2104m0024_RevA.pdf

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EIC ESR D1-D3 & D2 Dipole Magnets
Solicitation number
000538-000539
Issued by

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This is an engineering drawing for the Electron-Ion Collider (EIC) project at Brookhaven National Laboratory. The document specifies the ESR D1/D3 Dipole Magnet Trim Coil (Bottom), drawing number 2104M0024, Revision A, dated 05/13/26. The coil shall be constructed using copper AWG Size 10 square conductor with heavy build NEMA MW 1000 Type 20-C insulation in natural color, unlubricated. The coil consists of 8 turns in the inside layer and 12 turns in the outside layer, wound as a continuous conductor with no splices permitted, leaving a minimum of 35 inches at the winding ends for leads to the terminal block. The outer insulation comprises 2 layers of .010 inch glass fiber tape (amino-silane treated pure E-glass or approved equivalent) half-lap wound over .04 inch thick insulation. Overall dimensions are 104.70 inches maximum and 104.09 inches minimum in length, with a width of 7.30 inches and outer radius dimensions of 6.70 inches. Filler blocks must be cut to fit large gaps using radiation-resistant material per specification EIC-MSG-SPC-008, and keystoning adjustments are required to meet final dimensions. All specifications, quality assurance requirements, and manufacturing methods are referenced in documents EIC-MSG-SOW-017 and EIC-MSG-SPC-008. The drawing was approved by R. Lovelace (Engineering/Physics), V. De Monte (Design), and G. Mahler (Department Chair) and carries export control restrictions per U.S. export control laws.

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2104m0022_RevB.pdf PDF
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2104m0014_RevC.pdf PDF
2104m0013_RevC.pdf PDF
RFI 000538-000539-CAB Addendum No 1.pdf PDF
2104m0000_RevB.pdf PDF
RFI 000538-000539-CAB EIC ESR D1-D3 - D2 Dipole Magnets 6.12.2026.pdf PDF
Attachment B- Statement of Work for the ESR D2 Dipole Magnets (updated 4.29.2026).docx DOCX document
Attachment H- bsa_non-commercial_product_rev24 (1).pdf PDF
Attachment C- Technical Specification for the ESR D1D3 Dipole Magnets (updated 5.08.2026).docx DOCX document
Attachment E- BNL-QA-101 Revision 4.2025.pdf PDF
Attachment G- D2 Technical Drawings.zip ZIP file
Attachment F- D1-D3 Technical Drawings.zip ZIP file
Attachment D- Technical Specification for the ESR D2 Dipole Magnets (updated 5.16.2026).docx DOCX document
Attachment A- Statement of Work for the ESR D1D3 Dipole Magnets (updated 6.08.2026).docx DOCX document
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A

B

C

D

6 5

G

E

F

NOTES:

H

8 6 5

24 3 1

A

D W G

N O

R E V S H T

O F

C

D

2 4 3

G

E

F

H

CREO

ELECTRON-ION COLLIDER

SCALE:

DRAWING NUMBER:

FINISH

APPLICATION

CATEGORY

Q.A.

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

USED ON DRAWING NO. QTY. PER ASS'Y.

BREAK SHARP EDGES

ANGULAR TOLERANCE �#�1�$�

DECIMAL TOLERANCES

.X �#� .030

.XX �#� .015

.XXX �#� .005

ACCORDANCE WITH

ASME Y14.5 2009

INTERPRET IN GENERAL

E

SIZE

SHEET OFWEIGHT:

UPTON, N.Y. 11973

REV.

.03 MAX. MIN. 015

BROOKHAVEN NATIONAL LABORATORYE I C

104.70

104.09

2X

35 MIN

(SEE NOTE 4)

8 TURNS

12 TURNS

( SQ.).108

OUTER INSULATION LAYER

THICK

2 LAYERS OF .010 GLASS FIBER TAPE,

AMINO-SILANE TREAED PURE E-GLASS TAPE

OR APPROVED EQUILVALENT, HALF-LAP WOUND

.04

6.70

7.30

1.49

( ).30

4X R1.09

M

REVISION APPROVALS

SUPVENGDESCHKBYDATEDESCRIPTIONECN NO.REV

GMRLVDJKVC05/13/26INITIAL RELEASEEIC-0761A

ELECTRON STORAGE RING

ESR D1/D3 DIPOLE MAGNET

TRIM COIL, BOTTOM

2104M0024 1/2

A

23.3

2104M0014

1 1 A3DEPARTMENT

CHAIR

SAFETY / RSC

Q.A.

DIVISION

HEAD

CEE / CME

SUPERVISOR

APPROVAL G. MAHLER 05/13/26

ENG / PHY

APPROVAL R. LOVELACE 05/13/26

DESIGN

APPROVAL V. DE MONTE 05/13/26

CHECKED

BY J.KANDORA

DRAWN BY V.CHIECHI 05/13/26

1. SPECIFICATION: REFER TO EIC-MSG-SOW-017 & EIC-MSG-SPC-008 DOCUMENTS FOR COIL SPECIFICATIONS, Q.A, AND MANUFACTURING METHODS.

2. CONDUCTOR IS COPPER AWG SIZE 10 SQUARE, HEAVY BUILD NEMA MW 1000 TYPE 20-C, NATURAL COLOR UNLUBRICATED.

3. COIL SHALL BE WOUND OF A CONTINUOUS CONDUCTOR, NO SPLICES ALONG THE LENGTH OF CONDUCTOR ARE PERMITTED..

4. WIND FOR 8 TURNS INSIDE LAYER, 12 TURNS OUTSIDE LAYER LEAVING A MINIMUM OF 35" AT WINDING ENDS FOR LEADS TO TERMINAL BLOCK.

5. FILLER BLOCKS SHALL BE CUT TO FIT LARGE GAPS, AND SHALL BE MADE OF RADIATION RESISTANT MATERIAL. REFER TO EIC-MSG-SPC-008.

6. ADJUST FOR KEYSTONING TO MEET FINAL DIMENSIONS.

A

ISOMETERIC VIEW

FOR REFERENCE ONLY

ENVELOPE DRAWING

DETAIL A

DETAIL A

SCALE 2/1

THIS DOCUMENT CONTAINS TECHNICAL DATA AND/OR TECHNOLOGY THAT

MAY BE EXPORT RESTRICTED. THE EXPORT, RE-EXPORT, OR RELEASE OF

THIS TECHNICAL DATA TO FOREIGN PERSONS, WHETHER IN THE

UNITED STATES OR ABROAD, WITHOUT PROPER AUTHORIZATION, MAY

CONSTITUTE A VIOLATION OF U.S. EXPORT CONTROL LAWS. IT IS THE

RESPONSIBILITY OF ALL PARTIES INVOLVED IN THE USE, HANDLING, OR

DISSEMINATION OF THIS TECHNICAL DATA AND/OR TECHNOLOGY TO COMPLY

WITH U.S. EXPORT CONTROL LAWS AND REGULATIONS. BY ACCESSING THIS

DOCUMENT, YOU ACKNOWLEDGE AND AGREE TO COMPLY WITH ALL APPLICABLE

U.S. EXPORT CONTROL LAWS AND REGULATIONS.

APPROVED

ELEC APPVL IN

W

INDCHILL

Sheet 1
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