PWS Attach 5 - Job Plans Amend 0006.pdf

Job Plan : JP-C-AC-4Y Description : Contractor Job Plan Air Compressor 4 Year Task Task Task Description Task Long Description Sequence 0 1 PM ISSUED PM issued through NIST Maximo System.

0 3 SCHEDULE THE PM Schedule the PM with the COR. NO equipment will be shut down without scheduling with the COR.

0 5 REVIEW Review all steps in PM.

Review safety requirements for this equipment and space Review manufacturer's instructions and equipment history record, if available.

0 7 EQUIPMENT SHUTDOWN SAFETY PRIOR TO ATTEMPTING ANY MAINTENANCE WORK, ENSURE

THAT:

1. ALL AIR PRESSURE IS FULLY DISCHARGED AND ISOLATED

FROM THE SYSTEM. IF THE AUTOMATIC BLOWDOWN VALVE IS

USED FOR THIS PURPOSE, THEN ALLOW ENOUGH TIME FOR IT

TO COMPLETE THE OPERATION.

2. THE MACHINE CANNOT BE STARTED ACCIDENTALLY OR

OTHERWISE, BY POSTING WARNING SIGNS AND FITTING

APPROPRIATE ANTI-STARTING DEVICES. LOCKOUT-TAGOUT

WILL BE ENFORCED.

3. ALL RESIDUAL ELECTRICAL POWER SOURCES (MAINS AND

BATTERY) ARE ISOLATED

4. APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT IS WORN

5. ENSURE THAT THE ASSOCIATED EQUIPMENT'S OPERATION

WILL NOT BE AFFECTED

0 9 CHECK WITH OPERATING OR AREA PERSONNEL Check with operating or area personnel for any deficiencies.

0 10 CHECK THE COOLERS CHECK THE COOLERS FOR BUILD-UP OF FOREIGN MATTER.

CLEAN IF NECESSARY BY BLOWING OUT WITH AIR.

PWS Attach 5 - Job Plans Page 1 of 99 1333ND20RNB190010 Amendment 0006

Job Plan : JP-C-AC-4Y Description : Contractor Jobplan Air Compressor 4 Year Task Sequence

Task Task Description Task Long Description

0 20 OPERATE SAFETY VALVES OPERATE SAFETY VALVES MANUALLY TO VERIFY THAT THE

VALVE MECHANISM IS FUNCTIONING CORRECTLY AND THAT A

SMALL AMOUNT OF AIR IS RELEASED.

0 40 LUBE BEARINGS LUBRICATE THE MAIN MOTOR DRIVE END BEARING AND THE

NON-DRIVE END BEARING

0 50 REBUILD VALVES REBUILD CONDENSATE SOLENOID VALVES USING FIELD KITS

0 60 INSPECT SILENCERS INSPECT THE BLOWDOWN SILENCERS NOTIFY COR IMMEDIATELY

IF ANY NEED TO BE REPLACED AND NOTE ON PM

0 70 CLEAN BREATHER CLEAN THE GEARCASE BREATHER

0 80 CHECK CALIBRATION CHECK THE CALIBRATION OF THE PRESSURE TRANSDUCERS.

0 90 REPLACE FILTER CHANGE THE AIR FILTER ELEMENT. NOTIFY COR IF FILTER IS

EXCEPTIONALLY DIRTY AND NOTE ON PM

0 100 REPLACE CHECK VALVE SEAT AND SPRING REPLACE CHECK VALVE SEAT AND SPRING USING FIELD KIT

0 110 FULLY INSPECT FULLY INSPECT CONDENSATE SEPARATORS, ALL EXTERNAL

SURFACES, AND FITTINGS. NOTE ON PM ANY EXCESSIVE

CORROSION, MECHANICAL OR OTHER IMPACT DAMAGE,

LEAKAGE OR OTHER DETERIORATION.

0 120 INSPECT THE STARTER INSPECT THE STARTER CONTACTORS. NOTIFY COR IMMEDIATELY

IF ANY NEED TO BE REPLACED AND NOTE ON PM

0 130 REBUILD BLOWNDOWN VALVE REBUILD BLOWNDOWN VALVE USING FIELD KIT.

0 140 CLEAN STRAINERS CLEAN THE CONDENSATE STRAINERS.

0 150 CHANGE OIL AND FILTER CHANGE THE LUBRICATING OIL AND FILTER ELEMENT.

0 160 REMOVE SAFETY VALVES REMOVE THE SAFETY VALVES FROM THE COMPRESSOR, INSPECT

AND RE-CALIBRATE.

0 170 REBUILD HYDRAULIC CYLINDER REBUILD HYDRAULIC CYLINDER USING FIELD KIT.

0 180 REPLACE ALL HOSES REPLACE ALL HOSES

PWS Attach 5 - Job Plans Page 2 of 99 1333ND20RNB190010

Job Plan : JP-C-AC-4Y Description : Contractor Jobplan Air Compressor 4 Year

Task Task Description Task Long Description

Sequence 0 999 COMPLETE PM Complete the PM through the NIST Maximo System noting condition, suspect problems, parts used, gauge/meter readings, etc.

NOTIFY COR IF ANY EQUIPMENT REQUIRES REPLACEMENT AND

NOTE ON PM.

Job Plan : JP-C-AC-A Description : Contractor Jobplan Air Compressor Annual

Task Task Description Task Long Description

Sequence 0 1 PM ISSUED PM issued through NIST Maximo System.

0 3 SCHEDULE THE PM Schedule the PM with the COR. NO equipment will be shut down without scheduling with the COR.

0 5 REVIEW Review all steps in PM.

Review safety requirements for this equipment and space Review manufacturer's instructions and equipment history record, if available.

PWS Attach 5 - Job Plans Page 3 of 99 1333ND20RNB190010

Task Task Description Task Long Description

0 7 EQUIPMENT SHUTDOWN SAFETY PRIOR TO ATTEMPTING ANY MAINTENANCE WORK, ENSURE

THAT:

1. ALL AIR PRESSURE IS FULLY DISCHARGED AND ISOLATED

FROM THE SYSTEM. IF THE AUTOMATIC BLOWDOWN VALVE IS

USED FOR THIS PURPOSE, THEN ALLOW ENOUGH TIME FOR IT

TO COMPLETE THE OPERATION.

2. THE MACHINE CANNOT BE STARTED ACCIDENTALLY OR

OTHERWISE, BY POSTING WARNING SIGNS AND FITTING

APPROPRIATE ANTI-STARTING DEVICES. LOCKOUT-TAGOUT

WILL BE ENFORCED.

3. ALL RESIDUAL ELECTRICAL POWER SOURCES (MAINS AND

BATTERY) ARE ISOLATED

4. APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT IS WORN

5. ENSURE THAT THE ASSOCIATED EQUIPMENT'S OPERATION

WILL NOT BE AFFECTED

0 9 CHECK WITH OPERATING OR AREA PERSONNEL Check with operating or area personnel for any deficiencies.

0 10 CHECK THE COOLERS CHECK THE COOLERS FOR BUILD-UP OF FOREIGN MATTER.

CLEAN IF NECESSARY BY BLOWING OUT WITH AIR.

0 20 OPERATE SAFETY VALVES OPERATE SAFETY VALVES MANUALLY TO VERIFY THAT THE

VALVE MECHANISM IS FUNCTIONING CORRECTLY AND THAT A

SMALL AMOUNT OF AIR IS RELEASED.

0 30 CHECK ALL HOSES CHECK ALL HOSES FOR SIGNS OF DETERIORATION, CRACKS,

HARDENING ETC. NOTIFY COR IMMEDIATELY IF ANY NEED TO BE

REPLACED AND NOTE ON PM

0 40 LUBE BEARINGS LUBRICATE THE MAIN MOTOR DRIVE END BEARING AND THE

NON-DRIVE END BEARING

PWS Attach 5 - Job Plans Page 4 of 99 1333ND20RNB190010

0 50 REBUILD VALVES REBUILD CONDENSATE SOLENOID VALVES USING FIELD KITS

PWS Attach 5 - Job Plans Page 5 of 99 1333ND20RNB190010

Task Task Description Task Long Description

0 60 INSPECT SILENCERS INSPECT THE BLOWDOWN SILENCERS NOTIFY COR IMMEDIATELY

IF ANY NEED TO BE REPLACED AND NOTE ON PM

0 70 CLEAN BREATHER CLEAN THE GEARCASE BREATHER

0 80 CHECK CALIBRATION CHECK THE CALIBRATION OF THE PRESSURE TRANSDUCERS.

0 90 REPLACE FILTER CHANGE THE AIR FILTER ELEMENT. NOTIFY COR IF FILTER IS

EXCEPTIONALLY DIRTY AND NOTE ON PM

0 100 REPLACE CHECK VALVE SEAT AND SPRING REPLACE CHECK VALVE SEAT AND SPRING USING FIELD KIT

0 110 FULLY INSPECT FULLY INSPECT CONDENSATE SEPARATORS, ALL EXTERNAL

SURFACES, AND FITTINGS. NOTE ON PM ANY EXCESSIVE

CORROSION, MECHANICAL OR OTHER IMPACT DAMAGE,

LEAKAGE OR OTHER DETERIORATION.

0 120 INSPECT THE STARTER INSPECT THE STARTER CONTACTORS. NOTIFY COR IMMEDIATELY

IF ANY NEED TO BE REPLACED AND NOTE ON PM

0 130 REBUILD BLOWNDOWN VALVE REBUILD BLOWNDOWN VALVE USING FIELD KIT.

0 140 CLEAN STRAINERS CLEAN THE CONDENSATE STRAINERS.

0 150 CHANGE OIL AND FILTER CHANGE THE LUBRICATING OIL AND FILTER ELEMENT.

0 160 REMOVE SAFETY VALVES REMOVE THE SAFETY VALVES FROM THE COMPRESSOR, INSPECT

AND RE-CALIBRATE.

0 998 COMPLETE "NEW EQUIPMENT REPORT FORM" COMPLETE "NEW EQUIPMENT REPORT FORM" FOR DATA THAT

APPLIES TO THIS PIECE OF EQUIPMENT SEE EXAMPLE FORM

AND CLASSIFICATION & ATTRIBUTE TABLES; PROVIDED BY

YOUR COR.

0 999 COMPLETE PM Complete the PM through NIST Maximo System; noting condition, suspect problems, parts used, gauge/meter readings, etc.

NOTIFY COR IF ANY EQUIPMENT REQUIRES REPLACEMENT AND

NOTE ON PM.

PWS Attach 5 - Job Plans Page 6 of 99 1333ND20RNB190010

Job Plan : JP-C-AC-Q Description : Contractor Jobplan Air Compressor Quarterly

0 1 ISSUE PM PM issued through NIST Maximo System.

0 3 SCHEDULE THE PM Schedule the PM with the COR. NO equipment will be shut down without scheduling with the COR.

0 5 REVIEW Review all steps in PM.

Review safety requirements for this equipment and space Review manufacturer's instructions and equipment history record, if available.

0 7 EQUIPMENT SHUTDOWN SAFETY PRIOR TO ATTEMPTING ANY MAINTENANCE WORK, ENSURE

THAT:

1. ALL AIR PRESSURE IS FULLY DISCHARGED AND ISOLATED

FROM THE SYSTEM. IF THE AUTOMATIC BLOWDOWN VALVE IS

USED FOR THIS PURPOSE, THEN ALLOW ENOUGH TIME FOR IT

TO COMPLETE THE OPERATION.

2. THE MACHINE CANNOT BE STARTED ACCIDENTALLY OR

OTHERWISE, BY POSTING WARNING SIGNS AND FITTING

APPROPRIATE ANTI-STARTING DEVICES. LOCKOUT-TAGOUT

WILL BE ENFORCED.

3. ALL RESIDUAL ELECTRICAL POWER SOURCES (MAINS AND

BATTERY) ARE ISOLATED

4. APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT IS WORN

5. ENSURE THAT THE ASSOCIATED EQUIPMENT'S OPERATION

WILL NOT BE AFFECTED

PWS Attach 5 - Job Plans Page 7 of 99 1333ND20RNB190010

Job Plan : JP-C-AC-Q Description : Contractor Jobplan Air Compressor Quarterly

Task Task Description Task Long Description

0 9 CHECK WITH OPERATING OR AREA PERSONNEL Check with operating or area personnel for any deficiencies.

0 10 CHECK THE COOLERS CHECK THE COOLERS FOR BUILD-UP OF FOREIGN MATTER.

CLEAN IF NECESSARY BY BLOWING OUT WITH AIR.

0 20 OPERATE SAFETY VALVES OPERATE SAFETY VALVES MANUALLY TO VERIFY THAT THE

VALVE MECHANISM IS FUNCTIONING CORRECTLY AND THAT A

SMALL AMOUNT OF AIR IS RELEASED.

0 30 CHECK ALL HOSES CHECK ALL HOSES FOR SIGNS OF DETERIORATION, CRACKS,

HARDENING ETC. NOTIFY COR IMMEDIATELY IF ANY NEED TO BE

REPLACED AND NOTE ON PM

0 40 LUBE BEARINGS LUBRICATE THE MAIN MOTOR DRIVE END BEARING AND THE

NON-DRIVE END BEARING

0 999 COMPLETE PM Complete the PM through the NIST Maximo System; noting condition, suspect problems, parts used, gauge/meter readings, etc.

Number of Records: 56

PWS Attach 5 - Job Plans Page 8 of 99 1333ND20RNB190010

Job Plan : JP-C-ACCU-S Description : JOBPLAN ACCU SEMI-ANNUAL

0 1 PM ISSUED PM issued through NIST Maximo System.

0 3 SCHEDULE THE PM Schedule the PM with the COR. NO equipment will be shut down without scheduling with the COR.

0 5 REVIEW Review all steps in PM.

Review safety requirements for this equipment and space.

Review manufacturer's instructions and equipment history record, if available.

0 7 EQUIPMENT SHUTDOWN SAFETY If shut-down is necessary; de-energize, tag, and lock out electrical circuits to motors, pumps, control circuits, etc and de-energize pressure in lines before working on equipment. Ensure that the people affected have been notified (COR to notify) and associated equipment's operation will not be affected.

0 9 CHECK WITH OPERATING OR AREA PERSONNEL Check with operating or area personnel for any deficiencies.

0 10 CHECK UNIT FOR PROPER OPERATION(2) CHECK BOTH SIDES OF UNIT FOR EXCESSIVE NOISE, VIBRATION, SIGNS OF OIL LEAKAGE, ECT.

0 20 PRESSURE WASH COILS AND FANS PRESSURE WASH COILS AND FANS ON BOTH SIDES OF THE UNIT

WITH CLEANING SOLUTION

0 30 CHECK ELECTRICAL WIRING CHECK ELECTRICAL WIRING AND CONNECTIONS, TIGHTEN ALL

CONNECTIONS

0 40 LUBRICATE BEARINGS (If Applicable) LUBRICATE SHAFTS, BEARINGS, MOTOR BEARINGS AS REQUIRED

0 50 INSPECT FANS INSPECT FANS ON BOTH SIDES OF THE UNIT FOR PROPER

OPERATION, BENT OR DAMAGED BLADES, UNBALANCED BLADES,

REPAIR OR REPLACE AS NEEDED

0 60 INSPECT PIPING INSPECT PIPING AND VALVES ON BOTH SIDES OF THE UNIT FOR

LEAKS, REPAIR OE REPLACE AS NEEDED

0 70 CLEAN AREA CLEAN AREA AROUND EQUIPMENT

PWS Attach 5 - Job Plans Page 9 of 99 1333ND20RNB190010

Job Plan : JP-C-ACCU-S Description : JOBPLAN ACCU SEMI-ANNUAL

Task Task Description Task Long Description

0 100 CHECK ALARMS CHECK WITH OPERATING OR AREA PERSONNEL TO INSURE

THAT ALL ASSOCIATED ALARMS ARE CLEARED UPON

COMPLETION AND RESTART

0 999 COMPLETE PM Complete the PM through NIST Maximo system; noting condition, suspect problems, parts used, gauge/meter readings, etc.

Notify COR if any equipment requires replacement and note on PM

Number of Records: 14

PWS Attach 5 - Job Plans Page 10 of 99 1333ND20RNB190010

Job Plan : JP-C-AHU-A Description : JOB PLAN AHU ANNUAL

0 1 PM ISSUED PM issued through NIST Maximo System.

0 3 SCHEDULE THE PM - 48 HR LEAD Schedule the PM with the COR, MINIMUM 48 HOUR LEADTIME. NO equipment will be shut down without scheduling with the COR.

0 7 EQUIPMENT SHUTDOWN SAFETY If shut-down is necessary; de-energize, tag, and lock out electrical circuits to motors, pumps, control circuits, etc and de-energize pressure in lines before working on equipment.

0 20 CHECK CONTROLS CHECK CONTROLS AND UNIT FOR PROPER OPERATION. AIR

HANDLER MAY HAVE DIGITAL OR PNEUMATIC CONTROLS.

0 30 CHECK FOR UNUSUAL NOISES CHECK FOR UNUSUAL NOISE OR VIBRATION

0 50 LUBRICATE BEARINGS LUBRICATE SHAFT AND MOTOR BEARINGS AS NECESSARY

0 60 REPLACE BELTS REPLACE BELTS, RE- TENSION, CHECK ALIGNMENT OF BELTS,

0 70 INSPECT PIPING AND VALVES INSPECT EXTERIOR PIPING AND VALVES FOR LEAKS; TIGHTEN

CONNECTIONS AS REQUIRED

0 80 CHECK OPERATION CHECK OPERATION OF ALL PIVOT POINTS AND LINKAGES AND

LUBRICATE AS NECESSARY

0 90 REPLACE FILTERS REPLACE 40% AIR FILTERS OR PRE FILTERS

0 100 CLEAN AREA CLEAN AREA AROUND EQUIPMENT. DISPOSE OF AIR FILTERS OR

FILTER MEDIA PROPERLY

0 999 COMPLETE PM Complete the PM through NIST Maximo System.

NOTIFY COR IF ANY EQUIPMENT REQUIRES REPAIR/

REPLACEMENT AND NOTE ON PM.

PWS Attach 5 - Job Plans Page 11 of 99 1333ND20RNB190010

Job Plan : JP-C-AHU-Q Description : AIR HANDLING UNIT QUARTERLY

Task Task Description Task Long Description

0 20 Grease supply fan motor If needed 0 50 Check tension, condition and alignment of belts Adjust belt if necessary If direct drive check blower wheel alignment / balance

0 30 Clean coil drain pan(s)

0 1 Issue PM PM issued through NIST Maximo System.

0 999 Complete PM Complete the PM through NIST Maximo System.

NOTIFY COR IF ANY EQUIPMENT REQUIRES REPAIR/

REPLACEMENT AND NOTE ON PM.

0 10 Replace filters

0 40 Check for unusual noise or vibration

Job Plan : JP-C-AHU-S Description : JOBPLAN AHU SEMI ANNUAL

0 1 Issue PM PM issued through NIST Maximo System.

0 3 SCHEDULE THE PM - 48 HR LEAD Schedule the PM with the COR, MINIMUM 48 HOUR LEADTIME. NO equipment will be shut down without scheduling with the COR.

0 7 EQUIPMENT SHUTDOWN SAFETY If shut-down is necessary; de-energize, tag, and lock out electrical circuits to motors, pumps, control circuits, etc and de-energize pressure in lines before working on equipment.

0 20 CHECK CONTROLS CHECK CONTROLS AND UNIT FOR PROPER OPERATION. AIR

HANDLER MAY HAVE DIGITAL OR PNEUMATIC CONTROLS.

0 30 CHECK FOR UNUSUAL NOISES CHECK FOR UNUSUAL NOISE OR VIBRATION

0 50 LUBRICATE BEARINGS LUBRICATE SHAFT AND MOTOR BEARINGS AS NECESSARY

0 60 CHECK BELTS CHECK TENSION, CONDITION AND ALIGNMENT OF BELTS, ADJUST

AS NECESSARY

PWS Attach 5 - Job Plans Page 12 of 99 1333ND20RNB190010

Job Plan : JP-C-AHU-S Description : JOBPLAN AHU SEMI ANNUAL

Task Task Description Task Long Description

0 70 INSPECT PIPING AND VALVES INSPECT EXTERIOR PIPING AND VALVES FOR LEAKS; TIGHTEN

CONNECTIONS AS REQUIRED

0 80 CHECK OPERATION CHECK OPERATION OF ALL PIVOT POINTS AND LINKAGES AND

LUBRICATE AS NECESSARY

0 90 REPLACE FILTERS REPLACE 40% AIR FILTERS OR PRE FILTERS

0 100 CLEAN AREA CLEAN AREA AROUND EQUIPMENT. DISPOSE OF AIR FILTERS OR

FILTER MEDIA PROPERLY

0 999 COMPLETE PM Complete the PM through NIST Maximo System.

NOTIFY COR IF ANY EQUIPMENT REQUIRES REPAIR/

REPLACEMENT AND NOTE ON PM.

Number of Records: 31

PWS Attach 5 - Job Plans Page 13 of 99 1333ND20RNB190010

Job Plan : JP-C-W-AHU-

SWAP-F

Description : Contractor Job Plan WWV/B AHU (SWAMP COOLER) SHUT DOWN

0 1 PM ISSUED PM issued through NIST Maximo System.

0 3 SCHEDULE THE PM Schedule the PM with the COR. NO equipment will be shut down without scheduling with the COR.

0 5 REVIEW Review all steps in PM.

Review safety requirements for this equipment and space.

Review manufacturer's instructions and equipment history record, if available.

0 7 EQUIPMENT SHUTDOWN SAFETY If shut-down is necessary; de-energize, tag, and lock out electrical circuits to motors, pumps, control circuits, etc and de-energize pressure in lines before working on equipment. Ensure that the people affected have been notified (COR to notify) and associated equipment's operation will not be affected.

0 9 CHECK WITH OPERATING OR AREA PERSONNEL Check with operating or area personnel for any deficiencies.

0 15 WATER SUPPLY TURN WATER OFF TO COOLER, DRAIN SUMP, NOTIFY COR OF

DEFICIENCIES

0 80 CLEAN AREA CLEAN SURROUNDING AREA OF DEBRIS

0 90 INSTALL COVER CONTACT AREA PERSONNEL AS TO STORAGE LOCATION OF

COVER AND INSTALL ON UNITS

0 999 COMPLETE PM Complete the PM through NIST Maximo System; noting condition, Notify COR if any equipment requires replacement and note on PM

PWS Attach 5 - Job Plans Page 14 of 99 1333ND20RNB190010

SWAP-S

Description : Contractor Jobplan WWV/B AHU (SWAMP COOLER) START UP

0 1 ISSUE PM PM issued through NIST Maximo System.

0 3 SCHEDULE THE PM Schedule the PM with the COR. NO equipment will be shut down without scheduling with the COR.

0 5 REVIEW Review all steps in PM.

Review safety requirements for this equipment and space.

Review manufacturer's instructions and equipment history record, if available.

0 7 EQUIPMENT SHUTDOWN SAFETY If shut-down is necessary; de-energize, tag, and lock out electrical circuits to motors, pumps, control circuits, etc and de-energize pressure in lines before working on equipment. Ensure that the people affected have been notified (COR to notify) and associated equipment's operation will not be affected.

0 9 CHECK WITH OPERATING OR AREA PERSONNEL Check with operating or area personnel for any deficiencies.

0 10 CHECK UNIT FOR PROPER OPERATION CHECK UNIT FOR PROPER OPERATION, NOISE, VIBRATION, ECT

0 15 WATER SUPPLY TURN WATER ON TO COOLER, CHECK FLOAT, ADJUST AS NEEDED,

NOTIFY COR OF DEFICIENCIES

0 20 CHECK EVAPORATION PANNELS REPLACE PADS

0 30 LUBRICATE BEARINGS LUBRICATE FAN, BEARINGS,AND MOTOR

0 40 REPLACE BELT REPLACE BELT

0 50 INSPECT WIRING INSPECT WIRING FOR LOOSE CONNECTIONS, DETERIORATION,

TIGHTEN LOOSE CONNECTIONS, NOTIFY COR OF DEFECIENCIES.

0 60 CHECK PUMP CHECK PUMP FOR PROPER OPERATION, CLEAN INLET SCREEN

AND DISCHARGE LINE. NOTIFY COR OF DEFICIENCIES

0 65 CHECK WATER DISTRIBUTION TO PADS CHECK WATER DISTRIBUTION TO PADS, CLEAN IF NECESSARY, NOTIFY COR OF DEFICIENCIES

PWS Attach 5 - Job Plans Page 15 of 99 1333ND20RNB190010

SWAP-S

Description : Contractor Jobplan WWV/B AHU (SWAMP COOLER) START UP

Task Task Description Task Long Description

0 70 CLEAN SUMP CLEAN SUMP OF DIRT AND DEBRIS

0 80 CLEAN AREA CLEAN SURROUNDING AREA OF DEBRIS

0 90 REMOVE COVERS REMOVE COVERS ON UNITS, GIVE TO AREA PERSONNEL FOR

STORAGE

Number of Records: 26

PWS Attach 5 - Job Plans Page 16 of 99 1333ND20RNB190010

Job Plan : JP-C-BLR-A Description : Contractor Boiler Annual

0 1 ISSUE PM PM issued through NIST Maximo System.

0 3 SCHEDULE THE PM Schedule the PM with the COR. NO equipment will be shut down without scheduling with the COR.

0 5 REVIEW Review all steps in PM.

Review safety requirements for this equipment and space.

Review manufacturer's instructions and equipment history record, if available.

0 7 EQUIPMENT SHUTDOWN SAFETY If shut-down is necessary; de-energize, tag, and lock out electrical circuits to motors, pumps, control circuits, etc and de-energize pressure in lines before working on equipment. Ensure that the people affected have been notified (COR to notify) and associated equipment's operation will not be affected.

0 9 CHECK WITH OPERATING OR AREA PERSONNEL Check with operating or area personnel for any deficiencies.

0 10 CHECK COMBUSTION CHAMBER FOR AIR OR GAS LEAKS CHECK COMBUSTION CHAMBER FOR AIR OR GAS LEAKS 0 20 CHECK FUEL LINES AND CONNECTIONS FOR DAMAGE CHECK FUEL LINES AND CONNECTIONS FOR DAMAGE

0 30 CHECK FOR PROPER OPERATIONAL RESPONSE OF

BURNER TO

CHECK FOR PROPER OPERATIONAL RESPONSE OF BURNER TO

POTENTIOMETER CONTROL

0 60 CHECK AND LUBRICATE BURNER AND BLOWER

MOTORS

CHECK AND LUBRICATE BURNER AND BLOWER MOTORS

0 70 CHECK MAIN FLAME FAILURE PROTECTION CHECK MAIN FLAME FAILURE PROTECTION AND MAIN FLAME

DETECTION SCANNER ON BOILER EQUIPPED WITH SPARK

IGNITION

0 80 CHECK ELECTRICAL WIRING TO BURNER CONTROLS

AND BLO

CHECK ELECTRICAL WIRING TO BURNER CONTROLS AND

BLOWER

0 90 CLEAN FIREBOX CLEAN FIRESIDE ON FIRETUBE BOILERS WITH VACUUM TYPE

TUBE CLEANING MACHINE

PWS Attach 5 - Job Plans Page 17 of 99 1333ND20RNB190010

Job Plan : JP-C-BLR-A Description : Contractor Boiler Annual

Task Task Description Task Long Description

0 100 CHECK OPERATION OF MERCURY CONTROL SWITCHES CHECK OPERATION OF MERCURY CONTROL SWITCHES (I.E.

STEAM PRESSURE, HOT WATER TEMERATURE LIMIT, ATOMIZING

OR COMBUSTION AIR PROVING, ETC.)

0 110 CHECK SAFETY PRESSURE RELIEF VALVE CHECK OPERATION AND CONDITION OF SAFETY PRESSURE

RELIEF VALVE

0 120 CHECK OPERATION OF BOILER LOW WATER CUT OFF

DEVICE

CHECK OPERATION OF BOILER LOW WATER CUT OFF DEVICES

0 130 CHECK HOT WATER PRESSURE GAUGES CHECK HOT WATER PRESSURE GAUGES

0 140 INSPECT AND CLEAN WATER COLUMN SIGHT GLASS INSPECT AND CLEAN WATER COLUMN SIGHT GLASS

0 150 ANALYZE FLUE GAS ANALYZE FLUE GAS AND MAKE ADJUSTMENTS AS NECESSARY. A

PRINTED REPORT ON THE FLUE GAS ANALYSIS WILL BE

PROVIDED TO THE COR FOR INSPECTION.

0 160 CHECK CONDITION OF FLUE PIPE, DAMPER AND

EXHAUST

CHECK CONDITION OF FLUE PIPE, DAMPER AND EXHAUST STACK

0 170 CHECK BOILER OPERATION THROUGH COMPLETE

CYCLE

CHECK BOILER OPERATION THROUGH COMPLETE CYCLE, UP TO

30 MINUTES

0 190 CLEAN AREA AROUND BOILER CLEAN AREA AROUND BOILER

0 998 COMPLETE "NEW EQUIPMENT REPORT FORM" COMPLETE "NEW EQUIPMENT REPORT FORM" FOR DATA THAT

APPLIES TO THIS PIECE OF EQUIPMENT SEE EXAMPLE FORM

AND CLASSIFICATION & ATTRIBUTE TABLES; PROVIDED BY

YOUR COR.

0 999 COMPLETE PM Complete the PM through NIST Maximo System.; noting condition, suspect problems, parts used, gauge/meter readings, etc.

NOTIFY COR IF ANY EQUIPMENT REQUIRES REPLACEMENT AND

NOTE ON PM.

PWS Attach 5 - Job Plans Page 18 of 99 1333ND20RNB190010

Job Plan : JP-C-BLR-M Description : Contractor Boiler Monthly

0 1 OBTAIN PM Obtain PM from COR. The PM may be issued in a handheld device or paper.

0 3 SCHEDULE THE PM Schedule the PM with the COR. NO equipment will be shut down without scheduling with the COR.

0 5 REVIEW Review all steps in PM.

Review safety requirements for this equipment and space.

Review manufacturer's instructions and equipment history record, if available.

0 7 EQUIPMENT SHUTDOWN SAFETY If shut-down is necessary; de-energize, tag, and lock out electrical circuits to motors, pumps, control circuits, etc and de-energize pressure in lines before working on equipment. Ensure that the people affected have been notified (COR to notify) and associated equipment's operation will not be affected.

0 9 CHECK WITH OPERATING OR AREA PERSONNEL Check with operating or area personnel for any deficiencies.

0 10 CHECK COMBUSTION CHAMBER FOR AIR OR GAS LEAKS CHECK COMBUSTION CHAMBER FOR AIR OR GAS LEAKS 0 20 CHECK FUEL LINES AND CONNECTIONS FOR DAMAGE CHECK FUEL LINES AND CONNECTIONS FOR DAMAGE

0 30 CHECK FOR PROPER OPERATIONAL RESPONSE OF

BURNER

CHECK FOR PROPER OPERATIONAL RESPONSE OF BURNER TO

POTENTIOMETER CONTROL

0 70 CHECK MAIN FLAME FAILURE PROTECTION CHECK MAIN FLAME FAILURE PROTECTION AND MAIN FLAME

DETECTION SCANNER ON BOILER EQUIPPED WITH SPARK

IGNITION

0 100 CHECK OPERATION OF MERCURY CONTROL SWITCHES CHECK OPERATION OF MERCURY CONTROL SWITCHES (I.E.

STEAM PRESSURE, HOT WATER TEMERATURE LIMIT, ATOMIZING

OR COMBUSTION AIR PROVING, ETC.)

0 110 CHECK SAFETY PRESSURE RELIEF VALVE CHECK OPERATION AND CONDITION OF SAFETY PRESSURE

RELIEF VALVE

0 120 CHECK OPERATION OF BOILER LOW WATER CUT OFF

DEVICE

CHECK OPERATION OF BOILER LOW WATER CUT OFF DEVICES

PWS Attach 5 - Job Plans Page 19 of 99 1333ND20RNB190010

Job Plan : JP-C-BLR-M Description : Contractor Boiler Monthly

Task Task Description Task Long Description

0 130 CHECK HOT WATER PRESSURE GAUGES CHECK HOT WATER PRESSURE GAUGES compare pressures to digital Reliable System. Check for any fluctuations indicating a potential leak.

0 140 INSPECT AND CLEAN WATER COLUMN SIGHT GLASS INSPECT AND CLEAN WATER COLUMN SIGHT GLASS

0 160 CHECK CONDITION OF FLUE PIPE, DAMPER AND

EXHAUST

CHECK CONDITION OF FLUE PIPE, DAMPER AND EXHAUST STACK

0 190 CLEAN AREA AROUND BOILER CLEAN AREA AROUND BOILER

0 999 COMPLETE PM Complete the PM on handheld or paper; noting condition, suspect problems, parts used, gauge/meter readings, etc.

Job Plan : JP-C-BLR-Q Description : Contractor Boiler Quarterly

0 1 OBTAIN PM Obtain PM from COR. The PM may be issued in a handheld device or paper.

0 3 SCHEDULE THE PM Schedule the PM with the COR. NO equipment will be shut down without scheduling with the COR.

0 5 REVIEW Review all steps in PM.

Review safety requirements for this equipment and space.

Review manufacturer's instructions and equipment history record, if available.

PWS Attach 5 - Job Plans Page 20 of 99 1333ND20RNB190010

0 7 EQUIPMENT SHUTDOWN SAFETY If shut-down is necessary; de-energize, tag, and lock out electrical circuits to motors, pumps, control circuits, etc and de-energize pressure in lines before working on equipment. Ensure that the people affected have been notified (COR to notify) and associated equipment's operation will not be affected.

PWS Attach 5 - Job Plans Page 21 of 99 1333ND20RNB190010

Task Task Description Task Long Description

0 9 CHECK WITH OPERATING OR AREA PERSONNEL Check with operating or area personnel for any deficiencies.

0 10 CHECK COMBUSTION CHAMBER FOR AIR OR GAS LEAKS CHECK COMBUSTION CHAMBER FOR AIR OR GAS LEAKS 0 20 CHECK FUEL LINES AND CONNECTIONS FOR DAMAGE CHECK FUEL LINES AND CONNECTIONS FOR DAMAGE

0 30 CHECK FOR PROPER OPERATIONAL RESPONSE OF

BURNER

CHECK FOR PROPER OPERATIONAL RESPONSE OF BURNER TO

POTENTIOMETER CONTROL

0 60 CHECK AND LUBRICATE BURNER AND BLOWER

MOTORS

CHECK AND LUBRICATE BURNER AND BLOWER MOTORS

0 70 CHECK MAIN FLAME FAILURE PROTECTION CHECK MAIN FLAME FAILURE PROTECTION AND MAIN FLAME

DETECTION SCANNER ON BOILER EQUIPPED WITH SPARK

IGNITION

PWS Attach 5 - Job Plans Page 22 of 99 1333ND20RNB190010

Task Task Description Task Long Description

0 100 CHECK OPERATION OF MERCURY CONTROL SWITCHES CHECK OPERATION OF MERCURY CONTROL SWITCHES (I.E.

STEAM PRESSURE, HOT WATER TEMERATURE LIMIT, ATOMIZING

OR COMBUSTION AIR PROVING, ETC.)

0 110 CHECK SAFETY PRESSURE RELIEF VALVE CHECK OPERATION AND CONDITION OF SAFETY PRESSURE

RELIEF VALVE

0 120 CHECK OPERATION OF BOILER LOW WATER CUT OFF

DEVICE

CHECK OPERATION OF BOILER LOW WATER CUT OFF DEVICES

0 130 CHECK HOT WATER PRESSURE GAUGES CHECK HOT WATER PRESSURE GAUGES

0 140 INSPECT AND CLEAN WATER COLUMN SIGHT GLASS INSPECT AND CLEAN WATER COLUMN SIGHT GLASS

0 160 CHECK CONDITION OF FLUE PIPE, DAMPER AND

EXHAUST

CHECK CONDITION OF FLUE PIPE, DAMPER AND EXHAUST STACK

0 170 CHECK BOILER OPERATION THROUGH COMPLETE

CYCLE

CHECK BOILER OPERATION THROUGH COMPLETE CYCLE, UP TO

30 MINUTES

0 190 CLEAN AREA AROUND BOILER CLEAN AREA AROUND BOILER

0 999 COMPLETE PM Complete the PM on handheld or paper; noting condition, suspect problems, parts used, gauge/meter readings, etc.

Number of Records: 59

PWS Attach 5 - Job Plans Page 23 of 99 1333ND20RNB190010

Job Plan : JP-CCH-C-2Y Description : Job Plan Chiller Cup - 2 YEAR

0 10 ISSUE PM PM issued through NIST Maximo System.

0 20 REVIEW Review manufacturer's instructions and equipment history record, if available.

0 50 REPLACE OIL FILTER REPLACE THE EXTERNAL OIL FILTER WITH A NEW OEM

FILTER

0 60 REPLACE OIL RECLAIM FILTER/STRAINER REPLACE THE OIL RECLAIM FILTER/STRAINER WITH A NEW OEM

FILTER/STRAINER IF ISOLATABLE

0 70 REPLACE REFRIGERANT DRIERS REPLACE THE REFRIGERANT DRIERS IF ISOLATABLE

0 80 OIL SAMPLE REMOVE AN OIL SAMPLE FOR LAB ANALYSIS - PROVIDE WRITTEN

REPORT ON FINDINGS

0 90 CHECK OPERATING AND SAFETY CONTROL CALIBRATE AS REQUIRED

0 100 INSPECT STARTER INSPECT STARTER AND/OR VARIABLE SPEED DRIVE (VSD)

SETTINGS AS REQUIRED

0 110 CALIBRATE MOTOR VOLTAGE AND AMPERAGE CALIBRATE MOTOR VOLTAGE AND AMPERAGE INPUT

READINGS

0 120 PUNCH TUBES 3 STEP PROCESS 1. ISOLATE THE CONDENSER, DRAIN AND REMOVE THE BLACNK

SIDE COVER FOR ACCESS TO THE CONDENSER TUBES. 2. BRUSH

CLEAN THE CONDENSER TUBES WITH A SOFT BRISTLE BRUSH 3.

REPLACE THE CONDENSER COVER WITH NEW OEM GASKET,

REFILL AND CHECK FOR WATER

LEAKS

0 140 REPORT DEPARTURE REPORT TO CUSTOMER ON DEPARTURE AND ADVISE ON ANY

ISSUES FOUND.

0 999 COMPLETE PM COMPLETE THE PM IN MAXIMO AND RECORD ANY ISSUES

PWS Attach 5 - Job Plans Page 24 of 99 1333ND20RNB190010

Job Plan : JP-CCH-C-2Y Description : Job Plan Chiller Cup - 2 YEAR

Task Task Description Task Long Description

0 40 CHECK AND RECORD ALARMS AND ALERTS AND

CONFIGURATIONS

0 130 CLEAN UP THE WORK STATION

0 5 REPORT TO CUSTOMER UPON ARRIVAL

0 30 LEAK TEST THE ENTIRE CHILLER

Job Plan : JP-CCH-C-A Description : Job Plan Chiller Cup - Annual

0 10 PM ISSUE PM issued through NIST Maximo System.

0 20 REVIEW Review manufacturer's instructions and equipment history record, if available.

0 50 REPLACE OIL FILTER REPLACE THE EXTERNAL OIL FILTER WITH A NEW OEM

FILTER

0 60 REPLACE OIL RECLAIM FILTER/STRAINER REPLACE THE OIL RECLAIM FILTER/STRAINER WITH A NEW OEM

FILTER/STRAINER IF ISOLATABLE

0 70 REPLACE REFRIGERANT DRIERS REPLACE THE REFRIGERANT DRIERS IF ISOLATABLE

0 80 OIL SAMPLE REMOVE AN OIL SAMPLE FOR LAB ANALYSIS - PROVIDE WRITTEN

REPORT ON FINDINGS

0 90 CHECK OPERATING AND SAFETY CONTROL CALIBRATE AS REQUIRED

0 100 INSPECT STARTER INSPECT STARTER AND/OR VARIABLE SPEED DRIVE (VSD)

SETTINGS AS REQUIRED

0 110 CALIBRATE MOTOR VOLTAGE AND AMPERAGE CALIBRATE MOTOR VOLTAGE AND AMPERAGE INPUT

READINGS

PWS Attach 5 - Job Plans Page 25 of 99 1333ND20RNB190010

Job Plan : JP-CCH-C-A Description : Job Plan Chiller Cup - Annual

Task Task Description Task Long Description

0 140 REPORT DEPARTURE REPORT TO CUSTOMER ON DEPARTURE AND ADVISE ON ANY

ISSUES FOUND.

0 999 COMPLETE PM COMPLETE THE PM IN MAXIMO AND RECORD ANY ISSUES

0 130 CLEAN UP THE WORK STATION

0 40 CHECK AND RECORD ALARMS AND ALERTS AND

CONFIGURATIONS

0 30 LEAK TEST THE ENTIRE CHILLER

0 5 REPORT TO CUSTOMER UPON ARRIVAL

Job Plan : JP-CCH-C-Q Description : Job Plan Chiller Cup - Quarterly

0 10 ISSUE PM PM issued through NIST Maximo System.

0 20 REVIEW Review manufacturer's instructions and equipment history record, if available.

0 60 CHECK VSD RAMP TIMES & SPEED SETTINGS IF APPLICABLE

PWS Attach 5 - Job Plans Page 26 of 99 1333ND20RNB190010

Task Task Description Task Long Description

0 180 REPORT TO CUSTOMER REPORT TO CUSTOMER ON DEPARTURE AND ADVISE ON ANY

ISSUES FOUND

0 999 COMPLETE THE PM COMPLETE THE PM IN MAXIMO AND RECORD ANY ISSUES

PWS Attach 5 - Job Plans Page 27 of 99 1333ND20RNB190010

0 50 CHECK POWER AND PIPING

0 80 CHECK COOLER REFRIGERANT TEMPERATURE AND

PRESSURE

0 110 CHECK COMPRESSOR DISCHARGE TEMPERATURE

0 150 CHECK AND LOG OIL LEVEL, OIL PRESSURE AND OIL

TEMPERATURE

0 140 CHECK REFRIGERANT LEVELS THRU THE APPROACH

METHOD

PWS Attach 5 - Job Plans Page 28 of 99 1333ND20RNB190010

Task Task Description Task Long Description

0 160 MAKE EQUIPMENT ADJUSTMENTS AS REQUIRED FOR

PROPER OPERATION

0 140 CHECK REFRIGERANT LEVELS THRU THE APPROACH

METHOD

0 5 REPORT TO CUSTOMER UPON ARRIVAL

0 110 CHECK COMPRESSOR DISCHARGE TEMPERATURE

0 30 CHECK GENERAL MACHINE OPERATION

0 90 CHECK CONDENSER REFRIGERANT TEMPERATURE AND

PRESSURE

PWS Attach 5 - Job Plans Page 29 of 99 1333ND20RNB190010

Task Task Description Task Long Description

0 90 CHECK CONDENSER REFRIGERANT TEMPERATURE AND

PRESSURE

0 150 CHECK AND LOG OIL LEVEL, OIL PRESSURE AND OIL

TEMPERATURE

0 120 CHECK COMPRESSOR DISCHARGE SUPERHEAT

TEMPERATURE

0 40 CHECK CONTROL PARAMETERS

0 70 CHECK AND RECORD STARTS AND RUN HOURS

0 100 CHECK COMPRESSOR THRUST BEARING TEMPERATURE

PWS Attach 5 - Job Plans Page 30 of 99 1333ND20RNB190010

Task Task Description Task Long Description

0 130 LOG WATER TEMPERATURES AND DIFFERENTIAL

PRESSURES

0 160 MAKE EQUIPMENT ADJUSTMENTS AS REQUIRED FOR

PROPER OPERATION

Number of Records: 111

PWS Attach 5 - Job Plans Page 31 of 99 1333ND20RNB190010

Job Plan : JP-C-LIEBERTS-Q Description : Contractor Job plan Quarterly for Liebert Units

0 2 SAFETY REQUIRMENTS - READ SAFETY SHOULD ALWAYS BE PARAMOUNT IN OPERATION AND

MAINTENANCE. BEFORE ATTEMPTING ANY MAINTENANCE, BE

CERTAIN THE EQUIPMENT CANNOT BE STARTED

ACCIDENTALLY. IF SYSTEM IS PUMPED DOWN AND/OR VALVES

ARE CLOSED, TAG OR LABEL TO INDICATE STATUS OF UNIT. BE

CERTAIN THERE IS NO PRESSURE IN THE MACHINE BEFORE

OPENING. ON A RECIPROCATING UNIT, LOOSEN (DO NOT

REMOVE) ALL NUTS ON A VALVE COVER. PRY IT LOOSE SO THAT

ANY TRAPPED GAS MAY ESCAPE. THE REMOVE ALL NUTS AND

THE COVER.

NOTICE: ALWAYS RECOVER REFRIGERANT AND USE ADEQUATE

VENTILATION. "FREON" TYPE REFRIGERANTS CAN BE

DANGEROUS; WHEN HEATED TO DECOMPOSITION, THEY EMIT

HIGHLY TOXIC FUMES OF PHOSGENE AND FLUORIDES.

0 3 SCHEDULE THE PM Schedule the PM with the COR. NO equipment will be shut down without scheduling with the COR.

0 5 REVIEW Review all steps in PM.

Review safety requirements for this equipment and space.

Review manufacturer's instructions and equipment history record, if available.

0 7 EQUIPMENT SHUTDOWN SAFETY De-energize, tag, and lock out electrical circuits to motors, pumps, control circuits, etc and release pressure in lines before working on equipment when necessary.

Ensure that the people affected have been notified (COR to notify) and associated equipment's operation will not be affected.

0 9 CHECK WITH OPERATING OR AREA PERSONNEL Check with operating or area personnel for any deficiencies.

PWS Attach 5 - Job Plans Page 32 of 99 1333ND20RNB190010

Task Task Description Task Long Description

0 10 AIR FILTER 1. Check/replace filters / Change air filters with a pleat 40% type. ( Filter pleat direction should run parallel to the direction of the short side of the filter/ Do not use long pleat filter construction because it can cause filter collapse.)

2. Grille area unrestricted

3. Wipe section clean

4. Coil clean

0 20 Blower Section 1. Blower wheels free of debris

2. Check belt tension and condition (replace if needed or every 30 months)Belt's should be replace with factory installed parts.

3. Check/lube bearings

4. Check sheave/ pulley (replace if worn)

5. Check motor mount

6. Motor amp draw L1 L2 L

0 30 Reheat

0 50 Infrared Humidifier

Compare to nameplate amps

1. Inspect elements

2. Check wire connections (inside reheat box)

3. Reheat amp draw

a. #1

a. #2

a. #3

1. Check drain lines and trap for clogs

2. Check /clean pan for mineral deposits

3. Clean reflector

4. Check water make-up valve for leaks

5. Check humidifier lamps (replace if burnt out)

6. Check wire connections (inside humidifier box)

7. Humidifier amp draw L1 L2 L3

PWS Attach 5 - Job Plans Page 33 of 99 1333ND20RNB190010

0 60 Condensate Pump 1. Check for debris in sump

2. Check operation of float(s) (free movement) 0 70 Refrigeration Piping 1. Check refrigerant lines (clamps secure/ no rubbing /no leaks

2. Check for moisture (sight glass) 0 90 Drain Piping 1. Check for free running drain system

2. Clear out obstructions and material buildup on tubing walls

3. Check for leaks

4. Check for tubing kinks or damage

0 100 Compressor Section 1. Check oil level

2. Check for oil leaks

3. Check compressor mounts ( springs/bushings)

4. Cap tubes (not rubbing)

5. Check wire connections (inside compressor box)

6. Compressor operation (vibration/noise)

7. Suction pressure Circuit #1 Circuit #2

8. Discharge pressure Circuit #1 Circuit #2

9. Superheat Circuit #1 Circuit #2

10. Low pressure switch cut out Circuit #1 Circuit #2

11. Low pressure cut in Circuit #1 Circuit #2

12. High pressure cut out Circuit #1 Circuit #2

13. Amp draw

0 110 Electrical Panel

1. Circuit # 1

a. L1 L2 L3

2. Circuit # 2

a. L1 L2 L3

1. Check fuses

2. Check contactors for pitting

3. Check wire connections

PWS Attach 5 - Job Plans Page 34 of 99 1333ND20RNB190010

Task Task Description Task Long Description

0 120 Controls

1. Check/verify control operation (sequence)

2. Check humidifier high water alarm operation

3. Check operation of the air safety switch

4. Check setting/ operation of the filter clog switch

5. Check/test water detection device(s)

PWS Attach 5 - Job Plans Page 35 of 99 1333ND20RNB190010

Task Task Description Task Long Description

0 130 Air-Cooled Condenser/ Dry cooler

1. Coil surfaces and fans free of debris(clean, wash and straighten fins as needed)(Power wash condenser coils, if coils are doubled, separate and power wash between coils.

Clean evaporator drain pan, blowers, fans, motors, and drain piping as required.

2. Fan motors securely mounted

3. Motor bearings in good condition

4. Check all piping and capillaries for vibration isolation ;

support and secure as necessary

5. Check fuses

6. Check contactors for pitting

7. Check wire connections

8. Fan speed control operation

9. Check operational sequence/thermostat setpoints

10. Check refrigerant/glycol lines for signs of leaks/repair leaks as found

11. Check refrigerant level in each Liebert Lee Temp receiver

12. Glycol level

13. Glycol solution %

14. Motor amp draw

#1 L1 L2 L3 (L1 and L2 on fan speed control motor) #2 L1 L2 L3 #3 L1 L2 L3 #4 L1 L2 L3 #5 L1 L2 L3 #6 L1 L2 L3 #7 L1 L2 L3 #8 L1 L2 L3

PWS Attach 5 - Job Plans Page 36 of 99 1333ND20RNB190010

Task Task Description Task Long Description Sequence 0 999 COMPLETE PM Complete the PM through NIST Maximo System.; noting condition, suspect problems, parts used, gauge/meter readings, etc.

NOTIFY COR IF ANY EQUIPMENT OR PARTS REQUIRE

Number of Records: 17

PWS Attach 5 - Job Plans Page 37 of 99 1333ND20RNB190010

Job Plan : JP-C-CT-A Description : Contractor Job Plan Cooling Tower Annual

0 1 OBTAIN PM PM issued through NIST Maximo System.

0 3 SCHEDULE THE PM Schedule the PM with the COR. NO equipment will be shut down without scheduling with the COR.

0 5 REVIEW REVIEW ALL STEPS IN PM.

REVIEW SAFTEY REQUIREMENTS FOR THIS EQUIPMENT AND

SPACE.

REVIEW MANUFACTURER'S INSTRUCTIONS AND EQUIPMENT

HISTORY RECORD, IF AVAILABLE.

0 7 EQUIPMENT SHUTDOWN SAFETY If shut-down is necessary; de-energize, tag, and lock out electrical circuits to motors, pumps, control circuits, etc and de-energize pressure in lines before working on equipment. Ensure that the people affected have been notified (COR to notify) and associated equipment's operation will not be affected.

0 9 CHECK WITH OPERATING OR AREA PERSONNEL Check with operating or area personnel for any deficiencies.

0 10 CHECK STRUCTURAL MEMBERS CHECK STRUCTURAL MEMBERS FOR BRAKES, BROKEN WELDS,

LOOSE OR MISSING BOLTS. LOOK FOR EXCESSIVE RUST, PITTING,

AND CORROSION BOTH INSIDE AND OUTSIDE UNIT.

0 20 INSPECT GENERAL CONDITION INSPECT GENERAL CONDITION OF ELIMINATORS, CONNECTORS, SCREENS, AND DAMPERS. CLEAN, 0 30 CHANGE BELTS CHECK FAN, BEARINGS, SHEAVES, REPLACE BELTS.

0 40 LUBRICATE MOTORS, FAN BEARINGS, LUBRICATE MOTORS, FAN BEARINGS, AND DAMPER LINKAGE AS

RECOMMENDED BY MANUFACTURER.

0 50 CLEAN STRAINER CLEAN STRAINER NOTE STRAINER CONDITION. NOTIFY COR IF

STRAINER ISN'T PRESENT OR NEEDS REPLACEMENT.

0 60 CLEAN MAKE UP TANK CLEAN MAKE UP TANK, DRAIN AND WASHOUT W ITH HOSE.

0 70 INSPECT GENERAL CONDITION INSPECT GENERAL CONDITION OF SLATS, BAFFLES, SPLASH PANS

AND DECKS.

PWS Attach 5 - Job Plans Page 38 of 99 1333ND20RNB190010

Job Plan : JP-C-CT-A Description : Contractor Job Plan Cooling Tower Annual

Task Task Description Task Long Description

0 80 PRESSURE WASH PRESSUE WASH COOLING TOWER TANK AND EXTERIOR, MAKE

SURE TOWER IS FREE OF ALL SILT AND DEBRIS FROM POWER

WASHING.

0 90 INSPECT AND SET FLOAT VALVE. INSPECT AND SET FLOAT VALVE FOR PROPER OPERATION AND

WATER LEVEL.

0 120 INSPECT, TEST, AND ADJUST. INSPECT, TEST, AND ADJUST ALL ELECTRIC CONTROLS AND

PROTECTIVE DEVICES. CHECK ALL ELECTRICAL CONTACTS FOR

PITTING, BURNING, OR EXCESSIVE WEAR. MAKE SURE UNITS

HAVE PROPER SIZE FUSES, BREAKERS, AND MOTOR CONTROL

HEATERS.

0 998 COMPLETE "NEW EQUIPMENT REPORT FORM" COMPLETE" NEW EQUIPMENT FORM" FOR DATA THAT APPLIES

TO THIS PIECE OF EQUIPMENT. SEE EXAMPLES FORM AND

CLASSIFICATION& ATTRIBUTE TABLE; PROVIDED BY YOUR COR

0 999 COMPLETE PM Complete the PM through NIST Maximo System.; noting condition, Job Plan : JP-C-CT-M Description : Contractor Job Plan Cooling Tower Monthly

Task Task Description Task Long Description

0 1 OBTAIN PM PM issued through NIST Maximo System.

PWS Attach 5 - Job Plans Page 39 of 99 1333ND20RNB190010

0 3 SCHEDULE THE PM Schedule the PM with the COR. NO equipment will be shut down without scheduling with the COR.

0 5 REVIEW REVIEW ALL STEPS IN PM.

REVIEW SAFTEY REQUIREMENTS FOR THIS EQUIPMENT AND

SPACE.

REVIEW MANUFACTURER'S INSTRUCTIONS AND EQUIPMENT

HISTORY RECORD, IF AVAILABLE.

0 7 EQUIPMENT SHUTDOWN SAFETY If shut-down is necessary; de-energize, tag, and lock out electrical circuits to motors, pumps, control circuits, etc and de-energize pressure in lines before working on equipment. Ensure that the people affected have been notified (COR to notify) and associated equipment's operation will not be affected.

0 9 CHECK WITH OPERATING OR AREA PERSONNEL Check with operating or area personnel for any deficiencies.

0 20 INSPECT GENERAL CONDITION OF ELIMINATORS... INSPECT GENERAL CONDITION OF ELIMINATORS, CONNECTORS, SCREENS, AND DAMPERS. CLEAN

PWS Attach 5 - Job Plans Page 40 of 99 1333ND20RNB190010

Task Task Description Task Long Description Sequence 0 25 WATER TREATMENT Maintain the following parameters or as directed by chemical company representative:

Cycles of concentration 5- to -7

Phosphate 2.0 to 3.0 PPM

Algae will be controlled using algaecide and biocides. I some areas (inside the building) odor is a problem; other means shall be used for the control of algae.

When chemical pumps malfunction contractor will be responsible for repair or replacement.

All other related equipment i.e. filters, valves, injection quills and feed lines shall be inspected on each visit. If they are not functioning properly or need replacement, notify COR for any corrective action.

Chemical tanks shall be prepared for 2-3 days of unattended operation on Fridays or before holiday weekends to insure that the water chemistry parameters are maintained throughout the unattended period.

A logbook of all readings shall be kept in each mechanical room, where the pumps supplying the cooling tower are located and a copy provided monthly to the COR. Contractor will provide all chemicals and testing equipment. Contractor is responsible for keeping one month of chemical and salt on hand at all times.

Testing reagents: If reagents are not testing properly, notify COR

PWS Attach 5 - Job Plans Page 41 of 99 1333ND20RNB190010

Task Task Description Task Long Description and they will be replaced by the chemical supplier.

COR shall be notified of any malfunction or problem that cannot be repaired by the contractor, on a daily basis and noted in the monthly log submitted to the COR.

>>>>>>This step in the PM shall be documented as complete on the following month's tower PM. <<<<<<

0 70 INSPECT GENERAL CONDITION OF SLATS... INSPECT GENERAL CONDITION OF SLATS, BAFFLES, SPLASH PANS

AND DECKS.

0 999 COMPLETE PM Complete the PM through NIST Maximo System.; noting condition, suspect problems, parts used, gauge/meter readings, etc.

PWS Attach 5 - Job Plans Page 42 of 99 1333ND20RNB190010

Job Plan : JP-C-CU-M Description : Job Plan Monthly removal of cotton from condensing units

Task Task Description Task Long Description

0 10 Clean cotton from condensing coils

Job Plan : JP-C-CU-Q Description : Contractor Job Plan Condensing Unit Quarterly

0 1 PM ISSUED PM issued through NIST Maximo System.

0 2 SAFTEY REQUIREMENTS SAFETY SHOULD BE PARAMOUNT IN OPERATION AND

MAINTENANCE. BEFORE ATTEMPTING ANY MAINTENANCE BE

CERTAIN THE EQUIPMENT CANNOT BE STARTED ACCIDENTALLY.

NOTICE: ALWAYS RECOVER REFRIGERANT AND USE ADEQUATE

VENTILATION. "FREON" TYPE REFRIGERANTS CAN BE

DANGEROUS WHEN HEATED TO DECOMPOSITION, THEY EMIT

HIGHLY TOXIC FUMES OF PHOSGENE AND FLUORIDES.

0 3 SCHEDULE THE PM Schedule the PM with the operating personnel. NO equipment will be shut down without scheduling with the area personnel.

0 5 REVIEW Review all steps in PM.

Review safety requirements for this equipment and space.

Review manufacturer's instructions and equipment history record, if available.

0 7 EQUIPMENT SHUTDOWN SAFETY If shut-down is necessary; de-energize, tag, and lock out electrical circuits to motors, pumps, control circuits, etc and de-energize pressure in lines before working on equipment. Ensure that the people affected have been notified and associated equipment's operation will not be affected.

0 9 CHECK WITH OPERATING OR AREA PERSONNEL Check with operating or area personnel for any deficiencies.

PWS Attach 5 - Job Plans Page 43 of 99 1333ND20RNB190010

Job Plan : JP-C-CU-Q Description : Contractor Job Plan Condensing Unit Quarterly

Task Task Description Task Long Description

0 10 CHECK UNIT FOR PROPER OPERATION CHECK UNIT FOR EXCESSIVE NOISE, VIBRATION, SIGNS OF OIL

LEAKAGE, ECT.

0 50 INSPECT FANS INSPECT FAN OF THE UNIT FOR PROPER OPERATION, REPORT

ANY BENT, DAMAGED, OR UNBALANCED BLADE,

0 60 INSPECT PIPING INSPECT ALL VALVES AND PIPING TO EVAPORATOR UNITS FOR

LEAKS,

0 70 CLEAN AREA CLEAN AREA AROUND EQUIPMENT, PROPERLY DISPOSE OF ALL

TRASH AND DEBRIS.

0 999 COMPLETE PM Complete the PM through NIST Maximo System; noting condition, suspect problems, parts used, gauge/meter readings, etc.

Job Plan : JP-C-CU-S Description : Contractor Job Plan Condensing Unit Semi-Annual

Task Task Description Task Long Description

0 1 PM ISSUED PM issued through NIST Maximo System.

PWS Attach 5 - Job Plans Page 44 of 99 1333ND20RNB190010

Task Task Description Task Long Description

0 2 SAFTEY REQUIREMENTS SAFETY SHOULD BE PARAMOUNT IN OPERATION AND

MAINTENANCE. BEFORE ATTEMPTING ANY MAINTENANCE BE

CERTAIN THE EQUIPMENT CANNOT BE STARTED ACCIDENTALLY.

NOTICE: ALWAYS RECOVER REFRIGERANT AND USE ADEQUATE

VENTILATION. "FREON" TYPE REFRIGERANTS CAN BE

DANGEROUS WHEN HEATED TO DECOMPOSITION, THEY EMIT

HIGHLY TOXIC FUMES OF PHOSGENE AND FLUORIDES.

0 3 SCHEDULE THE PM Schedule the PM with the operating personnel. NO equipment will be shut down without scheduling with the area personnel.

0 5 REVIEW Review all steps in PM.

Review safety requirements for this equipment and space.

Review manufacturer's instructions and equipment history record, if available.

0 7 EQUIPMENT SHUTDOWN SAFETY If shut-down is necessary; de-energize, tag, and lock out electrical circuits to motors, pumps, control circuits, etc and de-energize pressure in lines before working on equipment. Ensure that the people affected have been notified and associated equipment's operation will not be affected.

0 9 CHECK WITH OPERATING OR AREA PERSONNEL Check with operating or area personnel for any deficiencies.

0 10 CHECK UNIT FOR PROPER OPERATION CHECK UNIT FOR EXCESSIVE NOISE, VIBRATION, SIGNS OF OIL

LEAKAGE, ECT.

0 20 PRESSURE WASH COILS AND FANS PRESSURE WASH COIL AND FAN OF THE UNIT WITH AN

APPROVED COIL CLEANING SOLUTION AND RINSE

PWS Attach 5 - Job Plans Page 45 of 99 1333ND20RNB190010

0 30 CHECK ELECTRICAL CONTROLS PERFORM OPERATIONAL CHECK OF UNIT: MAKE ADJUSTMENTS

ON CONTROLS AND OTHER COMPONENTS AS REQUIRED FOR

PROPER OPERATION.

CLEAN ELECTRICAL WIRING AND CONNECTIONS ENSURE ALL

CONNECTIONS ARE SECURE.

INSPECT CONDITION & SIZING OF ANY FUSES, INCLUDING ONES

THAT MAY BE ON THE CONTROL CIRCUIT BOARDS.

CHECK RELAYS AND CONTRACTORS FOR WEAR AND OPERATION.

CHECK OPERATING AND SAFETY CONTROLS.

>>>>>CHECK AND RECORD MOTOR VOLTS-NAMEPLATE VS. N.P.

DATA<<<<<<

>>>>>CHECK AND RECORD MOTOR AMPS-NAMEPLATE VS N.P.

DATA<<<<<<

CHECK CRANKCASE HEATER IF EQUIPPED

>>>>>CHECK COMPRESSOR MOTOR WINDINGS WITH MEG

OHMMETER AND RECORD.<<<<<

CHECK HIGH AND LOW PRESSURE SWITCHES FOR OPERATION.

0 35 COMPRESSOR AND REFRIGERANT DURING OPERATION OF UNIT CHECK REFRIGERANT PRESSURE;

ADD REFRIGERANT IF NECESSARY NOTE AMOUNT ADDED.

CHECK CONDITION OF REFRIGERANT OIL USING " TOTAL TEST

TUBE" SYSTEM OR EQUAL AND REPORT RESULTS

CHECK AND RECORD AMBIENT TEMPERATURE

CHECK AND RECORD SUCTION PRESSURE

CHECK AND RECORD SUCTION TEMPERATURE

CHECK AND RECORD DISCHARGE TEMPERATURE

CHECK AND RECORD DISCHARGE HEAD PRESSURE

RECORD SUPER HEAT CALCULATION

RECORD ANY REPAIRS MADE OR REQUIRED

0 50 INSPECT FANS INSPECT FANS OF THE UNIT FOR PROPER OPERATION, REPORT

ANY BENT, DAMAGED, OR UNBALANCED BLADE,

PWS Attach 5 - Job Plans Page 46 of 99 1333ND20RNB190010

Task Task Description Task Long Description

0 60 INSPECT PIPING INSPECT ALL VALVES AND PIPING TO EVAPORATIVE UNIT FOR

LEAKS,

0 70 CLEAN AREA CLEAN AREA AROUND EQUIPMENT, PROPERLY DISPOSE OF ALL

TRASH AND DEBRIS.

0 999 COMPLETE PM Complete the PM through NIST Maximo System; noting condition, suspect problems, parts used, gauge/meter readings, etc.

PWS Attach 5 - Job Plans Page 47 of 99 1333ND20RNB190010

Job Plan : JP-C-DRY-Q Description : Contractor Job Plan Air Dryer Quarterly

0 1 OBTAIN PM PM issued through NIST Maximo System.

0 3 SCHEDULE THE PM Schedule the PM with the COR. NO equipment will be shut down without scheduling with the COR.

0 5 REVIEW Review all steps in PM.

Review safety requirements for this equipment and space Review manufacturer's instructions and equipment history record, if available.

0 7 EQUIPMENT SHUTDOWN SAFETY If shut-down is necessary; de-energize, tag, and lock out electrical circuits to motors, pumps, control circuits, etc and de-energize pressure in lines before working on equipment. Ensure that the people affected have been notified (COR to notify) and associated equipment's operation will not be affected.

0 8 ELECTRICAL SAFETY SAFETY: WHEN TAKING VOLTAGE OR CURRENT MEASUREMENTS,

USE THE PROPER EQUIPMENT IN AN APPROVED MANNER.

0 9 CHECK WITH OPERATING OR AREA PERSONNEL Check with operating or area personnel for any deficiencies.

0 10 CHECK OPERATING CONDITIONS CHECK OPERATING CONDITIONS, PURGE RATE LINE PRESSURE, INLET FLOW.

0 20 CHECK DRYER OPERATING CYCLE CHECK DRYER OPERATING CYCLE FOR PROPER OPERATION OF

VALVE OPERATORS, SOLENOID VALVES, DUMP VALVES, HEATERS,

PRESSURE SWITCHES AND TEMPERATURE CONTROLLER

0 30 CHECK THE OUTLET DEWPOINT CHECK THE OUTLET DEWPOINT

0 40 BLOW DOWN RELIEF VALVES BLOW DOWN RELIEF VALVES

0 50 CHECK HEATER OUTLET TEMP CHECK HEATER OUTLET TEMPERATURE, IT SHOULD BE

BETWEEN 400 AND 425 DEGREES F

0 60 VERIFY PRESSURE SWITCH OPERATION VERIFY PRESSURE SWITCH OPERATION

PWS Attach 5 - Job Plans Page 48 of 99 1333ND20RNB190010

Job Plan : JP-C-DRY-Q Description : Contractor Job Plan Air Dryer Quarterly

0 70 INSPECT PILOT AIR FILTER ELEMENT INSPECT PILOT AIR FILTER ELEMENT. IF ELEMENT SEEMS

CLOGGED, DIRTY OR DAMAGED, REPLACE FILTER

NOTIFY COR IMMEDIATELY IF ANY PARTS REQUIRE REPLACING

AND NOTE ON PM

0 998 COMPLETE "NEW EQUIPMENT REPORT FORM" COMPLETE "NEW EQUIPMENT REPORT FORM" FOR DATA THAT

APPLIES TO THIS PIECE OF EQUIPMENT SEE EXAMPLE FORM

AND CLASSIFICATION & ATTRIBUTE TABLES; PROVIDED BY

YOUR COR.

0 999 COMPLETE PM Complete the PM through NIST Maximo System; noting condition, suspect problems, parts used, gauge/meter readings, etc.

Number of Records: 15

PWS Attach 5 - Job Plans Page 49 of 99 1333ND20RNB190010

Job Plan : JP-C-EF-A Description : Contractor Job Plan Exhaust Fan Annual

0 1 PM ISSUED PM issued through NIST Maximo System.

0 3 SCHEDULE THE PM Schedule the PM with the AREA PERSONNEL. NO equipment will be shut down without scheduling.

0 5 REVIEW Review all steps in PM.

Review safety requirements for this equipment and space.

Review manufacturer's instructions and equipment history record, if available.

0 7 CHECK WITH OPERATING OR AREA PERSONNEL Check with operating or area personnel for any…