2104m0016_RevD.pdf

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Attached to
EIC ESR D1-D3 & D2 Dipole Magnets
Solicitation number
000538-000539
Issued by

About this file

This is a technical engineering drawing for a D1/D3 Dipole Magnet Lamination component of the Electron-Ion Collider (EIC) project at Brookhaven National Laboratory in Upton, New York. The drawing (2104M0016) specifies a magnet steel lamination measuring approximately 12.377 inches in length with a thickness of 0.039 inches per specifications EIC-MSG-SOW-017 and EIC-MSG-SPC-008. The component features multiple dimensional specifications including four 100-degree angles, four 0.250-inch radii, and numerous precise aperture center points defined in a detailed hole chart with X and Y coordinates.

Key manufacturing requirements include material specification for 0.039-thick magnet steel, maximum burr tolerance of 0.002 inches on all edges excluding the pole tip region, and flatness specifications requiring no kinks or creases with maximum bow not exceeding 0.031 inches when placed on a surface plate. The drawing includes revision history with four approved versions (A through D) dated from November 2024 through January 2025, incorporating engineering change notices EIC0282 and EIC0321. All dimensions reference the sheared edge and punch side, with decimal tolerances of ±0.030 inches for single-place decimals, ±0.015 inches for two-place decimals, and ±0.005 inches for three-place decimals per ASME Y14.5 2009 standards. Parts must be tagged with drawing numbers in accordance with MIL-STD-130, and vendors may add assembly-aid features subject to BNL technical representative review and approval.

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Text version

A

B

C

D

6 5

G

E

F

NOTES:

H

8 6 5

24 3 1

A

D W G

N O

R E V S H T

O F

C

D

2 4 3

G

E

F

H

CREO

ELECTRON-ION COLLIDER

SCALE:

DRAWING NUMBER:

FINISH

APPLICATION

CATEGORY

Q.A.

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

USED ON DRAWING NO. QTY. PER ASS'Y.

BREAK SHARP EDGES

ANGULAR TOLERANCE �#�1�$�

DECIMAL TOLERANCES

.X �#� .030

.XX �#� .015

.XXX �#� .005

ACCORDANCE WITH

ASME Y14.5 2009

INTERPRET IN GENERAL

E

SIZE

SHEET OFWEIGHT:

UPTON, N.Y. 11973

REV.

.03 MAX. MIN. 015

BROOKHAVEN NATIONAL LABORATORYE I C

( STK).039

12.377

( )12.818

4X 100.0�$�

( )1.024

2.047

4X R.250

7.818

3.909

6.409

6.409

4.440

4.440

3.25110.126

7.626

11.001

3X R.062 .020

45�$�2�$�

.125 .010

90�$�5�$�

M

D

REVISION APPROVALS

SUPVENGDESCHKBYDATEDESCRIPTIONECN NO.REV

------INITIAL RELEASE-A

GM RL RL SR DP11/22/24 REVISED AND REDRAWN - B

GMRLRLSRDP1/2025REVISED PER ECNEIC0282C

GMRLRLSNDP1/2025REVISED PER ECNEIC0321D

ELECTRON ION COLLIDER

D1/D3 DIPOLE MAGNET

D1/D3 MAGNET LAMINATION

2104M0016 1/1

D125

2104M0000

1 2 A3DEPARTMENT

CHAIR

SAFETY / RSC

Q.A.

DIVISION

HEAD

CEE / CME J.TUOZZOLO 11/22/24

SUPERVISOR

APPROVAL G.MAHLER 11/22/24

ENG / PHY

APPROVAL R.LOVELACE 11/22/24

DESIGN

APPROVAL R.LYNCH 11/22/24

CHECKED

BY S.RESTMEYER 11/22/24

DRAWN BY D.PULEO 11/21/24

B D REV REVISION

STATUS

OF SHEETS2 1 SHEET

SEE SHEET 2

FOR CONTOUR

DIMENSIONS

APERTURE

CENTER

4X.25 X 45 °

1. MATERIAL: .039 THICK MAGNET STEEL PER EIC-MSG-SOW-017 AND EIC-MSG-SPC-008.

2. BAG OR TAG PART WITH DRAWING NUMBER IN ACCORDANCE WITH MIL-STD-130.

3. MAX BURR .002 MAX TYP ALL EDGES, EXCLUDING POLE TIP REGION

4. ALL DIMENSIONS REFER TO SHEARED EDGE, PUNCH SIDE.

5. FLATNESS: AFTER PUNCHING LAMINATION SHALL HAVE NO KINKS OR

CREASES. WHEN PLACED ON A SURFACE PLATE, MAX. BOW SHALL NOT EXCEED .031"

6. POINTS IN TABLE ARE BASIC DIMENSIONS.

7. FEATURES TO AID IN CORE ASSEMBLY (I.E. HOLES, WELD NOTCHES,

ETC) MAY BE ADDED BY THE VENDOR WITH PRIOR REVIEW AND APPROVAL

BY BNL TECHNICAL REPRESENTATIVE.

SEE DETAIL B

DETAIL B

SCALE 4/1

+X -Y

-X +Y

THIS INFORMATION IS CONTROLLED BY THE

U.S. DEPARTMENT OF COMMERCE EXPORT

CONTROL ADMINISTRATION REGULATIONS

15 CFR PARTS 730-774 AS EAR99 TECHNOLOGY

B

A

APPROVED

ELEC APPVL IN

W

INDCHILL

SHEET OF

E

CATEGORY:

Q.A.

WEIGHT:SCALE:

DRAWING NUMBER:SIZE

D W G

N O

A

REV.

S H T

O F

R E V

A

B

C

D

6 5

G

E

F

H

8 6 5

ELECTRON-ION COLLIDER

UPTON, N.Y. 11973

24 3

C

D

2 4 3

G

E

F

H

BROOKHAVEN NATIONAL LABORATORY

( )12.8180

( )13.3766

2104M0016 A3

B 1/1 - 2 2

M

B

Hole Chart

X Y

-3.1496 -3.1496

-3.1496 3.1496

-2.7559 -1.1024

-2.7559 1.1024

-2.7165 -1.0630

-2.7165 1.0512

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-2.6772 1.0197

-2.6378 -1.0039

-2.6378 0.9921

-2.5984 -0.9882

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-2.5591 -0.9823

-2.5591 0.9744

-2.5197 -0.9772

-2.5197 0.9693

-2.4803 -0.9764

-2.4803 0.9685

-2.4409 -0.9744

-2.4409 0.9744

-2.4016 -0.9823

-2.4016 0.9823

-2.3622 -0.9902

-2.3622 0.9902

-2.3228 -0.9941

-2.3228 0.9941

-2.2835 -0.9961

-2.2835 0.9961

-2.2441 -0.9961

-2.2441 0.9961

-2.2047 -0.9961

-2.2047 0.9961

-2.1654 -0.9961

-2.1654 0.9961

-2.1260 -0.9980

-2.1260 0.9980

-2.0866 -0.9980

-2.0866 0.9980

-2.0472 -0.9980

-2.0472 0.9980

-2.0079 -1.0000

-2.0079 1.0000

-1.9685 -1.0079

-1.9685 1.0079

-1.9291 -1.0157

-1.9291 1.0157

-1.8898 -1.0197

-1.8898 1.0197

-1.8504 -1.0197

-1.8504 1.0197

Hole Chart

X Y

-1.8110 -1.0197

-1.8110 1.0197

-1.7717 -1.0236

-1.7717 1.0236

-1.7323 -1.0236

-1.7323 1.0236

-1.6929 -1.0246

-1.6929 1.0248

-1.6535 -1.0256

-1.6535 1.0256

-1.6142 -1.0256

-1.6142 1.0256

-1.5748 -1.0256

-1.5748 1.0256

-1.5354 -1.0256

-1.5354 1.0256

-1.4961 -1.0256

-1.4961 1.0256

-1.4567 -1.0256

-1.4567 1.0256

-1.4173 -1.0256

-1.4173 1.0256

-1.3780 -1.0256

-1.3780 1.0256

-1.3386 -1.0256

-1.3386 1.0256

-1.2992 -1.0256

-1.2992 1.0256

-1.2598 -1.0256

-1.2598 1.0256

-1.2205 -1.0246

-1.2205 1.0248

-1.1811 -1.0246

-1.1811 1.0248

-1.1417 -1.0236

-1.1417 1.0236

-1.1024 -1.0236

-1.1024 1.0236

-1.0630 -1.0236

-1.0630 1.0236

-1.0236 -1.0236

-1.0236 1.0236

-0.9843 -1.0236

-0.9843 1.0236

-0.9449 -1.0236

-0.9449 1.0236

-0.9055 -1.0236

-0.9055 1.0236

-0.8661 -1.0236

-0.8661 1.0236

Hole Chart

X Y

-0.8268 -1.0236

-0.8268 1.0236

-0.7874 -1.0236

-0.7874 1.0236

-0.7480 -1.0236

-0.7480 1.0236

-0.7087 -1.0236

-0.7087 1.0236

-0.6693 -1.0236

-0.6693 1.0236

-0.6299 -1.0236

-0.6299 1.0236

-0.5906 -1.0236

-0.5906 1.0236

-0.5512 -1.0236

-0.5512 1.0236

-0.5118 -1.0236

-0.5118 1.0236

-0.4724 -1.0236

-0.4724 1.0236

-0.4331 -1.0236

-0.4331 1.0236

-0.3937 -1.0236

-0.3937 1.0236

-0.3543 -1.0236

-0.3543 1.0236

-0.3150 -1.0236

-0.3150 1.0236

-0.2756 -1.0236

-0.2756 1.0236

-0.2362 -1.0236

-0.2362 1.0236

-0.1969 -1.0236

-0.1969 1.0236

-0.1575 -1.0236

-0.1575 1.0236

-0.1181 -1.0236

-0.1181 1.0236

-0.0787 -1.0236

-0.0787 1.0236

-0.0394 -1.0236

-0.0394 1.0236

0.0000 -1.0236

0.0000 1.0236

0.0394 -1.0236

0.0394 1.0236

0.0787 -1.0236

0.0787 1.0236

0.1181 -1.0236

0.1181 1.0236

Hole Chart

X Y

0.1575 -1.0236

0.1575 1.0236

0.1969 -1.0236

0.1969 1.0236

0.2362 -1.0236

0.2362 1.0236

0.2756 -1.0236

0.2756 1.0236

0.3150 -1.0236

0.3150 1.0236

0.3543 -1.0236

0.3543 1.0236

0.3937 -1.0236

0.3937 1.0236

0.4331 -1.0236

0.4331 1.0236

0.4724 -1.0236

0.4724 1.0236

0.5118 -1.0236

0.5118 1.0236

0.5512 -1.0236

0.5512 1.0236

0.5906 -1.0236

0.5906 1.0236

0.6299 -1.0236

0.6299 1.0236

0.6693 -1.0236

0.6693 1.0236

0.7087 -1.0236

0.7087 1.0236

0.7480 -1.0226

0.7480 1.0236

0.7874 -1.0226

0.7874 1.0236

0.8268 -1.0226

0.8268 1.0236

0.8661 -1.0226

0.8661 1.0236

0.9055 -1.0236

0.9055 1.0236

0.9449 -1.0236

0.9449 1.0236

0.9843 -1.0236

0.9843 1.0236

1.0236 -1.0236

1.0236 1.0236

1.0630 -1.0236

1.0630 1.0236

1.1024 -1.0236

1.1024 1.0236

Hole Chart

X Y

1.1417 -1.0236

1.1417 1.0236

1.1811 -1.0236

1.1811 1.0236

1.2205 -1.0236

1.2205 1.0236

1.2598 -1.0236

1.2598 1.0236

1.2992 -1.0236

1.2992 1.0236

1.3386 -1.0236

1.3386 1.0236

1.3780 -1.0236

1.3780 1.0236

1.4173 -1.0236

1.4173 1.0236

1.4567 -1.0236

1.4567 1.0236

1.4961 -1.0236

1.4961 1.0236

1.5354 -1.0236

1.5354 1.0236

1.5748 -1.0236

1.5748 1.0236

1.6142 -1.0236

1.6142 1.0236

1.6535 -1.0236

1.6535 1.0236

1.6929 -1.0236

1.6929 1.0236

1.7323 -1.0236

1.7323 1.0236

1.7717 -1.0236

1.7717 1.0236

1.8110 -1.0236

1.8110 1.0236

1.8504 -1.0236

1.8504 1.0236

1.8898 -1.0217

1.8898 1.0236

1.9291 -1.0217

1.9291 1.0236

1.9685 -1.0217

1.9685 1.0236

2.0079 -1.0236

2.0079 1.0236

2.0472 -1.0236

2.0472 1.0236

2.0866 -1.0236

2.0866 1.0236

Hole Chart

X Y

2.1260 -1.0217

2.1260 1.0236

2.1654 -1.0138

2.1654 1.0197

2.2047 -1.0039

2.2047 1.0118

2.2441 -0.9941

2.2441 1.0020

2.2835 -0.9843

2.2835 0.9921

2.3228 -0.9764

2.3228 0.9823

2.3622 -0.9685

2.3622 0.9744

2.4016 -0.9626

2.4016 0.9626

2.4409 -0.9606

2.4409 0.9606

2.4803 -0.9587

2.4803 0.9587

2.5197 -0.9587

2.5197 0.9587

2.5591 -0.9587

2.5591 0.9587

2.5984 -0.9646

2.5984 0.9646

2.6378 -0.9705

2.6378 0.9705

2.6772 -0.9843

2.6772 0.9843

2.7165 -1.0295

2.7165 1.0295

2.7559 -1.1024

2.7559 1.1024

3.3465 -3.1496

3.3465 3.1496

APERTURE

CENTER

APERTURE

CENTER

SEE TABLE

FOR POINTS

SEE TABLE

FOR POINTS

R

T

Q

S

ALL DIMENSIONS IN TABLE ARE BASIC

"S" POINT

"Q" POINT

"R" POINT

"T" POINT

Q↔R

S↔T

POLE TIP REGION

SEE DETAIL A

DETAIL A

SCALE 4/1

+X -Y

-X +Y

THIS INFORMATION IS CONTROLLED BY THE

U.S. DEPARTMENT OF COMMERCE EXPORT

CONTROL ADMINISTRATION REGULATIONS

15 CFR PARTS 730-774 AS EAR99 TECHNOLOGY

APPROVED

ELEC APPVL IN

W

INDCHILL

Sheet 1
Views
new_view_6
left_7
B
Sheet 2
Views
right_11
A
Zones
A1

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