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This is a technical specification document for air supply, distribution, ventilation, and exhaust systems at Tinker Air Force Base, Oklahoma, dated April 2019.
The specification establishes comprehensive requirements for HVAC equipment and installation, including ductwork, fans, coils, filters, terminal units, and related components. Key products and systems specified include metal and flexible ductwork meeting SMACNA standards with specified seal classes; centrifugal, axial flow, and propeller fans rated per AMCA standards with sound power levels not exceeding 85 dBA; fin-and-tube coils for heating, cooling, and steam applications certified to AHRI 410; air filters ranging from extended surface pleated panels (MERV 8) to HEPA filters meeting IEST RP-CC-001; and various terminal units including VAV boxes, fan-coil units, and unit ventilators. Installation requirements mandate ductwork leak testing per SMACNA 1972 CD, damper acceptance testing per NFPA 90A, and comprehensive testing, adjusting, and balancing per industry standards. Equipment must be protected against corrosion through hot-dip galvanizing per ASTM A123/A123M for exterior locations and cadmium plating per ASTM B766 for interior locations. The specification prohibits asbestos and ozone-depleting substances, requires compliance with energy efficiency standards including ASHRAE 90.1 and FEMP designations, and mandates factory painting with corrosion-resistant finishes tested per ASTM B117, D1654, and D3359. Contractor obligations include submitting shop drawings, product data, test reports, and operation and maintenance manuals; conducting 16 hours of operator training; and maintaining all equipment until project beneficial occupancy.
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Text version
Ti nker AFB, OK TAFB Techni cal Spr ci f i cat i ons 2019
SECTI ON 23 00 00
AI R SUPPLY, DI STRI BUTI ON, VENTI LATI ON, AND EXHAUST SYSTEMS
PART 1 GENERAL
1. 1 REFERENCES
The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.
ACOUSTI CAL SOCI ETY OF AMERI CA ( ASA)
ASA S12. 51 ( 2012; R 2017) Amer i can Nat i onal St andar d Acoust i cs - Det er mi nat i on of Sound Power Level s and Sound Ener gy Level s of Noi se Sour ces usi ng Sound Pr essur e - Pr eci s i on Met hods f or Rever ber at i on Test Rooms
AI R CONDI TI ONI NG CONTRACTORS OF AMERI CA ( ACCA)
ACCA Manual 4 ( 2001) I nst al l at i on Techni ques f or Per i met er Heat i ng and Cool i ng; 11t h Edi t i on
AI R MOVEMENT AND CONTROL ASSOCI ATI ON I NTERNATI ONAL ( AMCA)
AMCA 201 ( 2002; R 2011) Fans and Syst ems
AMCA 210 ( 2016) Labor at or y Met hods of Test i ng Fans f or Aer odynami c Per f or mance Rat i ng
AMCA 220 ( 2005; R 2012) Test Met hods f or Ai r Cur t ai n Units
AMCA 300 ( 2014) Rever ber ant Room Met hod f or Sound Test i ng of Fans
AMCA 301 ( 2014) Met hods f or Cal cul at i ng Fan Sound Rat i ngs f r om Labor at or y Test Dat a
AMCA 500- D ( 2012) Labor at or y Met hods of Test i ng Damper s f or Rat i ng
AI R- CONDI TI ONI NG, HEATI NG AND REFRI GERATI ON I NSTI TUTE ( AHRI )
AHRI 260 I - P ( 2012) Sound Rat i ng of Duct ed Ai r Movi ng and Condi t i oni ng Equi pment
AHRI 350 ( 2015) Sound Rat i ng of Non- Duct ed I ndoor Ai r - Condi t i oni ng Equi pment
AHRI 410 ( 2001; Addendum 1 2002; Addendum 2 2005;
Addendum 3 2011) For ced- Ci r cul at i on Ai r - Cool i ng and Ai r - Heat i ng Coi l s
Apr i l 2019 Page 1 SECTI ON 23 00 00
AHRI 430 ( 2009) Cent r al - St at i on Ai r - Handl i ng Uni t s
AHRI 440 ( 2008) Per f or mance Rat i ng of Room Fan- Coi l s
AHRI 880 I - P ( 2011) Per f or mance Rat i ng of Ai r Ter mi nal s
AHRI 885 ( 2008; Addendum 2011) Pr ocedur e f or Est i mat i ng Occupi ed Space Sound Level s i n t he Appl i cat i on of Ai r Ter mi nal s and Ai r Outlets
AHRI DCAACP ( Onl i ne) Di r ect or y of Cer t i f i ed Appl i ed Ai r - Condi t i oni ng Pr oduct s
AHRI Gui del i ne D ( 1996) Appl i cat i on and I nst al l at i on of Cent r al St at i on Ai r - Handl i ng Uni t s
AMERI CAN BEARI NG MANUFACTURERS ASSOCI ATI ON ( ABMA)
ABMA 11 ( 2014) Load Rat i ngs and Fat i gue Li f e f or Rol l er Bear i ngs
ABMA 9 ( 2015) Load Rat i ngs and Fat i gue Li f e f or Bal l Bear i ngs
AMERI CAN SOCI ETY OF HEATI NG, REFRI GERATI NG AND AI R- CONDI TI ONI NG
ENGI NEERS ( ASHRAE)
ASHRAE 15 & 34 ( 2016; Addenda AK- AN 2017; Addenda C 2017;
Addenda F 2017) ASHRAE St andar d 34- 2016 Saf et y St andar d f or Ref r i ger at i on Syst ems/ ASHRAE St andar d 34- 2016 Desi gnat i on and Saf et y Cl assi f i cat i on of Ref r i ger ant s- ASHRAE St andar d 34- 2016
ASHRAE 52. 2 ( 2012) Met hod of Test i ng Gener al Vent i l at i on Ai r - Cl eani ng Devi ces f or Removal Ef f i c i ency by Par t i c l e Si ze
ASHRAE 62. 1 ( 2010) Vent i l at i on f or Accept abl e I ndoor Ai r Qual i t y
ASHRAE 68 ( 1997) Labor at or y Met hod of Test i ng t o Det er mi ne t he Sound Power I n a Duct
ASHRAE 70 ( 2006; R 2011) Met hod of Test i ng f or Rat i ng t he Per f or mance of Ai r Out l et s and Inlets
ASHRAE 84 ( 2013; Addenda A 2013) Met hod of Test i ng Ai r - t o- Ai r Heat Exchanger s
ASHRAE 90. 1 - I P ( 2016; ERTA 1- 8 2017; I NT 1- 5 2017) Ener gy St andar d f or Bui l di ngs Except Low- Ri se Resi dent i al Bui l di ngs
ASME I NTERNATI ONAL ( ASME)
ASME A13. 1 ( 2015) Scheme f or t he I dent i f i cat i on of
Apr i l 2019 Page 2 SECTI ON 23 00 00
Pi pi ng Syst ems
ASTM I NTERNATI ONAL ( ASTM)
ASTM A123/ A123M ( 2017) St andar d Speci f i cat i on f or Zi nc ( Hot - Di p Gal vani zed) Coat i ngs on I r on and St eel Pr oduct s
ASTM A167 ( 2011) St andar d Speci f i cat i on f or St ai nl ess and Heat - Resi st i ng Chr omi um- Ni ckel St eel Pl at e, Sheet , and Strip
ASTM A53/ A53M ( 2012) St andar d Speci f i cat i on f or Pi pe, St eel , Bl ack and Hot - Di pped, Zi nc- Coat ed, Wel ded and Seaml ess
ASTM A924/ A924M ( 2017a) St andar d Speci f i cat i on f or Gener al Requi r ement s f or St eel Sheet , Met al l i c- Coat ed by t he Hot - Di p Pr ocess
ASTM B117 ( 2016) St andar d Pr act i ce f or Oper at i ng Sal t Spr ay ( Fog) Appar at us
ASTM B152/ B152M ( 2013) St andar d Speci f i cat i on f or Copper Sheet , St r i p, Pl at e, and Rol l ed Bar
ASTM B209M ( 2014) St andar d Speci f i cat i on f or Al umi num and Al umi num- Al l oy Sheet and Pl at e ( Met r i c)
ASTM B280 ( 2016) St andar d Speci f i cat i on f or Seaml ess Copper Tube f or Ai r Condi t i oni ng and Ref r i ger at i on Fi el d Ser vi ce
ASTM B766 ( 1986; R 2015) St andar d Speci f i cat i on f or El ect r odeposi t ed Coat i ngs of Cadmi um
ASTM C1071 ( 2016) St andar d Speci f i cat i on f or Fi br ous Gl ass Duct Li ni ng I nsul at i on ( Ther mal and Sound Absor bi ng Mat er i al )
ASTM C553 ( 2013) St andar d Speci f i cat i on f or Mi ner al Fi ber Bl anket Ther mal I nsul at i on f or Commer ci al and I ndust r i al Appl i cat i ons
ASTM D1654 ( 2008; R 2016; E 2017) St andar d Test Met hod f or Eval uat i on of Pai nt ed or Coat ed Speci mens Subj ect ed t o Cor r osi ve Environments
ASTM D3359 ( 2017) St andar d Test Met hods f or Rat i ng Adhesi on by Tape Test
ASTM D520 ( 2000; R 2011) Zi nc Dust Pi gment
ASTM E2016 ( 2015) St andar d Speci f i cat i on f or I ndust r i al Woven Wi r e Cl ot h
Apr i l 2019 Page 3 SECTI ON 23 00 00
I NSTI TUTE OF ENVI RONMENTAL SCI ENCES AND TECHNOLOGY ( I EST)
I EST RP- CC- 001 ( 2016; Rev 6) HEPA and ULPA Fi l t er s
NATI ONAL ELECTRI CAL MANUFACTURERS ASSOCI ATI ON ( NEMA)
NEMA I CS 6 ( 1993; R 2016) I ndust r i al Cont r ol and Syst ems: Encl osur es
NEMA MG 1 ( 2016; SUPP 2016) Mot or s and Gener at or s
NEMA MG 10 ( 2017) Ener gy Management Gui de f or Sel ect i on and Use of Fi xed Fr equency Medi um AC Squi r r el - Cage Pol yphase I nduct i on Mot or s
NEMA MG 11 ( 1977; R 2012) Ener gy Management Gui de f or Sel ect i on and Use of Si ngl e Phase Mot or s
NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)
NFPA 70 ( 2017; ERTA 1- 2 2017; TI A 17- 1; TI A 17- 2;
TI A 17- 3; TI A 17- 4; TI A 17- 5; TI A 17- 6;
TI A 17- 7; TI A 17- 8; TI A 17- 9; TI A 17- 10;
TI A 17- 11; TI A 17- 12; TI A 17- 13; TI A
17- 14) Nat i onal El ect r i cal Code
NFPA 701 ( 2015) St andar d Met hods of Fi r e Test s f or Fl ame Pr opagat i on of Text i l es and Fi l ms
NFPA 90A ( 2018) St andar d f or t he I nst al l at i on of Ai r Condi t i oni ng and Vent i l at i ng Syst ems
NFPA 96 ( 2017; TI A 17- 1) St andar d f or Vent i l at i on Cont r ol and Fi r e Pr ot ect i on of Commer ci al Cooki ng Oper at i ons
SHEET METAL AND AI R CONDI TI ONI NG CONTRACTORS' NATI ONAL ASSOCI ATI ON
(SMACNA)
SMACNA 1403 ( 2008) Accept ed I ndust r y Pr act i ce f or I ndust r i al Duct Const r uct i on, 2nd Edi t i on
SMACNA 1819 ( 2002) Fi r e, Smoke and Radi at i on Damper I nst al l at i on Gui de f or HVAC Syst ems, 5t h Edition
SMACNA 1966 ( 2005) HVAC Duct Const r uct i on St andar ds Met al and Fl exi bl e, 3r d Edi t i on
SMACNA 1972 CD ( 2012) HVAC Ai r Duct Leakage Test Manual - 2nd Edi t i on
SMACNA 1981 ( 2008) Sei smi c Rest r ai nt Manual Gui del i nes f or Mechani cal Syst ems, 3r d Edi t i on
U. S. DEPARTMENT OF DEFENSE ( DOD)
UFC 4- 010- 01 ( 2012; wi t h Change 1) DoD Mi ni mum
Apr i l 2019 Page 4 SECTI ON 23 00 00
Ant i t er r or i sm St andar ds f or Bui l di ngs
U. S. DEPARTMENT OF ENERGY ( DOE)
Ener gy St ar ( 1992; R 2006) Ener gy St ar Ener gy Ef f i c i ency Label i ng Syst em ( FEMP)
U. S. NATI ONAL ARCHI VES AND RECORDS ADMI NI STRATI ON ( NARA)
40 CFR 82 Pr ot ect i on of St r at ospher i c Ozone
PL 109- 58 Ener gy Pol i cy Act of 2005 ( EPAct 05)
UNDERWRI TERS LABORATORI ES ( UL)
UL 181 ( 2013; Repr i nt Apr 2017) UL St andar d f or Saf et y Fact or y- Made Ai r Duct s and Ai r Connectors
UL 1995 ( 2015) Heat i ng and Cool i ng Equi pment
UL 555 ( 2006; Repr i nt Aug 2016) UL St andar d f or Saf et y Fi r e Damper s
UL 586 ( 2009; Repr i nt Sep 2014) St andar d f or Hi gh- Ef f i c i ency Par t i cul at e, Ai r Fi l t er Units
UL 6 ( 2007; Repr i nt Nov 2014) El ect r i cal Ri gi d Met al Condui t - St eel
UL 705 ( 2017) UL St andar d f or Saf et y Power Ventilators
UL 900 ( 2015) St andar d f or Ai r Fi l t er Uni t s
UL 94 ( 2013; Repr i nt Sep 2017) UL St andar d f or Saf et y Test s f or Fl ammabi l i t y of Pl ast i c Mat er i al s f or Par t s i n Devi ces and Appliances
UL Bl d Mat Di r ( updat ed cont i nuousl y onl i ne) Bui l di ng Mat er i al s Di r ect or y
UL El ect r i cal Const r uct n ( 2012) El ect r i cal Const r uct i on Equi pment Directory
UL Fi r e Resi st ance ( 2014) Fi r e Resi st ance Di r ect or y
1. 2 SYSTEM DESCRI PTI ON
Fur ni sh duct wor k, pi pi ng of f set s, f i t t i ngs, and accessor i es as r equi r ed t o pr ovi de a compl et e i nst al l at i on. Coor di nat e t he wor k of t he di f f er ent t r ades t o avoi d i nt er f er ence bet ween pi pi ng, equi pment , st r uct ur al , and el ect r i cal wor k. Pr ovi de compl et e, i n pl ace, al l necessar y of f set s i n pi pi ng and duct wor k, and al l f i t t i ngs, and ot her component s, r equi r ed t o i nst al l t he wor k as i ndi cat ed and speci f i ed.
Apr i l 2019 Page 5 SECTI ON 23 00 00
1. 2. 1 Mechani cal Equi pment I dent i f i cat i on
The number of char t s and di agr ams shal l be equal t o or gr eat er t han t he number of mechani cal equi pment r ooms. Wher e mor e t han one char t or di agr am per space i s r equi r ed, mount t hese i n edge pi vot ed, swi ngi ng l eaf , ext r uded al umi num f r ame hol der s whi ch open t o 170 degr ees.
1. 2. 1. 1 Charts
Pr ovi de char t l i s t i ng of equi pment by desi gnat i on number s and capaci t i es such as f l ow r at es, pr essur e and t emper at ur e di f f er ences, heat i ng and cool i ng capaci t i es, hor sepower , pi pe s i zes, and vol t age and cur r ent characteristics.
1. 2. 1. 2 Diagrams
Submi t pr oposed di agr ams, at l east 2 weeks pr i or t o st ar t of r el at ed t est i ng. pr ovi de neat mechani cal dr awi ngs pr ovi ded wi t h ext r uded al umi num f r ame under 1/ 8- i nch gl ass or l ami nat ed pl ast i c, syst em di agr ams t hat show t he l ayout of equi pment , pi pi ng, and duct wor k, and t yped condensed oper at i on manual s expl ai ni ng pr event at i ve mai nt enance pr ocedur es, met hods of checki ng t he syst em f or nor mal , saf e oper at i on, and pr ocedur es f or saf el y st ar t i ng and st oppi ng t he syst em. Af t er appr oval , post t hese i t ems wher e di r ect ed.
1. 2. 2 Ser vi ce Label i ng
Label equi pment , i ncl udi ng f ans, ai r handl er s, t er mi nal uni t s, et c. wi t h l abel s made of sel f - st i cki ng, pl ast i c f i l m desi gned f or per manent i nst al l at i on. Label s shal l be i n accor dance wi t h t he t ypi cal exampl es below:
SERVICE LABEL AND TAG DESI GNATI ON
Ai r handl i ng uni t Number AHU - ##
Cont r ol and i nst r ument ai r CONTROL AND I NSTR.
Exhaust Fan Number EF - ##
VAV Box Number VAV - ##
Fan Coi l Uni t Number FC - ##
Ter mi nal Box Number TB - ##
Uni t Vent i l at or Number UV - ##
I dent i f y s i mi l ar ser vi ces wi t h di f f er ent t emper at ur es or pr essur es. Wher e pr essur es coul d exceed 125 pounds per squar e i nch, gage, i ncl ude t he maxi mum syst em pr essur e i n t he l abel . Label and ar r ow pi pi ng i n accor dance wi t h t he f ol l owi ng:
a. Each poi nt of ent r y and exi t of pi pe passi ng t hr ough wal l s.
Apr i l 2019 Page 6 SECTI ON 23 00 00
b. Each change i n di r ect i on, i . e. , el bows, t ees.
c. I n congest ed or hi dden ar eas and at al l access panel s at each poi nt r equi r ed t o c l ar i f y ser vi ce or i ndi cat ed hazar d.
d. I n l ong st r ai ght r uns, l ocat e l abel s at di st ances wi t hi n eyesi ght of each ot her not t o exceed 75 f eet . Al l l abel s shal l be v i s i bl e and l egi bl e f r om t he pr i mar y ser vi ce and oper at i ng ar ea.
For Bar e or I nsul at ed Pi pes f or Out si de Di amet er s of Lettering
1/ 2 t hr u 1- 3/ 8 i nch 1/ 2 i nch
1- 1/ 2 t hr u 2- 3/ 8 i nch 3/ 4 i nch
2- 1/ 2 i nch and l ar ger 1- 1/ 4 i nch
1. 2. 3 Col or Codi ng
Col or codi ng of al l pi pi ng syst ems shal l be i n accor dance wi t h ASME A13. 1 .
1. 3 SUBMITTALS
Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;
submi t t al s not havi ng a " G" desi gnat i on ar e f or Cont r act or Qual i t y Cont r ol appr oval . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00
SUBMI TTAL PROCEDURES:
SD- 02 Shop Dr awi ngs
Det ai l Dr awi ngs; G
SD- 03 Pr oduct Dat a
Met al l i c Fl exi bl e Duct ; G I nsul at ed Nonmet al l i c Fl exi bl e Duct Runout s; G Duct Connect or s; G Duct Access Door s; G Fi r e Damper s; G Manual Bal anci ng Damper s; G
Sound At t enuat i on Equi pment ; G
Di f f user s; G Regi st er s and Gr i l l es; G Louver s; G Ai r Vent s, Pent houses, and Goosenecks; G Cent r i f ugal Fans; G I n- Li ne Cent r i f ugal Fans; G Axi al Fl ow Fans; G Panel Type Power Wal l Vent i l at or s; G Cent r i f ugal Type Power Wal l Vent i l at or s; G Cent r i f ugal Type Power Roof Vent i l at or s; G Pr opel l er Type Power Roof Vent i l at or s; G Ai r - Cur t ai n Fans; G Cei l i ng Exhaust Fans; G
Apr i l 2019 Page 7 SECTI ON 23 00 00
Ai r Handl i ng Uni t s; G Room Fan- Coi l Uni t s; G Coi l I nduct i on Uni t s; G Const ant Vol ume, Si ngl e Duct Ter mi nal Uni t s; G Var i abl e Vol ume, Si ngl e Duct Ter mi nal Uni t s; G Var i abl e Vol ume, Si ngl e Duct , Fan- Power ed Ter mi nal Uni t s; G Dual Duct Ter mi nal Uni t s; G Cei l i ng I nduct i on Ter mi nal Uni t s; G Reheat Uni t s; G Uni t Vent i l at or s; G Ener gy Recover y Devi ces; G Test Pr ocedur es; G Di agr ams; G
SD- 06 Test Repor t s
Per f or mance Test s; G Damper Accept ance Test ; G
SD- 08 Manuf act ur er ' s I nst r uct i ons
Manuf act ur er ' s I nst al l at i on I nst r uct i ons Oper at i on and Mai nt enance Tr ai ni ng
SD- 10 Oper at i on and Mai nt enance Dat a
Oper at i on and Mai nt enance Manual s; G Fi r e Damper s; G Manual Bal anci ng Damper s; G
Cent r i f ugal Fans; G I n- Li ne Cent r i f ugal Fans; G Axi al Fl ow Fans; G Panel Type Power Wal l Vent i l at or s; G Cent r i f ugal Type Power Wal l Vent i l at or s; G Cent r i f ugal Type Power Roof Vent i l at or s; G Pr opel l er Type Power Roof Vent i l at or s; G Ai r - Cur t ai n Fans; G Cei l i ng Exhaust Fans; G Ai r Handl i ng Uni t s; G Room Fan- Coi l Uni t s; G Coi l I nduct i on Uni t s; G Const ant Vol ume, Si ngl e Duct Ter mi nal Uni t s; G Var i abl e Vol ume, Si ngl e Duct Ter mi nal Uni t s; G Var i abl e Vol ume, Si ngl e Duct , Fan- Power ed Ter mi nal Uni t s; G Dual Duct Ter mi nal Uni t s; G Cei l i ng I nduct i on Ter mi nal Uni t s; G Reheat Uni t s; G Uni t Vent i l at or s; G Ener gy Recover y Devi ces; G
1. 4 QUALI TY ASSURANCE
Except as ot her wi se speci f i ed, appr oval of mat er i al s and equi pment i s based on manuf act ur er ' s publ i shed dat a.
a. Wher e mat er i al s and equi pment ar e speci f i ed t o conf or m t o t he st andar ds of t he Under wr i t er s Labor at or i es, t he l abel of or l i s t i ng wi t h r eexami nat i on i n UL Bl d Mat Di r , and UL 6 i s accept abl e as
Apr i l 2019 Page 8 SECTI ON 23 00 00 suf f i c i ent evi dence t hat t he i t ems conf or m t o Under wr i t er s Labor at or i es r equi r ement s. I n l i eu of such l abel or l i s t i ng, submi t a wr i t t en cer t i f i cat e f r om any nat i onal l y r ecogni zed t est i ng agency, adequat el y equi pped and compet ent t o per f or m such ser vi ces, st at i ng t hat t he i t ems have been t est ed and t hat t he uni t s conf or m t o t he speci f i ed r equi r ement s. Out l i ne met hods of t est i ng used by t he speci f i ed agenci es.
b. Wher e mat er i al s or equi pment ar e speci f i ed t o be const r uct ed or t est ed, or bot h, i n accor dance wi t h t he st andar ds of t he ASTM I nt er nat i onal ( ASTM) , t he ASME I nt er nat i onal ( ASME) , or ot her st andar ds, a manuf act ur er ' s cer t i f i cat e of compl i ance of each i t em i s accept abl e as pr oof of compl i ance.
c. Conf or mance t o such agency r equi r ement s does not r el i eve t he i t em f r om compl i ance wi t h ot her r equi r ement s of t hese speci f i cat i ons.
d. Wher e pr oduct s ar e speci f i ed t o meet or exceed t he speci f i ed ener gy ef f i c i ency r equi r ement of FEMP- desi gnat ed or Ener gy St ar cer t i f i ed pr oduct cat egor i es, equi pment sel ect ed shal l have as a mi ni mum t he ef f i c i ency r at i ng i dent i f i ed under " Ener gy- Ef f i c i ent Pr oduct s" at http://www1.eere.energy.gov/femp/procurement .
These speci f i cat i ons conf or m t o t he ef f i c i ency r equi r ement s as def i ned i n Publ i c Law PL 109- 58, " Ener gy Pol i cy Act of 2005" f or f eder al pr ocur ement of ener gy- ef f i c i ent pr oduct s. Equi pment havi ng a l ower ef f i c i ency t han Ener gy St ar or FEMP r equi r ement s may be speci f i ed i f t he desi gner det er mi nes t he equi pment t o be mor e l i f e- cycl e cost ef f ect i ve usi ng t he l i f e- cycl e cost anal ysi s met hodol ogy and pr ocedur e i n 10 CFR 436.
1. 4. 1 Pr event i on of Cor r osi on
Pr ot ect met al l i c mat er i al s agai nst cor r osi on. Manuf act ur er shal l pr ovi de r ust - i nhi bi t i ng t r eat ment and st andar d f i ni sh f or t he equi pment encl osur es. Do not use al umi num i n cont act wi t h ear t h, and wher e connect ed t o di ssi mi l ar met al . Pr ot ect al umi num by appr oved f i t t i ngs, bar r i er mat er i al , or t r eat ment . Fer r ous par t s such as anchor s, bol t s, br aces, boxes, bodi es, c l amps, f i t t i ngs, guar ds, nut s, pi ns, r ods, shi ms, t hi mbl es, washer s, and mi scel l aneous par t s not of cor r osi on- r esi st ant st eel or nonf er r ous mat er i al s shal l be hot - di p gal vani zed i n accor dance with ASTM A123/ A123M f or ext er i or l ocat i ons and cadmi um- pl at ed i n conf or mance wi t h ASTM B766 f or i nt er i or l ocat i ons.
1. 4. 2 Asbest os Pr ohi bi t i on
Do not use asbest os and asbest os- cont ai ni ng pr oduct s.
1. 4. 3 Ozone Depl et i ng Subst ances Used as Ref r i ger ant s
Mi ni mi ze r el eases of Ozone Depl et i ng Subst ances ( ODS) dur i ng r epai r , mai nt enance, ser vi c i ng or di sposal of appl i ances cont ai ni ng ODS' s by compl yi ng wi t h al l appl i cabl e sect i ons of 40 CFR 82 Par t 82 Subpar t F.
Any per son conduct i ng r epai r , mai nt enance, ser vi c i ng or di sposal of equi pment cont ai ni ng r ef r i ger ant s must compl y wi t h t he f ol l owi ng:
a. Do not knowi ngl y vent or ot her wi se r el ease i nt o t he envi r onment , Cl ass I or Cl ass I I subst ances used as a r ef r i ger ant .
Apr i l 2019 Page 9 SECTI ON 23 00 00
b. Do not open appl i ances wi t hout meet i ng t he r equi r ement s of 40 CFR 82 Par t 82. 156 Subpar t F, r egar di ng r equi r ed pr act i ces f or evacuat i on and col l ect i on of r ef r i ger ant , and 40 CFR 82 Par t 82. 158 Subpar t F, r egar di ng st andar ds of r ecycl i ng and r ecover y equi pment .
c. Onl y per sons who compl y wi t h 40 CFR 82 Par t 82. 161 Subpar t F, r egar di ng t echni c i an cer t i f i cat i on, can conduct wor k on appl i ances cont ai ni ng r ef r i ger ant .
I n addi t i on, pr ovi de copi es of al l appl i cabl e cer t i f i cat i ons t o t he Cont r act i ng Of f i cer at l east 14 cal endar days pr i or t o i ni t i at i ng mai nt enance, r epai r , ser vi c i ng, di smant l i ng or di sposal of appl i ances, including:
a. Pr oof of Techni c i an Cer t i f i cat i on
b. Pr oof of Equi pment Cer t i f i cat i on f or r ecover y or r ecycl i ng equi pment .
c. Pr oof of avai l abi l i t y of cer t i f i ed r ecover y or r ecycl i ng equi pment .
1. 4. 4 Use of Ozone Depl et i ng Subst ances, Ot her t han Ref r i ger ant s
The use of Cl ass I or Cl ass I I ODS' s l i s t ed as nonessent i al i n 40 CFR 82 Par t 82. 66 Subpar t C i s pr ohi bi t ed.
Request a wai ver i f a f aci l i t y r equi r ement di ct at es t hat a pr ohi bi t ed mat er i al i s necessar y t o achi eve pr oj ect goal s. Submi t t he wai ver r equest i n wr i t i ng t o t he Cont r act i ng Of f i cer . The wai ver wi l l be eval uat ed and dispositioned.
1. 4. 5 Det ai l Dr awi ngs
Submi t det ai l dr awi ngs showi ng equi pment l ayout , i ncl udi ng assembl y and i nst al l at i on det ai l s and el ect r i cal connect i on di agr ams; duct wor k l ayout showi ng t he l ocat i on of al l suppor t s and hanger s, t ypi cal hanger det ai l s, gauge r ei nf or cement , r ei nf or cement spaci ng r i gi di t y c l assi f i cat i on, and st at i c pr essur e and seal c l assi f i cat i ons. I ncl ude any i nf or mat i on r equi r ed t o demonst r at e t hat t he syst em has been coor di nat ed and f unct i ons pr oper l y as a uni t on t he dr awi ngs and show equi pment r el at i onshi p t o ot her par t s of t he wor k, i ncl udi ng cl ear ances r equi r ed f or oper at i on and mai nt enance. Submi t dr awi ngs showi ng bol t - set t i ng i nf or mat i on, and f oundat i on bol t s pr i or t o concr et e f oundat i on const r uct i on f or al l equi pment i ndi cat ed or r equi r ed t o have concr et e f oundat i ons. Submi t f unct i on desi gnat i on of t he equi pment and any ot her r equi r ement s speci f i ed t hr oughout t hi s Sect i on wi t h t he shop dr awi ngs.
1. 4. 6 Test Pr ocedur es
Submi t pr oposed t est pr ocedur es and t est schedul es f or t he duct wor k l eak t est , and per f or mance t est s of syst ems, at l east 2 weeks pr i or t o t he st ar t of r el at ed t est i ng.
1. 5 DELI VERY, STORAGE, AND HANDLI NG
Pr ot ect st or ed equi pment at t he j obsi t e f r om t he weat her , humi di t y and t emper at ur e var i at i ons, di r t and dust , or ot her cont ami nant s.
Addi t i onal l y, cap or pl ug al l pi pes unt i l i nst al l ed.
Apr i l 2019 Page 10 SECTI ON 23 00 00
PART 2 PRODUCTS
2. 1 STANDARD PRODUCTS
Pr ovi de component s and equi pment t hat ar e " st andar d pr oduct s" of a manuf act ur er r egul ar l y engaged i n t he manuf act ur i ng of pr oduct s t hat ar e of a s i mi l ar mat er i al , desi gn and wor kmanshi p. " St andar d pr oduct s" i s def i ned as bei ng i n sat i sf act or y commer ci al or i ndust r i al use f or 2 year s bef or e bi d openi ng, i ncl udi ng appl i cat i ons of component s and equi pment under s i mi l ar c i r cumst ances and of s i mi l ar s i ze, sat i sf act or i l y compl et ed by a pr oduct t hat i s sol d on t he commer ci al mar ket t hr ough adver t i sement s, manuf act ur er s ' cat al ogs, or br ochur es. Pr oduct s havi ng l ess t han a 2- year f i el d ser vi ce r ecor d ar e accept abl e i f a cer t i f i ed r ecor d of sat i sf act or y f i el d oper at i on, f or not l ess t han 6000 hour s excl usi ve of t he manuf act ur er ' s f act or y t est s, can be shown. Pr ovi de equi pment i t ems t hat ar e suppor t ed by a ser vi ce or gani zat i on.
2. 2 I DENTI FI CATI ON PLATES
I n addi t i on t o st andar d manuf act ur er ' s i dent i f i cat i on pl at es, pr ovi de engr aved l ami nat ed phenol i c i dent i f i cat i on pl at es f or each pi ece of mechani cal equi pment . I dent i f i cat i on pl at es ar e t o desi gnat e t he f unct i on of t he equi pment . Submi t desi gnat i on wi t h t he shop dr awi ngs.
I dent i f i cat i on pl at es shal l be t hr ee l ayer s, bl ack- whi t e- bl ack, engr aved t o show whi t e l et t er s on bl ack backgr ound. Let t er s shal l be upper case.
I dent i f i cat i on pl at es 1- 1/ 2- i nches hi gh and smal l er shal l be 1/ 16- i nch t hi ck, wi t h engr aved l et t er i ng 1/ 8- i nch hi gh; i dent i f i cat i on pl at es l ar ger t han 1- 1/ 2- i nches hi gh shal l be 1/ 8- i nch t hi ck, wi t h engr aved l et t er i ng of sui t abl e hei ght . I dent i f i cat i on pl at es 1- 1/ 2- i nches hi gh and l ar ger shal l have bevel ed edges. I nst al l i dent i f i cat i on pl at es usi ng a compat i bl e adhesive.
2. 3 EQUI PMENT GUARDS AND ACCESS
Ful l y encl ose or guar d bel t s, pul l eys, chai ns, gear s, coupl i ngs, pr oj ect i ng set scr ews, keys, and ot her r ot at i ng par t s exposed t o per sonnel cont act accor di ng t o OSHA r equi r ement s. Pr oper l y guar d or cover wi t h i nsul at i on of a t ype speci f i ed, hi gh t emper at ur e equi pment and pi pi ng exposed t o cont act by per sonnel or wher e i t cr eat es a pot ent i al f i r e hazar d. The r equi r ement s f or cat wal ks, oper at i ng pl at f or ms, l adder s, and guar dr ai l s ar e speci f i ed i n Sect i on 05 50 13 MI SCELLANEOUS METAL
FABRICATIONS.
2. 4 ELECTRI CAL WORK
a. Pr ovi de mot or s, cont r ol l er s, i nt egr al di sconnect s, cont act or s, and cont r ol s wi t h t hei r r espect i ve pi eces of equi pment , except cont r ol l er s i ndi cat ed as par t of mot or cont r ol cent er s. Pr ovi de el ect r i cal equi pment , i ncl udi ng mot or s and wi r i ng, as speci f i ed i n Sect i on 26 20 00I NTERI OR DI STRI BUTI ON SYSTEM. Pr ovi de manual or aut omat i c cont r ol and pr ot ect i ve or s i gnal devi ces r equi r ed f or t he oper at i on speci f i ed and cont r ol wi r i ng r equi r ed f or cont r ol s and devi ces speci f i ed, but not shown. For packaged equi pment , i ncl ude manuf act ur er pr ovi ded cont r ol l er s wi t h t he r equi r ed moni t or s and t i med restart.
b. For s i ngl e- phase mot or s, pr ovi de hi gh- ef f i c i ency t ype, f r act i onal - hor sepower al t er nat i ng- cur r ent mot or s, i ncl udi ng mot or s t hat ar e par t of a syst em, i n accor dance wi t h NEMA MG 11. I nt egr al
Apr i l 2019 Page 11 SECTI ON 23 00 00 si ze mot or s shal l be t he pr emi um ef f i c i ency t ype i n accor dance wi t h
NEMA MG 1.
c. For pol yphase mot or s, pr ovi de squi r r el - cage medi um i nduct i on mot or s, i ncl udi ng mot or s t hat ar e par t of a syst em , and t hat meet t he ef f i c i ency r at i ngs f or pr emi um ef f i c i ency mot or s i n accor dance wi t h NEMA MG 1. Sel ect pr emi um ef f i c i ency pol yphase mot or s i n accor dance with NEMA MG 10.
d. Pr ovi de mot or s i n accor dance wi t h NEMA MG 1 and of suf f i c i ent s i ze t o dr i ve t he l oad at t he speci f i ed capaci t y wi t hout exceedi ng t he namepl at e r at i ng of t he mot or . Pr ovi de mot or s r at ed f or cont i nuous dut y wi t h t he encl osur e speci f i ed. Pr ovi de mot or dut y t hat al l ows f or maxi mum f r equency st ar t - st op oper at i on and mi ni mum encount er ed i nt er val bet ween st ar t and st op. Pr ovi de mot or t or que capabl e of accel er at i ng t he connect ed l oad wi t hi n 20 seconds wi t h 80 per cent of t he r at ed vol t age mai nt ai ned at mot or t er mi nal s dur i ng one st ar t i ng per i od. Pr ovi de mot or st ar t er s compl et e wi t h t her mal over l oad pr ot ect i on and ot her necessar y appur t enances. Fi t mot or bear i ngs wi t h gr ease suppl y f i t t i ngs and gr ease r el i ef t o out si de of t he encl osur e.
e. Pr ovi de var i abl e f r equency dr i ves f or mot or s as speci f i ed i n Sect i on
26 29 23 VARI ABLE FREQUENCY DRI VE SYSTEMS UNDER 600 VOLTS.
2. 5 ANCHOR BOLTS
Pr ovi de anchor bol t s f or equi pment pl aced on concr et e equi pment pads or on concr et e s l abs. Bol t s t o be of t he s i ze and number r ecommended by t he equi pment manuf act ur er and l ocat ed by means of sui t abl e t empl at es.
I nst al l at i on of anchor bol t s shal l not degr ade t he sur r oundi ng concr et e.
2. 6 SEI SMI C ANCHORAGE
Anchor equi pment i n accor dance wi t h appl i cabl e sei smi c cr i t er i a f or t he ar ea and as def i ned i n SMACNA 1981
2. 7 PAINTING
Pai nt equi pment uni t s i n accor dance wi t h appr oved equi pment manuf act ur er ' s st andar ds unl ess speci f i ed ot her wi se. Fi el d r et ouch onl y i f appr oved.
Ot her wi se, r et ur n equi pment t o t he f act or y f or r ef i ni shi ng.
2. 8 I NDOOR AI R QUALI TY
Pr ovi de equi pment and component s t hat compl y wi t h t he r equi r ement s of ASHRAE 62. 1 unl ess mor e st r i ngent r equi r ement s ar e speci f i ed her ei n.
2. 9 DUCT SYSTEMS
2. 9. 1 Met al Duct wor k
Pr ovi de met al duct wor k const r uct i on, i ncl udi ng al l f i t t i ngs and component s, t hat compl i es wi t h SMACNA 1966, as suppl ement ed and modi f i ed by t hi s speci f i cat i on .
a. Duct wor k shal l be const r uct ed meet i ng t he r equi r ement s f or t he duct syst em st at i c pr essur e speci f i ed i n APPENDI X D of Sect i on 23 05 93
TESTI NG, ADJUSTI NG AND BALANCI NG FOR HVAC.
Apr i l 2019 Page 12 SECTI ON 23 00 00
b. Pr ovi de r adi us t ype el bows wi t h a cent er l i ne r adi us of 1. 5 t i mes t he wi dt h or di amet er of t he duct wher e space per mi t s. Ot her wi se, el bows havi ng a mi ni mum r adi us equal t o t he wi dt h or di amet er of t he duct or squar e el bows wi t h f act or y f abr i cat ed t ur ni ng vanes ar e al l owed.
c. Pr ovi de duct wor k t hat meet s t he r equi r ement s of Seal Cl ass C. Pr ovi de duct wor k i n VAV syst ems upst r eam of t he VAV boxes t hat meet s t he r equi r ement s of Seal Cl ass A.
d. Pr ovi de seal ant s t hat conf or m t o f i r e hazar d c l assi f i cat i on speci f i ed i n Sect i on 23 07 00 THERMAL I NSULATI ON FOR MECHANI CAL SYSTEMS and ar e sui t abl e f or t he r ange of ai r di st r i but i on and ambi ent t emper at ur es t o whi ch i t i s exposed. Do not use pr essur e sensi t i ve t ape as a seal ant .
e. Make spi r al l ock seam duct , and f l at oval wi t h duct seal ant and l ock wi t h not l ess t han 3 equal l y spaced dr i ve scr ews or ot her appr oved met hods i ndi cat ed i n SMACNA 1966. Appl y t he seal ant t o t he exposed mal e par t of t he f i t t i ng col l ar so t hat t he seal er i s on t he i nsi de of t he j oi nt and f ul l y pr ot ect ed by t he met al of t he duct f i t t i ng. Appl y one br ush coat of t he seal ant over t he out si de of t he j oi nt t o at l east 2 i nch band wi dt h cover i ng al l scr ew heads and j oi nt gap. Dent s i n t he mal e por t i on of t he s l i p f i t t i ng col l ar ar e not accept abl e.
Fabr i cat e out door ai r i nt ake duct s and pl enums wi t h wat er t i ght sol der ed or br azed j oi nt s and seams.
2. 9. 1. 1 Met al l i c Fl exi bl e Duct
a. Pr ovi de duct t hat conf or ms t o UL 181 and NFPA 90A wi t h f act or y- appl i ed i nsul at i on, vapor bar r i er , and end connect i ons. Pr ovi de duct assembl y t hat does not exceed 25 f or f l ame spr ead and 50 f or smoke devel oped.
Pr ovi de duct s desi gned f or wor ki ng pr essur es of 2 i nches wat er gauge posi t i ve and 1. 5 i nches wat er gauge negat i ve. Pr ovi de f l exi bl e r ound duct l engt h t hat does not exceed 5 f eet . Secur e connect i ons by appl y i ng adhesi ve f or 2 i nches over r i gi d duct , appl y f l exi bl e duct 2 i nches over r i gi d duct , appl y met al c l amp, and pr ovi de mi ni mum of t hr ee No. 8 sheet met al scr ews t hr ough cl amp and r i gi d duct .
b. I nner duct cor e: Pr ovi de i nt er l ocki ng spi r al or hel i cal l y cor r ugat ed f l exi bl e cor e const r uct ed of z i nc- coat ed st eel , al umi num, or st ai nl ess st eel ; or const r uct ed of i nner l i ner of cont i nuous gal vani zed spr i ng st eel wi r e hel i x f used t o cont i nuous, f i r e- r et ar dant , f l exi bl e vapor bar r i er f i l m, i nner duct cor e.
c. I nsul at i on: Pr ovi de i nner duct cor e t hat i s i nsul at ed wi t h mi ner al f i ber bl anket t ype f l exi bl e i nsul at i on, mi ni mum of 1 i nch t hi ck.
Pr ovi de i nsul at i on cover ed on ext er i or wi t h manuf act ur er ' s st andar d f i r e r et ar dant vapor bar r i er j acket f or f l exi bl e r ound duct .
2. 9. 1. 2 I nsul at ed Nonmet al l i c Fl exi bl e Duct Runout s
Use f l exi bl e duct r unout s onl y wher e i ndi cat ed. Runout l engt h i s i ndi cat ed on t he dr awi ngs, and i s not t o exceed 5 f eet . Pr ovi de r unout s t hat ar e pr ei nsul at ed, f act or y f abr i cat ed, and t hat compl y wi t h NFPA 90A and UL 181. Pr ovi de ei t her f i el d or f act or y appl i ed vapor bar r i er .
Pr ovi de not l ess t han 20 ounce gl ass f abr i c duct connect or s coat ed on bot h s i des wi t h neopr ene. Wher e coi l i nduct i on or hi gh vel oci t y uni t s ar e suppl i ed wi t h ver t i cal ai r i nl et s, use a st r eaml i ned, vaned and mi t er ed el bow t r ansi t i on pi ece f or connect i on t o t he f l exi bl e duct or hose.
Apr i l 2019 Page 13 SECTI ON 23 00 00
Pr ovi de a di e- st amped el bow and not a f l exi bl e connect or as t he l ast el bow t o t hese uni t s ot her t han t he ver t i cal ai r i nl et t ype. I nsul at ed f l exi bl e connect or s ar e al l owed as r unout s. Pr ovi de i nsul at ed mat er i al and vapor bar r i er t hat conf or m t o t he r equi r ement s of Sect i on 23 07 00 THERMAL I NSULATI ON FOR MECHANI CAL SYSTEMS. Do not expose t he i nsul at i on mat er i al sur f ace t o t he ai r st r eam.
2. 9. 1. 3 Gener al Ser vi ce Duct Connect or s
Pr ovi de a f l exi bl e duct connect or appr oxi mat el y 6 i nches i n wi dt h wher e sheet met al connect i ons ar e made t o f ans or wher e duct s of di ssi mi l ar met al s ar e connect ed. For r ound/ oval duct s, secur e t he f l exi bl e mat er i al by st ai nl ess st eel or z i nc- coat ed, i r on c l i nch- t ype dr aw bands. For r ect angul ar duct s, i nst al l t he f l exi bl e mat er i al l ocked t o met al col l ar s usi ng nor mal duct const r uct i on met hods. Pr ovi de a composi t e connect or syst em t hat compl i es wi t h NFPA 701 and i s c l assi f i ed as " f l ame- r et ar dent f abr i cs" i n UL Bl d Mat Di r .
2. 9. 1. 4 Hi gh Temper at ur e Ser vi ce Duct Connect i ons
Pr ovi de mat er i al t hat i s appr oxi mat el y 3/ 32 i nch t hi ck, 35 t o 40- ounce per squar e yar d wei ght , pl ai n weave f i br ous gl ass c l ot h wi t h, ni ckel / chr ome wi r e r ei nf or cement f or ser vi ce i n excess of 1200 degr ees F.
2. 9. 1. 5 Al umi num Duct s
ASTM B209, al l oy 3003- H14 f or al umi num sheet and al l oy 6061- T6 or equi val ent st r engt h f or al umi num connect or s and bar st ock.
2. 9. 1. 6 Copper Sheet s
ASTM B152/ B152M, l i ght col d r ol l ed t emper .
2. 9. 1. 7 Cor r osi on Resi st i ng ( St ai nl ess) St eel Sheet s
ASTM A167
2. 9. 2 Duct Access Door s
Pr ovi de hi nged access door s conf or mi ng t o SMACNA 1966 i n duct wor k and pl enums wher e i ndi cat ed and at al l ai r f l ow measur i ng pr i mar i es, aut omat i c damper s, f i r e damper s, coi l s, t her most at s, and ot her appar at us r equi r i ng ser vi ce and i nspect i on i n t he duct syst em. Pr ovi de access door s upst r eam and downst r eam of ai r f l ow measur i ng pr i mar i es and heat i ng and cool i ng coi l s. Pr ovi de door s t hat ar e a mi ni mum 15 by 18 i nches, unl ess ot her wi se shown. Wher e duct s i ze does not accommodat e t hi s s i ze door , make t he door s as l ar ge as pr act i cabl e. Equi p door s 24 by 24 i nches or l ar ger wi t h f ast ener s oper abl e f r om i nsi de and out si de t he duct . Use i nsul at ed t ype door s i n i nsul at ed duct s.
2. 9. 3 Fi r e Damper s
Use 1. 5 hour r at ed f i r e damper s unl ess ot her wi se i ndi cat ed. Pr ovi de f i r e damper s t hat conf or m t o t he r equi r ement s of NFPA 90A and UL 555. Per f or m t he f i r e damper t est as out l i ned i n NFPA 90A. Pr ovi de a pr essur e r el i ef door upst r eam of t he f i r e damper . I f t he duct wor k connect ed t o t he f i r e damper i s t o be i nsul at ed t hen pr ovi de a f act or y i nst al l ed pr essur e r el i ef damper . Pr ovi de aut omat i c oper at i ng f i r e damper s wi t h a dynami c r at i ng sui t abl e f or t he maxi mum ai r vel oci t y and pr essur e di f f er ent i al t o whi ch
Apr i l 2019 Page 14 SECTI ON 23 00 00 i t i s subj ect ed. Pr ovi de f i r e damper s appr oved f or t he speci f i c appl i cat i on, and i nst al l accor di ng t o t hei r l i s t i ng. Equi p f i r e damper s wi t h a st eel s l eeve or adequat el y s i zed f r ame i nst al l ed i n such a manner t hat di sr upt i on of t he at t ached duct wor k, i f any, does not i mpai r t he oper at i on of t he damper . Equi p s l eeves or f r ames wi t h per i met er mount i ng angl es at t ached on bot h s i des of t he wal l or f l oor openi ng. Const r uct duct wor k i n f i r e- r at ed f l oor - cei l i ng or r oof - cei l i ng assembl y syst ems wi t h ai r duct s t hat pi er ce t he cei l i ng of t he assembl i es i n conf or mance wi t h UL Fi r e Resi st ance. Pr ovi de cur t ai n t ype wi t h damper bl ades out of t he ai r st r eam or s i ngl e bl ade t ype or mul t i - bl ade t ype f i r e damper s as i ndi cat ed i n cont r act dr awi ngs. I nst al l damper s t hat do not r educe t he duct or t he ai r t r ansf er openi ng cr oss- sect i onal ar ea. I nst al l damper s so t hat t he cent er l i ne of t he damper dept h or t hi ckness i s l ocat ed i n t he cent er l i ne of t he wal l , par t i t i on or f l oor s l ab dept h or t hi ckness.
Unl ess ot her wi se i ndi cat ed, compl y wi t h t he i nst al l at i on det ai l s gi ven i n SMACNA 1819 and i n manuf act ur er ' s i nst r uct i ons f or f i r e damper s. Per f or m accept ance t est i ng of f i r e damper s accor di ng t o par agr aph Fi r e Damper Accept ance Test and NFPA 90A.
2. 9. 4 Manual Bal anci ng Damper s
Fur ni sh manual bal anci ng damper s wi t h accessi bl e oper at i ng mechani sms.
Use chr omi um pl at ed oper at or s ( wi t h al l exposed edges r ounded) i n f i ni shed por t i ons of t he bui l di ng. Pr ovi de manual vol ume cont r ol damper s t hat ar e oper at ed by l ocki ng- t ype quadr ant oper at or s. I nst al l damper s t hat ar e 2 gauges heavi er t han t he duct i n whi ch i nst al l ed. Unl ess ot her wi se i ndi cat ed, pr ovi de opposed bl ade t ype mul t i l eaf damper s wi t h maxi mum bl ade wi dt h of 12 i nches. Pr ovi de access door s or panel s f or al l conceal ed damper oper at or s and l ocki ng set scr ews. Pr ovi de st and- of f mount i ng br acket s, bases, or adapt er s not l ess t han t he t hi ckness of t he i nsul at i on when t he l ocki ng- t ype quadr ant oper at or s f or damper s ar e i nst al l ed on duct s t o be t her mal l y i nsul at ed, t o pr ovi de cl ear ance bet ween t he duct sur f ace and t he oper at or . St and- of f mount i ng i t ems shal l be i nt egr al wi t h t he oper at or or st andar d accessor y of t he damper manuf act ur er .
2. 9. 5 Ai r Suppl y And Exhaust Ai r Damper s
Per UFC 4- 010- 01, wher e out door ai r suppl y and exhaust ai r damper s ar e r equi r ed, t hey shal l be l ow l eakage damper s wi t h a maxi mum l eakage r at e of 4 cf m per squar e f oot of damper ar ea at 1. 0 i nch w. g. f or mot or i zed damper s when t est ed i n accor dance wi t h AMCA 500- D as r equi r ed by ASHRAE 90. 1 - I P. Non- mot or i zed damper ar e not al l owed
2. 9. 6 Ai r Def l ect or s ( Vol ume Ext r act or s) and Br anch Connect i ons
Pr ovi de ai r def l ect or s ( vol ume ext r act or s) at al l duct mount ed suppl y out l et s, at t akeof f or ext ensi on col l ar s t o suppl y out l et s, at duct br anch t akeof f connect i ons, and at 90 degr ee el bows, as wel l as at l ocat i ons as i ndi cat ed on t he dr awi ngs or ot her wi se speci f i ed. Coni cal br anch connect i ons or 45 degr ee ent r y connect i ons ar e al l owed i n l i eu of def l ect or s f or br anch connect i ons. Fur ni sh al l ai r def l ect or s ( vol ume ext r act or s) , except t hose i nst al l ed i n 90 degr ee el bows, wi t h an appr oved means of adj ust ment . Pr ovi de easi l y accessi bl e means f or adj ust ment i nsi de t he duct or f r om an adj ust ment wi t h st ur dy l ock on t he f ace of t he duct . When i nst al l ed on duct s t o be t her mal l y i nsul at ed, pr ovi de ext er nal adj ust ment s wi t h st and- of f mount i ng br acket s, i nt egr al wi t h t he adj ust ment devi ce, t o pr ovi de cl ear ance bet ween t he duct sur f ace and t he adj ust ment devi ce not l ess t han t he t hi ckness of t he t her mal i nsul at i on. Pr ovi de f act or y- f abr i cat ed ai r def l ect or s consi st i ng of cur ved t ur ni ng vanes or
Apr i l 2019 Page 15 SECTI ON 23 00 00 l ouver bl ades desi gned t o pr ovi de uni f or m ai r di st r i but i on and change of di r ect i on wi t h mi ni mum t ur bul ence or pr essur e l oss. Pr ovi de f act or y or f i el d assembl ed ai r def l ect or s ( vol ume ext r act or s) . Make adj ust ment f r om t he f ace of t he di f f user or by posi t i on adj ust ment and l ock ext er nal t o t he duct . Pr ovi de st and- of f br acket s on i nsul at ed duct s as descr i bed her ei n. Pr ovi de f i xed ai r def l ect or s ( vol ume ext r act or s) , al so cal l ed t ur ni ng vanes, i n 90 degr ee el bows.
2. 9. 7 Pl enums and Casi ngs f or Fi el d- Fabr i cat ed Uni t s
2. 9. 7. 1 Pl enum and Casi ngs
Fabr i cat e and er ect pl enums and casi ngs as shown i n SMACNA 1966, as appl i cabl e. Const r uct syst em casi ng of not l ess t han 16 gauge gal vani zed sheet st eel . Fur ni sh cool i ng coi l dr ai n pans wi t h 1 i nch t hr eaded out l et t o col l ect condensat i on f r om t he cool i ng coi l s. Fabr i cat e dr ai n pans f r om not l i ght er t han 16 gauge st eel , gal vani zed af t er f abr i cat i on or of 18 gauge cor r osi on- r esi st i ng sheet st eel conf or mi ng t o ASTM A167, Type 304, wel ded and st i f f ened. Ther mal l y i nsul at e dr ai n pans exposed t o t he at mospher e t o pr event condensat i on. Coat i nsul at i on wi t h a f l ame r esi st ant wat er pr oof i ng mat er i al . Pr ovi de separ at e dr ai n pans f or each ver t i cal coi l sect i on, and a separ at e dr ai n l i ne f or each pan. Si ze pans t o ensur e capt ur e of ent r ai ned moi st ur e on t he downst r eam- ai r s i de of t he coi l . Seal openi ngs i n t he casi ng, such as f or pi pi ng connect i ons, t o pr event ai r l eakage. Si ze t he wat er seal f or t he dr ai n t o mai nt ai n a pr essur e of at l east 2 i nch wat er gauge gr eat er t han t he maxi mum negat i ve pr essur e i n t he coi l space.
2. 9. 7. 2 Casing
Ter mi nat e casi ngs at t he cur b l i ne and bol t each t o t he cur b usi ng gal vani zed angl e, as i ndi cat ed i n SMACNA 1966.
2. 9. 7. 3 Access Door s
Pr ovi de access door s i n each sect i on of t he casi ng. Wel d door f r ames i n pl ace, gasket each door wi t h neopr ene, hi nge wi t h mi ni mum of t wo br ass hi nges, and f ast en wi t h a mi ni mum of t wo br ass t ensi on f ast ener s oper abl e f r om i nsi de and out si de of t he casi ng. Wher e possi bl e, make door s 36 by 18 i nches and l ocat e t hem 18 i nches above t he f l oor . Wher e t he space avai l abl e does not accommodat e door s of t hi s s i ze, use door s as l ar ge as t he space accommodat es. Swi ng door s so t hat f an suct i on or pr essur e hol ds door s i n c l osed posi t i on, ai r t i ght . Pr ovi de a push- but t on st at i on, l ocat ed i nsi de t he casi ng, t o st op t he suppl y.
2. 9. 7. 4 Fact or y- Fabr i cat ed I nsul at ed Sheet Met al Panel s
Fact or y- f abr i cat ed component s ar e al l owed f or f i el d- assembl ed uni t s, pr ovi ded al l r equi r ement s speci f i ed f or f i el d- f abr i cat ed pl enums and casi ngs ar e met . Pr ovi de panel s of modul ar desi gn, pr et est ed f or st r uct ur al st r engt h, t her mal cont r ol , condensat i on cont r ol , and acoust i cal cont r ol . Seal and i nsul at e panel j oi nt s. Pr ovi de and gasket access door s t o pr event ai r l eakage. Pr ovi de panel const r uct i on t hat i s not l ess t han 20 gauge gal vani zed sheet st eel , assembl ed wi t h f ast ener s t r eat ed agai nst cor r osi on. Pr ovi de st andar d l engt h panel s t hat def l ect not mor e t han 1/ 2 i nch under oper at i on. Const r uct det ai l s, i ncl udi ng j oi nt seal i ng, not speci f i cal l y cover ed, as i ndi cat ed i n SMACNA 1966. Const r uct t he pl enums and casi ngs t o wi t hst and t he speci f i ed i nt er nal pr essur e of t he ai r systems.
Apr i l 2019 Page 16 SECTI ON 23 00 00
2. 9. 7. 5 Duct Li ner
Unl ess ot her wi se speci f i ed, duct l i ner i s not per mi t t ed.
2. 9. 8 Sound At t enuat i on Equi pment
2. 9. 8. 1 Syst ems wi t h t ot al pr essur e above 4 I nches Wat er Gauge
Pr ovi de sound at t enuat or s on t he di schar ge duct of each f an oper at i ng at a t ot al pr essur e above 4 i nch wat er gauge, and, when i ndi cat ed, at t he i nt ake of each f an syst em. Pr ovi de sound at t enuat or s el sewher e as i ndi cat ed. Pr ovi de f act or y f abr i cat ed sound at t enuat or s, t est ed by an i ndependent l abor at or y f or sound and per f or mance char act er i st i cs. Pr ovi de a net sound r educt i on as i ndi cat ed. Maxi mum per mi ssi bl e pr essur e dr op i s not t o exceed 0. 63 i nch wat er gauge. Const r uct t r aps t o be ai r t i ght when oper at i ng under an i nt er nal st at i c pr essur e of 10 i nch wat er gauge.
Pr ovi de ai r - s i de sur f ace capabl e of wi t hst andi ng ai r vel oci t y of 10, 000 f pm.
Cer t i f y t hat t he equi pment can obt ai n t he sound r educt i on val ues speci f i ed af t er t he equi pment i s i nst al l ed i n t he syst em and coor di nat ed wi t h t he sound i nf or mat i on of t he syst em f an t o be pr ovi ded. Pr ovi de sound absor bi ng mat er i al conf or mi ng t o ASTM C1071, Type I or I I . Pr ovi de sound absor bi ng mat er i al t hat meet s t he f i r e hazar d r at i ng r equi r ement s f or i nsul at i on speci f i ed i n Sect i on 23 07 00 THERMAL I NSULATI ON FOR MECHANI CAL SYSTEMS. For connect i on t o duct wor k, pr ovi de a duct t r ansi t i on sect i on.
Fact or y f abr i cat ed doubl e- wal l ed i nt er nal l y i nsul at ed spi r al l ock seam and r ound duct and f i t t i ngs desi gned f or hi gh pr essur e ai r syst em can be pr ovi ded i f compl yi ng wi t h r equi r ement s speci f i ed f or f act or y f abr i cat ed sound at t enuat or s, i n l i eu of f act or y f abr i cat ed sound at t enuat or s.
Const r uct t he doubl e- wal l ed duct and f i t t i ngs f r om an out er met al pr essur e shel l of z i nc- coat ed st eel sheet , 1 i nch t hi ck acoust i cal bl anket i nsul at i on, and an i nt er nal per f or at ed zi nc- coat ed met al l i ner . Pr ovi de a suf f i c i ent l engt h of r un t o obt ai n t he noi se r educt i on coef f i c i ent speci f i ed. Cer t i f y t hat t he sound r educt i on val ue speci f i ed can be obt ai ned wi t hi n t he l engt h of duct r un pr ovi ded. Pr ovi de wel ded or spi r al l ock seams on t he out er sheet met al of t he doubl e- wal l ed duct t o pr event wat er vapor penet r at i on. Pr ovi de duct and f i t t i ngs wi t h an out er sheet t hat conf or ms t o t he met al t hi ckness of hi gh- pr essur e spi r al and r ound duct s and f i t t i ngs shown i n SMACNA 1966. Pr ovi de acoust i cal i nsul at i on wi t h a t her mal conduct i v i t y " k" of not mor e t han 0. 27 Bt u/ i nch/ squar e f oot / hour / degr ee F at 75 degr ees F mean t emper at ur e. Pr ovi de an i nt er nal per f or at ed zi nc- coat ed met al l i ner t hat i s not l ess t han 24 gauge wi t h per f or at i ons not l ar ger t han 1/ 4 i nch i n di amet er pr ovi di ng a net open ar ea not l ess t han 10 per cent of t he sur f ace.
2. 9. 8. 2 Syst em wi t h t ot al pr essur e of 4 I nch Wat er Gauge and Lower
Use sound at t enuat or s onl y wher e i ndi cat ed. Pr ovi de f act or y f abr i cat ed sound at t enuat or s t hat ar e const r uct ed of gal vani zed st eel sheet s.
Pr ovi de at t enuat or wi t h out er casi ng t hat i s not l ess t han 22 gauge.
Pr ovi de f i br ous gl ass acoust i cal f i l l . Pr ovi de net sound r educt i on i ndi cat ed. Obt ai n val ues on a t est uni t not l ess t han 24 by 24 i nches out si de di mensi ons made by a cer t i f i ed nat i onal l y r ecogni zed i ndependent acoust i cal l abor at or y. Pr ovi de ai r f l ow capaci t y as i ndi cat ed or r equi r ed. Pr ovi de pr essur e dr op t hr ough t he at t enuat or t hat does not exceed t he val ue i ndi cat ed, or t hat i s not i n excess of 15 per cent of t he t ot al ext er nal st at i c pr essur e of t he ai r handl i ng syst em, whi chever i s l ess. Acoust i cal l y t est at t enuat or s wi t h met al duct i nl et and out l et sect i ons whi l e under t he r at ed ai r f l ow condi t i ons. I ncl ude wi t h t he
Apr i l 2019 Page 17 SECTI ON 23 00 00 noi se r educt i on dat a t he ef f ect s of f l anki ng pat hs and vi br at i on t r ansmi ssi on. Const r uct sound at t enuat or s t o be ai r t i ght when oper at i ng at t he i nt er nal st at i c pr essur e i ndi cat ed or speci f i ed f or t he duct syst em, but i n no case l ess t han 2 i nch wat er gauge.
2. 9. 9 Di f f user s, Regi st er s, and Gr i l l es
Pr ovi de f act or y- f abr i cat ed uni t s of st eel , cor r osi on- r esi st ant st eel , or al umi num t hat di st r i but e t he speci f i ed quant i t y of ai r evenl y over space i nt ended wi t hout causi ng not i ceabl e dr af t s, ai r movement f ast er t han 50 f pm i n occupi ed zone, or dead spot s anywher e i n t he condi t i oned ar ea.
Pr ovi de out l et s f or di f f usi on, spr ead, t hr ow, and noi se l evel as r equi r ed f or speci f i ed per f or mance. Cer t i f y per f or mance accor di ng t o ASHRAE 70.
Pr ovi de sound r at ed and cer t i f i ed i nl et s and out l et s accor di ng t o ASHRAE 70.
Pr ovi de sound power l evel as i ndi cat ed. Pr ovi de di f f user s and r egi st er s wi t h vol ume damper wi t h accessi bl e oper at or , unl ess ot her wi se i ndi cat ed;
or i f st andar d wi t h t he manuf act ur er , an aut omat i cal l y cont r ol l…
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