W912P5-16-R-0002_Price_Schedule-Am5.xlsx
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- W912P5-16-R-0002
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Sheet1
| PRICE SCHEDULE | |||||
| OLD HICKORY UNIT NO. 4 | |||||
| TURBINE GENERATOR REHABILITATION | |||||
| (July 2016) | |||||
| Item No. | Description | Est. Qty. | UOM | Unit Price | Amount |
| 0001-0010 SITE WORK AND STRUCTURAL | |||||
| 0001 | Site Mobilization to Accomplish Work; Site Demob to Remove Equipment, Cleanup and Restore Site to Original condition | 1 | Job | $ | $ |
| 0002 | Disassemble Hydraulic Turbine/Generator Unit and Inspect Components | 1 | Job | $ | $ |
| 0003 | Reassemble Generating Unit | 1 | Job | $ | $ |
| 0004 | Furnish Center Hole Jacking System | 1 | Job | $ | $ |
| 0005 | Investigate the Condition of Generating Unit Prior to Disassembly | 1 | Job | $ | $ |
| 0006 | Determine Unit Centerline with Benchmarks, Unit 4 | 1 | Job | $ | $ |
| 0007 | Operational Testing After Reassembly of Generating Unit | 1 | Job | $ | $ |
| 0008 | Painting | 1 | Job | $ | $ |
| 0009 | On-site Lead Based Paint Removal and Disposal | 1 | Job | $ | $ |
| 0010 | Furnish New Draft Tube Platform | 1 | Job | $ | $ |
| 0011-0030 TURBINE RUNNER REFURBISHMENT | |||||
| 0011 | Disassembly and Reassembly of Turbine Runner in the Field | 1 | Job | $ | $ |
| 0012 | Shipment of Turbine Runner and Blades to/from Contractor’s Shop | 1 | Job | $ | $ |
| 0013 | Inspection of Blade Servo Piston and Cylinder, Piston Rod and Piston Cap | 1 | Job | $ | $ |
| 0014 | Furnish Blade Servomotor Piston Rings | 1 | Job | $ | $ |
| 0015 | Furnish Blade Servo Piston Rod Rings | 1 | Job | $ | $ |
| 0016 | Furnish Blade Servo Piston Rod Bushing | 1 | Job | $ | $ |
| 0017 | Furnish Superbolt Nuts for Blade Piston Rod | 1 | Job | $ | $ |
| 0018 | Furnish New Blade Piston Rod (As Needed) | 1 | Job | $ | $ |
| 0019 | Furnish New Runner Hub Bushings and Operating Rod Bushings | 1 | Job | $ | $ |
| 0020 | Furnish Superbolt Nuts for Blade Operating Mechanism | 1 | Job | $ | $ |
| 0021 | Inspection of Runner and Blades and Components | 1 | Job | $ | $ |
| 0022 | Furnish All Steel Components for Blade Operating Mechanism | 1 | Job | $ | $ |
| 0023 | Machine Runner Flange Face | ||||
| 0023A | Machine Runner Flange Face | 1 | Job | $ | $ |
| 0023B | Additional Machining Runner Flange Face (As Needed) | 2 | EA | $ | $ |
| 0024 | Machine Runner Flange Face For Double O-Ring Installation And Provide O-Rings | 1 | Job | $ | $ |
| 0025 | Machine O-Ring Grooves In The Runner Fastener Bores For 18 Runner To Main Shaft Fasteners And Provide O-Rings | 1 | Job | $ | $ |
| 0026 | Machine Blade Inner And Outer Bushings after Installation And Provide and Install Radial Dowel Pins For Inner Blade Bushing | 1 | Job | $ | $ |
| 0027 | Blade Packing Box Modification To Blade Trunnion | 1 | Job | $ | $ |
| 0028 | Blade Packing Box Modification To Blade Retaining Rings | 1 | Job | $ | $ |
| 0029 | Crosshead Eye End Bore Chamfer Modification | 1 | Job | $ | $ |
| 0030 | Polish Blade Trunnions | 1 | Job | $ | $ |
| 0031-0091 MECHANICAL WORK | |||||
| 0031 | Refurbish Oil Head | 1 | Job | $ | $ |
| 0032 | Furnish New Oil Head Bushings | 1 | Job | $ | $ |
| 0033 | Ship Intermediate Shaft and Main Shaft To Contractor’s Shop | 1 | Job | $ | $ |
| 0034 | Inspect Intermediate and Generator Shafts | 1 | Job | $ | $ |
| 0035 | Inspect Turbine Shaft | 1 | Job | $ | $ |
| 0036 | Machine Main Shaft Below Shaft Sleeve | ||||
| 0036A | Machine Main Shaft Below Shaft Sleeve | 1 | Job | $ | $ |
| 0036B | Additional Machine Main Shaft Below Shaft Sleeve (As Needed) | 3 | EA | $ | $ |
| 0037 | Machine Main Shaft Flange Face to Runner Hub | ||||
| 0037A | Machine Main Shaft Flange Face to Runner Hub | 1 | Job | $ | $ |
| 0037B | Additional Machine Main Shaft Flange Face to Runner Hub (As Needed) | 3 | EA | $ | $ |
| 0038 | Machine Outer Diamter (OD) of New Turbine Shaft Sleeve | 1 | Job | $ | $ |
| 0039 | Hone Blade Servomotor Cylinder | 1 | Job | $ | $ |
| 0040 | Machine Blade Servomotor Cylinder (As Needed) | 1 | Job | $ | $ |
| 0041 | Assembly/Disassembly Turbine Runner, Blades and Shafts for Pressure Testing in Shop | 1 | Job | $ | $ |
| 0042 | Pressure Test Blade Servo Operating System | 1 | Job | $ | $ |
| 0043 | Static Pressure Test Assembled Turbine Runner, Blades and Shafts | 1 | Job | $ | $ |
| 0044 | Hydraulic Turbine Test Oil | ||||
| 0044A | Provide Hydraulic Turbine Oil for Pressure Testing | 1 | Job | $ | $ |
| 0044B | Package and Ship Turbine Test Oil to Old Hickory Powerhouse (As Needed) | 1 | Job | $ | $ |
| 0045 | Inspect and Refurbish Upper Generator Guide Bearing Pads | ||||
| 0045A | Inspect and Ship Upper Generator Guide Bearing Pads | 1 | Job | $ | $ |
| 0045B | Refurbish Upper Generator Guide Bearing Pads | 1 | Job | $ | $ |
| 0046 | Inspect and Refurbish Lower Generator Guide Bearing Pads | ||||
| 0046A | Inspect and Ship Lower Generator Guide Bearing Pads | 1 | Job | $ | $ |
| 0046B | Refurbish Lower Generator Guide Bearing Pads | 1 | Job | $ | $ |
| 0047 | Inspect Turbine Guide Bearing Housing and Inspect and Refurbish Turbine Guide Bearing | ||||
| 0047A | Inspect Turbine Guide Bearing Housing | 1 | Job | $ | $ |
| 0047B | Inspect and Ship Turbine Guide Bearing | 1 | Job | $ | $ |
| 0047C | Refurbish Turbine Guide Bearing | 1 | Job | $ | $ |
| 0048 | Inspect and Refurbish Spare Upper Generator Guide Bearing Pads | ||||
| 0048A | Inspect and Ship Spare Upper Generator Guide Bearing Pads | 1 | Job | $ | $ |
| 0048B | Refurbish Spare Upper Generator Guide Bearing Pads | 1 | Job | $ | $ |
| 0049 | Inspect and Refurbish Spare Lower Generator Guide Bearing Pads | ||||
| 0049A | Inspect and Ship Spare Lower Generator Guide Bearing Pads | 1 | Job | $ | $ |
| 0049B | Refurbish Spare Lower Generator Guide Bearing Pads | 1 | Job | $ | $ |
| 0050 | Inspect and Refurbish Spare Turbine Guide Bearing | ||||
| 0050A | Inspect and Ship Spare Turbine Guide Bearing | 1 | Job | $ | $ |
| 0050B | Refurbish Spare Turbine Guide Bearing | 1 | Job | $ | $ |
| 0051 | Generator Thrust Bearing Phase 1 Inspection | 1 | Job | $ | $ |
| 0052 | Generator Thrust Bearing Phase 2 Inspection (As Needed) | 1 | Job | $ | $ |
| 0053 | Refurbishment of Thrust Bearing Shoes | ||||
| 0053A | Shipment of Thrust Bearing Shoes | 1 | Job | $ | $ |
| 0053B | Refurbish Thrust Bearing Shoes | 1 | Job | $ | $ |
| 0053C | Machine Shoe Backside (As Needed) | 1 | Job | $ | $ |
| 0054 | Refurbishment of Thrust Bearing Runner (As Needed) | ||||
| 0054A | Shipment of Thrust Bearing Runner (As Needed) | 1 | Job | $ | $ |
| 0054B | Resurface Running Face and Backside of Thrust Bearing Runner (As Needed) | 1 | Job | $ | $ |
| 0054C | Runner Face Resurfacing (As Needed) | 1 | Job | $ | $ |
| 0054D | Rework The Split Faces Of The Thrust Bearing Runner (As Needed) | 1 | Job | $ | $ |
| 0054E | Furnish New Thrust Bearing Runner Split Line Keys and Perform Related Keywork (As Needed) | 1 | Job | $ | $ |
| 0054F | Furnish and Install New Fasteners for Joining Runner Halves (As Needed) | 1 | Job | $ | $ |
| 0055 | Inspect and Refurbish Air Valve Assembly | 1 | Job | $ | $ |
| 0056 | Refurbish Wicket Gate Servomotors | 1 | Job | $ | $ |
| 0057 | Chrome Plate Gate Servo Piston Rod (As Needed) | 1 | Job | $ | $ |
| 0058 | Wicket Gates (Alternates) | ||||
| 0058A | Inspect and Refurbish Existing Wicket Gates (Alternate) | 1 | Job | $ | $ |
| 0058B | Provide New Stainless Steel Wicket Gates (Alternate) | 1 | Job | $ | $ |
| 0059 | Replace Wicket Gate Mechanism Grease System | 1 | Job | $ | $ |
| 0060 | Provide New Bronze Bushings/Bearing Plate for Wicket Gate Linkage, Operating Mechanism, Gate Stem, Wicket Gate Servos and Vacuum Valve | 1 | Job | $ | $ |
| 0061 | Wicket Gate Operating Mechanism Refurbishment | 1 | Job | $ | $ |
| 0062 | Provide a Pneumatic Shear Pin Detection System with Alarms | 1 | Job | $ | $ |
| 0063 | Furnish Spare Set of Shear Pins | 1 | Job | $ | $ |
| 0064 | Stay Ring Inspection | 1 | Job | $ | $ |
| 0065 | Headcover and Facing Plate Inspection and Refurbishment | 1 | Job | $ | $ |
| 0066 | Machining of Headcover Facing Plates (As Needed) | 4 | Job | $ | $ |
| 0067 | Furnish New Headcover Facing Plates (As Needed) | 3 | EA | $ | $ |
| 0068 | Machining of Stay Vane Mounting Flange to Headcover | 1 | Job | $ | $ |
| 0069 | Additional Stay Vane Flange Machining (As Needed) | 1 | Job | $ | $ |
| 0070 | Bottom Ring and Facing Plate Inspection and Refurbishment | 1 | Job | $ | $ |
| 0071 | Machining of Bottom Ring Facing Plates (As Needed) | 4 | Job | $ | $ |
| 0072 | Provide New Bottom Ring Facing Plates (As Needed) | 3 | EA | $ | $ |
| 0073 | Machining of Upper Surface of Discharge Ring (As Needed) | 1 | Job | $ | $ |
| 0074 | Operating Ring Refurbishment | 1 | Job | $ | $ |
| 0075 | Line Bore Wicket Gate Stem Bushing Housings | 1 | Job | $ | $ |
| 0076 | Provide New Packing Box, Gland and Lantern | 1 | Job | $ | $ |
| 0077 | Provide Shaft Sleeve | 1 | Job | $ | $ |
| 0078 | Furnish Mandrel and Clamps for Shaft Sleeve (As Needed) | 1 | Job | $ | $ |
| 0079 | Discharge Ring Cavitation Repair | ||||
| 0079A | Machine and Overlay with Stainless Steel a 48 inches Wide by ¼ inch Deep Band - Basic Repair | 1 | Job | $ | $ |
| 0079B | Additional 1 inch Wide Bands by ¼ inch Deep (As Needed) | 12 | Inch | $ | $ |
| 0079C | Additional 1 inch Wide Bands by 1/8 inch Deep (As Needed) | 60 | Inch | $ | $ |
| 0080 | Base Metal Spot Repair Discharge Ring | ||||
| 0080A | First 100 Pounds of Base Metal Repair | 100 | LB | $ | $ |
| 0080B | Over 100 Pounds (As Needed) | 75 | LB | $ | $ |
| 0081 | Discharge Ring Anchorage | ||||
| 0081A | First 288 Anchors Installed | 288 | EA | $ | $ |
| 0081B | Over 288 Anchors Installed (As Needed) | 150 | EA | $ | $ |
| 0082 | Discharge Ring Epoxy-Injection | ||||
| 0082A | First 5 Cubic Feet of Epoxy | 5 | CF | $ | $ |
| 0082B | Over 5 Cubic Feet of Epoxy (As Needed) | 5 | CF | $ | $ |
| 0083 | Base Metal Spot Repair Runner Hubs, Blades, Seal Ring Segments | ||||
| 0083A | First 100 Pounds | 100 | LB | $ | $ |
| 0083B | Over 100 Pounds (As Needed) | 75 | LB | $ | $ |
| 0084 | Removal, Inspection, and Reinstallation of Cooling Water, Oil, Carbon Dioxide, and Pneumatic Piping Systems | 1 | Job | $ | $ |
| 0085 | Replace Turbine Guide Bearing Oil System | 1 | Job | $ | $ |
| 0086 | Thrust Bearing Oil Cooler | 1 | Job | $ | $ |
| 0087 | High Pressure Lift System | 1 | Job | $ | $ |
| 0088 | Braking System Refurbishment | 1 | Job | $ | $ |
| 0089 | Brake Ring Field Inspection | 1 | Job | $ | $ |
| 0090 | Brake and Jack Cylinder Repair (As Needed) | 12 | EA | $ | $ |
| 0091 | Brake Ring Refurbishment (As Needed) | 1 | Job | $ | $ |
| 0092-0104 ELECTRICAL WORK | |||||
| 0092 | Furnish Complete Set Of Stator Coils Including Supplies and Accessories For A Complete New Winding Including Factory Testing | 1 | Job | $ | $ |
| 0093 | Furnish For Accelerated Life Test and Have Tested Prototype Coils Identical To Coils Supplied In Item 0092 | 1 | Job | $ | $ |
| 0094 | Furnish For Thermal Cycle Test and Have Tested Prototype Coils Identical To Coils Supplied In Item 0092 | 1 | Job | $ | $ |
| 0095 | Furnish Spare Parts | 1 | Job | $ | $ |
| 0096 | Cleaning Rotating Main And Pilot Exciters And Truing Collector Rings | 1 | Job | $ | $ |
| 0097 | Re-insulate Rotor Field Poles | 1 | Job | $ | $ |
| 0098 | Furnish and Install New Stator Core | 1 | Job | $ | $ |
| 0099 | Install and Test New Stator Winding | 1 | Job | $ | $ |
| 0100 | Furnish and Install New Generator Terminal Box | 1 | Job | $ | $ |
| 0101 | Rewire Turbine and Generator | 1 | Job | $ | $ |
| 0102 | Perform Special Field Tests | 1 | Job | $ | $ |
| 0103 | Furnish and Install Complete New Machine Condition Monitoring System | 1 | Job | $ | $ |
| 0104 | Furnish and Install New High Resistance Grounding System | 1 | Job | $ | $ |
| 0105-0117 AS NEEDED LABOR | |||||
| 0105 | Miscellaneous Welding (As Needed) | 100 | LBS | $ | $ |
| 0106 | Machinist Hire (As Needed) | 100 | HRS | $ | $ |
| 0107 | Electrician Hire (As Needed) | 100 | HRS | $ | $ |
| 0108 | Welding Services (As Needed) | 100 | HRS | $ | $ |
| 0109 | Painter Hire (As Needed) | 50 | HRS | $ | $ |
| 0110 | Other Skilled Craftsmen Hire (As Needed) | 100 | HRS | $ | $ |
| 0111 | General Laborer Hire (As Needed) | 100 | HRS | $ | $ |
| 0112 | Liquid Penetrant Method (As Needed) | 40 | HRS | $ | $ |
| 0113 | Magnetic Particle Method (As Needed) | 40 | HRS | $ | $ |
| 0114 | Ultrasonic Method (As Needed) | 40 | HRS | $ | $ |
| 0115 | Radiographic Method (Shop Only) (As Needed) | 10 | HRS | $ | $ |
| 0116 | Thermal Spraying (As Needed) | 25 | HRS | $ | $ |
| 0117 | Miscellaneous Parts and Materials (As Needed) | 1 | Job | NTE | $ 100,000.00 |
| 0118 Contractor Coordination | |||||
| 0118 | Contractor Coordination | 1 | Job | $ | $ |
Total $
File details come from the government source that posted it. Updated .