20R1313_Specs_PARTB.pdf
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- Solicitation number
- N6274220R1313
About this file
This federal solicitation seeks design-build construction services for site development and airfield infrastructure projects at Tinian International Airport in the Commonwealth of the Northern Mariana Islands. Services include extensive earthwork, drainage, security fencing, demolition of WWII-era pavements, construction of a water well, and utility connections to support development of a cleared and level site with paved road access for Air Force operations. The work also includes an option for construction of a aircraft parking apron and taxiways sized for 12 KC-135/KC-46A aircraft, including hydrant piping and fuel valve pits to support aircraft fueling. Submittals are due within 60 days of issuance, with project completion expected within 720 days of award. The Naval Facilities Engineering Command is listed as the contracting agency.
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| File | Type | Posted |
|---|---|---|
| 20R1313-Note9.pdf | ||
| 20R1313-AMD10.pdf | ||
| 20R1313-AMD3 Dwgs.pdf | ||
| 20R1313-AMD7 Dwgs.pdf | ||
| 20R1313-AMD2 Dwgs.pdf | ||
| 20R1313-AMD8 Dwgs.pdf | ||
| 20R1313-Note8.pdf | ||
| 20R1313-AMD9.pdf | ||
| 20R1313-Note7.pdf | ||
| 20R1313-AMD8.pdf | ||
| 20R1313-Note6.pdf | ||
| 20R1313-Note5.pdf | ||
| 20R1313-AMD7.pdf | ||
| 20R1313-AMD6.pdf | ||
| 20R1313-SV Sign-In.pdf | ||
| 20R1313-Note4.pdf | ||
| 20R1313-AMD5.pdf | ||
| 20R1313-AMD4.pdf | ||
| 20R1313-Note3.pdf | ||
| 20R1313-AMD3.pdf | ||
| 20R1313-Note2.pdf | ||
| 20R1313-Note1.pdf | ||
| 20R1313-AMD2.pdf | ||
| 20R1313_AMD1.pdf | ||
| 20R1313_Specs_PARTA.pdf | ||
| 20R1313_P9021Dwgs.pdf | ||
| 20R1313_P9022Dwgs.pdf | ||
| 20R1313-RFP.pdf | ||
| 20R1313_Specs_PARTC.pdf |
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NAVFAC PACIFIC
WORK ORDER NO: 1607709
1607704
SPECIFICATIONS (VOLUME 2 OF 3)
For
PART B: FY20 MCAF Project P-9021/PAF189021 APSI - Airfield Development, Phase 1
And PART C: FY20 MCAF Project P-9022/PAF189022
APSI - Parking Apron
At the
Tinian International Airport, Tinian, CNMI
PREPARED BY:
Jacobs Government Services Company 777 Main Street
Fort Worth, Texas 76102 USA
A/E Contract No. N62742-17-D-0003
Civil: James D. Emerson, PE; Jacobs Electrical: Andrew T. Gardner, PE; Jacobs Structural: Gabriel A. Serna, PE, Jacobs
Submitted By: _______________________________ Date: ____________ Mr. Christopher Miranda, PE, PMP
APPROVED BY:
Specification: _________________________________________________ Mr. Clint Hashiba, P.E.
For Commander, NAVFAC Pacific: ________________________________________________
Mr. Cey H. Murakami, P.E.
Date: _______________________
Andrew T. Gardner, PE; Jac Gabriel A. Serna, PE, Jaco
Mr. Christopher Miranda, PE, PMP
08 June 2020
Mr. Evan A. Mizue, P.E.
08 June 2020
SEALS PAGE FOR WFXO6310
eProjects Work Order No. 160770
FY21 MCAF PROJECT P-9021/PAF189021
APSI – AIRFIELD DEVELOPMENT PHASE 1
TINIAN, CNMI
FINAL DESIGN SUBMITTAL
A/E CONTRACT No. N62742-17-D-0003
05-21-2020
This document was prepared by me or under my direct personal supervision and that I am a duly registered Professional Engineer under the laws of the State of Texas.
Name: James D. Emerson
License Number: 62773
Firm:
Jacobs Engineering Group Inc.
Texas Registered Engineering Firm F-2966
05-21-2020
Name: Andrew T. Gardner
License Number: 130901
Firm:
Texas Registered Engineering Form F-2966
Name: Gabriel A. Serna
License Number: 99793
Firm:
Texas Registered Engineering Form F-2966
PART B: FY20 P-9021 APSI - Airfield Development, Phase 1, Tinian 1607709
PART C: FY20 P-9022 APSI - Parking Apron, Tinian 1607704
PROJECT TABLE OF CONTENTS Page 1
PROJECT TABLE OF CONTENTS
PART A: GENERAL REQUIREMENTS
DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS
00 01 15 PART B: LIST OF DRAWINGS (P-9021)
PART C: LIST OF DRAWINGS (P-9022)
DIVISION 01 - GENERAL REQUIREMENTS
01 11 00
SUMMARY OF WORK
01 14 00 WORK RESTRICTIONS
01 20 00.00 20 PRICE AND PAYMENT PROCEDURES
01 30 00 ADMINISTRATIVE REQUIREMENTS
01 31 23.13 20 ELECTRONIC CONSTRUCTION AND FACILITY SUPPORT CONTRACT
MANAGEMENT SYSTEM
01 32 17.00 20 COST-LOADED NETWORK ANALYSIS SCHEDULES (NAS)
01 33 00 SUBMITTAL PROCEDURES
PART A: SUBMITTAL REGISTER (DIV 01)
PART B: SUBMITTAL REGISTER (P-9021)
PART C: SUBMITTAL REGISTER (P-9022)
01 33 23.33 AVIATION FUEL SYSTEM SPECIFIC SUBMITTAL REQUIREMENTS
01 33 29 SUSTAINABILITY REPORTING
01 35 13 SPECIAL PROJECT PROCEDURES
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.00 20 QUALITY CONTROL
01 45 35 SPECIAL INSPECTIONS
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS
01 57 19.01 20 SUPPLEMENTAL TEMPORARY ENVIRONMENTAL CONTROLS
01 57 19.03 SUPPLEMENTAL TEMPORARY ENVIRONMENTAL CONTROLS (JRM-ESS)
01 58 00 PROJECT IDENTIFICATION
01 74 19 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT
01 78 00 CLOSEOUT SUBMITTALS
01 78 23 OPERATION AND MAINTENANCE DATA
01 78 23.33 OPERATION AND MAINTENANCE MANUALS FOR AVIATION FUEL
SYSTEMS 01 78 24.00 20 FACILITY ELECTRONIC OPERATION AND MAINTENANCE SUPPORT
INFORMATION (eOMSI)
01 91 00.15 TOTAL BUILDING COMMISSIONING
-- End of Part A --
PART B: FY20 P-9021 APSI - Airfield Development, Phase 1, Tinian CMNI
(WON 1607709)
DIVISION 02 - EXISTING CONDITIONS
02 41 00 DEMOLITION
DIVISION 03 - CONCRETE
03 30 00 CAST-IN-PLACE CONCRETE
PROJECT TABLE OF CONTENTS Page 2
DIVISION 04 - MASONRY
04 20 00 UNIT MASONRY
DIVISION 05 - METALS
05 50 13 MISCELLANEOUS METAL FABRICATIONS
DIVISION 09 - FINISHES
09 90 00 PAINTS AND COATINGS
DIVISION 10 - SPECIALTIES
10 14 53 TRAFFIC SIGNAGE
DIVISION 25 - INTEGRATED AUTOMATION
25 05 11 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS
DIVISION 26 - ELECTRICAL
26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS
26 08 00 APPARATUS INSPECTION AND TESTING
26 27 14.00 20 ELECTRICITY METERING
26 56 00 EXTERIOR LIGHTING
DIVISION 31 - EARTHWORK
31 11 00 CLEARING AND GRUBBING
31 23 00.00 20 EXCAVATION AND FILL
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 16.71 COLD MILLING ASPHALT PAVING
32 05 33 LANDSCAPE ESTABLISHMENT
32 11 20 SUBBASES FOR FLEXIBLE PAVING
32 11 23 AGGREGATE BASE COURSES
32 12 13 BITUMINOUS TACK AND PRIME COATS
32 12 16 HOT-MIX ASPHALT (HMA) FOR ROADS
32 15 00 AGGREGATE SURFACING
32 16 19 CONCRETE CURBS, GUTTERS AND SIDEWALKS
32 17 23 PAVEMENT MARKINGS
32 31 13.53 HIGH-SECURITY CHAIN LINK FENCES AND GATES
32 92 19 SEEDING
DIVISION 33 - UTILITIES
33 11 00 WATER UTILITY DISTRIBUTION PIPING
33 11 13 POTABLE WATER SUPPLY WELLS
33 40 00 STORM DRAINAGE UTILITIES
33 71 01 OVERHEAD TRANSMISSION AND DISTRIBUTION
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
DIVISION 40 - PROCESS INTERCONNECTIONS
40 05 13 PIPELINES, LIQUID PROCESS PIPING
40 95 00 PROCESS CONTROL
PROJECT TABLE OF CONTENTS Page 3
-- End of Part B --
PART C: FY20 P-9022 APSI - Parking Apron, Tinian, CNMI (WON 1607704)
DIVISION 02 - EXISTING CONDITIONS
02 41 00 DEMOLITION
DIVISION 03 - CONCRETE
03 30 00 CAST-IN-PLACE CONCRETE
DIVISION 04 - MASONRY
04 20 00 UNIT MASONRY
DIVISION 05 - METALS
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 59 10 ROLLING COVER FOR AVIATION REFUELING VAULTS
DIVISION 09 - FINISHES
09 90 00 PAINTS AND COATINGS
DIVISION 25 - INTEGRATED AUTOMATION
25 05 11 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS
DIVISION 26 - ELECTRICAL
26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS
26 08 00 APPARATUS INSPECTION AND TESTING
26 12 19.10 THREE-PHASE PAD-MOUNTED TRANSFORMERS
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 27 14.00 20 ELECTRICITY METERING
26 42 19.00 20 CATHODIC PROTECTION BY IMPRESSED CURRENT
26 56 00 EXTERIOR LIGHTING
26 56 20 AIRFIELD AND HELIPORT LIGHTING AND VISUAL NAVIGATION AIDS
DIVISION 31 - EARTHWORK
31 11 00 CLEARING AND GRUBBING
31 23 00.00 20 EXCAVATION AND FILL
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 11.51 RUBBER AND PAINT REMOVAL FROM AIRFIELD PAVEMENTS
32 01 19 FIELD MOLDED SEALANTS FOR SEALING JOINTS IN RIGID
PAVEMENTS
32 05 33 LANDSCAPE ESTABLISHMENT
32 11 20 SUBBASES FOR FLEXIBLE PAVING
32 11 23 AGGREGATE BASE COURSES
32 12 13 BITUMINOUS TACK AND PRIME COATS
32 12 15.13 ASPHALT PAVING FOR AIRFIELDS
FACILITIES
PROJECT TABLE OF CONTENTS Page 4
32 13 14.13 CONCRETE PAVING FOR AIRFIELDS AND OTHER HEAVY DUTY
PAVEMENTS
32 13 73 COMPRESSION JOINT SEALS FOR CONCRETE PAVEMENTS
32 15 00 AGGREGATE SURFACING
32 17 23 PAVEMENT MARKINGS
32 31 13.53 HIGH-SECURITY CHAIN LINK FENCES AND GATES
32 92 19 SEEDING
DIVISION 33 - UTILITIES
33 11 00 WATER UTILITY DISTRIBUTION PIPING
33 52 23.15 POL SERVICE PIPING WELDING
33 52 43.11 AVIATION FUEL MECHANICAL EQUIPMENT
33 52 43.13 AVIATION FUEL PIPING
33 71 01 OVERHEAD TRANSMISSION AND DISTRIBUTION
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
DIVISION 34 - TRANSPORTATION
34 73 13 MOORING AND GROUNDING POINTS FOR AIRCRAFT
-- End of Part C --
SECTION 02 41 00
DEMOLITION
05/10
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN SOCIETY OF SAFETY ENGINEERS (ASSE/SAFE)
ASSE/SAFE A10.6 (2006) Safety Requirements for Demolition Operations
U.S. ARMY CORPS OF ENGINEERS (USACE)
EM 385-1-1 (2014) Safety and Health Requirements Manual
U.S. FEDERAL AVIATION ADMINISTRATION (FAA)
FAA AC 70/7460-1 (2015; Rev L) Obstruction Marking and Lighting
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
40 CFR 61 National Emission Standards for Hazardous Air Pollutants
1.2 PROJECT DESCRIPTION
1.2.1 Demolition Plan
Prepare a Demolition Plan and submit proposed demolition, and removal procedures for approval before work is started. Include in the plan procedures for careful removal and disposition of materials specified to be salvaged, coordination with other work in progress, a disconnection schedule of utility services, and airfield lighting, a detailed description of methods and equipment to be used for each operation and of the sequence of operations. Coordinate with Waste Management Plan.
Provide procedures for safe conduct of the work in accordance with EM 385-1-1 . Plan shall be approved by Contracting Officer prior to work beginning.
1.2.2 General Requirements
Do not begin demolition until authorization is received from the Contracting Officer. Remove rubbish and debris from the project site; do not allow accumulations inside or outside the building on airfield pavements. The work includes demolition, and removal of resulting rubbish and debris. Remove rubbish and debris from Government property daily, unless otherwise directed. Store materials that cannot be removed daily in areas specified by the Contracting Officer. In the interest of
JEG# WFXO6310 SECTION 02 41 00 Page 1 occupational safety and health, perform the work in accordance with EM 385-1-1 , Section 23, Demolition, and other applicable Sections.
1.3 ITEMS TO REMAIN IN PLACE
Take necessary precautions to avoid damage to existing items to remain in place, to be reused, or to remain the property of the Government. Repair or replace damaged items as approved by the Contracting Officer.
Coordinate the work of this section with all other work indicated.
Construct and maintain shoring, bracing, and supports as required. Ensure that structural elements are not overloaded. Increase structural supports or add new supports as may be required as a result of any cutting, removal, or demolition work performed under this contract. Do not overload pavements to remain. Provide new supports and reinforcement for existing construction weakened by demolition, or removal work. Repairs, reinforcement, or structural replacement require approval by the Contracting Officer prior to performing such work.
1.3.1 Existing Construction Limits and Protection
Do not disturb existing construction beyond the extent indicated or necessary for installation of new construction. Provide temporary shoring and bracing for support of building components to prevent settlement or other movement. Provide protective measures to control accumulation and migration of dust and dirt in all work areas. Remove dust, dirt, and debris from work areas daily.
1.3.2 Weather Protection
For portions of the building to remain, protect building interior and materials and equipment from the weather at all times. Where removal of existing roofing is necessary to accomplish work, have materials and workmen ready to provide adequate and temporary covering of exposed areas.
1.3.3 Facilities
Protect electrical and mechanical services and utilities. Where removal of existing utilities and pavement is specified or indicated, provide approved barricades, temporary covering of exposed areas, and temporary services or connections for electrical and mechanical utilities.
1.4 BURNING
The use of burning at the project site for the disposal of refuse and debris will not be permitted.
1.5 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-01 Preconstruction Submittals
Demolition Plan; G Existing Conditions
JEG# WFXO6310 SECTION 02 41 00 Page 2
SD-07 Certificates
Notification; G
1.6 QUALITY ASSURANCE
Submit timely notification of demolition projects to Federal, State, regional, and local authorities in accordance with 40 CFR 61 , Subpart M.
Notify the Regional Office of the United States Environmental Protection Agency (USEPA) local air pollution control district/agency and the Contracting Officer in writing 10 working days prior to the commencement of work in accordance with 40 CFR 61 , Subpart M. Comply with federal, state, and local hauling and disposal regulations. In addition to the requirements of the "Contract Clauses," conform to the safety requirements contained in ASSE/SAFE A10.6 . Comply with the Environmental Protection Agency requirements specified. Use of explosives will not be permitted.
1.6.1 Dust and Debris Control
Prevent the spread of dust and debris on airfield pavements and avoid the creation of a nuisance or hazard in the surrounding area. Do not use water if it results in hazardous or objectionable conditions such as, but not limited to, ice, flooding, or pollution. Sweep pavements as often as necessary to control the spread of debris that may result in foreign object damage potential to aircraft.
1.7 PROTECTION
1.7.1 Traffic Control Signs
a. Where pedestrian and driver or aircraft safety is endangered in the area of removal work, use traffic barricades with flashing lights. Anchor barricades in a manner to prevent displacement by wind, jet or prop blast. Notify the Contracting Officer prior to beginning such work.
Provide a minimum of 2 FAA type L-810 steady burning red obstruction lights on temporary structures (including cranes) over 30 m, but less than 60 m above ground level. The use of LED based obstruction lights are not permitted. For temporary structures (including cranes) over 60 m above ground level provide obstruction lighting in accordance with FAA AC 70/7460-1 . Light construction and installation shall comply with FAA AC 70/7460-1 . Lights shall be operational during periods of reduced visibility, darkness, and as directed by the Contracting Officer. Maintain the temporary services during the period of construction and remove only after permanent services have been installed and tested and are in operation.
1.7.2 Protection of Personnel
Before, during and after the demolition work continuously evaluate the condition of the structure being demolished and take immediate action to protect all personnel working in and around the project site.
1.8 FOREIGN OBJECT DAMAGE (FOD)
Aircraft and aircraft engines are subject to FOD from debris and waste material lying on airfield pavements. Remove all such materials that may
JEG# WFXO6310 SECTION 02 41 00 Page 3 appear on operational aircraft pavements due to the Contractor's operations. If necessary, the Contracting Officer may require the Contractor to install a temporary barricade at the Contractor's expense to control the spread of FOD potential debris. The barricade shall include a fence covered with a fabric designed to stop the spread of debris. Anchor the fence and fabric to prevent displacement by winds or jet/prop blasts.
Remove barricade when no longer required.
1.9 RELOCATIONS
Perform the removal and reinstallation of relocated items as indicated with workmen skilled in the trades involved. Repair or replace items to be relocated which are damaged by the Contractor with new undamaged items as approved by the Contracting Officer.
1.10 EXISTING CONDITIONS
Before beginning any demolition work, survey the site and examine the drawings and specifications to determine the extent of the work. Record existing conditions in the presence of the Contracting Officer showing the condition of structures and other facilities adjacent to areas of alteration or removal. Photographs sized 100 mm will be acceptable as a record of existing conditions. It is the Contractor's responsibility to verify and document all required outages which will be required during the course of work, and to note these outages on the record document. Submit survey results.
PART 2 PRODUCTS
Not Used.
PART 3 EXECUTION
3.1 EXISTING FACILITIES TO BE REMOVED
3.1.1 Utilities and Related Equipment
3.1.1.1 General Requirements
Do not interrupt existing utilities serving occupied or used facilities, except when authorized in writing by the Contracting Officer. Do not interrupt existing utilities serving facilities occupied and used by the Government except when approved in writing and then only after temporary utility services have been approved and provided. Do not begin demolition work until all utility disconnections have been made. Shut off and cap utilities for future use, as indicated.
3.1.1.2 Disconnecting Existing Utilities
Remove existing utilities , as indicated and terminate in a manner conforming to the nationally recognized code covering the specific utility and approved by the Contracting Officer. When utility lines are encountered but are not indicated on the drawings, notify the Contracting Officer prior to further work in that area. Remove meters and related equipment and deliver to a location in accordance with instructions of the Contracting Officer.
JEG# WFXO6310 SECTION 02 41 00 Page 4
3.1.2 Chain Link Fencing
Remove chain link fencing, gates and other related salvaged items scheduled for removal and transport to designated areas. Remove gates as whole units. Cut chain link fabric to 7 m lengths and store in rolls off the ground.
3.1.3 Paving and Slabs
Remove concrete and asphaltic concrete paving and slabs including aggregate base. Pavement and slabs not to be used in this project shall be removed from the Installation at Contractor's expense.
3.1.4 Airfield Lighting
Remove existing airfield lighting as indicated and terminate in a manner satisfactory to the Contracting Officer. Remove edge lights, and associated transformers as indicated and deliver to a location on the station in accordance with instructions of the Contracting Officer.
3.2 DISPOSITION OF MATERIAL
3.2.1 Title to Materials
Except for salvaged items specified in related Sections, and for materials or equipment scheduled for salvage, all materials and equipment removed and not reused or salvaged, shall become the property of the Contractor and shall be removed from Government property. Title to materials resulting from demolition, and materials and equipment to be removed, is vested in the Contractor upon approval by the Contracting Officer of the Contractor's demolition and removal procedures, and authorization by the Contracting Officer to begin demolition. The Government will not be responsible for the condition or loss of, or damage to, such property after contract award. Showing for sale or selling materials and equipment on site is prohibited.
3.3 CLEANUP
Remove and transport the debris in a manner that prevents spillage on streets or adjacent areas. Apply local regulations regarding hauling and disposal.
3.4 DISPOSAL OF REMOVED MATERIALS
3.4.1 Regulation of Removed Materials
Dispose of debris, rubbish, scrap, and other nonsalvageable materials resulting from removal operations with all applicable federal, state and local regulations as contractually specified in the Waste Management Plan.
Storage of removed materials on the project site is prohibited.
3.4.2 Burning on Government Property
Burning of materials removed from demolished structures will not be permitted on Government property.
3.4.3 Removal from Government Property
Transport waste materials removed from demolished structures, except waste
JEG# WFXO6310 SECTION 02 41 00 Page 5 soil, from Government property for legal disposal. Dispose of waste soil as directed.
3.5 REUSE OF SALVAGED ITEMS
Recondition salvaged materials and equipment designated for reuse before installation. Replace items damaged during removal and salvage operations or restore them as necessary to usable condition.
-- End of Section --
JEG# WFXO6310 SECTION 02 41 00 Page 6
SECTION 03 30 00
CAST-IN-PLACE CONCRETE
02/19
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN CONCRETE INSTITUTE INTERNATIONAL (ACI)
ACI 117 (2010; Errata 2011) Specifications for Tolerances for Concrete Construction and Materials and Commentary
ACI 121R (2008) Guide for Concrete Construction Quality Systems in Conformance with ISO
ACI 301 (2016) Specifications for Structural Concrete
ACI 302.1R (2015) Guide for Concrete Floor and Slab Construction
ACI 304.2R (2017) Guide to Placing Concrete by Pumping Methods
ACI 304R (2000; R 2009) Guide for Measuring, Mixing, Transporting, and Placing Concrete
ACI 305.1 (2014) Specification for Hot Weather Concreting
ACI 305R (2010) Guide to Hot Weather Concreting
ACI 306R (2016) Guide to Cold Weather Concreting
ACI 308.1 (2011) Specification for Curing Concrete
ACI 347R (2014; Errata 1 2017) Guide to Formwork for Concrete
ACI SP-15 (2011) Field Reference Manual: Standard Specifications for Structural Concrete ACI 301-05 with Selected ACI References
ACI SP-2 (2007; Abstract: 10th Edition) ACI Manual of Concrete Inspection
AMERICAN HARDBOARD ASSOCIATION (AHA)
AHA A135.4 (1995; R 2004) Basic Hardboard
JEG# WFXO6310 SECTION 03 30 00 Page 1
AMERICAN WELDING SOCIETY (AWS)
AWS D1.4/D1.4M (2011) Structural Welding Code - Reinforcing Steel
ASTM INTERNATIONAL (ASTM)
ASTM A706/A706M (2016) Standard Specification for Low-Alloy Steel Deformed and Plain Bars for Concrete Reinforcement
ASTM A934/A934M (2016) Standard Specification for Epoxy-Coated Prefabricated Steel Reinforcing Bars
ASTM C1017/C1017M (2013; E 2015) Standard Specification for Chemical Admixtures for Use in Producing Flowing Concrete
ASTM C1074 (2011) Standard Practice for Estimating Concrete Strength by the Maturity Method
ASTM C1077 (2017) Standard Practice for Agencies Testing Concrete and Concrete Aggregates for Use in Construction and Criteria for Testing Agency Evaluation
ASTM C1107/C1107M (2017) Standard Specification for Packaged Dry, Hydraulic-Cement Grout (Nonshrink)
ASTM C1157/C1157M (2017) Standard Performance Specification for Hydraulic Cement
ASTM C1218/C1218M (2017) Standard Test Method for Water-Soluble Chloride in Mortar and Concrete
ASTM C1240 (2014) Standard Specification for Silica Fume Used in Cementitious Mixtures
ASTM C1260 (2014) Standard Test Method for Potential Alkali Reactivity of Aggregates (Mortar-Bar Method)
ASTM C1293 (2008; R 2015) Standard Test Method for Determination of Length Change of Concrete Due to Alkali-Silica Reaction
ASTM C138/C138M (2017a) Standard Test Method for Density (Unit Weight), Yield, and Air Content (Gravimetric) of Concrete
ASTM C143/C143M (2015) Standard Test Method for Slump of Hydraulic-Cement Concrete
ASTM C150/C150M (2018) Standard Specification for Portland Cement
ASTM C1567 (2013) Standard Test Method for Potential
JEG# WFXO6310 SECTION 03 30 00 Page 2
Alkali-Silica Reactivity of Combinations of Cementitious Materials and Aggregate (Accelerated Mortar-Bar Method)
ASTM C1602/C1602M (2012) Standard Specification for Mixing Water Used in Production of Hydraulic Cement Concrete
ASTM C172/C172M (2017) Standard Practice for Sampling Freshly Mixed Concrete
ASTM C173/C173M (2016) Standard Test Method for Air Content of Freshly Mixed Concrete by the Volumetric Method
ASTM C1778 (2016) Standard Guide for Reducing the Risk of Deleterious Alkali-Aggregate Reaction in Concrete
ASTM C231/C231M (2017a) Standard Test Method for Air Content of Freshly Mixed Concrete by the Pressure Method
ASTM C31/C31M (2018b) Standard Practice for Making and Curing Concrete Test Specimens in the Field
ASTM C311/C311M (2017) Standard Test Methods for Sampling and Testing Fly Ash or Natural Pozzolans for Use in Portland-Cement Concrete
ASTM C33/C33M (2018) Standard Specification for Concrete Aggregates
ASTM C330/C330M (2017a) Standard Specification for Lightweight Aggregates for Structural Concrete
ASTM C39/C39M (2018) Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens
ASTM C42/C42M (2018) Standard Test Method for Obtaining and Testing Drilled Cores and Sawed Beams of Concrete
ASTM C494/C494M (2017) Standard Specification for Chemical Admixtures for Concrete
ASTM C567/C567M (2014) Determining Density of Structural Lightweight Concrete
ASTM C595/C595M (2018) Standard Specification for Blended Hydraulic Cements
ASTM C618 (2017a) Standard Specification for Coal Fly Ash and Raw or Calcined Natural Pozzolan for Use in Concrete
ASTM C78/C78M (2018) Standard Test Method for Flexural
JEG# WFXO6310 SECTION 03 30 00 Page 3
Strength of Concrete (Using Simple Beam with Third-Point Loading)
ASTM C803/C803M (2003; R 2010) Penetration Resistance of Hardened Concrete
ASTM C873/C873M (2015) Standard Test Method for Compressive Strength of Concrete Cylinders Cast in Place in Cylindrical Molds
ASTM C900 (2015) Standard Test Method for Pullout Strength of Hardened Concrete
ASTM C94/C94M (2018) Standard Specification for Ready-Mixed Concrete
ASTM C989/C989M (2018) Standard Specification for Slag Cement for Use in Concrete and Mortars
ASTM D5759 (2012) Characterization of Coal Fly Ash and Clean Coal Combustion Fly Ash for Potential Uses
ASTM E329 (2018) Standard Specification for Agencies Engaged in Construction Inspection, Testing, or Special Inspection
CONCRETE REINFORCING STEEL INSTITUTE (CRSI)
CRSI 10MSP (2009; 28th Ed; Errata) Manual of Standard Practice
CRSI RB4.1 (2016) Supports for Reinforcement Used in Concrete
NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST)
NIST PS 1 (2009) DOC Voluntary Product Standard PS 1-07, Structural Plywood
1.2 DEFINITIONS
a. "Cementitious material" as used herein must include all portland cement, pozzolan, fly ash, slag cement, and silica fume.
b. "Exposed to public view" means situated so that it can be seen from eye level from a public location after completion of the building. A public location is accessible to persons not responsible for operation or maintenance of the building.
c. "Chemical admixtures" are materials in the form of powder or fluids that are added to the concrete to give it certain characteristics not obtainable with plain concrete mixes.
d. "Supplementary cementing materials" (SCM) include coal fly ash, silica fume, slag cement, natural or calcined pozzolans, and ultra-fine coal ash when used in such proportions to replace the portland cement that result in improvement to sustainability and durability and reduced cost.
JEG# WFXO6310 SECTION 03 30 00 Page 4
e. "Design strength" (f'c) is the specified compressive strength of concrete at time(s) specified in this section to meet structural design criteria.
f. "Mass Concrete" is any concrete system that approaches a maximum temperature of 70 degrees C within the first 72 hours of placement.
In addition, it includes all concrete elements with a section thickness of 1 meter or more regardless of temperature.
g. "Mixture proportioning" is the process of designing concrete mixture proportions to enable it to meet the strength, service life and constructability requirements of the project while minimizing the initial and life-cycle cost.
h. "Mixture proportions" are the masses or volumes of individual ingredients used to make a unit measure (cubic meter or cubic yard) of concrete.
i. "Pozzolan" is a siliceous or siliceous and aluminous material, which in itself possesses little or no cementitious value but will, in finely divided form and in the presence of moisture, chemically react with calcium hydroxide at ordinary temperatures to form compounds possessing cementitious properties.
j. "Workability (or consistence)" is the ability of a fresh (plastic) concrete mix to fill the form/mould properly with the desired work (vibration) and without reducing the concrete's quality. Workability depends on water content, chemical admixtures, aggregate (shape and size distribution), cementitious content and age (level of hydration).
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00
SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Concrete Curing Plan
Quality Control Plan; G
Quality Control Personnel Certifications; G
Quality Control Organizational Chart
Laboratory Accreditation; G
Form Removal Schedule; G
Maturity Method Data
SD-02 Shop Drawings
Formwork
Reinforcing Steel; G
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SD-03 Product Data
Formwork Materials
Cementitious Materials
Concrete Curing Materials
Reinforcement
Admixtures
Mechanical Reinforcing Bar Connectors
Biodegradable Form Release Agent
Pumping Concrete
Nonshrink Grout
SD-05 Design Data
Concrete Mix Design; G
Formwork Calculations
SD-06 Test Reports
Concrete Mix Design; G
Fly Ash
Pozzolan
Slag Cement
Aggregates
Compressive Strength Tests; G
Unit Weight of Structural Concrete
Chloride Ion Concentration
Air Content
Slump Tests
Water
SD-07 Certificates
Reinforcing Bars
Welder Qualifications
VOC Content for Form Release Agents, Curing Compounds, and Concrete Penetrating Sealers
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Safety Data Sheets
Field Testing Technician and Testing Agency
SD-08 Manufacturer's Instructions
Curing Compound
1.4 MODIFICATION OF REFERENCES
Accomplish work in accordance with ACI publications except as modified herein. Consider the advisory or recommended provisions to be mandatory.
Interpret reference to the "Building Official," the "Structural Engineer," and the "Architect/Engineer" to mean the Contracting Officer.
1.5 DELIVERY, STORAGE, AND HANDLING
Follow ACI 301 , ACI 304R and ASTM A934/A934M requirements and recommendations. Do not deliver concrete until forms, reinforcement, embedded items, and chamfer strips are in place and ready for concrete placement. Do not store concrete curing compounds or sealers with materials that have a high capacity to adsorb volatile organic compound (VOC) emissions. Do not store concrete curing compounds or sealers in occupied spaces.
1.5.1 Reinforcement
Store reinforcement of different sizes and shapes in separate piles or racks raised above the ground to avoid excessive rusting. Protect from contaminants such as grease, oil, and dirt. Ensure bar sizes can be accurately identified after bundles are broken and tags removed.
1.6 QUALITY ASSURANCE
1.6.1 Design Data
1.6.1.1 Formwork Calculations
ACI 347R . Include design calculations indicating arrangement of forms, sizes and grades of supports (lumber), panels, and related components.
Furnish drawings and calculations of shoring and re-shoring methods proposed for floor and roof slabs, spandrel beams, and other horizontal concrete members. Calculations must indicate concrete pressure with both live and dead loads, along with material types.
1.6.1.2 Concrete Mix Design
Sixty days minimum prior to concrete placement, submit a mix design for each strength and type of concrete. Submit a complete list of materials including type; brand; source and amount of cement, supplementary cementitious materials, and admixtures; and applicable reference specifications. Submit mill test and all other test for cement, supplementary cementitious materials, aggregates, and admixtures. Provide documentation of maximum nominal aggregate size, gradation analysis, percentage retained and passing sieve, and a graph of percentage retained verses sieve size. Provide mix proportion data using at least three different water-cementitious material ratios for each type of mixture, which produce a range of strength encompassing those required for each
JEG# WFXO6310 SECTION 03 30 00 Page 7 type of concrete required. If source material changes, resubmit mix proportion data using revised source material. Provide only materials that have been proven by trial mix studies to meet the requirements of this specification, unless otherwise approved in writing by the Contracting Officer. Indicate clearly in the submittal where each mix design is used when more than one mix design is submitted. Resubmit data on concrete components if the qualities or source of components changes.
For previously approved concrete mix designs used within the past twelve months, the previous mix design may be re-submitted without further trial batch testing if accompanied by material test data conducted within the last six months. Obtain mix design approval from the contracting officer prior to concrete placement.
1.6.2 Shop Drawings
1.6.2.1 Formwork
Drawings showing details of formwork including, but not limited to;
joints, supports, studding and shoring, and sequence of form and shoring removal. Indicate placement schedule, construction, location and method of forming control joints. Include locations of inserts, conduit, sleeves and other embedded items. Reproductions of contract drawings are unacceptable. Submit form removal schedule indicating element and minimum length of time for form removal.
Design, fabricate, erect, support, brace, and maintain formwork so that it is able to support, without failure, all vertical and lateral loads that may reasonably be anticipated to be applied to the formwork.
1.6.2.2 Reinforcing Steel
Indicate bending diagrams, assembly diagrams, splicing and laps of bars, shapes, dimensions, and details of bar reinforcing, accessories, and concrete cover. Do not scale dimensions from structural drawings to determine lengths of reinforcing bars. Reproductions of contract drawings are unacceptable.
1.6.3 Control Submittals
1.6.3.1 Concrete Curing Plan
Submit proposed materials, methods and duration for curing concrete elements in accordance with ACI 308.1 .
1.6.3.2 Pumping Concrete
Submit proposed materials and methods for pumping concrete. Submittal must include mix designs, pumping equipment including type of pump and size and material for pipe, and maximum length and height concrete is to be pumped.
1.6.3.3 VOC Content for form release agents, curing compounds, and concrete penetrating sealers
Submit certification for the form release agent, curing compounds, and concrete penetrating sealers that indicate the VOC content of each product.
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1.6.3.4 Safety Data Sheets
Submit Safety Data Sheets (SDS) for all materials that are regulated for hazardous health effects. SDS must be readily accessible during each work shift to employees when they are at the construction site.
1.6.4 Test Reports
1.6.4.1 Fly Ash and Pozzolan
Submit test results in accordance with ASTM C618 for fly ash and pozzolan. Submit test results performed within 6 months of submittal date.
1.6.4.2 Slag Cement
Submit test results in accordance with ASTM C989/C989M for slag cement.
Submit test results performed within 6 months of submittal date.
1.6.4.3 Aggregates
Submit test results in accordance with ASTM C33/C33M, or ASTM C330/C330M for aggregate, and ASTM C1293 or ASTM C1567 as required in the paragraph titled ALKALI-AGGREGATE REACTION.
1.6.5 Quality Control Plan
Develop and submit for approval a concrete quality control program in accordance with the guidelines of ACI 121R and as specified herein. The plan must include approved laboratories. Provide direct oversight for the concrete qualification program inclusive of associated sampling and testing. All quality control reports must be provided to the Contracting Officer, Quality Manager and Concrete Supplier. Maintain a copy of ACI SP-15 and CRSI 10MSP at project site.
1.6.6 Quality Control Personnel Certifications
The Contractor must submit for approval the responsibilities of the various quality control personnel, including the names and qualifications of the individuals in those positions and a quality control organizational chart defining the quality control hierarchy and the responsibility of the various positions. Quality control personnel must be employed by the Contractor.
Submit American Concrete Institute certification for the following:
a. CQC personnel responsible for inspection of concrete operations.
b. Lead Foreman or Journeyman of the Concrete Placing, Finishing, and Curing Crews.
c. Field Testing Technicians: ACI Concrete Field Testing Technician, Grade I.
1.6.6.1 Quality Manager Qualifications
The quality manager must hold a current license as a professional engineer in a U.S. state or territory with experience on at least five similar projects. Evidence of extraordinary proven experience may be considered by the Contracting Officer as sufficient to act as the Quality Manager.
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1.6.6.2 Field Testing Technician and Testing Agency
Submit data on qualifications of proposed testing agency and technicians for approval by the Contracting Officer prior to performing testing on concrete.
a. Work on concrete under this contract must be performed by an ACI Concrete Field Testing Technician Grade 1 qualified in accordance with ACI SP-2 or equivalent. Equivalent certification programs must include requirements for written and performance examinations as stipulated in ACI SP-2 .
b. Testing agencies that perform testing services on reinforcing steel must meet the requirements of ASTM E329.
c. Testing agencies that perform testing services on concrete materials must meet the requirements of ASTM C1077.
1.6.7 Laboratory Qualifications for Concrete Qualification Testing
The concrete testing laboratory must have the necessary equipment and experience to accomplish required testing. The laboratory must meet the requirements of ASTM C1077 and be Cement and Concrete Reference Laboratory (CCRL) inspected.
1.6.8 Laboratory Accreditation
Laboratory and testing facilities must be provided by and at the expense of the Contractor. The laboratories performing the tests must be accredited in accordance with ASTM C1077, including ASTM C78/C78M and ASTM C1260. The accreditation must be current and must include the required test methods, as specified. Furthermore, the testing must comply with the following requirements:
a. Aggregate Testing and Mix Proportioning: Aggregate testing and mixture proportioning studies must be performed by an accredited laboratory and under the direction of a registered professional engineer in a U.S. state or territory competent in concrete materials who is competent in concrete materials and must sign all reports and designs.
b. Acceptance Testing: Furnish all materials, labor, and facilities required for molding, curing, testing, and protecting test specimens at the site and in the laboratory. Furnish and maintain boxes or other facilities suitable for storing and curing the specimens at the site while in the mold within the temperature range stipulated by
ASTM C31/C31M.
c. Contractor Quality Control: All sampling and testing must be performed by an approved, onsite, independent, accredited laboratory.
1.7 ENVIRONMENTAL REQUIREMENTS
Provide space ventilation according to material manufacturer recommendations, at a minimum, during and following installation of concrete curing compound and sealer. Maintain one of the following ventilation conditions during the curing period or for 72 hours after installation:
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a. Supply 100 percent outside air 24 hours a day.
b. Supply airflow at a rate of 6 air changes per hour, when outside temperatures are between 13 degrees C and 29 degrees C and humidity is between 30 percent and 60 percent.
c. Supply airflow at a rate of 1.5 air changes per hour, when outside air conditions are not within the range stipulated above.
1.7.1 Submittals for Environmental Performance
a. Provide data indication the percentage of post-industrial pozzolan (fly ash, slag cement) cement substitution as a percentage of the full product composite by weight.
b. Provide data indicating the percentage of post-industrial and post-consumer recycled content aggregate.
c. Provide product data indicating the percentage of post-consumer recycled steel content in each type of steel reinforcement as a percentage of the full product composite by weight.
d. Provide product data stating the location where all products were manufactured
e. For projects using FSC certified formwork, provide chain-of-custody documentation for all certified wood products.
f. For projects using reusable formwork, provide data showing how formwork is reused.
g. Provide SDS product information data showing that form release agents meet any environmental performance goals such as using vegetable and soy based products.
h. Provide SDS product information data showing that concrete adhesives meet any environmental performance goals including low emitting, low volatile organic compound products.
1.8 QUALIFICATIONS FOR WELDING WORK
Welding procedures must be in accordance with AWS D1.4/D1.4M .
Verify that Welder qualifications are in accordance with AWS D1.4/D1.4M for welding of reinforcement or under an equivalent qualification test approved in advance. Welders are permitted to do only the type of welding for which each is specifically qualified.
PART 2 PRODUCTS
2.1 FORMWORK MATERIALS
a. Form-facing material in contact with concrete must be lumber, plywood, tempered concrete-form-grade hardboard, metal, plastic. Submit product information on proposed form-facing materials if different from that specified herein.
b. Design formwork, shores, reshores, and backshores to support loads transmitted to them and to comply with applicable building code
JEG# WFXO6310 SECTION 03 30 00 Page 11 requirements.
c. Design formwork and shoring for load redistribution resulting from stressing of post-tensioned reinforcement. Ensure that formwork allows movement resulting from application of prestressing force.
d. Design formwork to withstand pressure resulting from placement and vibration of concrete and to maintain specified tolerances.
e. Provide temporary openings in formwork if needed to facilitate cleaning and inspection.
f. Design formwork joints to inhibit leakage of mortar.
g. Limit deflection of facing materials for concrete surfaces exposed to view to 1/240 of center-to-center spacing of facing supports.
h. Do not use earth cuts as forms for vertical or sloping surfaces.
i. Submit product information on proposed form-facing materials if different from that specified herein.
j. Submit shop drawings for formwork, shoring, reshoring, and backshoring. Shop drawings must be signed and sealed by a licensed design engineer.
k. Submit design calculations for formwork, shoring, reshoring, and backshoring. Design calculations must be signed and sealed by a licensed design engineer.
l. Submit procedure for reshoring and backshoring, including drawings signed and sealed by a licensed design engineer. Include on shop drawings the formwork removal procedure and magnitude of construction loads used for design of reshoring or backshoring system. Indicate in procedure the magnitude of live and dead loads assumed for required capacity of the structure at time of reshoring or backshoring.
m. Submit manufacturer's product data on form liner proposed for use with each formed surface.
2.1.1 Wood Forms
Provide lumber that is square edged or tongue-and-groove boards, free of raised grain, knotholes, or other surface defects. Provide plywood that complies with NIST PS 1 , B-B concrete form panels or better or AHA A135.4 , hardboard for smooth form lining.
2.1.1.1 Concrete Form Plywood (Standard Rough)
Provide plywood that conforms to NIST PS 1 , B-B, concrete form, not less than 16 mm thick.
2.1.1.2 Overlaid Concrete Form Plywood (Standard Smooth)
Provide plywood that conforms to NIST PS 1 , B-B, high density form overlay, not less than 16 mm thick.
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2.1.2 Plastic Forms
Provide plastic forms that contain a minimum of 50 percent post-consumer recycled content, or a minimum of 50 percent post-industrial recycled content.
2.1.3 Steel Forms
Provide steel form surfaces that do not contain irregularities, dents, or sags.
2.2 FORMWORK ACCESSORIES
a. Use commercially manufactured formwork accessories, including ties and hangers.
b. Form ties and accessories must not reduce the effective cover of the reinforcement.
2.2.1 Form Ties
a. Use form ties with ends or end fasteners that can be removed without damage to concrete.
b. Where indicated in Contract Documents, use form ties with integral water barrier plates or other acceptable positive water barriers in walls.
c. The breakback distance for ferrous ties must be at least 50 mm.
d. If the breakback distance is less than 19 mm, use coated or corrosion-resistant ties.
e. Submit manufacturer's data sheet on form ties.
2.2.2 Biodegradable Form Release Agent
a. Provide form release agent that is colorless, biodegradable, and water-based, with a low (maximum of 55 grams/liter (g/l)) VOC content.
b. Provide product that does not bond with, stain, or adversely affect concrete surfaces and does not impair subsequent treatments of concrete surfaces.
c. Provide form release agent that reduces formwork moisture absorption, and does not contain diesel fuel, petroleum-based lubricating oils, waxes, or kerosene. Submit documentation indicating type of biobased material in product and biobased content. Indicate relative dollar value of biobased content products to total dollar value of products included in project.
d. Submit manufacturer's product data on formwork release agent for use on each form-facing material.
2.2.3 Chamfer Materials
Use lumber materials with dimensions of 19 x 19 mm.
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2.2.4 Construction Joints
a. Submit details and locations of construction joints in accordance with the requirements herein.
b. Locate construction joints within middle one-third of spans of slabs.
c. Locate construction joints in walls and at tops of footings or slabs.
d. Make construction joints perpendicular to main reinforcement.
e. Provide keyways where indicated in Contract Documents. Longitudinal keyways indicated in Contract Documents must be at least 37.5 mm deep, measured perpendicular to the plane of the joint.
2.2.5 Other Embedded items
Use sleeves, inserts, anchors, and other embedded items of material and design indicated in Contract Documents.
2.3 CONCRETE MATERIALS
2.3.1 Cementitious Materials
2.3.1.1 Portland Cement
a. Unless otherwise specified, provide cement that conforms to ASTM C150/C150M Type I II
b. Use one brand and type of cement for formed concrete having exposed-to-view finished surfaces.
c. Submit information along with evidence demonstrating compliance with referenced standards. Submittals must include types of cementitious materials, manufacturing locations, shipping locations, and certificates showing compliance.
d. Cementitious materials must be stored and kept dry and free from contaminants.
2.3.1.2 Fly Ash
a. ASTM C618, Class F, except that the maximum allowable loss on ignition must not exceed 6 percent.
b. Fly ash content must be a minimum of 15 percent by weight of cementitious material, provided the fly ash does not reduce the amount of cement in the concrete mix below the minimum requirements of local building codes. Where the use of fly ash cannot meet the minimum level, provide the maximum amount of fly ash permittable that meets the code requirements for cement content. Report the chemical analysis of the fly ash in accordance with ASTM C311/C311M. Evaluate and classify fly ash in accordance with ASTM D5759.
2.3.1.3 Slag cement
ASTM C989/C989M, Grade 120.
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2.3.1.4 Silica Fume
Silica fume must conform to ASTM C1240, including the optional limits on reactivity with cement alkalis. Silica fume may be furnished as a dry, densified material or as slurry. Proper mixing is essential to accomplish proper distribution of the silica fume and avoid agglomerated silica fume which can react with the alkali in the cement resulting in premature and extensive concrete damage. Supervision at the batch plant, finishing, and curing is essential. Provide at the Contractor's expense the services of a manufacturer's technical representative, experienced in mixing, proportioning, placement procedures, and curing of concrete containing silica fume. This representative must be present on the project prior to and during at least the first 4 days of concrete production and placement using silica fume. A High Range Water Reducing admixture (HRWRA) must be used with silica fume.
2.3.1.5 Other Supplementary Cementitious Materials
Natural pozzolan must be raw or calcined and conform to ASTM C618, Class N, including the optional requirements for uniformity and effectiveness in controlling ASR and must have an ignition loss not exceeding 3 percent.
Class N pozzolan for use in mitigating ASR must have a Calcium Oxide (CaO) content of less than 13 percent and total equivalent alkali content less than 3 percent.
Ultra Fine Fly Ash (UFFA) and Ultra Fine Pozzolan (UFP) must conform to ASTM C618, Class F or N, and the following additional requirements:
a. The strength activity index at 28 days of age must be at least 95 percent of the control specimens.
b. The average particle size must not exceed 6 microns.
c. The sum of SiO2 + Al2O3 + Fe2O3 must be greater than 77 percent.
2.3.2 Water
a. Water or ice must comply with the requirements of ASTM C1602/C1602M .
b. Minimize the amount of water in the mix. Improve workability by adjusting the grading of the aggregate and using admixture rather than by adding water.
c. Water must be potable; free from injurious amounts of oils, acids, alkalis, salts, organic materials, or other substances deleterious to concrete.
d. Protect mixing water and ice from contamination during storage and delivery.
e. Submit test report showing water complies with ASTM C1602/C1602M .
f. When nonpotable source is proposed for use, submit documentation on effects of water on strength and setting time in compliance with
ASTM C1602/C1602M .
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2.3.3 Aggregate
2.3.3.1 Normal-Weight Aggregate
a. Aggregates must conform to ASTM C33/C33M.
b. Aggregates used in concrete must be obtained from the same sources and have the same size range as aggregates used in concrete represented by submitted field test records or used in trial mixtures.
c. Store and handle aggregate in a manner that will avoid segregation and prevents contamination by other materials or other sizes of aggregates. Store aggregates in locations that will permit them to drain freely. Do not use aggregates that contain frozen lumps.
d. Submit types, pit or quarry locations, producers' names, aggregate supplier statement of compliance with ASTM C33/C33M, and ASTM C1293 expansion data not more than 18 months old.
2.3.4 Admixtures
a. Chemical admixtures must conform to ASTM C494/C494M.
b. Chemical admixtures for use in producing flowing concrete must conform to ASTM C1017/C1017M .
c. Do not use calcium chloride admixtures.
d. Use a corrosion-inhibiting admixture for concrete classified under exposure category C2.
e.…
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