W912QR20B0012Specs_Vol3-0000.pdf
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- W912QR20B0012
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This document provides specifications for the construction of a new HC-130J General Maintenance Hangar at Patrick Air Force Base in Florida. The project involves construction of a hangar with an estimated cost between $10-25 million.
The specifications include requirements for site work, structural steel, concrete, doors and windows, mechanical and electrical systems. Key requirements include construction of a reinforced concrete foundation slab and structural steel framing. The document also specifies HVAC, plumbing and electrical systems for the hangar. Fire suppression, lighting and communications systems are to be installed along with doors, windows and wall panels.
The solicitation number is W912QR20B0012. The contracting agency is the Department of the Army Corps of Engineers Engineering District Louisville. The NAICS code is 236220 and size determination is $39.5 million. This is a full and open procurement requiring compliance with HUBZone, CCR, ORCA and other federal requirements. Funds have not been appropriated and no award will be made until funding is available.
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Solicitation For HC-130J General Maintenance Hangar Patrick AFB, FL
P2: 472236
Design-Bid-Build
Specifications Volume 3 of 3
Certified Final Submittal
14 May 2020
W912QR20B0012
ARIMS: 200A
Disposition: Maintain for 15yrs after construction
W912QR20B0012-0000
Louisville District
HC-130J GENERAL MAINTENANCE HANGAR
Patrick AFB, FL
Certified Final Specifications Project Number: SXHT203000 P2 Number: 472236 January 2020
Volume III
Page Left Blank for Duplex Printing Purposes
HC-130J General Maintenance Hangar
Patrick AFB, FL
February 2020 Burns & McDonnell 9400 Ward Parkway
Kansas City, MO 64114
CERTIFICATION PAGE
CIVIL STRUCTURAL ARCHITECTURAL
FIRE PROTECTION MECHANICAL ELECTRICAL
STATE OF
NO. 85724
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1/31/20 1/31/20
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HC-130J General Maintenance Hangar 107778IFC
PROJECT TABLE OF CONTENTS
DIVISION 01 - GENERAL REQUIREMENTS
01 00 00 ADDITIONAL SPECIAL CONTRACT REQUIREMENTS
01 32 01.00 06 PROJECT SCHEDULE
01 33 00.00 06 SUBMITTAL PROCEDURES
01 33 29.00 06 SUSTAINABILITY REPORTING
01 35 26.00 06 GOVERNMENT SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.15 10 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE(RMS CM)
01 45 04.10 06 CONTRACTOR QUALITY CONTROL
01 45 35 SPECIAL INSPECTIONS
01 46 00.00 06 TOTAL BUILDING COMMISSIONING (CONTRACTOR CxA)
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 57 19.00 06 TEMPORARY ENVIRONMENTAL CONTROLS AND PERMITS
01 74 19 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT
01 78 23 OPERATION AND MAINTENANCE DATA
DIVISION 02 - EXISTING CONDITIONS
02 41 00 DEMOLITION
DIVISION 03 - CONCRETE
03 11 13.00 10 STRUCTURAL CAST-IN-PLACE CONCRETE FORMING
03 15 00.00 10 CONCRETE ACCESSORIES
03 20 00.00 10 CONCRETE REINFORCING
03 30 00.00 10 CAST-IN-PLACE CONCRETE
03 35 00.00 10 CONCRETE FINISHING
03 39 00.00 10 CONCRETE CURING
03 53 14.00 20 LIGHT REFLECTIVE NON-FERROUS METALLIC AGGREGATE FLOOR
SYSTEM
DIVISION 04 - MASONRY
04 20 00 UNIT MASONRY
DIVISION 05 - METALS
05 05 23.16 STRUCTURAL WELDING
05 12 00 STRUCTURAL STEEL
05 21 00 STEEL JOIST FRAMING
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 51 33 METAL LADDERS
05 52 00 METAL RAILINGS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
06 41 16.00 10 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS
06 61 16 SOLID SURFACING FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 05 23 PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS
07 11 13 BITUMINOUS DAMPPROOFING
PROJECT TABLE OF CONTENTS Page 1
07 21 13 BOARD AND BLOCK INSULATION
07 21 16 MINERAL FIBER BLANKET INSULATION
07 22 00 ROOF AND DECK INSULATION
07 27 10.00 10 BUILDING AIR BARRIER SYSTEM
07 27 19.01 SELF-ADHERING AIR BARRIERS
07 27 26 FLUID-APPLIED MEMBRANE AIR BARRIERS
07 27 36 SPRAY FOAM AIR BARRIERS
07 42 13 METAL WALL PANELS
07 42 63 FABRICATED WALL PANEL ASSEMBLIES
07 60 00 FLASHING AND SHEET METAL
07 61 14.00 20 STEEL STANDING SEAM ROOFING
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 31 00 ACCESS DOORS AND PANELS
08 34 16.10 STEEL SLIDING HANGAR DOORS
08 34 19.10 20 ROLLING SERVICE AND FIRE DOORS
08 51 13 ALUMINUM WINDOWS
08 60 45 TRANSLUCENT PANELS
08 71 00 DOOR HARDWARE
08 81 00 GLAZING
08 91 00 METAL WALL LOUVERS
DIVISION 09 - FINISHES
09 06 00 SCHEDULES FOR FINISHES
09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 29 00 GYPSUM BOARD
09 30 10 CERAMIC, QUARRY, AND GLASS TILING
09 51 00 ACOUSTICAL CEILINGS
09 65 00 RESILIENT FLOORING
09 67 23.13 STANDARD RESINOUS FLOORING
09 67 23.16 FUEL RESISTIVE RESINOUS FLOORING, 5-COAT SYSTEM
09 90 00 PAINTS AND COATINGS
09 97 13.27 EXTERIOR COATING OF STEEL STRUCTURES
DIVISION 10 - SPECIALTIES
10 11 00 VISUAL DISPLAY UNITS
10 14 00.10 EXTERIOR SIGNAGE
10 14 00.20 INTERIOR SIGNAGE
10 21 13 TOILET COMPARTMENTS
10 26 00 WALL PROTECTION
10 28 13 TOILET ACCESSORIES
10 51 13 METAL LOCKERS
10 81 13 BIRD CONTROL DEVICES
DIVISION 11 - EQUIPMENT
11 01 50 RIGID RAIL FALL PROTECTION SYSTEMS
11 50 10 PAINT SPRAY BOOTHS
DIVISION 12 - FURNISHINGS
12 24 13 ROLLER WINDOW SHADES
12 48 13 ENTRANCE FLOOR MATS AND FRAMES
PROJECT TABLE OF CONTENTS Page 2
12 50 00.13 10 FURNITURE AND FURNITURE INSTALLATION
12 59 00 SYSTEMS FURNITURE
DIVISION 13 - SPECIAL CONSTRUCTION
13 48 00 BRACING FOR MISCELLANEOUS EQUIPMENT
DIVISION 21 - FIRE SUPPRESSION
21 13 13.00 10 WET PIPE SPRINKLER SYSTEMS, FIRE PROTECTION
21 13 25.00 10 HIGH EXPANSION FOAM (HI EX. HEF) FIRE PROTECTION SYSTEM
21 30 00 FIRE PUMPS
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
22 60 75 CENTRAL VACUUM DUST COLLECTION SYSTEM
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 03 00.00 20 BASIC MECHANICAL MATERIALS AND METHODS
23 05 93.00 06 TESTING, ADJUSTING, AND BALANCING (TAB) OF HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC
23 09 23.01 LONWORKS DIRECT DIGITAL CONTROL FOR HVAC AND OTHER
BUILDING CONTROL SYSTEMS
23 11 25 FACILITY GAS PIPING
23 21 23 HYDRONIC PUMPS
23 35 19.00 20 INDUSTRIAL VENTILATION AND EXHAUST
23 64 10 WATER CHILLERS, VAPOR COMPRESSION TYPE
23 64 26 CHILLED AND CONDENSER WATER PIPING SYSTEMS
23 65 00 COOLING TOWERS
23 82 02.00 10 UNITARY HEATING AND COOLING EQUIPMENT
DIVISION 26 - ELECTRICAL
26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS
26 08 00 APPARATUS INSPECTION AND TESTING
26 12 19.10 THREE-PHASE PAD-MOUNTED TRANSFORMERS
26 13 00 SF6 PAD-MOUNTED SWITCHGEAR
26 13 01 PAD-MOUNTED DEAD-FRONT AIR INSULATED SWITCHGEAR
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 24 13 SWITCHBOARDS
26 28 01.00 10 COORDINATED POWER SYSTEM PROTECTION
26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS
26 35 43 400-HERTZ (HZ) SOLID STATE FREQUENCY CONVERTER
26 41 00 LIGHTNING PROTECTION SYSTEM
26 51 00 INTERIOR LIGHTING
26 56 00 EXTERIOR LIGHTING
DIVISION 27 - COMMUNICATIONS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM
PROJECT TABLE OF CONTENTS Page 3
DIVISION 31 - EARTHWORK
31 00 00.00 06 EARTHWORK
31 31 16.13 CHEMICAL TERMITE CONTROL
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 19 FIELD MOLDED SEALANTS FOR SEALING JOINTS IN RIGID
PAVEMENTS
32 05 33 LANDSCAPE ESTABLISHMENT
32 11 23 AGGREGATE BASE COURSES
32 11 23.23 BASE COURSE DRAINAGE LAYERS
32 12 13 BITUMINOUS TACK AND PRIME COATS
32 12 15.13 ASPHALT PAVING FOR AIRFIELDS
32 12 16 HOT-MIX ASPHALT (HMA) FOR ROADS
32 13 14.13 CONCRETE PAVING FOR AIRFIELDS AND OTHER HEAVY DUTY
PAVEMENTS
32 17 23 PAVEMENT MARKINGS
32 92 19 SEEDING
DIVISION 33 - UTILITIES
33 11 00 WATER UTILITY DISTRIBUTION PIPING
33 30 00 SANITARY SEWERAGE
33 40 00 STORM DRAINAGE UTILITIES
33 61 13.13 PREFABRICATED UNDERGROUND HYDRONIC ENERGY DISTRIBUTION
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
DIVISION 41 - MATERIAL PROCESSING AND HANDLING EQUIPMENT
41 22 13.15 BRIDGE CRANES, OVERHEAD ELECTRIC, UNDER RUNNING
41 22 23.19 MONORAIL HOISTS
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 4
SECTION 26 00 00.00 20
BASIC ELECTRICAL MATERIALS AND METHODS
07/06
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this Specification to the extent referenced. The publications are referred to in the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM D709 (2017) Standard Specification for Laminated Thermosetting Materials
INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)
IEEE 100 (2000; Archived) The Authoritative Dictionary of IEEE Standards Terms
IEEE C2 (2017; Errata 1-2 2017; INT 1 2017) National Electrical Safety Code
IEEE C57.12.28 (2014) Standard for Pad-Mounted Equipment
- Enclosure Integrity
IEEE C57.12.29 (2014) Standard for Pad-Mounted Equipment
- Enclosure Integrity for Coastal Environments
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
NEMA 250 (2014) Enclosures for Electrical Equipment (1000 Volts Maximum)
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 70 (2017; ERTA 1-2 2017; TIA 17-1; TIA 17-2;
TIA 17-3; TIA 17-4; TIA 17-5; TIA 17-6;
TIA 17-7; TIA 17-8; TIA 17-9; TIA 17-10;
TIA 17-11; TIA 17-12; TIA 17-13; TIA
17-14) National Electrical Code
1.2 RELATED REQUIREMENTS
This Section applies to certain Sections of Division 02 EXISTING CONDITIONS, Division 11 EQUIPMENT, Division 13 SPECIAL CONSTRUCTION, and Divisions 22 and 23 PLUMBING and HEATING VENTILATING AND AIR CONDITIONING.
This Section applies to all Sections of Divisions 26 and 33 ELECTRICAL and UTILITIES of this Project Specification unless specified otherwise in the individual Sections. This Section has been incorporated into, and thus, does not apply to, and is not referenced in the following Sections.
a. Section 26 12 19.10 THREE-PHASE PAD MOUNTED TRANSFORMERS.
SECTION 26 00 00.00 20 Page 1
b. Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM.
c. Section 26 24 13 SWITCHBOARDS.
d. Section 26 51 00 INTERIOR LIGHTING.
e. Section 26 56 00 EXTERIOR LIGHTING.
f. Section 27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM.
g. Section 33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION.
h. Section 33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP).
1.3 DEFINITIONS
a. Unless otherwise specified or indicated, electrical and electronics terms used in these Specifications, and on the Drawings, shall be as defined in IEEE 100 .
b. The Technical Sections referred to herein are those Specification Sections that describe products, installation procedures, and equipment operations and that refer to this Section for detailed description of submittal types.
c. The technical paragraphs referred to herein are those paragraphs in PART 2 - PRODUCTS and PART 3 - EXECUTION of the Technical Sections that describe products, systems, installation procedures, equipment, and test methods.
1.4 ELECTRICAL CHARACTERISTICS
Electrical characteristics for this Project shall be 13.2 kV primary, three phase, four wire, 60, and 480Y/227 volts secondary, three phase, four wire. Final connections to the power distribution system at the existing pad-mounted switch shall be made by the Contractor as directed by the Contracting Officer.
1.5 ADDITIONAL SUBMITTALS INFORMATION
Submittals required in other Sections that refer to this Section must conform to the following additional requirements as applicable.
1.5.1 Shop Drawings (SD-02)
Include wiring diagrams and installation details of equipment indicating proposed location, layout and arrangement, control panels, accessories, piping, ductwork, and other items that must be shown to ensure a coordinated installation. Wiring diagrams shall identify circuit terminals and indicate the internal wiring for each item of equipment and the interconnection between each item of equipment. Drawings shall indicate adequate clearance for operation, maintenance, and replacement of operating equipment devices.
1.5.2 Product Data (SD-03)
Submittal shall include performance and characteristic curves.
SECTION 26 00 00.00 20 Page 2
1.6 QUALITY ASSURANCE
1.6.1 Regulatory Requirements
In each of the publications referred to herein, consider the advisory provisions to be mandatory, as though the word, "shall" had been substituted for "should" wherever it appears. Interpret references in these publications to the "authority having jurisdiction," or words of similar meaning, to mean the Contracting Officer. Equipment, materials, installation, and workmanship shall be in accordance with the mandatory and advisory provisions of NFPA 70 unless more stringent requirements are specified or indicated.
1.6.2 Standard Products
Provide materials and equipment that are products of manufacturers regularly engaged in the production of such products which are of equal material, design, and workmanship. Products shall have been in satisfactory commercial or industrial use for 2 years prior to bid opening. The 2-year period shall include applications of equipment and materials under similar circumstances and of similar size. The product shall have been on sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the 2-year period. Where two or more items of the same class of equipment are required, these items shall be products of a single manufacturer; however, the component parts of the item need not be the products of the same manufacturer unless stated in the Technical Section.
1.6.2.1 Alternative Qualifications
Products having less than a 2-year field service record will be acceptable if a certified record of satisfactory field operation for not less than 6000 hours, exclusive of the manufacturers' factory or laboratory tests, is furnished.
1.6.2.2 Material and Equipment Manufacturing Date
Products manufactured more than 3 years prior to date of delivery to Site shall not be used, unless specified otherwise.
1.7 WARRANTY
The equipment items shall be supported by service organizations which are reasonably convenient to the equipment installation in order to render satisfactory service to the equipment on a regular and emergency basis during the warranty period of the Contract.
1.8 POSTED OPERATING INSTRUCTIONS
Provide for each system and principal item of equipment as specified in the Technical Sections for use by operation and maintenance personnel.
The operating instructions shall include the following:
a. Wiring diagrams, control diagrams, and control sequence for each principal system and item of equipment.
b. Start up, proper adjustment, operating, lubrication, and shutdown procedures.
SECTION 26 00 00.00 20 Page 3
c. Safety precautions.
d. The procedure in the event of equipment failure.
e. Other items of instruction as recommended by the manufacturer of each system or item of equipment.
Print or engrave operating instructions and frame under glass or in approved laminated plastic. Post instructions where directed. For operating instructions exposed to the weather, provide weather-resistant materials or weatherproof enclosures. Operating instructions shall not fade when exposed to sunlight and shall be secured to prevent easy removal or peeling.
1.9 MANUFACTURER'S NAMEPLATE
Each item of equipment shall have a nameplate bearing the manufacturer's name, address, model number, and serial number securely affixed in a conspicuous place; the nameplate of the distributing agent will not be acceptable.
1.10 FIELD FABRICATED NAMEPLATES
ASTM D709. Provide laminated plastic nameplates for each equipment enclosure, relay, switch, and device; as specified in the Technical Sections or as indicated on the Drawings. Each nameplate inscription shall identify the function and, when applicable, the position.
Nameplates shall be melamine plastic, 0.125 inch thick, white with black center core. Surface shall be matte finish. Corners shall be square.
Accurately align lettering and engrave into the core. Minimum size of nameplates shall be 1 by 2.5 inches. Lettering shall be a minimum of 0.25 inch high normal block style.
1.11 WARNING SIGNS
Provide warning signs for the enclosures of electrical equipment including substations, pad-mounted transformers, pad-mounted switches, generators, and switchgear having a nominal rating exceeding 600 volts.
a. When the enclosure integrity of such equipment is specified to be in accordance with IEEE C57.12.28 or IEEE C57.12.29 , such as for pad-mounted transformers and pad-mounted SF6 switches, provide self-adhesive warning signs on the outside of the high voltage compartment door(s). Sign shall be a decal and shall have nominal dimensions of 7 by 10 inches with the legend "DANGER HIGH VOLTAGE" printed in two lines of nominal 2 inch high letters. The word "DANGER" shall be in white letters on a red background and the words "HIGH VOLTAGE" shall be in black letters on a white background. Decal shall be Panduit No. PPSO710D72 or approved equal.
b. When such equipment is guarded by a fence, mount signs on the fence.
Provide metal signs having nominal dimensions of 14 by 10 inches with the legend "DANGER HIGH VOLTAGE KEEP OUT" printed in three lines of nominal 3 inch high white letters on a red and black field.
1.12 ELECTRICAL REQUIREMENTS
Electrical installations shall conform to IEEE C2 , NFPA 70 , and requirements specified herein.
SECTION 26 00 00.00 20 Page 4
1.13 INSTRUCTION TO GOVERNMENT PERSONNEL
Where specified in the Technical Sections, furnish the services of competent instructors to give full instruction to designated Government personnel in the adjustment, operation, and maintenance of the specified systems and equipment, including pertinent safety requirements as required. Instructors shall be thoroughly familiar with all parts of the installation and shall be trained in operating theory as well as practical operation and maintenance work. Instruction shall be given during the first regular work week after the equipment or system has been accepted and turned over to the Government for regular operation. The number of man-days (8 hours per day) of instruction furnished shall be as specified in the individual Section. When more than 4 man-days of instruction are specified, use approximately half of the time for classroom instruction.
Use other time for instruction with equipment or system. When significant changes or modifications in the equipment or system are made under the terms of the Contract, provide additional instructions to acquaint the operating personnel with the changes or modifications.
PART 2 PRODUCTS
2.1 FACTORY APPLIED FINISH
Electrical equipment shall have factory-applied painting systems which shall, as a minimum, meet the requirements of NEMA 250 corrosion-resistance test and the additional requirements specified in the Technical Sections.
PART 3 EXECUTION
3.1 FIELD APPLIED PAINTING
Paint electrical equipment as required to match finish of adjacent surfaces or to meet the indicated or specified safety criteria. Painting shall be as specified in Section 09 90 00 PAINTS AND COATINGS and the Section specifying the associated electrical equipment.
3.2 FIELD FABRICATED NAMEPLATE MOUNTING
Provide number, location, and letter designation of nameplates as indicated. Fasten nameplates to the device with a minimum of two sheet-metal screws or two rivets.
3.3 WARNING SIGN MOUNTING
Provide the number of signs required to be readable from each accessible side, but space the signs a maximum of 30 feet apart.
-- End of Section --
SECTION 26 00 00.00 20 Page 5
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SECTION 26 00 00.00 20 Page 6
SECTION 26 08 00
APPARATUS INSPECTION AND TESTING
08/08
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this Specification to the extent referenced. The publications are referred to within the text by the basic designation only.
INTERNATIONAL ELECTRICAL TESTING ASSOCIATION (NETA)
NETA ATS (2017; Errata 2017) Standard for Acceptance Testing Specifications for Electrical Power Equipment and Systems
1.2 RELATED REQUIREMENTS
Section 26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS applies to this Section with additions and modifications specified herein.
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29.00 06 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00.00 06 SUBMITTAL PROCEDURES:
SD-06 Test Reports
Acceptance Tests and Inspections; G
SD-07 Certificates
Qualifications of Organization, and Lead Engineering Technician; G
Acceptance Test and Inspections Procedure; G
1.4 QUALITY ASSURANCE
1.4.1 Qualifications
Contractor shall engage the services of a qualified testing organization to provide inspection, testing, calibration, and adjustment of the electrical distribution system and generation equipment listed in Paragraph entitled "Acceptance Tests and Inspections" herein.
Organization shall be independent of the supplier, manufacturer, and installer of the equipment. The organization shall be a First Tier Subcontractor. No work required by this Section of the Specification shall be performed by a Second Tier Subcontractor.
a. Submit name and qualifications of organization. Organization shall
SECTION 26 08 00 Page 1 have been regularly engaged in the testing of electrical materials, devices, installations, and systems for a minimum of 5 years. The organization shall have a calibration program, and test instruments used shall be calibrated in accordance with NETA ATS.
b. Submit name and qualifications of the lead engineering technician performing the required testing services. Include a list of three comparable jobs performed by the technician with specific names and telephone numbers for reference. Testing, inspection, calibration, and adjustments shall be performed by an engineering technician, certified by NETA or the National Institute for Certification in Engineering Technologies (NICET) with a minimum of 5 years' experience inspecting, testing, and calibrating electrical distribution and generation equipment, systems, and devices.
1.4.2 Acceptance Tests and Inspections Reports
Submit certified copies of inspection reports and test reports. Reports shall include certification of compliance with specified requirements, identify deficiencies, and recommend corrective action when appropriate.
Type and neatly bind test reports to form a part of the final record.
Submit test reports documenting the results of each test not more than 10 days after test is completed.
1.4.3 Acceptance Test and Inspections Procedure
Submit test procedure reports for each item of equipment to be field tested at least 45 days prior to planned testing date. Do not perform testing until after test procedure has been approved.
PART 2 PRODUCTS
Not Used.
PART 3 EXECUTION
3.1 ACCEPTANCE TESTS AND INSPECTIONS
Testing organization shall perform acceptance tests and inspections. Test methods, procedures, and test values shall be performed and evaluated in accordance with NETA ATS, the manufacturer's recommendations, and Paragraph entitled "Field Quality Control" of each applicable Specification Section. Tests identified as optional in NETA ATS are not required unless otherwise specified. Equipment shall be placed in service only after completion of required tests and evaluation of the test results have been completed. Contractor shall supply to the testing organization complete sets of Shop Drawings, settings of adjustable devices, and other information necessary for an accurate test and inspection of the system prior to the performance of any final testing. Contracting Officer shall be notified at least 14 days in advance of when tests will be conducted by the testing organization. Perform acceptance tests and inspections on applicable equipment and systems specified in the following Sections:
a. Section 26 12 19.10 THREE-PHASE PAD-MOUNTED TRANSFORMERS.
b. Section 33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION. Medium voltage cables and grounding systems only.
c. Section 26 13 01 PAD-MOUNTED DEAD-FRONT AIR INSULATED SWITCHGEAR.
SECTION 26 08 00 Page 2
d. Section 26 24 13 SWITCHBOARDS.
3.2 SYSTEM ACCEPTANCE
Final acceptance of the system is contingent upon satisfactory completion of acceptance tests and inspections.
3.3 PLACING EQUIPMENT IN SERVICE
A representative of the approved testing organization shall be present when equipment tested by the organization is initially energized and placed in service.
-- End of Section --
SECTION 26 08 00 Page 3
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SECTION 26 08 00 Page 4
SECTION 26 12 19.10
THREE-PHASE PAD-MOUNTED TRANSFORMERS
05/17
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this Specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM A240/A240M (2017) Standard Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General Applications
ASTM D1535 (2014) Specifying Color by the Munsell System
ASTM D877/D877M (2013) Standard Test Method for Dielectric Breakdown Voltage of Insulating Liquids Using Disk Electrodes
ASTM D92 (2012a) Standard Test Method for Flash and Fire Points by Cleveland Open Cup Tester
FM GLOBAL (FM)
FM APP GUIDE (updated on-line) Approval Guide http://www.approvalguide.com/
INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)
IEEE 386 (2016) Separable Insulated Connector Systems for Power Distribution Systems Rated 2.5 kV through 35 kV
IEEE C2 (2017; Errata 1-2 2017; INT 1 2017) National Electrical Safety Code
IEEE C57.12.00 (2015) General Requirements for Liquid-Immersed Distribution, Power, and Regulating Transformers
IEEE C57.12.28 (2014) Standard for Pad-Mounted Equipment
- Enclosure Integrity
IEEE C57.12.34 (2009) Standard for Requirements for Pad-Mounted, Compartmental-Type, Self-Cooled, Three-Phase Distribution Transformers, 5 MVA and Smaller; High Voltage, 34.5 kV Nominal System Voltage and Below; Low Voltage, 15 kV Nominal System Voltage and Below
SECTION 26 12 19.10 Page 1
IEEE C57.12.80 (2010) Standard Terminology for Power and Distribution Transformers
IEEE C57.12.90 (2015; Corr 2017) Test Code for Liquid-Immersed Distribution, Power, and Regulating Transformers
IEEE C57.98 (2011) Guide for Transformer Impulse Tests
IEEE C62.11 (2012) Standard for Metal-Oxide Surge Arresters for Alternating Current Power Circuits (>1kV)
IEEE Stds Dictionary (2009) IEEE Standards Dictionary: Glossary of Terms & Definitions
INTERNATIONAL ELECTRICAL TESTING ASSOCIATION (NETA)
NETA ATS (2017; Errata 2017) Standard for Acceptance Testing Specifications for Electrical Power Equipment and Systems
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
NEMA 260 (1996; R 2004) Safety Labels for Pad-Mounted Switchgear and Transformers Sited in Public Areas
NEMA Z535.4 (2011) American National Standard for Product Safety Signs and Labels
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 70 (2017; ERTA 1-2 2017; TIA 17-1; TIA 17-2;
TIA 17-3; TIA 17-4; TIA 17-5; TIA 17-6;
TIA 17-7; TIA 17-8; TIA 17-9; TIA 17-10;
TIA 17-11; TIA 17-12; TIA 17-13; TIA
17-14) National Electrical Code
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
10 CFR 431 Energy Efficiency Program for Certain Commercial and Industrial Equipment
UNDERWRITERS LABORATORIES (UL)
UL 467 (2013; Reprint Jun 2017) UL Standard for Safety Grounding and Bonding Equipment
1.2 RELATED REQUIREMENTS
Section 26 08 00 APPARATUS INSPECTION AND TESTING applies to this Section, with the additions and modifications specified herein.
1.3 DEFINITIONS
Unless otherwise specified or indicated, electrical and electronics terms used in these Specifications, and on the Drawings, are as defined in
SECTION 26 12 19.10 Page 2
IEEE Stds Dictionary .
1.4 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance with Section 01 33 29.00 06 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00.00 06 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Pad-Mounted Transformer Drawings; G
SD-03 Product Data
Pad-Mounted Transformers; G
SD-06 Test Reports
Acceptance Checks and Tests; G
SD-07 Certificates
Transformer Efficiencies; G
SD-09 Manufacturer's Field Reports
Transformer Test Schedule; G
Pad-Mounted Transformer Design Tests; G
Pad-Mounted Transformer Routine and Other Tests; G
SD-10 Operation and Maintenance Data
Transformer(s), Data Package 5; G
1.4.1 Reduced Submittal Requirements
Transformers designed and manufactured by ABB in Jefferson City, MO; by Easton's Cooper Power Series Transformers in Waukesha, WI; by ERMCO in Dyersburg, TN; or by Howard Industries in Laurel, MS need not submit the entire submittal package requirements of this Contract. Instead, the following items shall be submitted:
a. A certification, signed by the manufacturer, stating that the manufacturer will meet the Technical Requirements of this Specification.
b. An Outline Drawing of the transformer with devices identified (Paragraph "Pad-Mounted Transformer Drawings", item a).
c. ANSI nameplate data of the transformer (Paragraph "Pad-Mounted Transformer Drawings", item b).
d. Routine and other tests (in PART 2, see Paragraph "Source Quality
SECTION 26 12 19.10 Page 3
Control", Subparagraph "Routine and Other Tests"), conducted by the manufacturer. These tests may be witnessed by the Government.
Provide transformer test schedule required by submittal item "SD-11 Closeout Submittals". Provide certified copies of the tests.
e. Provide acceptance test reports required by submittal item "SD-06 Test Reports".
f. Provide operation and maintenance manuals required by submittal item "SD-10 Operation and Maintenance Data".
1.5 QUALITY ASSURANCE
1.5.1 Pad-Mounted Transformer Drawings
Include the following as a minimum:
a. An Outline Drawing, including front, top, and side views.
b. IEEE nameplate data.
c. Elementary diagrams and wiring diagrams.
d. One-line diagram, including switch(es).
e. Manufacturer's published time-current curves in PDF format and in electronic format suitable for import or updating into the SKM PowerTools for Windows computer program of the transformer high side fuses.
1.5.2 Regulatory Requirements
In each of the publications referred to herein, consider the advisory provisions to be mandatory, as though the word, "shall" or "must" had been substituted for "should" wherever it appears. Interpret references in these publications to the "authority having jurisdiction," or words of similar meaning, to mean the Contracting Officer. Provide equipment, materials, installation, and workmanship in accordance with NFPA 70 unless more stringent requirements are specified or indicated.
1.5.3 Standard Products
Provide materials and equipment that are products of manufacturers regularly engaged in the production of such products which are of equal material, design, and workmanship, and:
a. Have been in satisfactory commercial or industrial use for 2 years prior to bid opening including applications of equipment and materials under similar circumstances and of similar size.
b. Have been on sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the 2-year period.
c. Where two or more items of the same class of equipment are required, provide products of a single manufacturer; however, the component parts of the item need not be the products of the same manufacturer unless stated in this Section.
SECTION 26 12 19.10 Page 4
1.5.3.1 Alternative Qualifications
Products having less than a 2-year field service record will be acceptable if a certified record of satisfactory field operation for not less than 6000 hours, exclusive of the manufacturers' factory or laboratory tests, is furnished.
1.5.3.2 Material and Equipment Manufacturing Date
Products manufactured more than 3 years prior to date of delivery to Site are not acceptable.
1.6 MAINTENANCE
1.6.1 Additions to Operation and Maintenance Data
Submit operation and maintenance data in accordance with Section 01 78 23 OPERATION AND MAINTENANCE DATA and as specified herein. In addition to requirements of Data Package 5, include the following on the actual transformer(s) provided:
a. An instruction manual with pertinent items and information highlighted.
b. An Outline Drawing, front, top, and side views.
c. Prices for spare parts and supply list.
d. Routine and field acceptance test reports.
e. Fuse curves for primary fuses.
f. Actual nameplate diagram.
g. Date of purchase.
PART 2 PRODUCTS
2.1 PRODUCT COORDINATION
Products and materials not considered to be pad-mounted transformers and related accessories are specified in Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM and Section 33 71 02 UNDERGROUND ELECTRICAL
DISTRIBUTION.
2.2 THREE-PHASE PAD-MOUNTED TRANSFORMERS
IEEE C57.12.34 , IEEE C57.12.28 , and as specified herein. Submit manufacturer's information for each component, device, insulating fluid, and accessory provided with the transformer.
2.2.1 Compartments
Provide high- and low-voltage compartments separated by steel isolating barriers extending the full height and depth of the compartments.
Compartment doors: Hinged lift-off type with stop in open position and three-point latching.
SECTION 26 12 19.10 Page 5
2.2.1.1 High Voltage, Dead-Front
High-voltage compartment contains: The incoming line, two position oil-immersed load break switch, bushing well inserts, six high-voltage bushing wells configured for loop feed application, load-break switch handle(s), access dead-front surge arresters, tap changer handle, connector parking stands with insulated standoff bushings and ground pad.
a. Insulated high-voltage load-break connectors: IEEE 386 , rated 15 kV, 95 kV BIL. Current rating: 200 amperes rms continuous. Short time rating: 10,000 amperes rms symmetrical for a time duration of 0.17 seconds. Connector shall have a steel reinforced hook-stick eye, grounding eye, test point, and arc-quenching contact material.
b. Bushing well inserts and feed-thru inserts: IEEE 386 , 200 amperes, 15 kV Class. Provide a bushing well insert for each bushing well unless indicated otherwise.
c. Load-break switch:
(1) Loop feed sectionalizer switches: Provide three, two-position, oil-immersed type switches to permit closed transition loop feed and sectionalizing. Each switch must be rated at 15 kV, 95 kV BIL, with a continuous current rating and load-break rating of 200 amperes, and a make-and-latch rating of 12,000 rms amperes symmetrical. Locate the switch handles in the high-voltage compartment. Operation of switches must be as follows:
ARRANGEMENT
NO.
DESCRIPTION OF
SWITCH ARRANGEMENT
SWITCH POSITION
LINE A SW. LINE B SW XFMR. SW
OPEN CLOSE OPEN CLOSE OPEN CLOSE
1 Line A connected to Line B and both lines connected to transformer
X X X
2 Transformer connected to Line A only
X X X
3 Transformer connected to Line Bonly
X X X
4 Transformer open and loop closed
X X X
5 Transformer open and loop open
X X X
d. Provide bayonet oil-immersed, expulsion fuses in series with oil-immersed, partial-range, current-limiting fuses. The bayonet fuse links sense both high currents and high oil temperature in order to provide thermal protection to the transformer. Coordinate transformer
SECTION 26 12 19.10 Page 6 protection with expulsion fuse clearing low-current faults and current-limiting fuse clearing high-current faults beyond the interrupting rating of the expulsion fuse. Include an oil retention valve inside the bayonet assembly housing, which closes when the fuse holder is removed, and an external drip shield to minimize oil spills. Display a warning label adjacent to the bayonet fuse(s) cautioning against removing or inserting fuses unless the transformer has been de-energized and the tank pressure has been released.
(1) Bayonet fuse assembly: 150 kV BIL.
e. Surge arresters: IEEE C62.11 , rated 9 kV, fully shielded, dead-front, metal-oxide-varistor, elbow type with resistance-graded gap. Provide three arresters for loop feed circuits.
f. Parking stands: Provide a parking stand near each bushing. Provide insulated standoff bushings for parking of energized high-voltage connectors on parking stands.
2.2.1.2 Low Voltage
Low-voltage compartment contains: Low-voltage bushings with NEMA spade terminals, accessories, metering, stainless steel or laser-etched anodized aluminum diagrammatic transformer nameplate, and ground pad.
a. Include the following accessories: Drain valve with sampler device, fill plug, pressure relief device, liquid level gauge, pressure-vacuum gauge, and dial type thermometer with maximum temperature indicator.
2.2.2 Transformer
a. Less-flammable liquid-insulated, two winding, 60 hertz, 65 degrees C rise above a 30 degrees C average ambient, self-cooled type.
b. Transformer rated: As indicated on Plans.
c. Transformer voltage ratings: 13,200 V Delta - 480/277 V GrdY.
d. Tap changer: Externally operated, manual type for changing tap setting when the transformer is de-energized. Provide four 2.5 percent full capacity taps, two above and two below rated primary voltage. Indicate which tap setting is in use, clearly visible when the compartment is opened.
e. Minimum tested percent impedance at 85 degrees C:
(1) 2.50 for units rated 75 kVA and below.
(2) 2.87 for units rated 112.5 kVA to 300 kVA.
(3) 4.03 for 500 kVA rated units.
(4) 5.32 for units rated 750 kVA and above.
f. Comply with the following audible sound level limits:
SECTION 26 12 19.10 Page 7 kVA DECIBELS
(MAX
75 51
112.5 55
150 55
225 55
300 55
500 56
750 57
1000 58
1500 60
2000 61
2500 62
g. Include:
(1) Lifting lugs and provisions for jacking under base, with base construction suitable for using rollers or skidding in any direction.
(2) An insulated low-voltage neutral bushing with NEMA spade terminal, and with removable ground strap.
(3) Provide transformer top with an access handhole.
2.2.2.1 Specified Transformer Efficiencies
Provide transformer efficiency calculations utilizing the actual no-load and load loss values obtained during the routine tests performed on the actual transformer(s) prepared for this Project. Reference no-load losses (NLL) at 20 degrees C. Reference load losses (LL) at 55 degrees C and at 50 percent of the nameplate load. The transformer is not acceptable if the calculated transformer efficiency is less than the efficiency indicated in the "KVA / Efficiency" table below. The table is based on requirements contained within 10 CFR 431 , Subpart K. Submit certification, including supporting calculations, from the manufacturer indicating conformance.
kVA EFFICIENCY (percent)
15 98.65
SECTION 26 12 19.10 Page 8
30 98.83
45 98.92
75 99.03
112.5 99.11
150 99.16
225 99.23
300 99.27
500 99.35
750 99.40
1000 99.43
1500 99.48
2000 99.51
2500 99.53 above 2500 99.54
2.2.3 Insulating Liquid
a. Less-flammable transformer liquids: NFPA 70 and FM APP GUIDE for less-flammable liquids having a fire point not less than 300 degrees C tested per ASTM D92 and a dielectric strength not less than 33 kV tested per ASTM D877/D877M. Provide identification of transformer as "non-PCB" and "manufacturer's name and type of fluid" on the nameplate.
(1) Provide a fluid that is a biodegradable, electrical insulating, and cooling liquid classified by UL and approved by FM as "less flammable" and meets the specifications of Envirotemp FR3 Fluid.
2.2.3.1 Liquid-Filled Transformer Nameplates
Provide nameplate information in accordance with IEEE C57.12.00 and as modified or supplemented by this Section.
2.2.4 Corrosion Protection
Provide entire transformer assembly, including tank and radiator, base, enclosure, and metering enclosure fabricated of stainless steel conforming to ASTM A240/A240M , Type 304 or 304L. Form enclosure of stainless steel sheets.
Paint entire transformer assembly Munsell 7GY3.29/1.5 green, with paint coating system complying with IEEE C57.12.28 regardless of base, cabinet, and tank material. The Munsell color notation is specified in ASTM D1535.
SECTION 26 12 19.10 Page 9
2.3 WARNING SIGNS AND LABELS
Provide warning signs for the enclosures of pad-mounted transformers having a nominal rating exceeding 600 volts in accordance with NEMA Z535.4 and NEMA 260.
a. When the enclosure integrity of such equipment is specified to be in accordance with IEEE C57.12.28 , such as for pad-mounted transformers, provide self-adhesive warning labels (decals, Panduit No. PPSO710D72 or approved equal) on the outside of the high voltage compartment door(s)with nominal dimensions of 7 by 10 inches with the legend "WARNING HIGH VOLTAGE" printed in two lines of nominal 2 inch high letters. Include the work "WARNING" in white letters on an orange background and the words "HIGH VOLTAGE" in black letters on a white background.
2.4 ARC FLASH WARNING LABEL
Provide arc flash warning label for the enclosure of pad-mounted transformers. Locate this self-adhesive warning label on the outside of the high voltage compartment door warning of potential electrical arc flash hazards and appropriate PPE required. Provide label format as indicated.
2.5 GROUNDING AND BONDING
UL 467 . Provide grounding and bonding as specified in Section 33 71 02
UNDERGROUND ELECTRICAL DISTRIBUTION.
2.6 PADLOCKS
Padlocks will be provided by the Base. Coordinate with COR.
2.7 CAST-IN-PLACE CONCRETE
Provide concrete associated with electrical work for other than encasement of underground ducts rated for 4000 psi minimum 28-day compressive strength unless specified otherwise. Conform to the requirements of Section 03 30 00.00 10 CAST-IN-PLACE CONCRETE.
2.8 SOURCE QUALITY CONTROL
2.8.1 Transformer Test Schedule
The Government reserves the right to witness tests. Provide transformer test schedule for tests to be performed at the manufacturer's test facility. Submit required test schedule and location, and notify the Contracting Officer 30 calendar days before scheduled test date. Notify Contracting Officer 15 calendar days in advance of changes to scheduled date.
a. Test Instrument Calibration:
(1) Provide a calibration program which assures that all applicable test instruments are maintained within rated accuracy.
(2) Accuracy: Traceable to the National Institute of Standards and Technology.
SECTION 26 12 19.10 Page 10
(3) Instrument calibration frequency schedule: Less than or equal to 12 months for both test floor instruments and leased specialty equipment.
(4) Dated calibration labels: Visible on all test equipment.
(5) Calibrating standard: Higher accuracy than that of the instrument tested.
(6) Keep up-to-date records that indicate dates and test results of instruments calibrated or tested. For instruments calibrated by the manufacturer on a routine basis, in lieu of third party calibration, include the following:
(a) Maintain up-to-date instrument calibration instructions and procedures for each test instrument.
(b) Identify the third party/laboratory calibrated instrument to verify that calibrating standard is met.
2.8.2 Design Tests
IEEE C57.12.00 , and IEEE C57.12.90 . Section 5.1.2 in IEEE C57.12.80 states that "design tests are made only on representative apparatus of basically the same design." Submit design test reports (complete with test data, explanations, formulas, and results), in the same submittal package as the catalog data and drawings for the specified transformer(s), with design tests performed prior to the award of this Contract.
a. Tests: Certified and signed by a registered professional engineer.
b. Temperature rise: "Basically the same design" for the temperature rise test means a pad-mounted transformer with the same coil construction (such as wire wound primary and sheet wound secondary), the same kVA, the same cooling type (ONAN), the same temperature rise rating, and the same insulating liquid as the transformer specified.
c. Lightning impulse: "Basically the same design" for the lightning impulse dielectric test means a pad-mounted transformer with the same BIL, the same coil construction (such as wire wound primary and sheet wound secondary), and a tap changer, if specified. Design lightning impulse tests includes the primary windings only of that transformer.
(1) IEEE C57.12.90 , Paragraph 10.3 entitled "Lightning Impulse Test Procedures," and IEEE C57.98 .
(2) State test voltage levels.
(3) Provide photographs of oscilloscope display waveforms or plots of digitized waveforms with test report.
d. Lifting and moving devices: "Basically the same design" requirement for the lifting and moving devices test means a test report confirming that the lifting device being used is capable of handling the weight of the specified transformer in accordance with IEEE C57.12.34 .
e. Pressure: "Basically the same design" for the pressure test means a pad-mounted transformer with a tank volume within 30 percent of the tank volume of the transformer specified.
SECTION 26 12 19.10 Page 11
f. Short circuit: "Basically the same design" for the short circuit test means a pad-mounted transformer with the same kVA as the transformer specified.
2.8.3 Routine and Other Tests
IEEE C57.12.00 . Routine and other tests: Performed in accordance with IEEE C57.12.90 by the manufacturer on each of the actual transformer(s) prepared for this Project to ensure that the design performance is maintained in production. Submit test reports, by serial number and receive approval before delivery of equipment to the Project Site.
Required tests and testing sequence as follows:
a. Phase relation.
b. Ratio.
c. No-load losses (NLL) and excitation current.
d. Load losses (LL) and impedance voltage.
e. Dielectric:
(1) Impulse.
(2) Applied voltage.
(3) Induced voltage.
f. Leak.
PART 3 EXECUTION
3.1 INSTALLATION
Conform to IEEE C2 , NFPA 70 , and to the requirements specified herein.
Provide new equipment and materials unless indicated or specified otherwise.
3.2 GROUNDING
NFPA 70 and IEEE C2 , except provide grounding systems with a resistance to solid earth ground not exceeding 25 ohms.
3.2.1 Grounding Electrodes
Provide driven ground rods as specified in Section 33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION. Connect ground conductors to the upper end of ground rods by exothermic weld or compression connector. Provide compression connectors at equipment end of ground conductors.
3.2.2 Pad-Mounted Transformer Grounding
Provide a ground ring around the transformer with 4/0 AWG bare copper.
Provide four ground rods in the ground ring, one per corner. Install the ground rods at least 10 feet apart from each other. Provide separate copper grounding conductors and connect them to the ground loop as indicated. When work in addition to that indicated or specified is
SECTION 26 12 19.10 Page 12 required to obtain the specified ground resistance, the provision of the Contract covering "Changes" applies.
3.2.3 Connections
Make joints in grounding conductors and loops by exothermic weld or compression connector. Install exothermic welds and compression connectors as specified in Section 33 71 02 UNDERGROUND ELECTRICAL
DISTRIBUTION.
3.2.4 Grounding and Bonding Equipment
UL 467 , except as indicated or specified otherwise.
3.3 INSTALLATION OF EQUIPMENT AND ASSEMBLIES
Install and connect pad-mounted transformers furnished under this Section as indicated on Project Drawings, the approved Shop Drawings, and as specified herein.
3.4 FIELD APPLIED PAINTING
Where field painting of enclosures is required to correct damage to the manufacturer's factory applied coatings, provide manufacturer's recommended coatings and apply in accordance with manufacturer's instructions.
3.5 WARNING SIGN MOUNTING
Provide the number of signs required to be readable from each accessible side, but space the signs a maximum of 30 feet apart.
3.6 FOUNDATION FOR EQUIPMENT AND ASSEMBLIES
Mount transformer on concrete slab as follows:
a. Unless otherwise indicated, provide the slab with dimensions at least 8 inches thick, reinforced with a 6 by 6 inches - W2.9 by W2.9 mesh placed uniformly 4 inches from the top of the slab.
b. Place slab on a 6 inch thick, well-compacted gravel base.
c. Install slab such that top of concrete slab is approximately 4 inches above the finished grade with gradual slope for drainage.
d. Provide edges above grade with 1/2 inch chamfer.
e. Provide slab of adequate size to project at least 12 inches beyond the equipment.
Stub up conduits, with bushings, 2 inches into cable wells in the concrete pad. Coordinate dimensions of cable wells with transformer cable training areas.
3.6.1 Cast-In-Place Concrete
Provide cast-in-place concrete work in accordance with the requirements of Section 03 30 00.00 10 CAST-IN-PLACE CONCRETE.
SECTION 26 12 19.10 Page 13
3.6.2 Sealing
When the installation is complete, seal all entries into the equipment enclosure with an approved sealing method. Provide seals of sufficient strength and durability to protect all energized live parts of the equipment from rodents, insects, or other foreign matter.
3.7 FIELD QUALITY CONTROL
3.7.1 Performance of Acceptance Checks and Tests
Perform in accordance with the manufacturer's recommendations and include the following visual and mechanical inspections and electrical tests, performed in accordance with NETA ATS. Submit reports, including acceptance criteria and limits for each test in accordance with NETA ATS "Test Values".
3.7.1.1 Pad-Mounted Transformers
a. Visual and mechanical inspection:
(1) Compare equipment nameplate data with Specifications and approved Shop Drawings.
(2) Inspect physical and mechanical condition. Check for damaged or cracked insulators and leaks.
(3) Inspect anchorage, alignment, and grounding.
(4) Verify the presence of PCB content labeling.
(5) Verify the bushings and transformer interiors are clean.
(6) Inspect all bolted electrical connections for high resistance using low-resistance ohmmeter, verifying tightness of accessible bolted electrical connections by calibrated torque-wrench method, or performing thermographic survey.
(7) Verify correct liquid level in tanks and bushings.
(8) Verify that positive pressure is maintained on gas-blanketed transformers.
(9) Perform specific inspections and mechanical tests as recommended by manufacturer.
(10) Verify de-energized tap changer position is left as specified.
(11) Verify the presence of transformer surge arresters.
b. Electrical tests:
(1) Perform resistance measurements through all bolted connections with low-resistance ohmmeter.
(2) Verify proper secondary voltage phase-to-phase and phase-to-neutral after energization and prior to loading.
SECTION 26 12 19.10 Page 14
3.7.1.2 Grounding System
a. Visual and mechanical inspection:
(1) Inspect ground system for compliance with Contract Plans and Specifications.
b. Electrical tests:
(1) Perform ground-impedance measurements utilizing the fall-of-potential method. On systems consisting of interconnected ground rods, perform tests after interconnections are complete.
On systems consisting of a single ground rod perform…
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