements of the equipment as agreed upon by the Contractor and OCTA. Modifications may be made to optimize the Facilities’ ability to meet OCTA’s fueling performance requirements for the CNG fueling Facilities and/or to improve the operating economics of the Facilities without sacrificing its performance under these requirements.
9. Equipment and Component Requirements To ensure minimum performance and functional standards are met, the following system requirements shall be maintained.
9.1 Equipment. All equipment furnished by the Contractor for the Facilities may be new or refurbished.
9.2 Seismic design. All equipment, foundations and supports and shall be suitable for Seismic Zone IV.
9.3 Manufacturer-Rated Pressures. All components downstream of high-pressure compressor discharge have a normal design working pressure of 5,000 PSI or greater, when available, and design safety factors in compliance with ANSI/ASME B31.3.
10. Compressor Based CNG System Compressor Prime Movers. Prime movers are 3-phase electric motors rated NEMA premium efficiency with a 1.15 service factor.
10.1 Discharge Pressure. Control stop pressure for high-pressure compressor(s) discharge shall be 4,500 PSIG or lower, regardless of configuration.
10.2 Backflow Prevention. Check valves are included between the utility MSA and the gas dryer.
10.3 Motor Starters. Compressor prime movers with electric motor prime movers shall be driven by programmable soft-start motor starters.
11. Facilities
11.1 Lights to indicate main power is energized, and condition light for each compressor indicating “running” or “standby.”
11.2 Lights shall be visible in bright daylight from outside of the CNG-equipment compound.
11.3 First-out (fault) annunciation.
11.4 Hour meter. Each compressor is equipped with and shall maintain a non-resettable hour meter to record cumulative time of operation.
11.5 Remote monitoring and reset capability for the Facilities control panel via Ethernet connection. Controller shall also provide auto dial-out and fault notification capability in case of fault.
11.6 Compressor Skid Enclosures. Each skid is enclosed and protected by a rain-resistant, sound attenuated enclosure. Noise levels shall not exceed 80 db when measured 25 feet or more from CNG equipment compound, in any direction, with all equipment in full operation. Enclosures have doors and/or user-removable panels that allow servicing and access to all components and systems on the skid. Each enclosure has adequate lighting to provide full illumination of all components and systems on the skid. All main doors include an inside panic bar that is not lockable. Each skid includes one emergency shutdown (ESD) button. Each enclosure includes an infrared point type methane detector. At 20 percent LEL, unit signals a local amber alarm light and annunciate at the main PLC of the CNG Facility. At 40 percent LEL, the unit signals a local red alarm light and siren, annunciate at the main PLC, and the PLC shall shut down the Facilities per an automatic ESD activation.
12. Gas Dryer CNG compressors are fed by a suction side, twin vessel, automatically operated temperature swing absorber, heat regenerative gas dryer. The system includes inlet and outlet particulate filters, and spanning pressure gauges for measuring differential pressures at the inlet and outlet filters and across the entire dryer, as well as pressure gauges connected at the inlet and outlet flanges. The discharge gas complies with SAE standard J-1616, based on 7 pounds of moisture per million standard cubic feet (MMSCF) natural gas, and a design low ambient temperature of 35º F.
12.1 Absorbent. The absorbent shall be 3A molecular sieve and shall not affect the character and odor of the incoming gas.
12.2 Design. The dryer utilizes an auto duplex design consisting of two identically sized desiccant vessels configured to provide closed-loop gas drying in alternating order. Regeneration is initiated and achieved by automatic manipulation of block and bypass valves based on either clock time or compressor run time. Dryer is pre-assembled on a skid and includes common connection at system inlet and outlet. Piping, vessels, and valves are sized, configured, and ported so that pressure drop between inlet and outlet flanges of dryer does not exceed 5 PSI at the design MSA supply pressure.
12.3 Instrumentation. An in-line dew-point sensor alarm is provided at the dryer discharge port. The detector has two levels of alarm: one light is activated upon moisture at dryer discharge approaching maximum saturation and a second light is activated upon moisture from dryer discharge reaching maximum saturation. Second level alarm will also annunciate an alarm and callout at the master control panel. All heater vessels include a redundant thermocouple or other redundant means to detect over temperature.
12.4 Bypass Capability. Dryer bypass and isolation manual ball valves are provided so that the compressors may operate while the entire duplex dryer is offline.
13. Emergency Shutdown System (ESD)
13.1 An ESD system is provided and when activated, shall stop all compressor motors, shut off the gas supply to the compressors, shut off the discharge of CNG, shut off the flow of CNG from the buffer tanks and to all CNG dispensers, and shut off the defueling station. The system is a 120 VAC circuit, normally closed and tripped open, and is expandable so that additional switches may be added. The ESD is tied into OCTA’s existing fuel ESD system to stop all fueling activities when either a CNG fueling system ESD or the existing diesel/gasoline/hydrogen fueling system ESD button is pushed. The Facilities ESD systems are independent of the fueling diesel ESD system. The diesel system shall be resettable by OCTA staff once all ESD buttons have been reset to their original position.
13.2 Locations. ESD buttons are located in the following locations:
Two (2) within the equipment enclosure area.
One (1) on each CNG compressor skid enclosure.
Three (3) at the outside perimeter of the equipment fence enclosure.
One (1) at least 25-feet but not more than 75-feet from every CNG dispenser and defueling station.
14. Fuel Management Terminal and Services
14.1 CNG dispensers receive transaction authorizations from and transmit transaction data to the existing Fleetwatch fuel-management terminal. Existing terminals and software shall continue to be operated by OCTA.
14.2 Bus Fueling. Fuel management terminals near each CNG dispenser provide authorization by numeric keypad and shall automatically record transaction data, including time/date stamp, hose ID, vehicle ID, and fuel volume in GGEs. The fuel management terminals simultaneously authorize the appropriate existing coolant, engine oil, and transmission fluid hose reels to dispense those products into the buses.
14.3 Dispensing Units. CNG bus dispensers shall be calibrated in GGEs, and fueling transactions recorded by the fuel-management system shall be in GGEs.
15. CNG Dispensers High-Flow Transit Dispenser. Provide one high-capacity CNG dispenser at each of the fueling lanes located in the Fuel and Vacuum buildings. All dispenser tubing and valves are a minimum of ¾-inch diameter. Each dispenser includes a backlight display, a Micromotion CNG-050 meter and matching transmitter, a ¾-inch manual ball valve and a ¾-inch air-actuated ball valve. Dispenser includes a 6,000 PSIG manual pressure gauge mounted near the hose connection. Provide two coalescing filters in J6 housings at initial dispenser inlet. All dispensers include a vent valve that is common to the pressure gauge and the filter housing.
15.1 Operation. Dispensers include start and stop buttons, activity lights, an analog vehicle-pressure gauge, auto-fill completion with light annunciation, and backlit display for volume dispensed in GGEs. CNG dispensers are designed to operate in an exterior environment, exposed to inclement weather.
15.2 Transit Dispenser Hoses and Nozzles. Hoses must be of sufficient length to accommodate OCTA provided bus fuel receptacle locations, plus a range of 5-feet in each direction. Hoses have ILB-5 breakaway couplings and must be electrically conductive. Hoses shall be at least ¾-inch with 3/8-inch vent lines and include retractors that keep hoses off the ground when nozzles are parked in their keepers. Nozzles shall be OPW CT-5000 compliant with steel locking jaws.
Light Duty Dispenser Hose and Nozzles. Provide a 3600 PSIG fill hose for light duty vehicle fueling application. All dispenser tubing and valves are a minimum of ½-inch diameter. Each dispenser includes a backlight display, a Micromotion CNG-050 meter and matching transmitter, a ½-inch manual ball valve and a ½-inch air-actuated ball valve. Dispenser includes a 6,000 PSIG manual pressure gauge mounted near the hose connection. Provide two coalescing filters in J4 housings at initial dispenser inlet. All dispensers include a vent valve that is common to the pressure gauge and the filter housing.
15.3 Operation. Dispensers include start and stop buttons, activity lights, analog vehicle-pressure gauge, auto-fill completion with light annunciation, backlit display for volume dispensed in GGEs.
15.4 Light Duty Dispenser Hoses and Nozzles. Hoses are of sufficient length to fuel light duty when vehicles fuel receptacle is lined up with the dispenser plus a range of 5-feet in each direction. Hoses have ILB-1 breakaway couplings and must be electrically conductive. Hoses shall be at least ½-inch with 3/8-inch vent lines and include retractors that keep hoses off the ground when nozzles are parked in their keepers. Nozzles shall be NGV-1 type-2 with 3,600 PSIG service pressure.
16. Bus De-Fueling The Facilities include a means to de-fuel CNG from a bus vehicle without venting to atmosphere. Contractor shall maintain a de-fueling system for returning bus fuel to the suction side of a compressor-based system. Contractor shall provide an appropriately sized compressor to de-fuel CNG vehicle fuel tanks to CNG storage buffer tanks. System also allows safe venting to atmosphere at OCTA’s discretion. Atmospheric venting shall require prior written authorization from OCTA and must comply with applicable air district regulations. System includes a ‘BDN’ model de-fueling nozzle by OPW, a minimum 12-feet long, 5,000 PSI-rated hose that can extend at least 12-feet beyond the equipment compound walls, and a grounding system. System includes a 5,000 PSIG pressure gauge to monitor vehicle pressure and an in-line manual ball valve and needle valve to control flow. De-fueling also includes a user-selectable means to vent to atmosphere.
16.1 Code Compliance. System shall be maintained in compliance with UFC 5204.10, including clearances and sign requirements.
16.2 The defueling location is adjacent to the equipment compound at each location. De-fuel hose shall be maintained to be of sufficient length to easily connect to a bus de-fuel receptacle when positioned anywhere within a 7-foot radius of the de-fuel post.
16.3 Performance. The de-fuel system shall be maintained to allow a bus with 22,000 SCF of onboard CNG storage to de-fuel within three hours. The atmospheric vent system shall allow a bus with 22,000 SCF of onboard CNG storage to de-fuel to atmospheric pressure within 90 minutes. Atmospheric venting includes a silencer or muffler appropriate for anticipated service pressures.
17. Protection of Equipment
17.1 Fencing of Equipment Compounds. The equipment compound is contained in a secure, masonry block wall and/or fenced area.
17.2 Protection of Electrical Equipment. Switchgear, PLC and motor controllers in a Motor Control Center, is located in the equipment compound area.
17.3 Impact Protection. All equipment is protected against impact from all vehicle traffic and types that are expected to approach the Facility and equipment.
17.4 Signage. Maintain all safety and warning signs as required by NFPA 52. Signs are constructed of UV-resistant, all-weather material.
18. Methane Detection
18.1 CNG Equipment Compounds. Infrared methane gas detectors are installed with four point-type two minimum along the property line, one above the gas dryer, in the equipment compound area plus one additional infrared point type detector installed in each compressor skid enclosure.
18.2 Requirements.
When the methane gas sensors detect below 20 percent of the Lower Flammable Limit (LFL), the gas detection system status lights illuminate the steady green lamps with horns in the OFF mode and provide gas detection system status at the gas detection monitoring station in the Supervisor’s office.
At 20 percent LFL and above, but below 30 percent LFL, the gas detection system will extinguish the green steady lamps, illuminate the amber strobe lights, and annunciate horns that pulse for two seconds, every six seconds, and provide notification, both visual and audible, at the gas detection monitoring station in the Supervisor’s office.
At 30 percent LFL, but below 40 percent LFL, the gas detection system will continue to illuminate the amber strobe lights, and annunciate horns continuously, and provide notification, both visual and audible, at the gas detection monitoring station in the Supervisor’s office.
At 40 percent LFL and above, the gas detection system shall extinguish the amber strobe lights, illuminate the red strobe lights, and annunciate horns continuously, and shall shut down power to the CNG fueling station and dispensing system and compression equipment (equivalent to an ESD activation), and provide notification, both visual and audible, at the gas detection monitoring station in the Supervisor’s office. The system shall latch at this level until the system is manually reset. In the event of discrepancy between sections, the 40% LFL automatic shutdown requirement shall govern.
A status light and horn system is mounted on the entrance and exit ends of the Fuel Buildings, and on the Maintenance Buildings, and in the Maintenance Supervisor’s office.
A gas detection control panel indicates amount of gas detection by location on a graphic display screen. Graphic display screen indicates all building locations on a site plan, sensor number, sensor building specific name, and percent LFL at each sensor.
19. Fire Detection
19.1 Maintain Fire Detection System per code and AHJs.
19.2 Fire Extinguishers. Contractor shall maintain handheld fire extinguishers at a distance between 10 and 25 feet from each of the CNG dispensers, a minimum of three fire extinguishers within the equipment compound, a minimum of three fire extinguishers at the perimeter of the compound, and as directed by the appropriate city’s fire department. Extinguishers shall be a minimum of 10-pound capacity with 20 B:C rating.
19.3 Lightning Protection. Facilities shall be protected from lightning, per NFPA and NEC requirements.
20. Operations and Preventive Maintenance
20.1 Contractor shall provide all maintenance as required to keep the Facilities fully functional in accordance with these requirements, including all labor, consumables, repair, rebuild, and replacement costs. Contractor shall provide all preventive maintenance (PM) of the Bases entire CNG Facilities by experienced and qualified personnel with necessary tools and equipment. PM shall include all weekly, monthly, and annual service as required and recommended by the manufacturers of the systems and components being provided by the Contractor. Maintenance shall also include handling, storage, and disposal of all waste generated during O&M activities in full compliance with all federal, state and local laws.
20.2 Hazardous Materials and Waste. Contractor shall be solely responsible for controlling, storing, handling, transporting, and disposing of all hazardous byproducts and waste generated directly as a result of Contractor’s O&M activities at the Facilities, in compliance with all applicable federal, state, and local laws and requirements of the AHJs, including any required licensing. Contractor shall not be responsible for remediation of pre-existing environmental conditions not caused by Contractor.
21. Interface with OCTA Contractor shall coordinate all activities with OCTA such that any impact to OCTA’s normal operations are minimized. Contractor shall provide OCTA with internet access to the remote monitoring information and on-site cameras installed, the cellular telephone contact number of the responsible technicians, and telephone contact and access to the Contractor’s remote control center. Contractor remote monitoring systems shall comply with OCTA IT security standards and shall not introduce unsecured network connections.
22. Exceptions The only costs associated with O&M operation of the Facilities that are not the responsibility of the Contractor are those related to damage, neglect or misuse not caused or controlled by the Contractor, such as a dispenser drive-away by OCTA personnel. Contractor shall provide written documentation within five business days supporting any claim of OCTA-caused damage.
23. Reporting of PM and O&M Activities Contractor shall submit to OCTA every three (3) months records of all scheduled and unscheduled maintenance and repairs performed on the Facilities. Contractor shall submit maintenance records throughout the term of the contract, and shall include reports on any failures, accidents, and other significant events. In addition, Contractor shall provide an itemized breakdown of all PM tasks required by the equipment manufacturer for each asset or system. Maintenance records shall demonstrate completion of each individual PM task in accordance with the approved manufacturer-based checklist.
24. Timing of PM Service Contractor shall perform required PM services 24 hours a day, seven days a week, or as may be required to ensure the specified fueling performance. Contractor may perform scheduled and unscheduled maintenance and repairs at its discretion, provided Facilities’ fueling function and vehicle yard circulation are not impacted.
25. Permits and Fees Contractor shall be responsible for identifying, maintaining, and paying on time, all ongoing permits, fees, and taxes associated with the operation of the Facilities.
26. Callout Service
26.1 Critical Service. Critical service problems, which prevent bus fueling, disables a safety system, causes a natural gas leak, or that otherwise impacts the ability of buses to meet scheduled rollout, must be responded to by Contractor immediately. Contractor must ensure a qualified technician is on Facility property within two hours of notification. The required response time shall apply except in circumstances constituting Force Majeure as defined in the Contract.
26.2 Non-Critical Service. Non-critical service problems are those which do not meet the criteria of critical service problems specified in Section 26.1 or otherwise do not impact the ability of buses to meet scheduled rollout. Non-critical service problems must be responded to by Contractor within four hours of notification, and successful repairs are performed within 24 hours.
27. Software Upon termination or expiration of the Contract, Contractor shall provide OCTA with a non-exclusive, perpetual license to use all site-specific configuration files, PLC programs, maintenance records, operational data, and documentation necessary for OCTA or its designee to operate and maintain the Facilities. Nothing herein shall require Contractor to transfer ownership of proprietary third-party software or intellectual property not specifically developed for OCTA. Contractor shall deliver such materials in a reasonably organized and usable format.
28. OCTA Access Contractor shall permit trained OCTA personnel to enter all portions of the Facilities to perform routine or emergency inspections and take routine or emergency readings. OCTA personnel shall also have the right to follow and observe Contractor’s technicians during their normal duties at the Facilities.
29. Required Experience and Qualifications Contractor shall have demonstrated experience in long-term operation of at least two CNG facilities outside of OCTA’s Facilities, similar in scope to the project specified herein, within the last 36 months.
30. Project Manager Contractor’s Project Manager assigned to this project shall be experienced in work like that proposed herein, with at least two years of direct or closely related work experience. Contractor warrants that the Operations Director named in this agreement will remain as Project Manager through the duration of the contract unless a replacement is approved in writing by OCTA.
31. Maintenance Personnel Maintenance personnel who will perform PM and respond to callouts shall have demonstrated experience and competency in maintaining other similar CNG equipment, with at least two years of recent experience.
32. Throughput Performance Test
32.1 OCTA may require a performance test at any time during the contract period in order to verify the performance of the Facilities.
32.2 Tests shall be performed while fueling CNG buses simultaneously from fueling lanes, to verify that the system meets the minimum flow rates specified. Facilities shall be tested to verify their actual throughput performance using the following procedure. The test shall be conducted under conditions reasonably representative of normal operating conditions existing at the time of testing:
Dispensers shall be calibrated on site, prior to throughput performance test, by a third party approved by OCTA and Contractor.
CNG Buffer storage shall be full and the single largest CNG compressor shall be taken off-line. All remaining CNG compressors shall be on-line.
Fueling lanes and dispensers shall be on-line. A test fleet of 20 CNG buses shall be used, and each bus shall be at no more than 2,000 PSIG prior to the test.
The test shall begin when dispensers are connected to buses and dispensers are started simultaneously. The test start time (time of day) shall be noted.
Buses shall be fully filled as determined by the dispenser auto-fill completion. Buses shall be continuously fueled as each preceding bus completes fueling, regardless of lane.
Actual fill volume dispensed at each fill event shall be logged, based on dispenser display following each dispenser auto-fill completion.
Dwell time (i.e. time between auto-fill completion of bus ‘A’ and start of fuel flow to bus ‘B’ at a given lane/dispenser) between all test-fueling events shall be controlled and limited as closely as possible to 90 seconds by OCTA’s Fuelers.
Completion of filling the final (20th) test bus shall mark the termination of the test and the time of day shall be logged and the elapsed time of the test shall be calculated.
Flow time and volume will be recorded for each bus fill. Fleet average flow rate is defined as total volume dispensed divided by total flow time.
The mass of CNG dispensed to the 20 test buses shall be aggregated and converted to standard cubic feet (SCF) of CNG.
The total aggregate SCF of CNG dispensed during the test, divided by the aggregate test time, shall equal at least 3,700 SCFM.
Five hours following fill completion: all test bus tank pressures shall be within three percent of 3,600 PSIG, temperature compensated to 70º F.
System is designed to deliver the observed throughput performance on a continuous basis.
33. Reliability Functional Test The gas monitoring and warning system at bus-fueling shall be tested three times annually (every four months) to show that the system is working properly and has been approved by the AHJs.
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