2104m0013_RevC.pdf

2 MB Posted

Attached to
EIC ESR D1-D3 & D2 Dipole Magnets
Solicitation number
000538-000539
Issued by

About this file

Written by GovTribe AI ·

This is an engineering drawing for a dipole magnet coil component of the Electron-Ion Collider (EIC) project at Brookhaven National Laboratory. The document specifies the design, construction, and assembly requirements for the ESR D1/D3 Dipole Magnet 12 to 5 Magnet Coil (Top), identified as drawing number 2104M0013, Revision C. The coil features copper tubing per specification EIC-MSG-SPC-008, with amino-silane treated pure E-glass tape insulation applied in two layers as outer insulation and one layer as turn-to-turn insulation using half-lap winding techniques. Critical specifications include overall length of 104.01 inches, coil outer diameter of 6.62 inches, and a .360+.005/-.000 inch coil diameter with .375 inch and .350+.000/-.005 inch specific measurements for various components.

Manufacturing requirements mandate copper tubing conforming to EIC-MSG-SPC-008, all brass fittings, and braze joints positioned no less than 3 inches from corner bend radii with maximum two joints per pancake, using .032-SIL-FOS silver-plated bare copper surfaces. Fiberglass mat filler material is required in gaps between coils in straight sections only, with filler blocks made of radiation-resistant material. The design incorporates keystoning adjustments to meet final dimensions and includes modified Parker 42F-6 fittings with specific thread modifications. All parts must be marked with drawing numbers per MIL-STD-130. The document contains export control restrictions and requires reference to companion specification documents EIC-MSG-SOW-017 and EIC-MSG-SPC-008 for complete coil specifications, quality assurance, and manufacturing methods. Revision C, dated January 2025, reflects an overall length reduction and updated export control provisions from Revision B.

View the file

Other files

File Type Posted
2104m0022_RevB.pdf PDF
2104m0016_RevD.pdf PDF
2104m0024_RevA.pdf PDF
2104m0014_RevC.pdf PDF
RFI 000538-000539-CAB Addendum No 1.pdf PDF
2104m0000_RevB.pdf PDF
RFI 000538-000539-CAB EIC ESR D1-D3 - D2 Dipole Magnets 6.12.2026.pdf PDF
Attachment B- Statement of Work for the ESR D2 Dipole Magnets (updated 4.29.2026).docx DOCX document
Attachment H- bsa_non-commercial_product_rev24 (1).pdf PDF
Attachment C- Technical Specification for the ESR D1D3 Dipole Magnets (updated 5.08.2026).docx DOCX document
Attachment E- BNL-QA-101 Revision 4.2025.pdf PDF
Attachment G- D2 Technical Drawings.zip ZIP file
Attachment F- D1-D3 Technical Drawings.zip ZIP file
Attachment D- Technical Specification for the ESR D2 Dipole Magnets (updated 5.16.2026).docx DOCX document
Attachment A- Statement of Work for the ESR D1D3 Dipole Magnets (updated 6.08.2026).docx DOCX document
Show all 15

On GovTribe

Work with this file

  • Download the original file
  • Contacts named in this file
  • Similar government files
  • Ask GovTribe AI about this file
Try for free Login

Text version

The file's text, extracted by GovTribe without its formatting.

A

B

C

D

6 5

G

E

F

NOTES:

H

8 6 5

24 3 1

A

D W G

N O

R E V S H T

O F

C

D

2 4 3

G

E

F

H

CREO

ELECTRON-ION COLLIDER

SCALE:

DRAWING NUMBER:

FINISH

APPLICATION

CATEGORY

Q.A.

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

USED ON DRAWING NO. QTY. PER ASS'Y.

BREAK SHARP EDGES

ANGULAR TOLERANCE �#�1�$�

DECIMAL TOLERANCES

.X �#� .030

.XX �#� .015

.XXX �#� .005

ACCORDANCE WITH

ASME Y14.5 2009

INTERPRET IN GENERAL

E

SIZE

SHEET OFWEIGHT:

UPTON, N.Y. 11973

REV.

.03 MAX. MIN. 015

BROOKHAVEN NATIONAL LABORATORYE I C

104.01

(111.54)

6.62

( )14.08

2X 52.40

53.96

54.81

4X 14.59

4X ( )

CUT BACK INSULATION

AT ASSEMBLY

2.0

FIBERGLASS MAT

FILLER MATERIAL IN

GAP BETWEEN COILS,

STRAIGHT SECTIONS ONLY

.04

3.73

1.55

COIL.375

COIL

.360 +.005 -.000

( ).32

( ).63

(4X R ).03

(�n� ).25

OUTER INSULATION LAYER

2 LAYERS OF .010 GLASS FIBER TAPE,

AMINO-SILANE TREATED PURE E-GLASS TAPE

OR APPROVED EQUIVALENT, HALF-LAP WOUND

.040

TURN-TO-TURN INSULATION LAYER

1 LAYER OF .010 GLASS FIBER TAPE,

AMINO-SILANE TREATED PURE E-GLASS TAPE

OR APPROVED EQUIVALENT, HALF-LAP WOUND

.020 ( ).21

( ).41

.50

.350 +.000 -.005

M

REVISION APPROVALS

SUPVENGDESCHKBYDATEDESCRIPTIONECN NO.REV

------INITIAL RELEASE-A

GMRLVDSNRL2/2025REVISED AND REDRAWNEIC-01001B

GMRLVDJKVC05/10/26OVERALL LENGTH REDUCED &

UPDATED EXPORT CONTROL NOTEEIC-0761C

ELECTRON STORAGE RING

ESR D1/D3 DIPOLE MAGNET

12 TO 5 MAGNET COIL, TOP

2104M0013 1/4

2104M0000

1 2 A3DEPARTMENT

CHAIR

SAFETY / RSC

Q.A.

DIVISION

HEAD

CEE / CME

SUPERVISOR

APPROVAL G. MAHLER 1/2025

ENG / PHY

APPROVAL R. LOVELACE 1/2025

DESIGN

APPROVAL V. DE MONTE 1/2025

CHECKED

BY S. NOTARO 1/2025

DRAWN BY R. LYNCH 1/2025

C C REV REVISION

STATUS

OF SHEETS2 1 SHEET

1. SPECIFICATION: REFER TO EIC-MSG-SOW-017 & EIC-MSG-SPC-008 DOCUMENTS FOR COIL SPECIFICATIONS, Q.A, AND MANUFACTURING METHODS.

2. MATERIAL:

COPPER TUBING PER EIC-MSG-SPC-008.

AMINO-SILANE TREATED PURE E-GLASS TAPE INSULATION PER SPECIFICATION EIC-MSG-SPC-008.

ALL FITTINGS SHALL BE BRASS.

3. BRAZE JOINT(S) SHALL BE NO LESS THAN 3" FROM ANY CORNER BEND RADIUS, AND NOT MORE THAN TWO JOINTS PER PANCAKE.

4. BRAZE USING .032-SIL-FOS. SILVER PLATE BARE COPPER SURFACES.

5. FILLER BLOCKS SHALL BE CUT TO FIT LARGE GAPS, AND SHALL BE MADE OF RADIATION RESISTANT MATERIAL. REFER TO EIC-MSG-SPC-008.

6. ADJUST FOR KEYSTONING TO MEET FINAL DIMENSIONS.

7. MARKING: PAINT OR STENCIL PART WITH DRAWING NUMBER IN ACCORDANCE WITH MIL-STD-130, LOCATE APPROX. AS SHOWN.

8. COIL WINDING WITH OUTER INSULATION LAYER REMOVED FOR CLARITY, SHOWN ON SHEET 2 FOR REFERENCE ONLY.

9. SEE DRAWING 2104M0022 FOR TRIM COIL DETAIL.

DETAIL E

SCALE 4/1

DETAIL F

SCALE 2/1

SECTION A-A

C

C

X X X X X X

ENVELOPE DRAWING

DETAIL D

DETAIL F

SEE NOTE 7

DETAIL B

DETAIL B

SCALE 2/1

DETAIL E

SEE NOTE 9

DETAIL D

SCALE 2/1

4X

SEE NOTE 4

SEE DETAIL C FOR

MODIFICATION

SEE NOTE 4

(5/8-18 THD.)

TURN DOWN THREAD

TO DIA. SHOWN

DETAIL C

MODIFIED FITTING

PARKER 42F-6

SCALE 2/1

4X

SEE NOTE 7

CF

C

C

C

C

C

C

C

C

C

THIS DOCUMENT CONTAINS TECHNICAL DATA AND/OR TECHNOLOGY THAT

MAY BE EXPORT RESTRICTED. THE EXPORT, RE-EXPORT, OR RELEASE OF

THIS TECHNICAL DATA TO FOREIGN PERSONS, WHETHER IN THE

UNITED STATES OR ABROAD, WITHOUT PROPER AUTHORIZATION, MAY

CONSTITUTE A VIOLATION OF U.S. EXPORT CONTROL LAWS. IT IS THE

RESPONSIBILITY OF ALL PARTIES INVOLVED IN THE USE, HANDLING, OR

DISSEMINATION OF THIS TECHNICAL DATA AND/OR TECHNOLOGY TO COMPLY

WITH U.S. EXPORT CONTROL LAWS AND REGULATIONS. BY ACCESSING THIS

DOCUMENT, YOU ACKNOWLEDGE AND AGREE TO COMPLY WITH ALL APPLICABLE

U.S. EXPORT CONTROL LAWS AND REGULATIONS.

C

C

C

C

C

TB

TB

A

APPROVED

ELEC APPVL IN

W

INDCHILL

SHEET OF

E

CATEGORY:

Q.A.

WEIGHT:SCALE:

DRAWING NUMBER:SIZE

D W G

N O

A

REV.

S H T

O F

R E V

A

B

C

D

6 5

G

E

F

H

8 6 5

ELECTRON-ION COLLIDER

UPTON, N.Y. 11973

24 3

C

D

2 4 3

G

E

F

H

BROOKHAVEN NATIONAL LABORATORY

.49

.25

1.35 3.00

104.78

7.38

4X R1.24

1.43

2104M0013 A3 1/4 254 2 2

M

ISOMETRIC VIEW

FOR REFRENCE ONLY

C

C

THIS DOCUMENT CONTAINS TECHNICAL DATA AND/OR TECHNOLOGY THAT

MAY BE EXPORT RESTRICTED. THE EXPORT, RE-EXPORT, OR RELEASE OF

THIS TECHNICAL DATA TO FOREIGN PERSONS, WHETHER IN THE

UNITED STATES OR ABROAD, WITHOUT PROPER AUTHORIZATION, MAY

CONSTITUTE A VIOLATION OF U.S. EXPORT CONTROL LAWS. IT IS THE

RESPONSIBILITY OF ALL PARTIES INVOLVED IN THE USE, HANDLING, OR

DISSEMINATION OF THIS TECHNICAL DATA AND/OR TECHNOLOGY TO COMPLY

WITH U.S. EXPORT CONTROL LAWS AND REGULATIONS. BY ACCESSING THIS

DOCUMENT, YOU ACKNOWLEDGE AND AGREE TO COMPLY WITH ALL APPLICABLE

U.S. EXPORT CONTROL LAWS AND REGULATIONS.

C

C

C C

C

C

C

APPROVED

ELEC APPVL IN

W

INDCHILL

Sheet 1
Views
FRONT
left_5
B
E
D
F
new_view_17
Sheet 2
Views
new_view_14
left_15
top_16
new_view_22
Zones
A1

File details come from the government source that posted it. Updated .