W912QR20B0012Specs_Vol2-0000.pdf
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- W912QR20B0012
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This document provides specifications for the construction of a new HC-130J general maintenance hangar at Patrick Air Force Base in Florida. Key details include the estimated construction cost range of $10-25 million, the NAICS code of 236220 for construction of other new nonresidential structures, and the size determination of $39.5 million. The solicitation requires compliance with FAR 52.204-7, 52.204-8, 52.232-33 and other CCR/ORCA requirements through SAM. Funds are not presently available and no contract award will be made until appropriated funds are available. The project also requires a 10% HUBZone price evaluation in accordance with FAR 19.1307. The specifications include requirements for steel doors and frames, rolling service doors, steel sliding hangar doors, aluminum windows, and other finishes and systems. The document provides product and system details to inform responses for the construction of the new maintenance hangar.
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Solicitation For HC-130J General Maintenance Hangar Patrick AFB, FL
P2: 472236
Design-Bid-Build
Specifications Volume 2 of 3
Certified Final Submittal
14 May 2020
W912QR20B0012
ARIMS: 200A
Disposition: Maintain for 15yrs after construction
W912QR20B0012-0000
Louisville District
HC-130J GENERAL MAINTENANCE HANGAR
Patrick AFB, FL
Certified Final Specifications Project Number: SXHT203000 P2 Number: 472236 January 2020
Volume II
Page Left Blank for Duplex Printing Purposes
HC-130J General Maintenance Hangar
Patrick AFB, FL
February 2020 Burns & McDonnell 9400 Ward Parkway
Kansas City, MO 64114
CERTIFICATION PAGE
CIVIL STRUCTURAL ARCHITECTURAL
FIRE PROTECTION MECHANICAL ELECTRICAL
STATE OF
NO. 85724
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1/31/20 1/31/20
01/31/20 1/31/20
HC-130J General Maintenance Hangar 107778IFC
PROJECT TABLE OF CONTENTS
DIVISION 01 - GENERAL REQUIREMENTS
01 00 00 ADDITIONAL SPECIAL CONTRACT REQUIREMENTS
01 32 01.00 06 PROJECT SCHEDULE
01 33 00.00 06 SUBMITTAL PROCEDURES
01 33 29.00 06 SUSTAINABILITY REPORTING
01 35 26.00 06 GOVERNMENT SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.15 10 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE(RMS CM)
01 45 04.10 06 CONTRACTOR QUALITY CONTROL
01 45 35 SPECIAL INSPECTIONS
01 46 00.00 06 TOTAL BUILDING COMMISSIONING (CONTRACTOR CxA)
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 57 19.00 06 TEMPORARY ENVIRONMENTAL CONTROLS AND PERMITS
01 74 19 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT
01 78 23 OPERATION AND MAINTENANCE DATA
DIVISION 02 - EXISTING CONDITIONS
02 41 00 DEMOLITION
DIVISION 03 - CONCRETE
03 11 13.00 10 STRUCTURAL CAST-IN-PLACE CONCRETE FORMING
03 15 00.00 10 CONCRETE ACCESSORIES
03 20 00.00 10 CONCRETE REINFORCING
03 30 00.00 10 CAST-IN-PLACE CONCRETE
03 35 00.00 10 CONCRETE FINISHING
03 39 00.00 10 CONCRETE CURING
03 53 14.00 20 LIGHT REFLECTIVE NON-FERROUS METALLIC AGGREGATE FLOOR
SYSTEM
DIVISION 04 - MASONRY
04 20 00 UNIT MASONRY
DIVISION 05 - METALS
05 05 23.16 STRUCTURAL WELDING
05 12 00 STRUCTURAL STEEL
05 21 00 STEEL JOIST FRAMING
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 51 33 METAL LADDERS
05 52 00 METAL RAILINGS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
06 41 16.00 10 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS
06 61 16 SOLID SURFACING FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 05 23 PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS
07 11 13 BITUMINOUS DAMPPROOFING
PROJECT TABLE OF CONTENTS Page 1
07 21 13 BOARD AND BLOCK INSULATION
07 21 16 MINERAL FIBER BLANKET INSULATION
07 22 00 ROOF AND DECK INSULATION
07 27 10.00 10 BUILDING AIR BARRIER SYSTEM
07 27 19.01 SELF-ADHERING AIR BARRIERS
07 27 26 FLUID-APPLIED MEMBRANE AIR BARRIERS
07 27 36 SPRAY FOAM AIR BARRIERS
07 42 13 METAL WALL PANELS
07 42 63 FABRICATED WALL PANEL ASSEMBLIES
07 60 00 FLASHING AND SHEET METAL
07 61 14.00 20 STEEL STANDING SEAM ROOFING
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 31 00 ACCESS DOORS AND PANELS
08 34 16.10 STEEL SLIDING HANGAR DOORS
08 34 19.10 20 ROLLING SERVICE AND FIRE DOORS
08 51 13 ALUMINUM WINDOWS
08 60 45 TRANSLUCENT PANELS
08 71 00 DOOR HARDWARE
08 81 00 GLAZING
08 91 00 METAL WALL LOUVERS
DIVISION 09 - FINISHES
09 06 00 SCHEDULES FOR FINISHES
09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 29 00 GYPSUM BOARD
09 30 10 CERAMIC, QUARRY, AND GLASS TILING
09 51 00 ACOUSTICAL CEILINGS
09 65 00 RESILIENT FLOORING
09 67 23.13 STANDARD RESINOUS FLOORING
09 67 23.16 FUEL RESISTIVE RESINOUS FLOORING, 5-COAT SYSTEM
09 90 00 PAINTS AND COATINGS
09 97 13.27 EXTERIOR COATING OF STEEL STRUCTURES
DIVISION 10 - SPECIALTIES
10 11 00 VISUAL DISPLAY UNITS
10 14 00.10 EXTERIOR SIGNAGE
10 14 00.20 INTERIOR SIGNAGE
10 21 13 TOILET COMPARTMENTS
10 26 00 WALL PROTECTION
10 28 13 TOILET ACCESSORIES
10 51 13 METAL LOCKERS
10 81 13 BIRD CONTROL DEVICES
DIVISION 11 - EQUIPMENT
11 01 50 RIGID RAIL FALL PROTECTION SYSTEMS
11 50 10 PAINT SPRAY BOOTHS
DIVISION 12 - FURNISHINGS
12 24 13 ROLLER WINDOW SHADES
12 48 13 ENTRANCE FLOOR MATS AND FRAMES
PROJECT TABLE OF CONTENTS Page 2
12 50 00.13 10 FURNITURE AND FURNITURE INSTALLATION
12 59 00 SYSTEMS FURNITURE
DIVISION 13 - SPECIAL CONSTRUCTION
13 48 00 BRACING FOR MISCELLANEOUS EQUIPMENT
DIVISION 21 - FIRE SUPPRESSION
21 13 13.00 10 WET PIPE SPRINKLER SYSTEMS, FIRE PROTECTION
21 13 25.00 10 HIGH EXPANSION FOAM (HI EX. HEF) FIRE PROTECTION SYSTEM
21 30 00 FIRE PUMPS
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
22 60 75 CENTRAL VACUUM DUST COLLECTION SYSTEM
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 03 00.00 20 BASIC MECHANICAL MATERIALS AND METHODS
23 05 93.00 06 TESTING, ADJUSTING, AND BALANCING (TAB) OF HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC
23 09 23.01 LONWORKS DIRECT DIGITAL CONTROL FOR HVAC AND OTHER
BUILDING CONTROL SYSTEMS
23 11 25 FACILITY GAS PIPING
23 21 23 HYDRONIC PUMPS
23 35 19.00 20 INDUSTRIAL VENTILATION AND EXHAUST
23 64 10 WATER CHILLERS, VAPOR COMPRESSION TYPE
23 64 26 CHILLED AND CONDENSER WATER PIPING SYSTEMS
23 65 00 COOLING TOWERS
23 82 02.00 10 UNITARY HEATING AND COOLING EQUIPMENT
DIVISION 26 - ELECTRICAL
26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS
26 08 00 APPARATUS INSPECTION AND TESTING
26 12 19.10 THREE-PHASE PAD-MOUNTED TRANSFORMERS
26 13 00 SF6 PAD-MOUNTED SWITCHGEAR
26 13 01 PAD-MOUNTED DEAD-FRONT AIR INSULATED SWITCHGEAR
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 24 13 SWITCHBOARDS
26 28 01.00 10 COORDINATED POWER SYSTEM PROTECTION
26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS
26 35 43 400-HERTZ (HZ) SOLID STATE FREQUENCY CONVERTER
26 41 00 LIGHTNING PROTECTION SYSTEM
26 51 00 INTERIOR LIGHTING
26 56 00 EXTERIOR LIGHTING
DIVISION 27 - COMMUNICATIONS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM
PROJECT TABLE OF CONTENTS Page 3
DIVISION 31 - EARTHWORK
31 00 00.00 06 EARTHWORK
31 31 16.13 CHEMICAL TERMITE CONTROL
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 19 FIELD MOLDED SEALANTS FOR SEALING JOINTS IN RIGID
PAVEMENTS
32 05 33 LANDSCAPE ESTABLISHMENT
32 11 23 AGGREGATE BASE COURSES
32 11 23.23 BASE COURSE DRAINAGE LAYERS
32 12 13 BITUMINOUS TACK AND PRIME COATS
32 12 15.13 ASPHALT PAVING FOR AIRFIELDS
32 12 16 HOT-MIX ASPHALT (HMA) FOR ROADS
32 13 14.13 CONCRETE PAVING FOR AIRFIELDS AND OTHER HEAVY DUTY
PAVEMENTS
32 17 23 PAVEMENT MARKINGS
32 92 19 SEEDING
DIVISION 33 - UTILITIES
33 11 00 WATER UTILITY DISTRIBUTION PIPING
33 30 00 SANITARY SEWERAGE
33 40 00 STORM DRAINAGE UTILITIES
33 61 13.13 PREFABRICATED UNDERGROUND HYDRONIC ENERGY DISTRIBUTION
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
DIVISION 41 - MATERIAL PROCESSING AND HANDLING EQUIPMENT
41 22 13.15 BRIDGE CRANES, OVERHEAD ELECTRIC, UNDER RUNNING
41 22 23.19 MONORAIL HOISTS
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 4
SECTION 08 11 13
STEEL DOORS AND FRAMES
02/10
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this Specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2015; Errata 1 2015; Errata 2 2016) Structural Welding Code - Steel
ASTM INTERNATIONAL (ASTM)
ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A653/A653M (2017) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A879/A879M (2012) Standard Specification for Steel Sheet, zinc Coated by the Electrolytic Process for Applications Requiring Designation of the Coating Mass on Each Surface
ASTM C1363 (2011) Standard Test Method for Thermal Performance of Building Materials and Envelope Assemblies by Means of a Hot Box Apparatus
ASTM E283 (2004; R 2012) Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen
BUILDERS HARDWARE MANUFACTURERS ASSOCIATION (BHMA)
ANSI/BHMA A156.115 (2016) Hardware Preparation in Steel Doors and Steel Frames
NATIONAL ASSOCIATION OF ARCHITECTURAL METAL MANUFACTURERS (NAAMM)
NAAMM HMMA 810 (2009) Hollow Metal Doors
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 252 (2017) Standard Methods of Fire Tests of Door Assemblies
SECTION 08 11 13 Page 1
NFPA 80 (2016; TIA 16-1) Standard for Fire Doors and Other Opening Protectives
STEEL DOOR INSTITUTE (SDI/DOOR)
SDI/DOOR 111 (2009) Recommended Selection and Usage Guide for Standard Steel Doors, Frames and Accessories
SDI/DOOR A250.11 (2001) Recommended Erection Instructions for Steel Frames
SDI/DOOR A250.6 (2003; R2009) Recommended Practice for Hardware Reinforcing on Standard Steel Doors and Frames
SDI/DOOR A250.8 (2003; R2008) Recommended Specifications for Standard Steel Doors and Frames
UNDERWRITERS LABORATORIES (UL)
UL 10C (2016) UL Standard for Safety Positive Pressure Fire Tests of Door Assemblies
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance with Section 01 33 29.00 06 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00.00 06 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Doors; G, AE
Frames; G, AE
Accessories
Show elevations, construction details, metal gauges, hardware provisions, method of glazing, and installation details.
Schedule of Doors; G, AE
Schedule of Frames; G, AE
Submit door and frame locations.
SD-03 Product Data
Doors; G, AE
Frames; G, AE
Accessories
SECTION 08 11 13 Page 2
Submit manufacturer's descriptive literature for doors, frames, and accessories. Include data and details on door construction, panel (internal) reinforcement, insulation, and door edge construction. When "custom hollow metal doors" are provided in lieu of "standard steel doors," provide additional details and data sufficient for comparison to SDI/DOOR A250.8 requirements.
SD-06 Test Reports
DELETED
1.3 DELIVERY, STORAGE, AND HANDLING
Deliver doors, frames, and accessories undamaged and with protective wrappings or packaging. Provide temporary steel spreaders securely fastened to the bottom of each welded frame. Store doors and frames on platforms under cover in clean, dry, ventilated, and accessible locations, with 1/4 inch airspace between doors. Remove damp or wet packaging immediately and wipe affected surfaces dry. Replace damaged materials with new.
1.4 AIR INFILTRATION
When tested in accordance with ASTM E283, air infiltration shall not exceed 0.06 cubic feet per minute per square foot of fixed area at a test pressure of 6.24 pounds per square foot (50 miles per hour wind). Doors and frames shall be provided and installed to maintain the continuity of the building air barrier system.
PART 2 PRODUCTS
2.1 STANDARD STEEL DOORS
SDI/DOOR A250.8 , except as specified otherwise. Prepare doors to receive door hardware as specified in Section 08 71 00. Undercut where indicated. Provide exterior doors with top edge closed flush and sealed to prevent water intrusion. Provide doors at 1-3/4 inch thick, unless otherwise indicated.
2.1.1 Classification - Level, Performance, Model
2.1.1.1 Heavy Duty Doors
SDI/DOOR A250.8 , Level 2, physical performance Level B, Model 1, with core construction as required by the manufacturer for interior doors of size(s) and design(s) indicated. Where vertical stiffener cores are required, the space between the stiffeners must be filled with mineral board insulation. Provide Level 2 for all interior doors except doors at (to) corridor and hangar bay.
2.1.1.2 Extra Heavy Duty Doors
SDI/DOOR A250.8 , Level 3, physical performance Level A, Model 1 with core construction as required by the manufacturer of size(s) and design(s) indicated. Where vertical stiffener cores are required, the space between the stiffeners must be filled with mineral board insulation. Provide Level 3 for all interior doors at (to) corridor and hangar bay.
SECTION 08 11 13 Page 3
2.1.1.3 Maximum Duty Doors
SDI/DOOR A250.8 , Level 4, physical performance Level A, Model 1 with core construction as required by the manufacturer for indicated exterior doors, of size(s) and design(s) indicated. Where vertical stiffener cores are required, the space between the stiffeners must be filled with mineral board insulation. Provide Level 4 for all exterior doors.
2.1.1.4 Blast Resistance
DELETED
2.2 CUSTOM HOLLOW METAL DOORS
Provide custom hollow metal doors where non-standard steel doors are indicated. At the Contractor's option, custom hollow metal doors may be provided in lieu of standard steel doors. Provide standard steel doors in the door size(s), design(s), materials, construction, gages, and finish as specified for standard steel doors and complying with the requirements of NAAMM HMMA 810. Fill all spaces in doors with insulation. Close top and bottom edges with steel channels not lighter than 16 gauge. Close tops of exterior doors flush with an additional channel and seal to prevent water intrusion. Prepare doors to receive hardware specified in Section 08 71 00 DOOR HARDWARE. Provide doors at 1-3/4 inch thick, unless otherwise indicated.
2.3 ACCESSORIES
2.3.1 Astragals
For pairs of exterior steel doors which will not have astragals or removable mullions, as specified in Section 08 71 00 DOOR HARDWARE provide overlapping steel astragals with the doors. For interior pairs of fire rated doors, provide stainless steel astragals complying with NFPA 80 for fire rated assemblies.
2.3.2 Moldings
Provide moldings around glass of interior and exterior doors and louvers of interior doors. Provide non-removable moldings on outside of exterior doors and on corridor side of interior doors. Other moldings may be stationary or removable. Secure inside moldings to stationary moldings, or provide snap-on moldings. Provide muntins that interlock at intersections and are fitted plus welded to stationary moldings.
2.4 INSULATION CORES
Insulated cores shall be provided at all exterior doors. Interior hangar bay perimeter doors as indicated in door schedule. Provide an apparent U-factor of 0.42 in accordance with SDI/DOOR 113 and shall conform to:
a. ASTM C1363: Standard Test Method for Thermal Performance of Building Materials and Envelope Assemblies by Means of Hot Box Apparatus.
2.5 STANDARD STEEL FRAMES
SDI/DOOR A250.8 , Level to match door level, except as otherwise specified. Form frames to sizes and shapes indicated, with welded corners. Provide steel frames for doors, transoms, sidelights, mullions, SECTION 08 11 13 Page 4 and cased openings, unless otherwise indicated. Provide frame product that uses a minimum of 25 percent recycled content. Provide data indicating percentage of recycled content for steel frame product.
2.5.1 Welded Frames
Continuously weld frame faces at corner joints. Mechanically interlock or continuously weld stops and rabbets. Grind welds smooth.
Weld frames in accordance with the recommended practice of the Structural Welding Code Sections 1 through 6, AWS D1.1/D1.1M and in accordance with the practice specified by the producer of the metal being welded.
2.5.2 Mullions and Transom Bars
Provide mullions and transom bars of closed or tubular construction with heads and jambs butt-welded together. Bottom of door mullions must have adjustable floor anchors and spreader connections.
2.5.3 Stops and Beads
Form stops and beads from 20 gauge steel. Provide for glazed and other openings in standard steel frames. Secure beads to frames with oval-head, countersunk Phillips self-tapping sheet metal screws or concealed clips and fasteners. Space fasteners approximately 12 to 16 inches on center.
Miter molded shapes at corners. Butt or miter square or rectangular beads at corners.
2.5.4 Cased Openings
Fabricate frames for cased openings of same material, gauge, and assembly as specified for metal door frames, except omit door stops and preparation for hardware.
2.5.5 Anchors
Provide anchors to secure the frame to adjoining construction. Provide steel anchors, zinc-coated or painted with rust-inhibitive paint, not lighter than 18 gauge.
2.5.5.1 Wall Anchors
Provide at least three anchors for each jamb. For frames which are more than 7.5 feet in height, provide one additional anchor for each jamb for each additional 2.5 feet or fraction thereof.
a. Masonry: Provide anchors of corrugated or perforated steel straps or 3/16 inch diameter steel wire, adjustable or T-shaped;
b. Use 45-degree offset masonry 'T' anchor or offset 'T' anchor where door jamb is not centered at CMU wall. Basis of Design:
http://www.gulfport-corp.com/product/45-offset-masonry-t-anchor/ .
c. Use 45-degree offset masonry 'T' anchor or offset 'T' anchor where door jamb is not centered at CMU wall. Basis of Design:
http://www.gulfport-corp.com/product/45-offset-masonry-t-anchor/.
d. Stud partitions: Weld or otherwise securely fasten anchors to backs of frames. Design anchors to be fastened to closed steel studs with
SECTION 08 11 13 Page 5 sheet metal screws, and to open steel studs by wiring or welding;
e. Completed openings: Secure frames to previously placed concrete or masonry with expansion bolts in accordance with SDI/DOOR 111 ; and
2.5.5.2 Floor Anchors
Provide floor anchors drilled for 3/8 inch anchor bolts at bottom of each jamb member. Where floor fill occurs, terminate bottom of frames at the indicated finished floor levels and support by adjustable extension clips resting on and anchored to the structural slabs.
2.6 FIRE DOORS AND FRAMES
NFPA 80 and this Specification. The requirements of NFPA 80 takes precedence over details indicated or specified.
2.6.1 Labels
Provide fire doors and frames bearing the label of Underwriters Laboratories (UL), Factory Mutual Engineering and Research (FM), or Warnock Hersey International (WHI) attesting to the rating required.
Testing must be in accordance with NFPA 252 or UL 10C . Provide labels that are metal with raised letters, bearing the name or file number of the door and frame manufacturer. Labels must be permanently affixed at the factory to frames and to the hinge edge of the door. Do not paint door and labels.
2.6.2 Oversized Doors
For fire doors and frames which exceed the size for which testing and labeling are available, furnish certificates stating that the doors and frames are identical in design, materials, and construction to a door which has been tested and meets the requirements for the class indicated.
2.6.3 Astragal on Fire Doors
On pairs of labeled fire doors, conform to NFPA 80 and UL requirements.
2.7 WEATHERSTRIPPING
As specified in Section 08 71 00 DOOR HARDWARE.
2.8 HARDWARE PREPARATION
Provide minimum hardware reinforcing gauges as specified in SDI/DOOR A250.6 .
Drill and tap doors and frames to receive finish hardware. Prepare doors and frames for hardware in accordance with the applicable requirements of SDI/DOOR A250.8 and SDI/DOOR A250.6 . For additional requirements refer to ANSI/BHMA A156.115 . Drill and tap for surface-applied hardware at the Project Site. Build additional reinforcing for surface-applied hardware into the door at the factory. Locate hardware in accordance with the requirements of SDI/DOOR A250.8 , as applicable. Punch door frames, with the exception of frames that will have weatherstripping or lightproof or soundproof gasketing, to receive a minimum of two rubber or vinyl door silencers on lock side of single doors and one silencer for each leaf at heads of double doors. Set lock strikes out to provide clearance for silencers.
SECTION 08 11 13 Page 6
2.9 FINISHES
2.9.1 Factory-Primed Finish
Thoroughly clean all surfaces of doors and frames then chemically treat and factory prime with a rust inhibiting coating as specified in
SDI/DOOR A250.8 .
2.9.2 Hot-Dip Zinc-Coated and Factory-Primed Finish
Fabricate doors and frames from hot dipped zinc coated steel, alloyed type, that complies with ASTM A653/A653M and ASTM A123/A123M . The coating weight must meet or exceed the minimum requirements for coatings having
0.9 ounces per square foot, total both sides, i.e., G90. Repair damaged zinc-coated surfaces by the application of zinc dust paint. Thoroughly clean and chemically treat to ensure maximum paint adhesion. Factory prime as specified in SDI/DOOR A250.8 . Provide for all door openings.
2.9.3 Electrolytic Zinc-Coated Anchors and Accessories
Provide electrolytically deposited zinc-coated steel in accordance with ASTM A879/A879M , Commercial Quality, Coating Class A. Phosphate treat and factory prime zinc-coated surfaces as specified in SDI/DOOR A250.8 .
2.10 FABRICATION AND WORKMANSHIP
Provide finished doors and frames that are strong and rigid, neat in appearance, and free from defects, waves, scratches, cuts, dents, ridges, holes, warp, and buckle. Provide molded members that are clean cut, straight, and true, with joints coped or mitered, well formed, and in true alignment. Dress exposed welded and soldered joints smooth. Design door frame sections for use with the wall construction indicated. Corner joints must be well formed and in true alignment. Conceal fastenings where practicable. On wraparound frames for masonry partitions, provide a throat opening 1/8 inch larger than the actual masonry thickness. Design frames in exposed masonry walls or partitions to allow sufficient space between the inside back of trim and masonry to receive caulking compound.
2.10.1 Grouted Frames
For frames to be installed in exterior walls and to be filled with mortar or grout, fill the stops with strips of rigid insulation to keep the grout out of the stops and to facilitate installation of stop-applied head and jamb seals.
2.11 PROVISIONS FOR GLAZING
Materials are specified in Section 08 81 00 GLAZING.
PART 3 EXECUTION
3.1 INSTALLATION
3.1.1 Frames
Set frames in accordance with SDI/DOOR A250.11 . Plumb, align, and brace securely until permanent anchors are set. Anchor bottoms of frames with expansion bolts or powder-actuated fasteners. Build in or secure wall anchors to adjoining construction. Where frames require ceiling struts or
SECTION 08 11 13 Page 7 overhead bracing, anchor frames to the struts or bracing. Backfill frames with mortar. Coat inside of frames with corrosion-inhibiting bituminous material. For frames in exterior walls, ensure that stops are filled with rigid insulation before grout is placed.
3.1.2 Doors
Hang doors in accordance with clearances specified in SDI/DOOR A250.8 .
After erection and glazing, clean and adjust hardware.
3.1.3 Fire Doors and Frames
Install fire doors and frames, including hardware, in accordance with
NFPA 80 .
3.2 PROTECTION
Protect doors and frames from damage. Repair damaged doors and frames prior to completion and acceptance of the Project or replace with new, as directed. Wire brush rusted frames until rust is removed. Clean thoroughly. Apply an all-over coat of rust-inhibitive paint of the same type used for shop coat.
3.3 CLEANING
Upon completion, clean exposed surfaces of doors and frames thoroughly.
Remove mastic smears and other unsightly marks.
-- End of Section --
SECTION 08 11 13 Page 8
SECTION 08 31 00
ACCESS DOORS AND PANELS
05/17
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this Specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2015; Errata 1 2015; Errata 2 2016) Structural Welding Code - Steel
ASTM INTERNATIONAL (ASTM)
ASTM A1008/A1008M (2016) Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardenable
ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel
ASTM A653/A653M (2017) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
MASTER PAINTERS INSTITUTE (MPI)
MPI 79 (2012) Primer, Alkyd, Anti-Corrosive for Metal
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance with Section 01 33 29.00 06 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00.00 06 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Access Doors And Panels; G, AE
SD-03 Product Data
Access Doors And Panels; G, AE
Hardware Including Locks and Keys; G, AE
SECTION 08 31 00 Page 1
Accessories; G, AE
SD-04 Samples
Finishes; G
SD-06 Test Reports
Fire-rating(s) of Assemblies; G
1.3 MISCELLANEOUS REQUIREMENTS
For access doors and panels provide the following:
1.3.1 Shop Drawings
For field assembled access doors and panels, provide plans, elevations, sections, and details for each type of access door and panel assembly.
Indicate frame, surface and edge construction, materials, and accessories. Indicate types of finished surfaces and details for panel edge conditions. Provide a door schedule with a unique number for each access door and panel, specific location in the Project, location of hinges and hardware for each door.
1.3.2 Product Data
For shop assembled access doors and panels, provide literature indicating sizes, types, frame and edge construction, finishes, hardware, accessories such as gaskets, seals and weatherstripping, and location of each door and panel in the Project. Provide details of adjoining work for each condition indicated.
1.3.3 Finish Samples
Submit two color charts from manufacturer's standard color and finish options for each type of frame and panel assembly finish indicated.
1.4 PERFORMANCE REQUIREMENTS
1.4.1 Structural Requirements
Provide floor access assemblies to support live loads indicated for floors. Deflection must not exceed 1/180 of span.
1.4.2 Access Panels for Wet Areas
Provide panel assemblies that will be located in wet areas with corrosion resistant finishes and hardware and water resistant gasketing.
1.5 DELIVERY, STORAGE, AND PROTECTION
Protect from corrosion, deformation, and other types of damage. Store items in an enclosed area free from contact with soil and weather. Remove and replace damaged items with new items.
SECTION 08 31 00 Page 2
PART 2 PRODUCTS
2.1 RECYCLED CONTENT
Provide products with recycled content. Provide data for each product with recycled content, identifying percentage of recycled content.
2.2 MATERIALS
2.2.1 Steel Plates, Shapes, and Bars
Provide in accordance with ASTM A36/A36M.
2.2.2 Sheet Steel
Provide cold rolled steel sheet substrate in accordance with ASTM A1008/A1008M , Commercial Steel (CS), exposed.
2.2.3 Metallic Coated Steel Sheet
Provide in accordance with ASTM A653/A653M , Commercial Steel (CS), Type B;
with minimum G60 (Z180) or A60 (ZF180) metallic coating.
2.2.4 Hardware
Provide automatic closing devices. Provide latch releases operable from insides of doors.
2.2.5 Hinges
Provide concealed spring hinges, 175 degrees of opening, with non-removable hinge pins. Provide hinges of same steel as door and frame or in accordance with manufacturer's written recommendations. If providing non-continuous hinges, provide in numbers required to maintain alignment of door panel with frame. Provide coatings as necessary to permanently protect dissimilar metals from contact with one another; see Part 3 herein for more information.
2.2.6 Locks
Unless otherwise indicated, provide flush screwdriver operated cam lock.
Provide plastic sleeve or stainless steel bushings to protect holes in surface finishes for screwdriver to access lock.
2.2.7 Accessories
Provide anchors in size, number and location on four sides to secure access door to substrate. Provide anchors in types as recommended by manufacturer's written installation instructions for each substrate indicated. Provide shims, bushings, clips, gaskets, and other devices as necessary for a complete installation.
2.3 FABRICATION
2.3.1 Thickness, Size, Edges
Fabricate frames for access doors of steel not lighter than 16 gage with welded joints and anchorage for securing to adjacent construction.
Provide doors a minimum of 24 by 24 inches and of not lighter than 16 gage
SECTION 08 31 00 Page 3 steel, with stiffened edges and welded attachments. Provide with eased (lightly rounded) edges, without burrs, snags or sharpness and exposed welds ground smooth.
2.3.2 Welding
Provide in accordance with AWS D1.1/D1.1M .
2.4 ACCESS ASSEMBLY TYPES
Unless indicated otherwise, provide flush-face steel access doors and panels with steel frames and flanges.
2.4.1 Recessed Doors
Provide recessed access doors with gypsum wallboard bead flanges. Depth of door panel recess must accommodate the installed thickness of the finish material of the wall assembly for a flush finished condition of the wall and the access panel face. Reinforce panel and frame to prevent sagging.
2.5 FINISHES
Provide steel frames and panel surfaces with a powder coated finish.
Provide manufacturer's standard two coat finish system consisting of one coat primer and one thermoset topcoat. Provide dry film thickness in 2 mils minimum. Provide exposed fastenings that approximately match the color and finish of the each material to which fastenings are applied.
PART 3 EXECUTION
3.1 PREPARATION
Field verify all measurements prior to fabrication. Verify access door locations and sizes provide required maintenance access to installed building services components. Protect existing construction and completed work from damage during installation.
3.2 GENERAL INSTALLATION REQUIREMENTS
Install items at locations indicated, in accordance with manufacturer's written instructions. Include materials and parts as necessary for a complete installation of each item. Conceal fastenings where practicable. Poor matching of holes to fasteners is cause for rejection of the work.
3.3 ACCESS LOCATIONS
Install removable access panels directly below each valve, flow indicator, damper, air splitter or other utility requiring access that is located above ceilings, other than at acoustical panel ceilings, and that would otherwise not be accessible. Install access doors and panels permitting access to service valves, traps, dampers, cleanouts, and other mechanical, electrical and conveyor control items concealed in walls and partitions.
3.4 ACCESS LOCATIONS IN WET AREAS
When possible, avoid locating access panels in wet areas. When such locations cannot be avoided, provide moisture resistant assemblies as
SECTION 08 31 00 Page 4 indicated in Part I herein.
3.5 FIELD PAINTING
Field painting primed access doors in accordance with the requirements of Section 09 90 00 PAINTS AND COATINGS.
3.6 DISSIMILAR MATERIALS
Where dissimilar metals are in contact, protect surfaces with a coating in accordance with MPI 79 to prevent galvanic or corrosive action.
3.7 ADJUSTMENT
Adjust hardware so that door panel opens freely. Adjust door when closed center door panel in frame.
3.8 ENVIRONMENTAL CONDITIONS
Do not paint surfaces when damp or exposed to weather, when surface temperature is below 45 degrees F or over 95 degrees F, unless approved by the Contracting Officer.
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SECTION 08 31 00 Page 5
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SECTION 08 31 00 Page 6
SECTION 08 34 16.10
STEEL SLIDING HANGAR DOORS
05/17
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this Specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)
AISC 325 (2017) Steel Construction Manual
AISC 360 (2016) Specification for Structural Steel Buildings
AMERICAN IRON AND STEEL INSTITUTE (AISI)
AISI SG03-3 (2002; Suppl 2001-2004; R 2008) Cold-Formed Steel Design Manual Set
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
ASCE 7 (2017) Minimum Design Loads for Buildings and Other Structures
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2015; Errata 1 2015; Errata 2 2016) Structural Welding Code - Steel
ASTM INTERNATIONAL (ASTM)
ASTM A1008/A1008M (2016) Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardenable
ASTM A1011/A1011M (2017a) Standard Specification for Steel Sheet and Strip, Hot-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, and Ultra-High Strength
ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A653/A653M (2017) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
SECTION 08 34 16.10 Page 1
ASTM C920 (2018) Standard Specification for Elastomeric Joint Sealants
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
NEMA ICS 1 (2000; R 2015) Standard for Industrial Control and Systems: General Requirements
NEMA ICS 2 (2000; R 2005; Errata 2008) Industrial Control and Systems Controllers, Contactors, and Overload Relays Rated 600 V
NEMA ICS 6 (1993; R 2016) Industrial Control and Systems: Enclosures
NEMA MG 1 (2016; SUPP 2016) Motors and Generators
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 220 (2018) Standard on Types of Building Construction
NFPA 409 (2016; ERTA 2016) Standard on Aircraft Hangars
NFPA 70 (2017; ERTA 1-2 2017; TIA 17-1; TIA 17-2;
TIA 17-3; TIA 17-4; TIA 17-5; TIA 17-6;
TIA 17-7; TIA 17-8; TIA 17-9; TIA 17-10;
TIA 17-11; TIA 17-12; TIA 17-13; TIA
17-14) National Electrical Code
U.S. DEPARTMENT OF DEFENSE (DOD)
UFC 1-200-01 (2016) DoD Building Code (General Building Requirements)
UFC 3-301-01 (2013; with Change 3) Structural Engineering
UNDERWRITERS LABORATORIES (UL)
UL 506 (2017) UL Standard for Safety Specialty Transformers
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance with Section 01 33 29.00 06 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00.00 06 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Manufacturer's Qualifications; G, AE
Installer's Qualifications; G, AE
SECTION 08 34 16.10 Page 2
SD-02 Shop Drawings Sealed by the Door Manufacturer's Registered Professional Engineer
Hangar Doors; G, AE
Submit the door manufacturer's complete schematic wiring diagram, field wiring diagram, and a complete physical location Drawing showing the location of controls with the runs of conduit, size of conduit, number and size of wires in each conduit, location of junction boxes, and full details of control mountings.
Submit Drawings showing details of construction, installation, and operation; size, shapes, and thickness of materials; joints and connections; reinforcing; hardware; mechanical devices;
electrical devices; and design and detail data for work of other trades affected by hangar doors.
SD-05 Design Data Sealed by the Door Manufacturer's Registered Professional Engineer
Hangar doors; G, AE
Submit Design Drawings and structural, mechanical, and "U" value calculations.
SD-10 Operation and Maintenance Data
Hangar Doors, Data Package 2; G, AE
Submit in accordance with Section 01 78 23 OPERATION AND MAINTENANCE DATA. Include wiring and control diagrams.
1.3 DESIGN REQUIREMENTS
1.3.1 Door Design and Components
The steel sliding hangar doors and components dictated in the construction documents are representative of a commercially-available door. Design and fabricate the door to fit within the space allocated and in accordance with the criteria specified herein. Design doors to operate properly without binding, interference, or damage to weather stripping or the adjacent structure. Door must be of limited combustible construction in accordance with NFPA 220 and NFPA 409 .
Submit Calculations sealed by the door manufacturer's Registered Professional Engineer for review.
1.3.1.1 Steel Door Components
Design all supporting, steel bracing, and framing steel members in accordance with the specified loads and the requirements of AISC 325 and AISC 360 . Design all cold formed steel in accordance with AISI SG03-3 .
Weld steel in accordance with the AWS D1.1/D1.1M Standards.
1.3.2 Loads
Design the door for the loads in accordance with UFC 1-200-01 , UFC 3-301-01 , and all other applicable criteria.
SECTION 08 34 16.10 Page 3
1.3.2.1 Wind Loads
In the closed position, design doors and all components to withstand the wind pressures indicated on the Structural Drawings. Design all door components to withstand both the highest positive and negative pressures based on actual tributary area from the wind load indicated. In addition, design doors and all components to be operational during wind events which cause a positive or negative service load pressure as indicated on the Drawings.
1.3.3 Deflections
For any door member, the deflection due to design wind load shall not exceed the member's length divided by 120.
Door system shall be designed to accommodate a structure movement as indicated on the Structural Drawings. Deflection shall be checked based on a 50 year mean recurrence interval wind speed.
1.3.4 Connections
Design connections at top and bottom guide rails to withstand both the positive and negative design wind pressures. Design for an inward and outward seismic force according to the requirements for exterior non-structural wall elements and connections in ASCE 7. The governing force (wind or seismic) must be concurrent with the door self-weight and must be factored according to ASCE 7 load combinations.
1.4 QUALITY ASSURANCE
1.4.1 Manufacturer's Qualifications
Doors and operating mechanisms shall be manufactured by a Door Manufacturer who has been continuously engaged in the design, manufacture, and installation of aircraft hangar doors for over 25 years. In order to meet the qualifications for this Project, the door manufacturer must support with written evidence that they have designed, manufactured and installed minimum 40 feet tall MOTOR OPERATED ANCHORED GROUP HANGAR DOORS which have been in satisfactory operation for a minimum of five years.
1.4.2 Installer's Qualifications
The installation supervisor shall be an authorized representative of the door manufacturer. Mechanics shall be skilled and experienced in the erection of hangar doors of type and size required for this Project.
1.4.3 Warranty
The door manufacturer shall provide a three-year warranty for all mechanical and electrical components against defects in material and workmanship beginning on the date of Project Acceptance.
1.4.4 Acceptable Manufacturers
a. International Door, Inc. (Basis Of Design for steel sliding hangar door system);
b. Industrial Door Contractors;
SECTION 08 34 16.10 Page 4
c. Fleming Steel Company;
d. Electrical Power Door;
e. Door Engineering & Manufacturing.
1.5 DELIVERY, STORAGE, AND HANDLING
Deliver materials which are not shop installed on the doors in original rolls, packages, containers, boxes, or crates bearing the manufacturer's name, brand, and model number. Store materials and equipment in dry locations with adequate ventilation, free from dust and water, and so as to permit access for inspection and handling. Handle doors carefully to prevent damage. Remove damaged items that cannot be restored to like-new condition and provide new items.
PART 2 PRODUCTS
2.1 HANGAR DOORS
2.1.1 General
Two 3-leaf MOTOR OPERATED ANCHORED GROUP UNIDIRECTIONAL hangar door systems shall be furnished for one (1) clear openings of 152 feet 10 inches wide by 46 feet 8 inches high as shown on the Drawings. Door groups shall meet in the center of the hangar bay and shall be controlled by a Linear Wire Rope Cable System.
The Anchored Group door system shall be complete with wheels, top guide rollers, motor operators, brakes, linear wire rope cable systems, electrical controls, trolley duct electrification, hardware, weathering, top guides, etc., all as more specifically described below.
The Anchored Group Unidirectional hangar door systems shall be designed so that each door leaf shall be supported on its own bottom wheels and guided with its own top rollers.
2.1.2 Structural Steel
All framing members shall be new hot rolled A-36/A992 Grade 50 standard hot rolled structural sections and shall comply with AISC Specifications.
All materials shall be of grades which equal or exceed the requirements established by ASTM. No member shall be less than 3/16 inch thick. Cold formed "C", "Z", and similar shapes are not acceptable for any vertical or horizontal frame members, girts, or bracing.
2.1.3 Formed Steel
AISI SG03-3 .
2.1.4 Galvanized Steel
Hot dipped galvanized frames in accordance with ASTM A123/A123M .
2.1.5 Sheet Steel
ASTM A1011/A1011M hot-rolled steel sheet, commercial quality, SECTION 08 34 16.10 Page 5
ASTM A1008/A1008M cold-rolled steel sheet, commercial quality.
2.1.6 Galvanized Sheet Steel
ASTM A653/A653M , coating designation G 90 galvanized steel sheet, commercial quality.
2.1.7 Exterior Covering
Preformed metal siding as specified in Section 07 42 63 FABRICATED WALL PANEL ASSEMBLIES with factory finish equal to Kynar 500 PVDF fluoropolymer.
2.1.8 Interior Covering
No interior covering is required.
2.1.9 Hardware
Provide hangar door hardware to accommodate actual dead loads plus wind loads specified. Provide top guide rollers, bottom wheels, interleaf bumpers, tractor pulls, track cleaners, and top bumpers as required for a complete and operational installation.
2.1.9.1 Wheel Assemblies
Bottom wheels shall be of steel plate or cast steel, having a minimum tread diameter as required for the actual wheel loading. Where the height-to-width ratio of the door leaf exceeds three, wheel assemblies shall be vertically adjustable. Construct wheel assemblies to permit removal of the wheel without removing the door leaf from its position on the rail.
a. Treads: Machine wheel treads concentric with bearing seats. The clear distance between flanges shall not exceed the width of the rail by more than 1/8 inch at the tread nor more than 1/4 inch at the edge of the flange. Machine internal bearing seats accurately for a press fit. Heat treat wheels 18 inches or greater in diameter to obtain a rim hardness of 320 Brinnel.
b. Wheel bearings: Provide tapered roller or spherical bearings, either internal or cartridge type, arranged so that both horizontal and vertical loads shall be transferred to the rail only through the bearing. Bearings shall be tightly sealed and equipped with high-pressure grease fittings.
2.1.9.2 Fixed Pancake Top Guide Rollers
Horizontal type; each with single or double steel rollers of a suitable diameter and thickness for satisfactory performance under the designated load conditions and top guide system used. Provide permanently lubricated bearings. Rollers shall be stainless steel.
2.1.9.3 Vertical Floating Head Top Guide Rollers
Provide top-roller assemblies to:
a. Move up and down within the specified live load positive and negative deflection of the roof in the vicinity of the door opening;
SECTION 08 34 16.10 Page 6
b. Allow easy removal through the top of the guide system; and
c. Include both horizontal and vertical rollers built into a frame which is connected in such a manner as to transmit the specified wind loads from the door to the hangar structure and to prevent disengagement of the door from the top guide.
Rollers shall be stainless steel.
2.1.10 Personnel Doors
The hangar door manufacturer shall provide structural frames and electrical interlock for personnel doors.
2.1.10.1 Doors and Frames
Specified in Section 08 11 13 STEEL DOORS AND FRAMES.
2.1.10.2 Hardware for Personnel Doors
Specified in Section 08 71 00 DOOR HARDWARE.
2.1.10.3 Electrical Interlock
Provide each personnel door with an electrical interlock switch to prevent motor operation of the leaf or group in which it is located when the personnel door is open. Provide an identified indicator light at each door leaf control station indicating when the personnel door is in the open position.
2.1.11 Weather Stripping
Provide adjustable and readily replaceable material. Provide on vertical edges, sills, and heads to afford a weathertight installation.
2.1.11.1 Neoprene
Use flap-type, two-ply, cloth-inserted neoprene or extruded, double flap, single or dual opposed solid neoprene material on vertical edges and sills. The two-ply material shall have a minimum thickness of 1/8 inch and shall be retained continuously for its full length and secured with rust-resistant fasteners 12 inches o.c. Extruded weather stripping with heavy center section shall be attached at 12 inches o.c., but continuous bar may be omitted. Clearance between metal parts on vertical edges of leaves and between leaves and jambs which are to be weather-stripped shall be as indicated.
2.1.11.2 Metallic
Form head weather stripping material between each leaf and the top guide system of not thinner than 18 gauge galvanized sheet steel or flap-type, cloth-inserted neoprene, as indicated.
2.1.11.3 Hanging Head Flashing
Provide with the top guide system specified in Section 05 12 00 STRUCTURAL STEEL. Provide cloth-inserted neoprene weathering fastened to top of door leaves to engage the head flashing when doors are closed.
SECTION 08 34 16.10 Page 7
2.1.12 Fasteners
Hot dipped galvanized.
2.1.13 Sealant
Single-component or multi-component elastomeric type conforming to ASTM C920, Type S or M, Grade NS, Class 12.5, Use NT. Provide a sealant that has been tested on the types of substrate to which it will be applied.
2.1.14 Primer
Zinc-Rich Epoxy Primer per Section 09 97 13.27.
2.1.15 Starters
Provide magnetic reversing starters in NEMA ICS 6 , Type 12 enclosures equipped with access door-controlled, fused safety disconnect switches.
Starters shall be factory wired with overload and undervoltage protection, mechanical and electrical interlocks, auxiliary contacts, relays and timing devices as required, control circuit transformers, and a numbered terminal strip. The control circuit transformer shall reduce the voltage in the control circuits to 120 volts or less, and shall conform to UL 506 .
2.1.16 Electrical
Provide conduit, wire, flexible cables, boxes, devices, and accessories, and install trolley duct, under Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM. If permanent electrical power is not available when door installation is complete, provide temporary power in accordance with distribution system requirements in Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM, for testing and adjusting the doors.
2.1.17 Work Under Other Divisions
The following items of Work and/or materials shall be furnished and installed by other trades in accordance with the directions contained in this and other Divisions of the Project Specifications.
a. Any preformed metal wall panels, siding, insulation, jamb and corner flashing, trim, and any siding accessories.
b. Framing and accessories for the Corrosion Control Hangar; including differential pressure switches.
c. Any field wiring materials (wire, conduit and fittings, J-boxes) and field wiring labor to bring power to and connect to the door's draped cable systems.
d. Vertical and horizontal supports, bracing, and miscellaneous supporting steel for Top Guides.
e. Installation of bottom rails, cross ties, and anchor bolts and furnishing of end of rail wood bumpers.
f. Field paint, field painting and touch-up of shop coat, field welds, and field bolts.
g. Preparation of building jambs and head for attachment door
SECTION 08 34 16.10 Page 8 weatherstripping materials.
2.2 FABRICATION
2.2.1 Doors
2.2.1.1 Frames and Framing
Door leaves shall be of welded or bolted construction. Joints shall develop 100 percent of the strength of the framing members. Vertical members shall be continuous throughout the height of the door. When required, prepare splices to facilitate field assembly in accordance with standard practice. Frames and framing members shall be true to dimensions and square in all directions; no leaf shall be bowed, warped, or out of line in the vertical or horizontal plane of the door opening by more than 1/8 inch in 20 feet. Provide diagonal bracing so that the completed leaf assembly will be braced to withstand shipping, assembly, and operational loads. Exposed welds and welds which interfere with the installation of various parts such as cover sheets shall be ground smooth. Prepare, prime, and coat structural framing and miscellaneous steel as specified in Paragraph "Finishes".
2.2.1.2 Exterior Covering and Interior Liner Sheets
Flat sheets shall be fastened to the frame either by edge welding, plug welding, or threaded fasteners 12 inches o.c. Where flat sheets are attached as either exterior covering or interior liner sheets, the clear unsupported area shall not exceed 25 square feet. Make edges of exterior sheets weathertight with sealant.
2.2.2 Locking Devices
Do not provide locking devices on motor-operated hangar doors.
2.2.3 Tractor Pulls
Provide tractor pulls so that leaves can be towed by a tractor or similar equipment in the event of power failure. The tractor pull shall be designed for drive force to tow door or 5,000 pounds whichever is greater. Minimum thickness steel plate shall be 3/8 inch.
2.2.4 Track Cleaners
Provide a device to clear debris from the rail head and wheel flange grooves as the leaf is moved.
2.2.5 Insulation
Secure insulation to doors with clips, studs, or adhesive. Protect insulation within 8 feet of floor with steel liner sheets secured to framing 12…
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