Manual-HP46-18KE-6600-06262.pdf

OWNER'S MANUAL

MARINE CRANE

MODEL NUMBER:___HP46/18KE_____________

SERIAL NUMBER:____06262________________

MONTH/YEAR BUILT:___12/2006____________

Hydra-Pro, Inc. HP46/18KE-6600 Owner’s Manual

TABLE OF CONTENTS

Section 1: Installation

Start-Up Procedure

Load Test

Section 2: Technical Specifications

Dimensional Drawing

Load Chart

Hoist Performance Estimate

Section 3: Safety Precautions

Operating Instructions

Standard Hand Signals for Controlling Crane Operations

Section 4: Lubrication Chart

Swing Bearing Bolt Maintenance

Troubleshooting

Hoist Manual

Swing Brake Manual

Swing Motor Manual

Swing Gearbox Manual

Section 5: Crane Drawing with Parts List

Lift Cylinder Drawing with Parts List

Knuckle Cylinder Drawing with Parts List

Extension Cylinder Drawing with Parts List

Hydraulic System Schematic with Parts List

Hoist Parts Information

Swing Brake Parts List

Swing Gearbox Parts List

Valve Parts List

Section 6: Crane Removal and Re-installation

SECTION 1

CRANE INSTALLATION

Step 1: Clean pedestal flange and bearing surfaces. Mix two containers of Devcon

10110 Plastic Steel (bedding compound) and apply an even, 1/4-inch thick layer on the pedestal flange. Use care to avoid filling the boltholes.

Step 2: Lift the crane and place on the pedestal. Install the swing bearing bolts and torque to _____160_______ft-lbs. Remove lifting slings. Allow 24 hours curing time for the bedding compound.

Step 3: Torque the swing bearing bolts to a final value of _____786________ft-lbs using a criss-crossing pattern.

Step 4: Conduct the Crane Start-up Procedures and Load Test. Only authorized persons, having read and understood this Owner’s Manual, should perform the load test and ongoing operation of the crane.

Step 5: After approximately 50 hours of operation, recheck the swing bearing bolts for proper torque. Refer to Section 4, Swing Bearing Bolt Maintenance, for additional periodic checks of the swing bearing bolt torques during crane service life.

ROTOSEAL SWIVEL JOINT INSTALLATION

Note: Two persons required for installation.

Step 1: Insert two (2) 6” alignment studs (all thread) into the rotoseal core.

Utilize holes that are 180° apart.

Step 2: Install o-rings into the underside of the top hat (bolted to the center of the turret base plate.) Utilize grease to hold the o-rings in place if required.

Step 3: Raise rotoseal barrel/core assembly into place near the top hat inside the pedestal. Ensure that the register on the underside of the top hat is aligned with the recess in the top of the core and lift the rotoseal up until the alignment bolts pass through the top hat. 2nd person (above top hat) can now thread two (2) nuts onto the alignment bolts, allowing the barrel assembly to hang freely from the top hat.

Step 4: Evenly tighten the two nuts to pull the barrel assembly up to the top hat. Ensure that the core contacts the top hat evenly and that the o-rings are not disturbed.

Step 5: Install the supplied top hat to core retaining bolts. Tighten until snug.

Step 6: Remove the two (2) alignment studs and replace with supplied retaining bolts. Tighten until snug.

Step 7: Torque all retaining bolts to 20 ft-lbs utilizing a criss-crossing pattern.

Step 8: If possible, rotate rotoseal barrel to align the anti-rotation bar socket with the tabs on the I.D. of the pedestal.

NOTE: Due to tightness of the seals in a new rotoseal, it may be necessary to connect all hoses and rotate crane under power to align socket with the tabs. Use caution to ensure hoses do not twist and/or kink as rotoseal rotates inside pedestal.

Step 9: Install anti-rotation bar in the socket and secure to rotoseal with bolt and nut.

NOTE: If rotoseal is mounted prior to installation of crane on pedestal, ensure the crane is lowered into place with the anti-rotation bar positioned between the tabs on the I.D. of the pedestal.

CRANE START-UP PROCEDURE

Step 1: If new piping was installed as part of crane circuit, ensure it is flushed to a cleanliness level of ISO 16/14 prior to connection of crane or directional valve.

Step 2: Install hydraulic hoses from the directional control valve to the hydraulic fluid swivel (or porting plate) as specified on the tags and/or crane hydraulic schematic. Connect pressure and return lines to the directional control valve.

Note: If the new Hydra-Pro crane is connecting to existing customer supplied hydraulic power unit, skip steps 3, 4 and 5.

Step 3: Ensure the hydraulic reservoir is filled with suitable hydraulic fluid.

Step 4: Ensure suction valve is open and bleed air from the hydraulic pump at the pressure port.

Step 5: Start/stop the electric motor (as applicable) and confirm that direction of rotation is correct.

Step 6: Adjust directional control valve relief and/or pump compensator (if applicable) to minimum setting. Start system and allow idling. Check for leaks at all connections.

Step 7: Monitor the reservoir oil level and filter elements. Add oil as required. Change elements if filter is in bypass condition.

Step 8: Bleed the swing drive brake(s) at port marked ‘bleed’. Partially engage the swing function with the bleed port loosened and allow oil to flow into a suitable container until no air bubbles are visible. Tighten bleed port.

Step 9: Adjust directional control valve relief and/or pump compensator (if applicable) to approximately 1200 psi. For open center systems, engage a cylinder function at full extent of travel (i.e.- boom down) to allow setting of relief.

Step 10: Operate all crane functions. Ensure all cylinder functions are operated to full extent of travel in both directions a minimum of three times to remove air. Lift a light load (<25% of SWL) with the hoist. Check for leaks at all connections.

Step 11: If applicable, adjust directional control valve relief and/or pump compensator to pressure listed in technical specifications. Perform Crane Load Test as described in this section. Check for leaks at all connections.

Step 12: Conduct operator and maintenance person training prior to operation.

CRANE LOAD TEST

The crane should be load tested after successful completion of the installation and start-up procedures.

Note: To ensure test load is lifted at the maximum crane radius, extend knuckle and extension cylinders fully, and then stroke the boom cylinder such that the pin of the lower sheave is at the same height as the main boom hinge.

Conduct test with a weight of 125% of the rated SWL, calculated as follows:

_______6600________lbs SWL x 1.25 =

______8250_______lbs @ _____46______foot radius (maximum radius)

Note: An increase the system operating pressure may be required to achieve a lift of

125% of the rated SWL. Increase pressure slowly only until test load can be lifted.

Ensure pressure is returned to the correct setting listed in the technical specifications upon completion of load testing.

SECTION 2

CRANE TECHNICAL SPECIFICATIONS

General Note: This crane is NOT certified for lifting personnel.

SWL (safe working load) @ 46 feet 6,600 lbs Maximum radius extended 46 ft.

Maximum radius retracted 38 ft.

Boom Angle 0-82.0 deg.

Knuckle Angle 135 deg.

Design pressure (max.) 2,300 psi.

Design flow (max.) 35 gpm.

Design hydraulic fluid Shell AW32 or equiv.

Crane weight 20,519 lbs

Boom Cylinder Type Double-acting, single counterbalance valve Displacement 10” bore x 63.5” stroke x 5” rod Operating pressure/flow 2,300 psi/35 gpm

Knuckle Cylinder Type Double-acting, dual counterbalance valve Displacement 10” bore x 73.5” stroke x 5” rod Operating pressure/flow 2,300 psi/35 gpm

Extension Cylinder Type Double-acting, single counterbalance valve Displacement 4” bore x 96” stroke x 3” rod Operating pressure/flow 2,300 psi/25 gpm

Swing Drive Type Dual hydraulic drive, with planetary gearing and spring applied, hydraulic release brake

Speed 0-1.0 rpm Swing travel 360 degree, continuous rotation Operating pressure/flow 1,400 psi/15 gpm

SECTION 3

SAFETY PRECAUTIONS

1. Only authorized and trained personnel should operate the crane.

2. The crane should be operated only after the complete Installation, Start-up and Load

Test procedures outlined in this Owner's Manual have been successfully performed.

3. The crane should only be operated within the load ratings outlined in this Owner's

Manual.

4. The crane should only be operated after the required periodic maintenance has been performed according to this Owner's Manual and the included manual for the hoist(s).

5. This crane is NOT certified for lifting personnel.

6. The crane should only be used for lifting and lowering loads vertically.

7. Do not allow the crane or the lifted load to contact any obstruction during operation.

8. The crane should not be operated if the crane or rigging is damaged in any way.

9. The crane should not be used in areas where it may be swung within fifteen (15) feet of high voltage power lines.

10. Loads should never be lifted over the heads of personnel.

OPERATING INSTRUCTIONS

Refer to the Crane Installation and Start-up section for steps required prior to operation of the crane.

The following steps should be taken before each use of the crane:

1. Fully inspect the crane for damage or hydraulic fluid leaks.

2. Fully inspect the rigging for damage and proper arrangement.

3. Verify adequate hydraulic fluid supply.

4. Confirm that all periodic maintenance has been performed according to this Owner's

Manual and the included Hoist(s) Manual.

5. Confirm that the work area is free from obstructions.

6. Notify personnel in the work area of pending crane operation.

The crane should only be operated according to the following rules:

1. All of the safety precautions outlined in the previous section should be followed at all times.

2. Always verify that the weight of the load to be lifted, and the planned movement, is within the crane rating.

3. When moving a control handle to and from the neutral position, do so slowly to execute the crane function smoothly. This smooth operation will increase the service life of the crane.

4. Always remove any slack in the hoist line(s) and rigging slowly to avoid any jerking of the crane and its components. This will prevent damage and increase the service life of the crane.

When the crane is not in use, always stow the boom in a boom rest and/or secure properly to prevent its movement while underway.

SECTION 4

CRANE SWING BEARING BOLT MAINTENANCE

Safe crane operation and the service life of the Swing Bearing depend on maintaining proper torque in the Swing Bearing Bolts.

The required bolt torque is ______786_________ft-lbs. This value is based on the threads being lubricated with lubricant or anti-seize.

Periodically check the torque of the bolts as follows:

After crane installation:

Re-check the bolts for proper torque after approximately 50 hours of operation.

During the crane service life:

After the 50-hour post-installation check, check the bolts for proper torque after each 300 hours of operation.

CRANE TROUBLESHOOTING

Problem Possible Cause Solution

No response to controls.

Electrical problem (electrically actuated valves only.)

Suction valve closed or suction strainer clogged (if applicable.)

Hydraulic fluid level low.

Relief valve setting low or defective relief valve.

Defective hydraulic pump.

Ensure electrical signal is reaching directional valve.

Open valve or clean suction strainer. Note: check pump for internal damage.

Replenish fluid. Note: check pump for internal damage.

Adjust, repair or replace as

Repair or replace as required.

Slow crane movement, especially when operating near maximum loads.

Defective hydraulic pump.

Adjust, repair or replace as

Repair or replace as required.

Boom drops when control handle is centered.

Counterbalance setting low or defective counterbalance valve.

Cylinder piston seals worn or damaged.

Adjust or replace as required.

Repair or replace cylinder as

Load drops when control handle is centered.

Note: Additional troubleshooting information for the winch is available in section 4.

Excessive backpressure in tank line.

Winch brake worn or damaged.

Change return filter element or check for other source of backpressure in tank line.

Repair or replace winch as

External leak of hydraulic fluid from cylinder.

Worn or damaged seal(s) or cylinder rod

Repair or replace cylinder as

Excessive heat in hydraulic system.

Heat exchanger not functioning (if applicable.)

Excessive ambient temperature or operation beyond duty cycle.

Adjust, repair or replace as

Check for proper operation.

Repair or replace as required.

Stop operation of crane to allow cooling of system.

Excessive noise from crane during operation

Insufficient lubrication of pins, bushings and/or bearings.

Lubricate crane according to owner’s manual.

HOIST MANUAL

SWING BRAKE MANUAL

Modified SAE ’A’ to SAE ‘C’ Mount – WET

DESCRIPTION 76928 78299

Rated Torque 9100 (1028) 9000 (1017)

Full Release Pressure 240 (17) 230 (16)

Input Spline (Internal) 14T 12/24 SAE 6B

ANSI B92.1 1.00 O.D.

Side Fit Parallel 30˚ PA Side Fit

Output Spline (External) 14T 12/24 14T 12/24

ANSI B92.1 ANSI B92.1

Side Fit Side Fit

30˚ PA 30˚ PA

A-Mounting Length 4.720 (119.89) 4.720 (119.89)

B-Input Pilot Diameter 3.253 (82.63) 3.253 (82.63)

C-Input Pilot Length 0.270 (6.86) 0.270 (6.86)

D-Input Shaft Clearance 1.156 (29.36) 1.156 (29.36)

E-Max Input Shaft Length 2.660 (67.56) 2.036 (51.71)

F-Fill/Drain Plug Locations 2.930 (74.42) 2.930 (74.42)

G-Min Spline Length 1.500 (38.1) 1.500 (38.1)

H-Output Pilot Diameter 4.999 (126.97) 4.999 (126.97)

J-Output Pilot Length 0.490 (12.45) 0.490 (12.45)

K-Output Shaft Length 2.160 (54.86) 2.160 (54.86)

Oil Fill Volume Horizontal (ml) 150 150

Oil Fill Volume Vertical (ml) 300 300

O-Ring Service Kit PK-1368 PK-1368

Stack Service Kit PK-1370 PK-1370

Bearing Service Kit PK-933 PK-933

Gasket Service Kit PK-1398 PK-1398

■ Units: length/diameter = in (mm), pressure = psi (bar), torque = lbs in (Nm)

■ Maximum operating pressure is 3,000 psi. (207 bar).

Pressure spikes or surges not to exceed 4,000 psi. (278 bar).

■ Brake cavity cooling oil pressure not to exceed 15 psi (1 bar).

■ Maximum brake speed is 5,000 rpm.

1. Mounting flange dimensions are per SAE J744 Jun96 unless otherwise specified.

2. Gaskets for the hydraulic motor and gear reducer ends are recommended and accompany each brake.

3. Oil fill amount on each page of catalog is approximate only.

4. Use only SAE grade 5 (8.8) or grade 8 (10.9) mounting bolts adequately torqued per the chart below:

BOLT SIZE BOLT TORQUEBOLT SIZE BOLT TORQUE

3/8-16 UNC 2A 31-38 lb.ft.

7/16-14 UNC 2A 49-56 lb.ft.

1/2-13 UNC 2A 75-85 lb.ft.

5/8-11 UNC 2A 150-165 lb.ft.

3/4-10 UNC 2A 265-295 lb.ft.

1.00-8 UNC 2A 590-650 lb.ft.

M12 X 1.75-6g 75-85 lb.ft.

M16 X 2-6g 150-165 lb.ft.

M20 X 2.5-6g 265-295 lb.ft.

5. O-Rings (Buna N material) in the brake piston are compatible with petroleum based fluid. Do not use non-petroleum based fluid. O-Ring materials that are compatible with fluids other than petroleum base are available. Please contact Ausco. Petroleum fluids are the hydraulic fluids normally used in hydraulic pump and motor systems (e.g.: SAE 10).

Caution Notes:

A) WET BRAKES ARE SHIPPED WITHOUT OIL UNLESS OTHERWISE SPECIFIED. OIL MUST BE ADDED UPON INSTALLATION.

B) Bench testing may cause distortion of components or bolt failure. Mounting bolts must be used for supplemental clamping.

Tighten bolts to torque shown in note 4 above.

C) Unless otherwise stated, no side loads are permissible. Contact Ausco for overhung load adaptor recommendations.

D) All brakes have a limitation in their ability to absorb dynamic braking energy. Energy absorption is application specific, so it is important that the brake be tested in the intended application by the customer to insure proper performance. Testing of this type is beyond the scope of Ausco

Products who manufactures only one component of the braking system. Failure to test the brake in the application may result in damage to the brake. Such damage can cause degraded brake performance, reduced brake life, or complete brake failure. Serious injury or vehicle damage may result. If you need additional assistance, please contact Ausco.

Explanation of Specification Tables Brake Part No. 75230 Ausco’s Brake part number (use for ordering purposes).

Rated Torque (lb.in.) 2600 The calculated static torque of the brake at zero back pressure.

Full Release Pressure (psi) 172 Full release pressure is the designed working pressure.

This is the pressure (psi) that will give the brake its designed internal clearance.

Input/Output Spline Interface characteristics of brake shaft.

A–J Physical brake dimensions.

6. Torque specifications on wet brakes are based on using hydraulic oils without friction modifiers, such as those developed for high pressure hydraulic systems. Fluids containing friction modifiers or anti-wear additives (such as EP type additives, graphite, or moly-disulfide) will significantly affect the brake torque. It is strongly recommended that the wet brake be tested in the specific application.

7. Multi-disc brakes with service brake can use separate fluid types. Contact Ausco for specific application. In every instance, seal material must be compatible with the specific hydraulic fluid.

8. Contact Ausco if parking brake is to be used in a dynamic application.

9. All brakes listed are designed for horizontal shaft orientation;

if vertical orientation is needed, please contact Ausco.

10. If shaft speed exceeds the recommended speed listed on the catalog page, please contact Ausco.

11. When emergency release of Ausco multi-disc brake is required, an Ausco hydraulic hand pump #31090 can be incorporated into the hydraulic system. Contact Ausco for more information.

12. Contact Ausco for speed sensor models that are available.

General Brake Information

SWING MOTOR MANUAL

���(���,-�./�0��� ����������$1�������

�� ���� �����1���

�� ���� �����1������

3����������

���4 �� ������4�

7���

��9�

4����� ������������������������4������

�����$*���,-�./�6���

�����0������ ;��������46"""(("��������

0�����

���������� �������� �������0���9���

���� ����������4������

� ����� ������������8

�,-�./�0���� ��������4�����

������������8 �������6� ����

����������$1�����

����������$1�������

����������4������

����������$1����6�� ������

���$����4�����

6� �����������������������������

��������������������6� ����� ������ ���������� ���'������� �8�� >������$(������� ���5 �����

�������9���

����������5 ������ ������������

7�

2�

9�

3�

6�

A�

B�

/0�#'$$+'$�%�-�

�� 1����-�� ��/��2 3� 4��� ��������-��5 !� ��2��� '� 4��� ��������-��5 �� -��6��-�� &� ������2�-�� �$� 0� ���� �7�

�3� ( ��2 ����������2���� ��2 �'� ������2 �������2���� ��2 ��2 �&� 1 ����8��� �*� 4���6�

�$� 1 ����8����-����

�9���5:

�3� -���

��#3% �!� 0� ����

�'� ��1��.�2�9���5:

�)� 9���5:

��� -��6� �&� -��6����� �*� -��6���� 3$� 8���������

3�� �� ��/��2

H Y D R A U L I C S

WHITE��������

/0�#'�$+'��%�-�

����������$0�������

�� ���� �����0���

�� ���� �����0������

3����������

�����$1�����������������������������

�����$1���

����1���

7���

��9�

5����� ������������������������5������

�����$1���+,�-.�6���

������;��������56"""''"��������

���������� �������� �������/���9���

���� ����������5������ ����1��������

�<����������1'��������� ��������5�����

������������8 �������6� ����

����������$0�����

����������$0�������

����������5������

�����$1����� ����������$0����6�� ������

�����$1�������������

���$����5�����

6� �����������������������������

��������������������6� ����� ������ ���������� ���%������� �8�� >������$'������� ���4 �����

�������9��� >����������� ����1'������� �

��������������������5������������� ����������4 ������ ����������

7�

2�

9�

3�

6�

A�

B�

6� ������

���� ��� �������������5������� �� �����$�����

�������� �����4 ������ ����������

�� 1����-�� ��/��2 3� 4��� ��������-��5 !� ��2��� '� 4��� ��������-��5 ��5� ���������-�� �� -��6��-�� &� ������2�-�� �$� 0� ���� ��� /�������2�-����/��2 ��� ��55���� ��2 �3� -�� �7�

��2 �)� ������2 �������2���� ��2 �&� 1 ����8��� �*� 1 ����8����-����

�$� 4���6�

�9���5:

�3� -���

��#3% �!� 0� ����

�'� ��1��.�2�9���5:

�)� 9���5:

��� -��6� �&� -��6����� �*� -��6��;��

(�,�-./���0��./12���0��$$)))$$$

�0�� ,/�#'3$+'3�%�.�

White Hydraulics, Inc.

P.O. Box 1127 Hopkinsville, KY 42241 Phone- (270) 885-1110 Fax- (270) 886-8462

PI444100

5/03

***USE EXPLODED VIEW ON BACK FOR REFERENCE***

Remove all shaft related components from shaft (23) (i.e. keys, nuts). To aid in reassembly of the motor, make a "V" shaped set of lines from the endcover (21) to the housing using either paint or a marker. With shaft facing down, secure motor in vise by clamping on to housing (10).

Loosen and remove seven bolts (22) holding motor assembly together. Remove endcover (21) and endcover seal (7). Discard seal. Remove balance plate (19) taking care not to drop the three steel balls (20) located in the three holes in the balance plate (19). Remove rotor assembly (18), manifold (17), drive link spacer (16) (NOTE: Some motors do not use spacer), drive link (15) and thrust bearing (14). Remove body seals (6) from rotor assembly

(18) and housing seal (2) from housing (10) and discard seals.

Gently tap shaft (23) upward from housing (10) and remove through rear of housing and lay aside. Remove housing (10) from vise and turn over. Pry dust seal (1) from housing and discard.

Using a slide and hammer bearing puller (see Figure 1) remove rear housing bearing (8) through rear of housing.

Remove the thrust washer (13), front thrust bearing (12), front thrust washer (11), shaft seal (5), back-up seal (4), and back-up ring (3) from housing. Discard items (3, 4, & 5).

At this point, all parts should be cleaned in an oil-base solvent and dried using compressed air (For safety, observe all OSHA safety guidelines). All new seals should be lightly coated in clean oil prior to installation.

Place shaft (23) on a clean flat surface with output end facing up. Place on shaft, thrust washer (13), then thrust bearing (12), then front thrust washer (11). Lightly coat seal area of shaft with clean oil and place shaft seal (5) down onto shaft (23) making sure that lip on seal faces down (See Figure 2 for correct seal orientation) until it contacts thrust washer (11). Carefully install the back-up seal (4) onto the shaft (23) with the flat side up and the seal lip facing the shaft seal (5). Place the metal back-up ring (3) onto the shaft with the flat side against the backup seal (4).

Place housing (10) onto shaft assembly. Place housing shaft assembly back in vise with output shaft facing down.

Install rear housing bearing (8) into rear of housing until bearing (8) contacts the stop in the housing (flat side of bearing (8) should face upward away from housing.

Install drive link (15) in shaft end (crowned splines goes into shaft end). Place thrust bearing (14) over drive link (15). If shaft assembly is properly seated in housing (10), thrust bearing (14) will be flush or countersunk with rear surface of housing (10).

Install housing seal (2) into groove in housing (10). Place manifold (17) onto housing, (10) side with only seven holes facing housing (10). Place body seals (6) in grooves in both sides of rotor (18). Place rotor (18) onto manifold (17) with side of rotor with chamfer in splines facing manifold (17). If motor used a drive link spacer (16), place spacer (16) on top of drive link (15).

Install balance plate (19) onto rotor (18) making sure holes for steel balls (20) faces up. Install three steel balls

(20) in holes in balance plate (19). Install endcover seal (7) into groove in endcover (21) and place endcover onto balance plate (19). Install seven assembly bolts (22) and pre-torque to 10 ft. lbs. Using the bolt torque sequence shown in Figure 3, final torque all bolts to 50 ft. lbs.

Remove motor from vise and place on work surface with shaft (23) facing up. Making sure that lip on seal (1) faces up, place dust seal (1) over shaft (23). Using a sleeve and a hammer, carefully drive dust seal (1) into place.

A)

B)

C)

D)

E)

F)

G)

H)

I)

J)

K)

L)

For Use With Seal Kit 500444004

Service Instructions For The RE (530/531) Series With "T" Housing

FIGURE 1

FIGURE 3FIGURE 2

THRUST WASHERTHRUST WASHERBACKUP SEAL

THRUST BEARINGSHAFT SEALBACK-UP RING

1. * Dust Seal

2. * Housing Seal

3. * Back Up Ring

4. * Back Up Seal

5. * Shaft Seal

6. * Body Seals (2)

7. * Endcover Seal

8. * Rear Housing Bearing

9. Front Housing Bearing

10. Housing

11. Front Thrust Washer

12. Front Thrust Bearing

13. Thrust Washer

14. Rear Thrust Bearing

15. Drive Link

16. Drive Link Spacer

17. Manifold

18. Rotor Assembly

19. Balance Plate

20. Steel Balls (3)

21. Endcover

22. Assembly Bolts (7)

23. Shaft

24. Shaft Key

25. Shaft Nut

RE (530/531) Series Motor "T" Housing Compoments

* Contained in Seal Kit 500444004

����#1�&�

���#1�&��

����#)'&�� ��(��0� �������#1�&���������������#)%&��������� ����#1�&� ������� ������ ����#)�&�� �������(��0�

�����7�

���#1�&

���#1�&��(���������� ���

�����#1,&���

�+�#1'&������� ������� ���#1)&��!��� ��� #1�&������

��������#1%&������ ������������� ���#1�&�� ��� �������4�

���#1&��!��� ���#1&�����������+�����

� �#))&���� ��������� �#)1&������� �������

���#1)&���

�0���������

������2�8�����������

*�����������#1%&�������������� ������ ���#1)&��

������������� ��������� �#)1&��!���

���������4�

3&

5&

6&

/0�#'!$+'!�%�-�

��������5������������� �������

�������������������������������)-1� ������*�����������#1%&���������� #1�&��.��������

����#1�&��� .����������������+�����

����7�

���#1&�

�+�#1'&� ����������#1%&���+

����������#1%&���4� ���#1&�� ���#1)&���������������������.�������

����#1)&�� ���#1�&���.����������� ��� #1�&�

�����#1,&���������� ���#1�&���

�����#1,&����� �� ��� �����������#$�&������

�+�#1'&���4�

������������#$1&�

A&

2&

B&

��1���/0--,/0�-023 40.23��25�,��-��4 -�2(.�-023

40.23��25�,��-��4 .0(3�6��25�,��-023-023�52//�0/

��/0�/�61

1� 7 �� 8 ,� 8��� /� =����������#1& )�� 6���� ))� �����3� )1� �� ����7����

)�� 3���� ���� #�& )%� 7�����<����� )'� )1����=�� ���� #1& 1�� =�� ���8�� 1)� �� ����=�� ���� #1& 11� !�� �8��� 1$� *������ ��;�����������#�& 1�� ;����

1�� 8��� 1%� ����� 1'� 5

1,� ;�� 1/� 5

$1� ������=�����#$& $$� 6���� $�� .�5�������������� $%� 5

$'� 5

� �3� $,� *��� �C��+�� $/� 5

�$� 7 ��� 7� ��8������

SWING GEARBOX MANUAL

SECTION 5

HOIST PARTS LIST

SWING BRAKE PARTS LIST

SWING MOTOR PARTS INFORMATION

DUST SEAL REAR THRUST BEARING

HOUSING SEAL FRONT HOUSING BEARING (1" WIDE)

METAL BACKUP SHIM REAR HOUSING BEARING (.5" WIDE)

HIGH PRESSURE SEAL FORWARD MANIFOLD (CCW OR "0")

METAL BACKUP SHIM REVERSE MANIFOLD (CW OR "1")

POLYAMIDE SEAL BALANCE PLATE (3 BALLS INCLD)

SHAFT SEAL STEEL BALL

REAR HOUSING SEAL ENDCOVER

BODY SEALS (2) FRONT THRUST BEARING

ENDCOVER SEAL DUST SEAL

1000 PSI RELIEF VALVE

2000 PSI RELIEF VALVE

3000 PSI RELIEF VALVE

SEAL CARRIER 1.00-20 UNEF SLOTTED NUT

THRUST WASHER 1.00-20 UNEF SOLID NUT

1.00-20 UNEF LOCK NUT

ROTORS, DRIVE LINKS AND SPACERS, AND BOLTS

WHEN CHANGING MOTOR DISPLACEMENTS, A MATCHING ROTOR AND BOLT SET KIT MUST BE ORDERED. A NEW DRIVE LINK KIT MAY BE NECESSARY.

DRIVE LINK SPACERS ARE INCLUDED IN DRIVE LINK KITS, BUT MAY ALSO BE ORDERED SEPERATELY BY USING THE DRIVE LINK SPACER KIT NUMBER.

HOUSING KITS (EXPLODED VIEW ITEM #15)

STANDARD HOUSING KITS INCLUDE THE FRONT BEARING (#14) AND THE REAR BEARING (#16) INSTALLED IN THE HOUSING.

#F31- 4-HOLE W/O PILOT & RS 4-HOLE BOLT PTRN. #A58- 6-HOLE SAE "A" STYLE WITH 1/2" BSP.F

#W38- WHEEL MOUNT WITH 1/2" BSP.F #W38- WHEEL MOUNT W/ RELIEF PORT W/ 1/2" BSP.F

#A38- 4-HOLE SAE "A" STYLE WITH 1/2" BSP.F #A38- 4-HOLE SAE "A" W/ RLF. PRT & 1/2" BSP.F

#W31- WHEEL MOUNT WITH 7/8" O-RING #W31- WHEEL MOUNT W/ RLF. PORT & 7/8" O-RING

#A31- 4-HOLE SAE "A" STYLE WITH 7/8" O-RING #A31- 4-HOLE SAE "A" W/ VAL. CAVITY & 7/8" O-RING #A11- 2-HOLE SAE "A" STYLE WITH 7/8" O-RING #A51- 6-HOLE SAE "A" W/ VAL. CAVITY & 7/8" O-RING #A18- 2-HOLE SAE "A" STYLE WITH 1/2" BSP.F #A58- 6-HOLE SAE "A" W/ VAL. CAVITY & 1/2" BSP.F

#A51- 6-HOLE SAE "A" STYLE WITH 7/8" O-RING

SHAFTS AND RELATED COMPONENTS KITS

SHAFT KITS COME WITH RELATED SHAFT COMPONENTS (i.e. keys, nuts, etc.)

TO ORDER INDIVIDUAL SHAFT COMPONENTS (i.e. keys, nuts, bolts, washers or wire rings) USE THE KIT NUMBER FOR EACH INDIVIDUAL PART.

#02- 6-B SPLINE

#22- 1-1/4" TAPERED

#20- 1-1/4" STRAIGHT

#23- 14 TOOTH SPLINE

#10- 1" STRAIGHT

#12- 25MM STRAIGHT

#24- 19 TOOTH SPLINE

#21- 32MM STRAIGHT

#19- 1" STRAIGHT EXTENDED

#01- 13 TOOTH SPLINE

#29- 12 TOOTH SPLINE (BK)

#26- 1-1/4" STR. NON-ANNEALE

Rev. 1.04

500133623 500133723 500133823 500134823 500134923

500449201 500449201

500449201 500449201

500449302

500449103 500449100

500449301

500018076

WASHER KIT

KITS LIST

500131623 500131723 500131823

500449101

500445006 500445006 500445012 500445014

500445024

500018076

500018076

500445014 500445018 500445026

ABOVE

500449303 300339303P

500018077

BOLT SET KIT

NOT SHOWN

DRIVE LINK SPACER KIT

NOT SHOWN

500018075

500018221 500449304

NOT SHOWN

500018059 500018003 500018002 500015006

SEE MISC.

500449102

500449100

BOLT KIT

NOT SHOWN

NUT KIT

KEY KIT

WIRE RING KIT

500607011

500357005 500407011

31EXPLODED VIEW ITEM #

500445026 500445032

ITEMS # 1-10

SEAL KIT

EXP VIEW

ITEM #

INCLUDED IN

SEAL KIT

INCLUDED IN

500444002

SEAL KIT

500444001

ITEMS #11-12

500445045

500130523

HOUSING KIT

500130223

HOUSING KIT

500018078

500131923 500133523

DESCRIPTION

500014008

STANDARD ROTOR KIT FREETURN ROTOR KIT

500444003

DESCRIPTION

ITEMS # 1-12

INCLUDED IN

KIT #

500014008 500014008

500011600

500247005 500207000 500307005 500357003 500407005

DESCRIPTION

DESCRIPTION

500011300 500011200

500087005 500087008 500137005 500167004

500137011 500167011

500207004

500607005

500015007 500012001 500018048 500016001 500018252 500018006 500018228 500018231

KIT

NOT SHOWN

500307011

EXPLODED VIEW ITEM #

DISPLACEMENT

SHAFT KIT

500130823

500130623 500130723

500011109 500011102 ---

500011101 500011201

500449104

White Hydraulics, Inc. Phone (270) 885-1110 Fax (270) 886-8462

500011203 500011202 500011114 500011116 500011214

500247011

500147004

500014009 500014009

500018185

500014008 500014008 500014007

NOT SHOWN

NOT SHOWN

500147002 500227000

DRIVE LINK KIT

500014009 500014009 500014009500227004

RE (500) SERIES MOTOR COMPONENTS

MISCELLANEOUS KITSSEAL KIT 500444001

DESCRIPTION

EXPLODED VIEW

ITEM #

DUST SEAL RETAINING SNAP RING

SPLIT WIRE RING 72MM BEARING

METAL BACKUP SHIM THRUST BEARING

HIGH PRESSURE SEAL REAR HOUSING BEARING

METAL BACKUP SHIM FORWARD MANIFOLD

TEFLON BACKUP SHIM REVERSE MANIFOLD

SHAFT SEAL BALANCE PLATE (3 BALLS INCLD)

REAR HOUSING SEAL STEEL BALL (3)

BODY SEALS (2) ENDCOVER

ENDCOVER SEAL DUST SEAL ONLY

1000 PSI RELIEF VALVE

2000 PSI RELIEF VALVE

3000 PSI RELIEF VALVE

SEAL CARRIER 1.00-20 UNEF SLOTTED NUT

THRUST WASHER 1.00-20 UNEF SOLID NUT

1.00-20 UNEF LOCK NUT

ROTORS, DRIVE LINKS AND SPACERS, AND BOLTS

WHEN CHANGING MOTOR DISPLACEMENTS, A MATCHING ROTOR AND BOLT SET KIT MUST BE ORDERED. A NEW DRIVE LINK KIT MAY BE NECESSARY.

DRIVE LINK SPACERS ARE INCLUDED IN DRIVE LINK KITS, BUT MAY ALSO BE ORDERED SEPERATELY BY USING THE DRIVE LINK SPACER KIT NUMBER.

HOUSING KITS (EXPLODED VIEW ITEM #16)

STANDARD HOUSING KITS INCLUDE BEARINGS (#12 & 17),DUST SEAL (#1) AND RETAINING SNAP RING (#11) INSTALLED IN THE HOUSING.

#W31- WHEEL MOUNT W/ 7/8" O-RING #A51- 6-HOLE SAE "A" STYLE W/ 7/8" O-RING PORTS

#W38- WHEEL MOUNT W/1/2" BSP.F #A58- 6-HOLE SAE "A" STYLE W/ 1/2" BSP.F PORTS

#W31- WHEEL MOUNT W/7/8" O-RING W/VALVE CAVITY #A57- 6-HOLE SAE "A" STYLE W/ MANIFOLD PORTS #W38- WHEEL MOUNT W/1/2" BSP.F W/VALVE CAVITY #A51- 6-HOLE SAE "A" STYLE W 7/8" O-RING W/VAL. CAVITY

SHAFTS AND RELATED COMPONENTS KITS

SHAFT KITS COME WITH RELATED SHAFT COMPONENTS (i.e. keys, nuts, etc.)

TO ORDER INDIVIDUAL SHAFT COMPONENTS (i.e. keys, nuts, bolts, washers or wire rings) USE THE KIT NUMBER FOR EACH INDIVIDUAL PART.

#25- 1-1/4" TAPERED

#07- 1-1/4" STRAIGHT

#09- 14 TOOTH SPLINE

#08- 32MM STRAIGHT

#03- 6B SPLINE

#15- 1" STRAIGHT

Rev. 1.04White Hydraulics, Inc. Phone (270) 885-1110 Fax (270) 886-8462

500449201 500449201 500449201

---500449100

500449301

500135828 500138228

500449302

NOT SHOWN NOT SHOWN NOT SHOWN

BOLT KIT

500011302 500011204

500449101 700669100

500445026 500445032 500445045

500130928 500135228

500018077 500018078500014008

500018076

500445006 500445006 500445012 500445014 500445014 500445018 500445026 500445024

500018075 500018185 500018076

500018076

500014008 500014008 500014008 500014008

500014009 500014009 500014009 500014007

500307011 500357005 500407011 500607011

500147004 500227004 500247011 500207004

500307005 500357003 500407005 500607005

500147002 500227000 500247005 500207000

500449304 500449303 300339303P

500137005 500087005 500087008

500137011 500014009 500014009

500018006 500018228 500018231 500018221

500015007 500012001 500018048 500016001

500018098 500018059 500018002 500015006

ABOVE500011602

500011206

KITS LIST500011205 500449103 ---

SEE MISC.500011107 --- ---

WASHER KIT WIRE RING KIT

EXPLODED VIEW ITEM # 27 28 29

DESCRIPTION SHAFT KIT KEY KIT NUT KIT

500133928 500134428

HOUSING KIT

500131428 500135628

DESCRIPTION HOUSING KIT DESCRIPTION

200 500167004 500167011

DRIVE LINK SPACER KIT BOLT SET KIT

EXPLODED VIEW ITEM # 21

DISPLACEMENT STANDARD ROTOR KIT FREETURN ROTOR KIT DRIVE LINK KIT

500444003

21 18 19

INCLUDED IN 29

SEAL KIT 29

NOT SHOWN

NOT SHOWN

NOT SHOWN

10 500444002 1

7 22

8 INCLUDED IN 23

4 SEAL KIT 17

5 500444001 20

2 ITEMS # 1-10, 13 & 14 12

3 INCLUDED IN 15

EXPLODED VIEW

ITEM # KIT

1 11 500018141

DESCRIPTION

EXP VIEW

ITEM #

KIT DESCRIPTION

RE (520) SERIES MOTOR COMPONENTS

SEAL KIT 500444001 MISCELLANEOUS KITS

ITEMS # 1-10

9 SEAL KIT

ITEMS #13-14

HIGH PRESSURE SEAL 1.5" BEARING

METAL BACKUP SHIM SEAL CARRIER

TEFLON BACKUP SEAL THRUST WASHER

SHAFT SEAL THRUST BEARING

REAR HOUSING SEAL REAR HOUSING BEARING

BODY SEALS (2) FORWARD MANIFOLD (CCW OR "0")

ENDCOVER SEAL REVERSE MANIFOLD (CW OR "1")

BALANCE PLATE (3 BALLS INCLD)

STEEL BALL

ENDCOVER

1000 PSI RELIEF VALVE

2000 PSI RELIEF VALVE

3000 PSI RELIEF VALVE

1.125-18 UNEF SLOTTED HEX NUT

1.125-18 UNEF SOLID HEX NUT

ROTORS, DRIVE LINKS AND SPACERS, AND BOLTS

WHEN CHANGING MOTOR DISPLACEMENTS, A MATCHING ROTOR AND BOLT SET KIT MUST BE ORDERED. A NEW DRIVE LINK KIT MAY BE NECESSARY.

DRIVE LINK SPACERS ARE INCLUDED IN DRIVE LINK KITS, BUT MAY ALSO BE ORDERED SEPERATELY BY USING THE DRIVE LINK SPACER KIT NUMBER

HOUSING KITS (EXPLODED VIEW ITEM #14)

STANDARD HOUSING KITS INCLUDE REAR BEARING (#15) INSTALLED IN THE HOUSING.

#A51- 6-HOLE SAE "A" STYLE FLANGE W/ 7/8" O-RING PORTS

#A51- 6-HOLE SAE "A" STYLE FLANGE W/ 7/8" O-RING PORTS & VALVE CAVITY

#A58- 6-HOLE SAE "A" STYLE FLANGE W/ 1/2" BSP.F PORTS

#A58- 6-HOLE SAE "A" STYLE FLANGE W/ 1/2" BSP.F & VALVE CAVITY

SHAFTS AND RELATED COMPONENTS KITS

SHAFT KITS COME WITH RELATED SHAFT COMPONENTS (i.e. keys, nuts, etc.)

TO ORDER INDIVIDUAL SHAFT COMPONENTS (i.e. keys, nuts, bolts, washers or wire rings) USE THE KIT NUMBER FOR EACH INDIVIDUAL PART.

#30- 1-1/2" STRAIGHT

#31- 1-1/2" TAPERED

#27- 35MM STRAIGHT

Rev. 1.04

500011305 500011219

500449105 500449103

KITS LIST

SEE MISC.

WIRE RING KITDESCRIPTION SHAFT KIT KEY KIT NUT KIT

27 NOT SHOWN

470 500357005

DESCRIPTION

500407005 500607005

500407011 500607011

DRIVE LINK SPACER KIT BOLT SET KIT

EXPLODED VIEW ITEM # 19 19

DISPLACEMENT STANDARD ROTOR KIT FREETURN ROTOR KIT DRIVE LINK KIT

16 18 24

NOT SHOWN

NOT SHOWN

8 17 20 & 21

6 15700666000 7 17

4 INCLUDED IN 12

5 SEAL KIT 13

2 10

3 ITEMS # 1-8 11

EXP. VIEW

ITEM # KIT

1 9 500018141

DESCRIPTION

EXP. VIEW

ITEM #

KIT DESCRIPTION

RE (530) SERIES "A" HOUSING MOTOR COMPONENTS

SEAL KIT 700666000 MISCELLANEOUS KITS

500018241 500018238 700018041 700018033 700018012 500015006 500015007 500012001 500018048 500016001 500018228 500018231 500018221 700018038 700018054

500087005 500445006

NOT SHOWN

500137005 500167004 500147002 500227000 500247005 500207000 500307005 500357003

500087008 500137011 500167011 500147004 500227004 500247011 500207004 500307011

500014009 500014009 500014009 500014009 500014009 500014007 500014008 500014008 500014008 500014008 500014008

500018075 500018185 500018076

500018076

500018076 500018077 500018078

500445006 500445012 500445014 500445014 500445018 500445026 500445024 500445026 500445032 500445045

500136228 500139228

HOUSING KIT

White Hydraulics, Inc. Phone (270) 885-1110 Fax (270) 886-8462

500136628 500139628

500011213 300339105 500449200

EXPLODED VIEW ITEM # 25 26

RE (530) Series "R" Housing

HIGH PRESSURE SEAL BEARING SPACER

METAL BACKUP SHIM 1.5" BEARING

TEFLON BACKUP SEAL THRUST WASHER

SHAFT SEAL THRUST BEARING

REAR HOUSING SEAL REAR HOUSING BEARING

BODY SEALS (2) FORWARD MANIFOLD (CCW OR "0")

ENDCOVER SEAL REVERSE MANIFOLD (CW OR "1")

BALANCE PLATE (3 BALLS INCLD)

STEEL BALL

ENDCOVER

1000 PSI RELIEF VALVE

2000 PSI RELIEF VALVE

3000 PSI RELIEF VALVE

1.125-18 UNEF SLOTTED HEX NUT

1.125-18 UNEF SOLID HEX NUT

DUST SEAL ONLY

ROTORS, DRIVE LINKS AND SPACERS, AND BOLTS

WHEN CHANGING MOTOR DISPLACEMENTS, A MATCHING ROTOR AND BOLT SET KIT MUST BE ORDERED. A NEW DRIVE LINK KIT MAY BE NECESSARY.

DRIVE LINK SPACERS ARE INCLUDED IN DRIVE LINK KITS, BUT MAY ALSO BE ORDERED SEPERATELY BY USING THE DRIVE LINK SPACER KIT NUMBER

HOUSING KITS (EXPLODED VIEW ITEM #14)

STANDARD HOUSING KITS INCLUDE REAR BEARING (#15) INSTALLED IN THE HOUSING.

#R31- WHEEL MOUNT WITH 7/8" O-RING

#R31- WHEEL MOUNT WITH 7/8" O-RING AND VALVE CAVITY

SHAFTS AND RELATED COMPONENTS KITS

SHAFT KITS COME WITH RELATED SHAFT COMPONENTS (i.e. keys, nuts, etc.)

TO ORDER INDIVIDUAL SHAFT COMPONENTS (i.e. keys, nuts, bolts, washers or wire rings) USE THE KIT NUMBER FOR EACH INDIVIDUAL PART.

#30- 1-1/2" STRAIGHT

#31- 1-1/2" TAPERED

Rev. 1.04

RE (530) SERIES "R" HOUSING MOTOR COMPONENTS

SEAL KIT PT666000 MISCELLANEOUS KITS

DESCRIPTION

EXP VIEW

ITEM #

KIT DESCRIPTION

EXPLODED VIEW

ITEM # KIT

1 9 700018013 2 10

3 ITEMS # 1-8 11

4 INCLUDED IN 12

5 SEAL KIT 13

6 700666000 15 7 17 8 17

20 & 21

NOT SHOWN

NOT SHOWN

NOT SHOWN

16 18

DISPLACEMENT STANDARD ROTOR KIT FREETURN ROTOR KIT DRIVE LINK KIT DRIVE LINK SPACER KIT BOLT SET KIT

EXPLODED VIEW ITEM # 19 19

500445006 500445006 500445012

120 500087005

500445014

500018076 ---300

500247005

500018075 500018185

500018076

500014009 500014007 500014008 500014008

500014009 500014009 500014009 500014009

500357005 500407011540

500014008 500014008

DESCRIPTION HOUSING KIT

500607011 500014008 500018078750

EXPLODED VIEW ITEM # 25 26 27 NOT SHOWN

DESCRIPTION SHAFT KIT KEY KIT NUT KIT WIRE RING KIT

SEE MISC.

700018085

700018041 300018021

700018033 700018012 500015006 500015007 500012001 500018048 500016001 500018228 500018231 500018221 700018038 700018054 300018006

500307005 500357003 500407005

500137005 500167004 500147002 500227000

500607005

500087008 500137011 500167011 500147004 500227004 500247011 500207004 500307011

500207000

500445014 500445018 500445026 500445024 500445026 500445032 500445045

500132028

500018076 500018077

White Hydraulics, Inc. Phone (270) 885-1110 Fax (270) 886-8462

500135028

500011213 500011305

300339105 500449105

500449200

---KITS LIST

RE (530) Series "T" Housing

ROTORS, DRIVE LINKS AND SPACERS, AND BOLTS

WHEN CHANGING MOTOR DISPLACEMENTS, A MATCHING ROTOR AND BOLT SET KIT MUST BE ORDERED. A NEW DRIVE LINK KIT MAY BE NECESSARY.

DRIVE LINK SPACERS ARE INCLUDED IN DRIVE LINK KITS, BUT MAY ALSO BE ORDERED SEPERATELY BY USING THE DRIVE LINK SPACER KIT NUMBER.

HOUSING KITS (EXPLODED VIEW ITEM #10)

SHAFTS AND RELATED COMPONENTS KITS

SHAFT KITS COME WITH RELATED SHAFT COMPONENTS (i.e. keys, nuts, etc.)

TO ORDER INDIVIDUAL SHAFT COMPONENTS (i.e. keys, nuts, bolts, washers or wire rings) USE THE KIT NUMBER FOR EACH INDIVIDUAL PART.

Rev. 1.04

EXPLODED VIEW

ITEM # KIT

RE (530) SERIES "T" HOUSING MOTOR COMPONENTS

MISCELLANEOUS KITS

9 530018000

DESCRIPTION

EXP. VIEW

ITEM #

DUST SEAL 1 FRONT HOUSING BEARING

KIT DESCRIPTION

HOUSING SEAL 2 FRONT THRUST WASHER

13 300018002

BACK UP RING 3 FRONT THRUST BEARING

11 500018283 12 500018282

14 500018059

BACK UP 4

SHAFT SEAL 5 INCLUDED IN REAR THRUST BEARING

ITEMS # 1-8 THRUST WASHER

BODY SEALS (2) 6 SEAL KIT FORWARD MANIFOLD (CCW OR "0")

19 500012001

ENDCOVER SEAL 7 500444004 REVERSE MANIFOLD (CW OR "1")

17 500015006 17 500015007

20 500018048

REAR HOUSING BEARING 8

STEEL BALL

BALANCE PLATE (3 BALLS INCLD)

ENDCOVER

25 700018054

1.125-18 UNEF SLOTTED HEX NUT

21 500016001 25 500449300

1.125-18 UNEF SOLID HEX NUT

EXPLODED VIEW ITEM # 18 18 15

--- 500445006

DISPLACEMENT STANDARD ROTOR KIT FREETURN ROTOR KIT DRIVE LINK KIT

16 22

DRIVE LINK SPACER KIT BOLT SET KIT

--- 500445006 120 500087005 160 500137005 500137011 500014009

500087008 500014009

200 500167004 500167011 500014009

500018076 500445014 230 500147002 500147004 500014009

500018075 500445012 500018185 500445014

--- 500445018 260 500227000 300 500247005 500247011 500014007

500227004 500014009

350 500207000 500207004 500014008

500018076 500445026 375 500307005 500307011 500014008

500018076 500445026 --- 500445024

500018077 500445032 470 500357003 540 500407005 500407011 500014008

500357005 500014008

500018078 500445045

DESCRIPTION HOUSING KIT

750 500607005 500607011 500014008

#T31- WHEEL MOTOR WITH 7/8" O-RING 530013002

#T35- WHEEL MOTOR WITH 9/16" O-RING PORTS 530013000

#T38- WHEEL MOTOR WITH 1/2" BSP.F 530013001

EXPLODED VIEW ITEM # 23 24 25

SEE MISC.

DESCRIPTION SHAFT KIT KEY KIT NUT KIT

White Hydraulics, Inc. Phone (270) 885-1110 Fax (270) 886-8462

#31- 1-1/2" TAPERED 500011311 500449105

HIGH PRESSURE SEAL SEAL CARRIER

METAL BACKUP SHIM 1.5" BEARING

TEFLON BACKUP SEAL BEARING SPACER

SHAFT SEAL THRUST WASHER

REAR HOUSING SEAL FRONT THRUST BEARING

BODY SEALS (2) REAR HOUSING BEARING

ENDCOVER SEAL REAR THRUST BEARING

FORWARD MANIFOLD (CCW OR "0")

REVERSE MANIFOLD (CW OR "1")

BALANCE PLATE (3 BALLS INCLD)

STEEL BALL

ENDCOVER

1000 PSI RELIEF VALVE

2000 PSI RELIEF VALVE

3000 PSI RELIEF VALVE

1.125-18 UNEF SLOTTED HEX NUT

1.125-18 UNEF SOLID HEX NUT

M24 X 1.5 SLOTTED HEX NUT (#46)

ROTORS, DRIVE LINKS AND SPACERS, AND BOLTS

WHEN CHANGING MOTOR DISPLACEMENTS, A MATCHING ROTOR AND BOLT SET KIT MUST BE ORDERED. A NEW DRIVE LINK KIT MAY BE NECESSARY.

DRIVE LINK SPACERS ARE INCLUDED IN DRIVE LINK KITS, BUT MAY ALSO BE ORDERED SEPERATELY BY USING THE DRIVE LINK SPACER KIT NUMBER

HOUSING KITS (EXPLODED VIEW ITEM #15)

STANDARD HOUSING KITS INCLUDE REAR BEARING (#17) INSTALLED IN THE HOUSING.

#W31- WHEEL MOTOR WITH 7/8" O-RING PORTS

#W38- WHEEL MOTOR WITH 1/2" BSP.F PORTS

SHAFTS AND RELATED COMPONENTS KITS

SHAFT KITS COME WITH RELATED SHAFT COMPONENTS (i.e. keys, nuts, etc.)

TO ORDER INDIVIDUAL SHAFT COMPONENTS (i.e. keys, nuts, bolts, washers or wire rings) USE THE KIT NUMBER FOR EACH INDIVIDUAL PART.

#31- 1-1/2" TAPERED

#22- 1-1/4" TAPERED

#30- 1-1/2" STRAIGHT

#28- 35MM TAPERED

Rev. 1.04

ABOVE

500449200

DESCRIPTION SHAFT KIT KEY KIT

500011216 500449105

EXPLODED VIEW ITEM # 27 28 29

NUT KIT

NOT SHOWN

WIRE RING KIT

DESCRIPTION

750 500014008

540 500407005

500607005

500307011 500357005 500407011

White Hydraulics, Inc. Phone (270) 885-1110 Fax (270) 886-8462

200 500167004 500167011

HOUSING KIT

DISPLACEMENT STANDARD ROTOR KIT FREETURN ROTOR KIT DRIVE LINK KIT DRIVE LINK SPACER KIT BOLT SET KIT

500147002 500227000

EXPLODED VIEW ITEM # 21 21 18 20

NOT SHOWN

NOT SHOWN

NOT SHOWN

22 & 23

INCLUDED IN 13

6 SEAL KIT 14

7 700666000

ITEMS # 1-8 12

EXPLODED VIEW

ITEM # KIT

1 9 500018249

DESCRIPTION

EXP. VIEW

ITEM #

KIT DESCRIPTION

RE (530) SERIES "W" HOUSING MOTOR COMPONENTS

SEAL KIT 700666000 MISCELLANEOUS KITS

500018238 500018242 500018248 700018041 700018033 700018012 500018059 500015006 500015007 500012001 500018048 500016001

500018228 500018231 500018221 700018038

500307005 500357003

700018054 500449306

500087005 500137005

500087008 500137011

500014009 500014009

500227004 500247011 500207004

500247005 500207000

500607011

500014009 500014009 500014009 500014007 500014008 500014008 500014008 500014008

500147004 500018075

500018185 500018076

500018076

500018076 500018077

500445006 500445006 500445012 500445014 500445014 500445018 500445026 500445024 500445026

500445045

500136728 500137728

500018078

500011218 500011310

500449105 500449104

500011302 500449101 SEE MISC. ---

500445032

FLANGE SEAL STUD

WIRE RING LUG NUT

METAL BACKUP SHIM (4) CAPSCREWS

HIGH PRESSURE SEAL WHEEL FLANGE

METAL BACKUP SHIM 125MM BEARING

TEFLON BACKUP SEAL BEARING SPACER

SHAFT SEAL THRUST RING

REAR HOUSING SEAL BEARING HUB

BODY SEAL THRUST BEARING

ENDCOVER SEAL REAR HOUSING BEARING

PAPER GASKET PLANETARY MOUNT STUD

MOUNTING NUT

FORWARD MANIFOLD (CCW OR "0")

REVERSE MANIFOLD…